Turbine oil purifier machine for seriously emulsified turbine oil series TY/oil filtration,oil...

重庆中能滤油机制造有限公司

Chongqing Zhongneng Oil Purifier Manufacture CO., LTD

Turbine Lube Oil Purifier Series TY

Add: No.101 Huoju Street, Jiulongpo District, Chongqing, China Website: http://www.zhongnengcq.cn

Contact: Kevin Chiang Tel: +86-23-6806-4015 Fax: +86-23-8619-7078 Mobile: +86-135-2739-0908 Email: [email protected] ; [email protected] MSN: [email protected]

http://www.zhongnengcq.cn

mailto:[email protected]



Chongqing Zhongneng Oil Purifier Manufacture Co., Ltd

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CONTENT

Ⅰ Company Profile---------------------------------------------3

Ⅱ Production-----------------------------------------------------3

Ⅲ Application and Features --------------------------------4

Ⅳ Working principle, Flow Chart ------------------------4/5

Ⅴ Technical Data-----------------------------------------------6

Ⅵ Preparation Before Using And Checking-------------6

Ⅶ Operating Procedures of Control Panel--------------7

Ⅷ Operation---------------------------------------------------7/8

Ⅸ Back flush-----------------------------------------------------8

Ⅹ Maintenance ,Protection and Safety-------------------9

Ⅺ Trouble shooting-----------------------------------------9/10


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Ⅰ Company Profile Chongqing Zhongneng Oil Purifier Manufacture Co., Ltd is a leading oil purifier manufacturer in China, which engages in developing, producing, selling a series of oil purifier such as transformer oil purifier, turbine oil purifier, engine oil purifier, lube oil purifier and so on. We practice in this line for eight years, so we have a strong technology and gain rich experience. Our products have been exported to many countries, and get a high reputation. Since the foundation of our company, under the duty of devoting our efforts to develop the advanced purifier for saving energy sources, adopting the advanced management like SUBI, and with the reliance on the strong technical force, advanced equipments of production, perfect quality check method, fast and outstanding after-sales service, our company has developed into a national big base specialized in producing oil purifier. Our products are outstanding because of its excellence in quality, stability in service, and diversity of products. Chongqing Zhongneng Oil Purifier Manufacture Co., Ltd owns a number of national-class oil purifier experts and experienced engineers. Encouraged by the company's modern management mechanism, we have developed six big series, including hundreds of models oil purifier equipments which have the independent property right and advanced filter technology. Those equipments can be applied to many fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, and so on. We adhere to the tenet of mutual-benefit and both-win. With the sincere and pragmatic work attitude, we would like to open up new Sci&Tech oil purify era with our customer.

Ⅱ Product Overview The oil used for lubrication system of generators need maintenance and treatment because it may be mixed with air,

water and impurities. Otherwise, it can speed up oil quality turning bad or break down the adjuster and protection system, damage the plain journal bearing, and influence the whole machine running.

In the past, we used pressure type and centrifugal type oil filter to get rid of impurities and water in oil for middle and small equipments. But the operation processes of those two equipments are very complex as well as waste of large quantity of oils and materials. The efficiency of the equipments is very low. Therefore, they are not suitable.

Now homemade oil filter equipment for the 200MW co-generator plants, which is composed of sedimentation box,

filter box and oil collector, mainly makes use of sedimentation and purify theories. There are several separation nets in sedimentation box. Relying on the difference weight of oil and water, water is condensed to drip while passing through separation nets, and is subsided at the bottom of box then drain away by automatic water trap. Those filters, whose capability and size are large, have poor ability in water removal, form dirty oil, and easily jamming filter devices while it’s in use. In addition, others adopt the normal vacuum purification devices, which use stereo-evaporation to get rid of water and reticulation filter to eliminate impurities. This kind of equipment eliminates trace water easily. But for serious emulsified fluid in serious leaking co-generator plants especially, the equipment is useless and can’t continuously work.

Our TY Series Turbine Lube Oil Purifier can solve all the problems mentioned above. It not


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only can efficiently clear away kinds of liquid water content, gas, impurities and particles, but also can break emulsification fast and effectively so as to purify turbine oil thoroughly.

Ⅲ Application and Features

Application: This oil purifier is used for treating the unqualified turbine oil, especially the seriously emulsified turbine oil. This machine, which can rapidly and effectively remove the water, gas and impurities, aim at turbine oil’s nature of high water content, easy emulsifiable and high impurity content, and make the oil recover the new oil’s nature.

Features 1. Breaking emulsification thoroughly with high- molecule polymeric material. 2. Dewatering very effectively with once and for two steps dehydrating method. It can thoroughly clear away the

liquid water, free water and 80% dissolved water. 3 With distinctive removing impurities technique filtering through double FH trapezoidal network and absorbing

by high polymer material, this machine can make the ß3 equal or surpass 200 and make the cleanness lower grade 6(NAS1638).

4 With the trapezoidal, spiral, automatic back flushing system. 5 With the advanced dielectric condensation devices. 6 On-line oil purification can be carried out with turbine or water turbine automatically without any person.

Advantages This machine breaks emulsification thoroughly, and the oil is very difficult to emulsify again after treatment. Its dehydration volume is large and it can absorb water on line. TY series, which prevent lubrication system from damage, can effectively extend the lifetime of oil and protect turbine and other machines.

