Turck Foundation FieldBus

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Jorge García Especialista en FF – Turck Alemania.

Gerardo Sierra Líder FF - Turck Colombia.

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Puntos a Tratar.

•Introducción Foundation FieldBus.

•Topologías de una red Foundation FieldBus.

•Componentes de una red Foundation FieldBus.

•Conexionado en una red Foundation FieldBus.

•Diagnostico sobre una red Foundation FieldBus.

•Muestra física de hardware y software Foundation FieldBus.

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V010 –

Processautomation 6

Complete portfolio for MAV

Fieldbus Fieldbus I/O’s 4-20mA

POINT TO POINT! POINT TO BUS! BUS TO BUS!

Hart?

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• FOUNDATION™ fieldbus es un Bus Digital Bidireccional,

conectado en un par de hilos en multi-drop.

• Es como la Red de Área Local (LAN) diseñado para

dispositivos de campo o instrumentos.

• Maneja una velocidad de 31.25 Kbps en una velocidad

baja optimizada para automatización de procesos.

Aplica para áreas Seguras ( Clase I Div. 2)

Aplica para áreas peligrosas (Clase I Div. 1)

FOUNDATION™ fieldbus esta diseñado para un control

continuo y complejo.

Maneja 32 Instrumentos a lo largo de la Red

Control de campo.

Soporta diagnostico avanzado y manejo de activos.

Ahorros y fuentes de problemas

• Ahorro en:

• Cableado

• Ensamble

• Proyecto

• Arranque

• Fuentes de los

principales problemas

• DCS, Controles o

instrumentos

6%

• Instalación (Cableado y

Drivers)

94%

Fuente: Intech

9

Hart?

10

Cual protocolo?

11

Cual protocolo?

12

Generic

Introduction 13

Segment Design:

Segment A

Segment B

Discretionary

Arquitectura FF

14

15

Perfil

Uso de planta

Productividad

Disponibilidad

Seguridad

Costs

Energia

Materia Prima

Espacio

Personal

Capital

Source:: Bayer Technology Services


V010 –

Processautomation 16


Soluciones en Conectividad

Área Clase 1 División 2 y División 1

Foundation Fieldbus

http://www.fieldbus.org/

http://www.fieldbus.org/

V010 –


Ciclo de vida del proyecto:

• Diseño

• Ambiente.

• Topologias de conexion.

• Seleccion de componentes.

• Comisionamiento.

• Configuración de equipos.

• Operation

• Modificaciones.

• Expansiones.

• Mantenimiento.

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Diseñando una Red FF

•Proceso. •Arquitectura Basica •Criticidad de lazo. •Ubicación de los equipos. •Ramas del sistema. •Corrientes de las ramas. •Ruta de los cables. •Tiempo macro-ciclo. •Comicionamiento, eléctrico, electrónico, tierras. •Selección de cableado. •Protecciones.

Arquitectura básica

V010 –


Restricciones por la longitud del

Cable

T T

- +

POWER CONDITIONER

H1 FIELDBUS INTERFACE

24 VDC BULK

280 m 400 m 50 m

120 m

20 m

60 m

20 m

El total de la longitud del segmento se limita a 1900 mts. El total del segmento se calcula por: Total de la longitud del segmento= Truncal + Disparos Truncal = 680m Disparos = 50 + 20 + 20 + 60 + 120 = 270m Total de la longitud del segmento = 950m


Generic

Introduction 21

Tru

nks

Daisy Chain

Bus with Spurs

Tree Topology

T

T T T

T

T

Terminator

FOUNDATIONTM

Fieldbus physical layer

Junction

box

Spurs

Topología de conexión rápida Instalación Típica

Fuente acondicionadora (redundante）

Caja de coneccion Brick Terminador

Class 1 Division 2

Trunk line

Spurs


DPC System

Div 2

NEMA 4

QD Gland

Box

Topologías Case1 División 2 – Opciones en Hardware


Proposito General

FISCO Power Supply (with Repeater function)

