Turnkey and Engineering desalination station

7/29/2019 Turnkey and Engineering desalination station

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2013TURNKEY & ENGINEERING SYSTEMS

CL EN MAIN & INGNIEIRE DES SYSTMES

LABEAU TUNISIE


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NTRODUTION

SEA WATER DESALINATION STATION

Main ActivitiesWe are leader in Water & Seawater treatment Systems andPlants sector since more than 20 years.

We are active in design as engineering company ofDesalination systems and stations with capacity until30000m3/day and we are active as design and manufacturingwith a wide range of small-medium size products.

Engineering companyOver 20 years of experience and our devotion to qualitypermitted us to become specialists in water treatment andparticularly in sea water desalination. As engineeringcompany we are able to design turn-key desalinationstations until 30000 m3/day and more to organize the

production by our specialized supervision, to organize andsupervison commissioning and plant running.

QUALITYall our plants are designed and manufactured accordinghighest level of quality and the ofcial standard internationalrules.

WHAT WE DOWe design your desalination station for you! Based on ourexperience we offer our service to design and organize theinstallation of a new desalination station.

Moreover one of the most important matter is that cost torealize your station will be halved by the direct purchasingof material to the most important and qualied suppliersat discounted price.We have the possibility to access to special discount thanksto our position of engineering consultant company, that rstselect the products and the suppliers and then decide whichbetween them are correct to use in our projects.

Our main objective is: to offer to our customers a service.Your requirements are analysed in every details by an highlyspecialized engineers staff. Our solutions are discussed withyour technicians in order to offer you the best decisions foryour needs.

ORGANIZATION

Nothing is left to chance, every steps, every actions are

organized according our engineering programs.

1. Analysis of siteTo realize your desalination station, we will provide rst toexamine the site of installation.Geological analysis of that area are very important todevelop the best project and offer the best solution.These type of information should be analyzed in differenttime of the year, due the matter that working contidionscan be different season by season.

2. Design and drawingFull and detailed drawing will be realized by our staff, about:- civil works required- parts and components realization- equipment installation

Based on our 3D drawing your staff will be able to realizethe civil works required for the correct installation of thecomponents and equipments of station.

At same time, will be realized also the drawings about theparts of the plants to manufacture, like the structures forthe vessel or bases for pumps, etc.

3. Civil works and realization procedures

We will provide to supply the exact procedures for the thecivil works and the realization of the parts required for theinstallation of the plant.These procedures together with the 3D drawings will permitto your staff to realize the work required.

4. SupervisionAll the procedures required for the realization of the station,like the civil works and the realization of the parts, will besupervised by our technical staff, to be sure that time andway in the realization are respected.

5. Order listtogether with the procedures you will get also the list of theorders of materials to purchase to suppliers.This procedure permits you to purchase the materialsdirectly to the most important brand suppliers and getmaximum discount (OEM discount).This allows to halve the costs of realization


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6. InstallationAs for the realization, also for the installation, will besupplied the procedures to follow for the correct endingof the works.

All the procedures of installation, performed by your staffwill be supervised by our engineers, so to guarantee the

correct realization and the respect of time.

7. Commissioning and runningThe nal trial and commissioning will be performed by ourengineers at presence of your technical staff.Full details on the user and technical assistant procedureswill be given to your user engineers, so to guarantee thecorrect use of the station and the correct maintenance of it.

We offer also the possibility to supervise the running ofthe plants according specic agreement, so to guaranteeperfect performance of the station and the working people.

Advantages using Labeau T.enginnering co.Choosing our solution, you choose our experience.We have realized several stations in this way, offering greatopportunity to our customer and start business cooperationfor the present and the future.

Our solution is:- We put you in the condition to realize by yourself yourdesalination station- to pay half price respect to common market price.- to start a cooperation with us to realize in your area in the

future also other stations bigger than present.

We offer

Italian engineering: our experience based on 20 years ofworking and desing in water treatment, by italian specializedengineers.Best material: only best and high qaulity materials andcomponents are used in our projects. We have contact everyday with the most important manuacturers and suppliers ofplants components, this permit us to selct the best one andchoise the correct solution for your area and your needs.

