TURNING

Strengths of SAU tools:

• Quality of the materials

• Finishes

• Competitive price in comparison to large multinationals

Turning Tools

SAU tool

Competition

CLAMPINGD (BRACKET)

COROMANT TYPE

CLAMPINGM (PIN-BRACKET)

Advantages:

1. Stable insert clamping, ideal for heavier machining

2. Fast insert change

3. Universal clamping for all the ISO inserts

Applications:

1. Machining materials that produceshort chips (cast iron, high-alloy steel, etc.)

CLAMPINGM (PIN-BRACKET)

KENNAMETAL TYPE

Clamping Types

Turning Tools

CLAMPINGP (LEVER)

Advantages:

1. Universal clamping

2. Fast insert change

3. Excellent chip removal (especially on internal turning machining)

Applications:

1. Machining of all the types of materials

2. Finishing, semi-finishing, and roughing

Clamping Types

Turning Tools

CLAMPINGS (CENTRAL SCREW)

POSITIVE INSERT TOOLS

Advantages:

1. Universal clamping for all the ISO type positive inserts

2. Stability and repeatability of the placement of the insert

3. Smooth cutting

4. Economical price

Applications:

1. Machining of all the types of materials

2. Finishing, semi-finishing, and light roughing

3. Machining where there is the risk of vibrations

Clamping Types

Turning Tools

ISO 26623-1 TOOLS

Turning Tools

"ISO 26623-1" Turning tools

• New exterior and interior Turning tools with integral polygonal attachment conforming to the ISO 26623-1 standard.

• Suitable for new generation Multitasking machines

Turning Inserts

Of the various ranges we have proposed, the one that has given the best performance in the last few years is the “.G” range.We offer various shapes and grades to machine different types of materials:• Steel• Stainless steel• Cast iron• Aluminum• Heat resistant alloys

Strengths:

• Quality• Range• Price

• By the end of the year new shapes, new grades, and a larger range will be available.

Recommended ”.G” Turning Inserts

MILLING

A

Solid carbide milling

SMW4401 - SMW4404

A

Strengths (SMW4401):

1. 35°/38° milling cutter with irregular division and variable pitch

2. Excellent finish of the machined surface

3. Vibration-free machining4. Slot milling at a depth of twice the

diameter5. High feed rates6. Longer tool life7. Lower power absorption

Strengths (SMW4404):

1. Reinforcement phase on cutting edges “A”

2. irregular pitch3. Vibration-free machining4. Slot milling at a depth of twice the

diameter5. High feed rates6. Longer tool life7. Suitable for roughing applications8. Lower power absorption

SMW4501HM milling cutter Z4 35/38

Flat head

SMW4305

HM milling cutter Z4 35/38Toric

SM4305

HM milling cutter Z4 35/38Toric

Solid carbide milling

Recommended HM Milling CuttersIrregular division and variable helix pitch

- Shoulder milling cutters with sharp and chamfered edge

- Suitable for the machining of various materials such as steel, stainless steel, cast iron.

- Can be used to machine treated steel up to 58HRC

- Suitable for both dry machining and with coolant

Solid carbide milling

Range 3 cutting

- Wide range of shoulder milling cutters with sharp, chamfered and radiused edge

- Suitable for the machining of various materials such as steel, stainless steel, cast iron, aluminium and heat resistant alloys.

- Suitable for roughing and finishing

- Can be used to machine treated steel up to 62HRC

- Suitable for both dry machining and with coolant

Solid carbide milling

Range 4-6-8 cutting

Solid carbide milling

Stainless steel - High temperature Alloys

”SM.. .TI"

• Coated solid carbide cutters, helix with variable angle and head with irregular helix angles, for maximum safety and vibration-free machining.

Strengths:

• Wide range from Ø.50 to Ø.250 - normal, fine, and coarse pitch

• Seat with hard metal shim• Positive cutting• Vast range of inserts for all the materials• The new .L inserts are of excellent quality, can be used to

machine all materials, and are commercially competitive with all the multinationals.