DPC-System

Clase I, Div 2 Clase I, Div 1

Multi-Barrier

Asset Management System

Arquitectura en Diversas Áreas de Proceso

CA

UD

ISCO

NBEFO

R

CAUDISCON

BEFOR

CAUDISCON

BEFOR

lockfast

Clase I,Div 2

Non-Hazardous Area

FF HSE FD Control System

Redundant DC bulk power

Clase I, Div 1

http://www.imagevisioninc.com/products/agility/AgileVIEW_Control Room Console_LoRes.jpg

Topología FOUNDATIONTM Fieldbus Intrínsicamente segura con Multibarreras

Div 2

Div 1

Acondicionadora de señal puede ser redundante

Salidas intrínsecamente seguras

ITC-ER/PLTC Div 2 Trunk Line


Topología FOUNDATION Fieldbus Intrínsecamente Seguras FISCO

FISCO Power Supplies RPC49-10… (with Repeater function)

Junction box

Terminator

Div 1

Div 1

Div 2


Tipos de Cable

Cable Type Description Size Max Length

Type A Shielded, twister pair #18 AWG 1900 m (6232 ft)

Type B Multi-twister-pair

with shield

#22 AWG 1200 m (3936 ft)

Type C Multi-twister-pair

without shield

#26 AWG 400 m (1312 ft)

Type D Multi-core, without

twister pairs and

having an overall

shield

#16 AWG 200 m (656 ft)


Generic

Introduction 28

Grounding -You Choose:

Alternative Grounding

Multi-Point Grounding

Single Point Grounding

Instalaciones Foundation Fieldbus


V010 –


Field basado “servicios de informacion” Diagnostico De Planta

NIVEL 4 Diagnostico

de lazo

NIVEL 3

Fisher

Diagnostico Del equipo

NIVEL 2 Diagnostico De la comunicacion

NIVEL 1

Fisher


DPC - Diagnostics Power Conditioner Acondicionadora de Señal con Diagnóstico para Foundation Fieldbus

Diagnóstico del Bus HSE

FF-Function blocks

FF-Alarmas

DTM

DD

Diagnósticos Avanzados

Diagnósticos Continuos y en Línea

Control System

http://www.imagevisioninc.com/products/agility/AgileVIEW_Control Room Console_LoRes.jpg

V010 –


EEx-e

Power

Conditioner

EEx-i

Maintenance

HSE FD

∑ 4 Power Conditioner

Fieldbus structure:

Multi-barrier

V010 –


Power

Conditioner

HSE FD

∑ 4 Power Conditioner

Maintenance

Advanced Diagnostic Unit

Fieldbus structure:

EEx-e

EEx-i

Multi-barrier

V010 –


Physical Layer Online Diagnostics:

• Monitoring electrical values including alarming

• voltage level bus power supply

• ambient temperature

• segment current load

• ripple

• noise

• jitter at each device

• signal level at each device

• Monitoring communication values

• address/ live list for devices on the segment

• Communication statistics

• frame errors

• PDU

• bus idle times

• cyclic – and acyclic communication

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Bulk Power Supply for FF Power Supply

•Suitable for DPC-49

•Safety Power SELV IEC/EN 60950

•Short circuit protected

•Output: 24VDC, 1,4A-20A

•Input: AC or DC

•DIN Rail Mounting (EN 50022)

Products FF and

Profibus PA

Segment calculation.xls

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Bulk Power Supply for Power Conditioner

•Suitable for RPC49-205

•Safety Power SELV IEC/EN 60950

•Short circuit protected

•Output: 32VDC/1,4A

•Input: 94V-265V AC

•DIN Rail Mounting (EN 50022)

Products FF and

Profibus PA

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• Redundant Voltage Supply

• Supply of 2 FF Segments

• 500 mA per Segment

• Diagnostic

• DIN Rail Mounting, IP20

• switchable Terminator

Power Conditioner RPC49-205

Products FF and

Profibus PA

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FISCO Power Supply

•Input: 19,2…30 VDC

•Output:12,4 V ;120mA (IIC)

bzw. 265 mA (IIB)