Economic: Best material but at OEM price. Only by usand choosing our solution you can get halfed prices respectthe common price list.Long duration: We work for duration. high quality ofcomponents is the rst guarantee for long years duration.Together with our maintenance planning you are in theposition to have a long life station.CHOOSE LABEAU T.ENGINEERING CO. fOR DESALINATION.


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Local Company

Geneal Contractor

Labeau T.Engineering co.

partnership

Tender or

Order

Design &

Drawings

civil works

Design & Drawings

civil works

realization

civil works

Supervision

Equipments &componentsORDERS LIST

ORDER TOSUPPLIERS

Construction

PROCEDURES

CONSTRUCTION

PARTS & STRUCTURES

Construction

Design & Drawings

Construction

Supervision

DESIGN & ENGINEERING


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INSTALLATION

PARTS & STRUCTURES

INSTALLATION

PROCEDURES

Installation

Design & Drawings

Installation

Supervision

COMMISSIONING

PROCEDURES

RUNNING &

CONDUCTION

RUNNINGSUPERVISION


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Full an detailed analysis of area of installation

The area of installation of the new desalination station, is veryimportant and particular attention and analysis have to be per-

formed.

Geological and sea water analysis made in different time of

the year and seasons are the basic job to develop to prepare the

correct bases for the best project.

Below its indicated the way of a pipeline to link the area sitewith the wells area.

1 ANALYSIS OF INSTALLATION AREA


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3D drawing of the site area with the buildings and the facility required

for the correct working of the station.

Also the architecture used for the project will be studied according the

context of the country of installation, the buildings present in the area

or close to it.

A full station includes: main building with the desalination devices, of-

ce building with facility for the workmen as showers, sleeping rooms, but

also meeting room to meet visitors and technical buildings for electricity

device, water pools for different services.

2 3D DRAWING OF SITE



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10/30

Highpressurepumpwithenergyrecovery

Qty 1x100%3Capacity: 180m/h.

Head: 620m.

EnergyrecoveryQty 1x100%

Multimedia FeedPumpQty 2+1

3Capacity: 170m/h./eachHead: 30m.

FeedPumpsQty 2+1

3Capacity: 170m/h./eachHead: 30m.

IntakeWellsPumpQty 4+1

3Capacity: 100m/h.eachHead: 80m.

CLEAN

SodiumHypochlorite

1000lt

FEEDPUMPS

CLEANINGTANK

CLEANINGPUMP

CARTRIDGE FILTER

DRAIN

DRAIN

OVER FULL

DILUTIONLINE

DRAIN

DILUTIONLINE

DRAIN

8

9

121314

16

25

28

31

32

33

35

11

17

17

32

LSA

LSA

RH

EC

PH

MGBN01BB001

5000lit

tankQty 1x100%

MaterialHDPECapacity: 1000lt

HypochloriteSodium

Cleaning/FlushingpumpQty 1x100%

3Capacity: 90m/h.Head: 40m.

Cleaning/FlushingtankQty 1+1x100%

Capacity: 5000+ 10000lt.Material: HDPE

HypochloriteDosingPump

Qty 1+1Capacity max 10lit/hr

Head: 100m

Sodium

ReverseOsmosisMembranesQty 24x6

3Capacity: 62,50m /h.

R.O. UNIT STAGE 1 121314

121314

3300m

31050m

PO-1

Filteredwater Pool

PO-2

Raw water Pool

Highpressurepumpwithenergyrecovery

Qty 1x100%3Capacity: 180m/h.

Head: 620m.

EnergyrecoveryQty 1x100%

CLEANDRAIN

DRAIN

8

9

121314

16

25

33

11

17

17

RHPH

PermeateWater3

62,5m/h.

PermeateWater3

125m/h.

CartridgeFiltersQty 1x100%

3Capacity: 180m /h.Material: GRP

CartridgeFiltersQty 1x100%

3Capacity: 180m/h.Material: GRP

ReverseOsmosisMembranesQty 21x6

3Capacity: 62,50m /h.