• We can fit the high feed SEKX insert on this milling cutter

Face milling cutters (45°)

S438W…

Face milling cutters (45°)

S4501-8W…

Strengths:

1. Wide range of milling cutters from Ø.50 to Ø.250 - normal and fine pitch

2. Bilateral insert with 8 cutting edges3. Very competitive cost per cutting edge4. A sturdy insert guarantees high feed rates5. Radial inserts, scraping insert, scraping finisher6. Nickel-plated body7. Air/coolant feed bores8. Low power absorption cutting

Strengths:

1. Wide range of milling cutters from Ø.50 to Ø.250 - normal and fine pitch

2. Bilateral insert with 8 cutting edges3. A sturdy insert guarantees high feed rates4. Radial inserts, scraping insert, scraping finisher5. Nickel-plated body

S8801-8W…

Face milling cutters (88°)

Chamfering and centering milling cutters (45°)

S613 - S614

S614

S613

Strengths:

1. They can make centering marks, countersinking holes, chamfering and V-grooving from solid

2. A single insert for all materials and applications3. Can be used on machining center and turning machine

Strengths:

1. Smooth cutting ideal for low power machines (absorption less than 20%)

2. Wide range of inserts side 07, 11, 173. Very precise shoulder milling4. Ideal for axial penetration and oblique plunge5. Ideal for helical and circular interpolation6. Very precise milling cutter body for a good finish7. The new radial inserts can be used as high feed milling cutters

with low ap and high fz

SIDE 07

SIDE 11

SIDE 17

S2000.86/88/89W…

Shoulder milling cutters (90°)

Strengths:

1. Ideal for straight shoulder milling and facing2. Wide range of diameters (Ø32 - Ø250), S1298 normal and

coarse pitch3. Vast range of inserts for all the materials and all the

applications4. Specific lapped insert for optimal machining of aluminum,

with low cutting force and less burr formation5. Sturdy insert

S1296W… / S1298W…

Shoulder milling cutters (90°)

Strengths:

1. Range of milling cutters from Ø.10 to Ø.1252. Wide range of inserts for various applications and materials3. Versatility of the applications from the finishing to the

roughing4. Economical milling cutter body and inserts

S1086W… / S1088W… / S1696W… / S1698W…

Shoulder milling cutters (90°)

Strengths:

1. Bilateral insert with 4 available cutting edges, cheaper than a conventional insert

2. Two insert sides: side 10 and side 153. Excellent finish on the 90° shoulder milling4. Milling cutters with normal pitch and fine pitch for various types

of machining on various materials5. Milling cutter body is nickel-plated for better flow of the chips

and a longer life6. All the milling cutters feature holes for air and coolant supply7. Milling cutter is suitable for contouring machining with high feed

rates

SIDE 10

SIDE 15

S9001-6W… / S9001-8W…

Shoulder milling cutters (90°)

Strengths:

1. Ideal for grooving/cutting when the dimension of the milling cutter fastening screw/washer must be eliminated

2. Range of inserts for all the types of materials3. Wide range of disc milling cutters from Ø.50 to Ø.250 with

thickness from 4 to 16 mm4. Precise inserts (tol. H), 5. S950 milling cutters, right and left cutting6. S955 milling cutters are right only

S950… / S955… / S959…

Grooving and cut-off mill

Milling cutters for high feeds

S1502.8W…

Strengths:

1. High feed milling cutter2. Bilateral insert with 6 cutting edges3. Very competitive cost per cutting edge4. Sturdy insert5. Maximum cutting depth 2 mm6. Nickel-plated body7. Not interchangeable with other brands8. Very positive cutting

Strengths:

1. Single-sided positive insert with 2 available cutting edges, ISO inserts

2. Completely ground precise insert3. Milling cutter suitable for oblique penetration with very

large angles4. Milling cutter suitable for circular interpolation with very

large pitch5. Milling cutter body is nickel-plated for better flow of the

chips and a longer life6. All the milling cutters feature holes for air and coolant

supply for better chip removal and cooling of the cutting edge

Milling Cutters for Aluminium

S9002…

Milling Inserts

DRILLING

Wide range of HM drills from 3xD to 30xD

Solid carbide drilling

Indexable insert drilling tools

SDQ…

Strengths:

1. Interchangeable insert (external/internal) with 4 available cutting edges, allowing maximum economy in production

2. Long tool life due to the sturdy insert3. Excellent chip removal due to the optimized helix profile4. Excellent stability of the drill, even when entering the workpiece5. Drill body is nickel-plated for better flow of the chips and a longer life6. Body dimensions optimized for better cutting rigidity (the diameter of the

shank always greater than the drilling diameter)7. Range of diameters Ø15 - Ø60, with intermediate sizes in increments of

0.5 up to Ø30

Recommendations:

Versatile drill - all types of steel, cast iron, and aluminum can be machinedPossible to use Sau BECR bushing.To make bores with diameters different from the rated diameters.

Strengths:

1. Suitable for machining on machining centers and lathes2. Versatile and sturdy drill3. Suitable for high cutting speeds and medium and

medium-low feed rates4. Can operate stationary, refer to table in SAU catalog5. Easy positioning of inserts in their seats6. Three-cut insert; the same insert is used at the center

and peripherally7. Various types and shapes are available for machining

many different types of materials8. Good finish of the bore9. With just a few drills, TDBC covers a large range of

drilling from Ø19 to Ø54 mm (only on lathe)

TDC…TDCS …TDBC

WCMT..WCMX..

Recommended Indexable-Insert Drilling Tools

TDC - TDCS - TDBC

MACHINING OF BORES

Spot-facing and widening boring bar with 2 cutting edges

S656W…

Strengths:

1. High-performance countersink with 2 cutting edges

2. Strong insert and good chip control3. Wide diameter range from Ø11 to

Ø50 including mid-sizes4. Cutting depth max. 2,5xD5. Good chip evacuation thanks to

specially designed coolant bores.6. 90° bottom countersink

Chamfering drill-holders

SMU.C…10W - SMU.ER…10

Strengths:

1. Drilling and chamfering in a single operation2. Range of drilling and chamfering from Ø5 to Ø183. SMU.ER… compatible with all the standard ER25-32-40

collet holders4. Item SMU.ER.., being compatible with all ..ER.. collet

chucks, can also be used on motorized tools, thus saving one tool place on the turret

5. Insert mounted on individual insert holder blade. If breakage occurs, it is only necessary to replace a single blade (not both).

6. The product range includes: 45° chamfering tools for solid carbide drills with collet chuck coupling type “..ER” and a series of 45° chamfering tools with whistle-notch coupling to fit solid carbide drills with Ø6-8-10-12-14-16-18 coupling.

All-purpose drilling tools

SMT … R/L

“All-purpose” drilling tools: “SMT..”

• Five machining operations, one tool

• The universal turning-drilling-tool substitutes up to 5 ISO-tools and reduces machining times up to 30% through saving of tool changing times and unnecessary tool movements.

BORING

VARIOUS TOOLS FOR MACHINING BORES FOR BOTH ROUGHING AND FINISHING

Boring Tools

MICRO-BORING UNITS DESIGNED BY SAU

INTERCHANGEABLE WITH VARIOUS COMPETITORS' UNITS

CARTRIDGES

BORING TOOLS

Boring Components

THREADING

Sau has accepted a new challenge bylaunching its own range of taps to add to itsindexable inserts items and hard metalproduct lines, providing an extra service forits customers.

Tapping

EXTERNALINTERNAL

Threading Tools

ACCESSORIES

Automatic dynamometric screwdrivers

DINAPLUS

Features and advantages:

• A single handle can be used with 14 Torx blades from T6 to T20• Does not require adjustment when the blade is changed• Fewer broken inserts screws and bodies, resulting in savings• The guarantee of proper tightening results in longer life and higher

quality for the finished product• This product is the only one of its kind in the world and is available

exclusively for Sau product dealers.