•Fieldbus repeater

•Switchable Terminator on System side

•Fix Terminator on Field side

•Switchable „Systemside powered“

•Zone 2

Fieldbus

Products FF and

Profibus PA

39

DPC – basic components

DPC-49-4RMB…

Modulrack for 4 redundant

Segments

DPC-49-IPS1

Isolated Power Supply

800mA

DPC-49-1RMB Modulrack for 1 redundant Segments

Products FF and

Profibus PA

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• Flexible by modularity

• Support 4 redundant segments

• Mix redundant and not

redundant segments on the

same modulerack

• Shielding concept

• Shield clamp

• Shield bus

• Shield terminal

• High availability

• Redundant power supply

• Overvoltage protection

• Passive modulerack

DPC – Modulerack

Products FF and

Profibus PA

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Backplane DPC-49-1RMB

• Backplane for two DPC-49-IPS1 modules to

built a H1-segment

• Redundant H1-power supply

• Removable terminal blocks with screw

connection

• Small footprint

• Separate case grounding and shield

grounding

• Diagnostic on board

• Alarm contact

Products FF and

Profibus PA

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• Voltage drops and current

consumption are no issue

• High power 800 mA at 28 V.

• Extending lifetime and availability

• Redundancy through load

sharing

• On board LED diagnostics

DPC – IPS1 isolated-power-supplies:

Products FF and

Profibus PA

43

Junction Box IP67

• Aluminium Diecasting

• 4,6,8 Spurs

• Cage clamps

• Minifast 7/8” oder Eurofast M12 connection


• changeable short circuit protection

• flex. Grounding

• Voltage monitoring

• Current monitoring

Products FF and

Profibus PA

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• Diagnostics and alarming in real-

time field device

• Up to 16 segments per field

device

• Enabling system integration

using open industry standards

• Proactive Diagnostics

• physical diagnostics

• protocol statistics

DPC – HSE Field-Device:

Products FF and

Profibus PA

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Junction Box IP20

• Aluminium Diecasting, Steanless Steel

• 4,6,8,12 Spurs

• Cage clamps or removable pressure clamps

• Minifast 7/8” oder Eurofast M12 connection


• changeable short circuit protection

• flex. Grounding

• Voltage monitoring

• Current monitoring

Products FF and

Profibus PA

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Junction Box IP20, IP67

IP67

IP20

Products FF and

Profibus PA

• Installation in explosion hazardous areas (zone 1)

• EEx e power supply

• Central and local segment structure

• 4 or 8 intrinsically safe EEx ia outputs each 40 mA

• Galvanic isolation: Trunk Spurs

Spurs Spurs (MBD48/49)

• FISCO and entity conform outputs

• Short-circuit protected spurs with current limit

• Short-circuit indication via LEDs

• Switchable terminating resistors

• Degree of protection IP66

MDB – complete galvanic isolation

Fieldbus

Products FF and

Profibus PA 47

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• Fieldbus indicator for FF or PA

• displaying up to 3 Process values

• Bargraph

• Listener, non Field Device Adsress

• 5-Number 30mm high Display

• administrable displaying cycle

• 10 mA power consumption

• easy to use

Fieldbus indicator

Installation:

• Zone 1

• Zone21

• IP66

Products FF and

Profibus PA

FF/PA Cable

Bulk cable (on cable drum)

5 types for various applications

• Cable FBY../SD - Standard cables

• Cable FBY../LD - Long distance cables

• Cables 483, 493 - Standard US cables

• Cable 482A, 492A - Armorfast cables

• Cable FB4910, FB4911 - Marine cables

Products FF and

Profibus PA 49

50

Connector as mounting flange

RSFV

FSV

FKV

RKFV RSCV

Products FF and

Profibus PA

100 Ohm

1 mF

Terminating resistors

IS version also available!

(for FF not in M12)

M12 and 7/8"

Products FF and

Profibus PA 51

Field-wireable connectors

Variants:

• M12 und 7/8”

• Straight and angel

• Coupling nut in stainless steel or AL eloxiert

• Complete shielded

Products FF and

Profibus PA 52

End caps

M12

7/8“

Variants:

•M12 und 7/8”

•Material stainless steel

•With and without

Products FF and

Profibus PA 53

Customized multibarrier

Products FF and

Profibus PA 54

Cuál es la Posición de Turck


Turck Foundation FieldBus - Expoindustrial

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