R.O. UNIT STAGE 1 121314

121314

FeCl3

Ferric

Chloride

1000lt

DRAIN

DILUTIONLINE

LSA

FeCl Ferric Chloride3Qty 1x100%


FeCl Ferric Chloride3

DosingPumpQty 1+1

Capacity max 10lit/hrHead: 100m

ACID

DOSINGTANKDOSINGTANK

ANTISCALANTSODIUMBISULPHITE

DOSINGTANK

DRAIN DRAIN DRAIN

DILUTIONLINE

500lit

343637

LSA LSA

LSA

500lit 500lit

SodiumMeta BisulphiteDosingPumpQty 1x100%

Capacity 0,8lit/hr

Sodium Meta BisulphitetankQty 1x100%

MaterialHDPECapacity: 500lit

AntiscalantDosingPumpQty 1x100%

Capacity 0,14lit/hr

Soda NaOHDosingPumpQty 1x100%

Capacity 1,47lit/hr

Antiscalant tankQty 1x100%


Soda tankQty 1x100%


PermeateWater362,5m/h.

SodiumHypochlorite1000lt

tankQty 1x100%


HypochloriteSodium

HypochloriteDosingPump

Qty 1+1Capacity max 2,37lit/hr

Sodium

SodiumHydroxide

1000lt

Sodium HydroxideQty 1x100%MaterialHDPE

Capacity: 1000lt

tank

P1.1

P2.3

P3.1

P1.2

P1.3

P1.5

DO-1.1 DO-1.2

P1.4

P2.2

P2.1

P3.2

P3.3

DO-1.3 DO-1.4

DOC

1.1FL2

DOC

1.2

DOC

1.3

DOC1.4 DOC

1.5

DOC

1.6

FL1

HP1

HP2

FL3-1/3

CP1.2CP1.1

Multimedia FiltersQty 6x100%

3: 360m/h.CapacityMaterial: GRP

3600m

3

600m

Backwashing water Pool

PO-3

BrinewaterPool

PO-5

P4.1

P6.1

P5.1

P4.2

P6.2

P5.2

CLEAN

DRAIN

CLEAN

DRAIN

CLEAN

DRAIN

CLEAN

DRAIN

CLEAN

DRAIN

CLEAN

DRAI N

CLEAN

DRAIN

CLEAN

DRAIN

CLEAN

DRAIN

CLEAN

DRAIN

CLEAN

DRAIN

CLEAN

DRAIN

OPERATIONAL PROJECT

Design

LAYOUT

SWRO Plant

RoMP30003

Prod. 2500m /20h

Review

DESCRIPTION

First release

DATA

1:50

10.10.11

PROGETTO INFORMATIONS

(SizeA0- H. cm.420)

P ro j ec t b y D at a

Nomefile

TavolaN

TN-110-1975.12371

RO.MP3000.04 P+I.cdr

Oct. 2011

LEGENDA

LABEAU TUNISIE sarl7033 - 51 Cite Marine,Ghar El Mehl - Tunisie

www.labeau.110mb.com / [email protected]

GLOBE VALVE N.O.

penumatic control butterfly valve

MotorM

normaly openpenumatic butterfly valve

normaly close

RH RH controller

EC Electro conductivity analyser

PH Analayser

check valve

butterfly valve

gate valve

ball valve

safety valve

pump

dosing pump

level switch alarmLSA

pressure indicatorPI

motorM

(ABBREVATIONS)

pneumatic butterfly valve

pneumatic / diaphragm

(KINDOFDRIVING)

pneumatic

pneumatic/Analog Control

PH

Scale

Customer:

Object

Project def ine 10.10.11

Clarification

MDP

Final Clarification

ITALIAN ENGINEERING

spropertyofLabeauTunisiesarl-Tunisia,anyreproductionand/ordistributionwithoutLabeauTunisieapprovalisunlawful.

DRAIN

DRAIN

36

37

LSA

LSA

DOE

1.1

DOE

1.2

DOF

1.1

DOF1.2

OVER FULL

INTERMEDIE

PERMEATE TANK

DRAIN

LSA

5000lit

3

1500m

ProductwaterPool

PO-4

3

1500m

ProductwaterPool

PO-4

ACID

DOSINGTANKDOSINGTANK

ANTISCALANTSODIUMBISULPHITE

DOSINGTANK

DRAIN DRAIN DRAIN

DILUTIONLINE

500lit

343637

LSA LSA

LSA

500lit 500lit

SodiumMeta BisulphiteDosingPumpQty 1x100%

Capacity 0,8lit/hr

Sodium Meta BisulphitetankQty 1x100%


AntiscalantDosingPumpQty 1x100%

Capacity 0,14lit/hr

Soda NaOHDosingPumpQty 1x100%

Capacity 1,47lit/hr

Antiscalant tankQty 1x100%

MaterialHDPE

Capacity: 500lit

Soda tankQty 1x100%

MaterialHDPE

Capacity: 1000lit

DOB

1.1

DOB

1.2

DOB

1.3

DOB1.4 DOB

1.5

DOB

1.6

CO2

ServiceWater350m/h.

P7.1

15.10.11

3D drawing of the site area with the buildings and the facili-

ty required for the correct working of the station.

Also the architecture used for the project will be studiedaccording the context of the country of installation, the bu-

ildings present in the area or close to it.

A full station includes: main building with the desalina-

tion devices, ofce building with facility for the workmen

as showers, sleeping rooms, but also meeting room to meet

visitors and technical buildings for electricity device, water

pools for different services.

3 2D DRAWING OF SITE



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LEGENDA

Customer:

ITALIAN ENGINEERING

spropertyofLabeauTunisiesarl-Tunisia,anyreproductionand/ordistributionwithoutLabeauTunisieapprovalisunlawful.

HP01

HP01

(9)

P2.1

P2.3

P2.2

P3.1

P3.3

P3.2

P4.1

P5.2

P4.2

P5.1

P 6

. 2

P 6

. 1

STOP

STOP

1 Raw water pool

2 Filtered water pool

3 Backwashing water pool

4 Reject water pool

5 Multimedia filters

6 Cartridge filters

7 RO Train 1

8 RO Train 2

9 C.I.P.

10 Lime Stone Filtration

11 Carbon dioxide Injection

P2.1-P2.3 Intake pumps

P3.1-P3.3 Feed pumps

P4.1-P4.2 Brackish pumps

P5.1-P5.2 Reject pumps

P6.1-P6.2 Permeate tanks

(1)

(2)

(3)

(4)

56

8

10

11

7

5

OPERATIONAL PROJECT

Design

LAYOUT

SWRO Plant

RoMP30003

Prod. 2500m /20h

Review

DESCRIPTION

First release

DATA

1:50

10.10.11

PROGETTO INFORMATIONS

(Size A0 - H. cm.420)

Proje ct b y Da ta

Nome file

Tavola N

TN-110-1975.12371B

RO.MP3000.04 top.cdr

Oct. 2011

LABEAU TUNISIE sarl7033 - 51 Cite Marine,Ghar El Mehl - Tunisie

www.labeau.110mb.com/[email protected]

Scale

Object

P ro je ct d ef in e 1 0. 10 .11

Clarification

MDP

FinalClarification

15.10.11

ISO

IntegratedSystem

Organization


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P&Id drawing permits to offer the complete layout of

the working procedure of the station.

On the left a sample of the hydraulic layout of ta

3000m3/day station.

Different solutions are possible according the philo-

sophy in the design of the desalination station.

Every section is clearly identied and readable and

offer immediately vision about the working.

4 P&ID DRAWING OF THE PLANT



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Some parts and components according the size and ca-

pacity of the station can be prepared in our factory

Below is visible the preparation of 3x1500m3/day sea

water desalination station that then will be composed

on the site.

in this case pre-treatment station composed by sand

lters is placed outside the contyainers.

5CONSTRUCTION OF PREASSEBLED PLANT


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Hereby some example of the progression and developng of the

civil works on site.

As usual its very important the correct realization of the civil

works on the site. The perfect realization of this job permits of

offer the correct correspondence with the pre-pared compo-

nents and parts.

Its very important that direction of the civil works will be

organized and manage together with one of our director.

We prefer organize the civl works procedure according our Eu-ropean style, so to offer guarantee in the correct realization

and also respect of the expected time

6 CIVIL WORKS



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Below examples on the installation of the apparatuses,

components and prepared parts on the site of installation.

The civil works direction, has to be conduct to organize

a perfect planning in the realization of the job, in the ma-

nage of the workmen, step by step according the needs of

the contractor and the delivery time of the materials.

7 - INSTALLATION OF APPARATUS


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EGYPT - Private Company

Model RoMP PLUS 20000

Water Sea Water

Production 4x5000 m3/day (Total 20000m3/day)

Note Design on turn-key basis realized

on request of an Egyptian private

company


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EGYPT - Private Company

Model RoMP PLUS 2500

Water Sea Water

Production 2x1250 m3/day (Total 20000m3/day)

Note Design on turn-key basis realized

on request of an Egyptian private

company for Egyptian Army.


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YEMEN - Private Company

Model RoMPROS3050

Water Sea Water

Production 4x500+3x350 m3/day (Total

2500m3/day)

Note Design on turn-key basis realized on

request of an Yemen company for asugar factory.


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SWRO PLANTS

IRAN - Municipal Company

Model RoMP PLUS

Water Sea Water

Production 3x1500 m3/day (Total 4500 m3/day)

Quantity: 1 pcs

Note Special plant installed inside contai-

ner


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SWRO PLANTS


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EQYPT- Municipal Company

Model RoMP 3000 I

Water Sea Water

Production 3000 m3/day (Total 3000 m3/day)

Quantity: 1 pcs

Note Special plant installed inside a clo-

sed shed - photo about RO section


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SWRO PLANTS


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EQYPT- Municipal Company

Model RoMP 1500 I

Water Sea Water

Production 1500 m3/day (Total 1500 m3/day)

Quantity: 1 pcs

Note Special plant installed inside a clo-

sed shed - photo about RO section


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BWRO PLANTS

ITALY and other country - Washing Car industry

Model Duplex Softener

Water Tap/Brackish Water

Production 20/30 m3/h.

Quantity: more than 30pcs installed

Note Duplex softener as pretreatment for

washing car industry.

SOUTH AFRICA - Dealer Company

Model Sand Filtration

Water Brackish Water

Production 200 m3/h. (4800 m3/day)

Quantity: 1 pcs

Note Special Sand fltration as pretreat-

ment for local industry.


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MAIN LABEAU REFERENCE

IRLAND Dublin - Pharmaceutical Company

Model SOFT-AD50DX

Water Tap Water Production 50 m3/h. (1200m3/day)

Quantity: 1 pcs

Note Special duplex Softener to produce

water for pharmaceutical purpose


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Water Treatment Systems ProductionLABEAU T.Engineering co.

Printed

in

tunisie

Activity of Labeau T.Engineering co.

We project, manufacture and delivery water purication systems for our customers.

Our projects are MADE BYITALIAN ENGINEERING - based on more than 20 years

of experience

High quality is guarantee by the long experience and by the exclusive use of high

quality components and parts made in EU, USA or JAPAN. None economical material

is used in none part of the plants. Also best quality of stainless steel (S.S. Duplex inthe material that is contact with sea water) and best brands present in the market.

Every components and parts is certied by the manufucturer and specic documents

can be available.

Each installation problem is discussed and resolved by our technical ofce within 24h.

Every situation is monitored and reported so to propose to our customers updating or

modication.

Labeau Corporation worldwideLabeau Corporation brings more than 20 years

experience to designing and building advanced water

purifcation systems.

Labeau Tunisie is distributed to the global market

exclusively through industrial water treatment

companies worldwide.

Our industry-leading manufacturing capability enables

us to guarantee immediate shipment anywhere in

the world for standard Labeauproducts, backed by

a level of technical, service and parts support that is

unparalleled in the water industry.

Labeau is the result of the substantial investment that

each year we have made in R&D.

We work with development partners worldwide for the

continual advancement of industrial water treatment

technology.

Turnkey and Engineering desalination station

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