Ⅳ Working Principle, Flow Chart

1. Working Principle When purifier starting, oil is flowed into primary filter under the difference pressure between inside and outside

and big impurities are removed. After heating, oil flow into secondary filter. Then oil flow into water separator after small impurities are removed. The water separator adopts a special skill which changes the impaction of oil and water to speed up trace water and coagulate big water which is separated from oil and stored in water content. Oil is purified again by fine filter, the flows into vacuum pump which use stereo-evaporation removing left trace water. Vaporized water was drained away by cooler or vacuum system. When the oil was transported out by oil pump, the purification process has finished.


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2. Flow Chart

Ⅴ Technical Data

Item Unit TY-10 TY-20 TY-30 TY-50 TY-100 TY-150 TY-200 TY-300

Flow rate Liters/hr 600 1200 1800 3000 6000 8000 ~ 9000

12000 18000

Working Vacuum Degree MPa -0.06 ～ -0.095

Working Pressure MPa ≤ 0.3

Temperature Range ℃ 40 ～ 70

Water content (after purification)

PPM ≤80

Oil O

utlet

Blowdown Valve

Water Receiver

Oil Inlet

Inlet Valve

Vacuum Pump Motor

Outlet Valve

Oil O

utlet Valve

Circulation Valve

Backwash Valve

Blowdown ValveOil Outlet

Primary Filter

Heater

M Oil Pump Motor

Oil Pump

Pipe Valve 2

Flow Chart of Series TY

Pipe Valve 1

Back Flush Valve

Vacuum Pump

Water Separator Fine Filter

Side Valve

Electromagnetism Valve

Air Isolating Valve

Blowdown ValveSecondary Filter

Air Isolating Valve

Water Receiver

Vacuum Separator

Vent Valve

Vent Valve

Vacuum Valve

Cooler


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Impurity content (after purification)

μm ≤5

Gas content (after purification)

% ≤0.1 %

Cleanness (after purification)

NAS ≤6 grade (NAS1638)

Demulsification value min ≤15 (GB/F 7305)

Power Supply 3 Phase, 50 Hz, 380V (or as per requirement)

Heating power kW 12 15 18 24 45 60 72 84

Total power kW 14 17 20 27 48 66 81 97

Inlet/outlet caliber mm 25 25 25 32 42 50 50 60

Weight kg 400 450 500 600 700 900 1050 1550

Length mm 1280 1350 1350 1400 1500 1500 1600 1800

Width mm 750 900 950 950 1000 1200 1350 1400 Dimension

Height mm 1450 1450 1500 1600 1650 1800 1800 1850

The dimension and weight will be changed with changing the technical specification

Structure Diagram

F

Front side Black side


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Left side

Right side 1. Water receiver 2. oil pump 3. Fine filter 4. Control button 5. Temperature controller 6. Vacuum gauge 7. Electromagnetism valve 8. Side valve 9. Pressure Gauge 10. Vacuum separator 11. Blow-down valve 12. Vacuum pump 13. sample connection 14. Oil outlet valve 15. Cooler 16. Water receive 17. Cycle valve 18. Oil inlet valve 19. Primary filter 20. Black-washing valve 21. Secondary filter 22. Water separator 23.24. Pipe valve 25. Water receiver 26. Double-infrared oil level controller 27.28. Pipe valve 29. Blow-down valve 30. Fine filter 32. vent valve 33. Water receiver 34. Cycle valve 35. Pipe valve 36. Water separator 37. Pipe valve 38. Blow-down valve 39. Pipe valve 40. Pipe valve 41. Secondary filter. 42. Pressure Controller 43. Oil Pump

Ⅵ Preparation and Check 1. All spare parts of the oil purifier have adjusted before leaving factory. When the product is sent to work point,

they must be checked again. 2. Oil purifier is set up stably. The oil inlet is connected with the oil outlet under part of the oil tank. The oil outlet

is connected with the top of the oil tank. 3. Carry out electrical wiring including grounding of the machine. Check all the wire connections of the power

panel, oil pump, vacuum pump and heater to ensure reliable connection and insulation. 4. Conduct a test run of the oil pump-motor to see whether it runs clockwise (viewed from the end of the motor).

If not, correct the power line wiring. 5. When dealing with the hydraulic oil and other mechanic oil on-line, pls supply the same brand oil properly to

make sure the oil level of the oil tank normally.

Ⅶ Operating Procedures of Control Panel 1. For external wiring of the control panel, please refer to the Electrical Diagram. Connect the mains of 318V

3-phase 4-wire AC to the left of the panel and make sure that the panel outer casing is reliably grounded.


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2. Turn on the main switch and the power indicator is lit up, which shows the power is on. 3. When heating, turn on the temperature controller, and the red light dedicates that being preparation situation.

Then turn on the switch of temperature controller set the working temperature to start the heater for oil heating. When the oil temperature reaches the set value, the temperature controller will automatically turn off the heater. Therefore, automatic heating can be conducted with thermostatic effect.

4. After stopping operation, turn off the main switch and lock the door of the control panel.

Ⅷ Operation

1 Operating Procedures 1). Have the machine connect the power supply. Connect and fasten the each junction of the oil inlet pipe and

outlet pipe 2). Connect cooler with cool water. Obey the regulation of inlet at the below and outlet on the top, and have a

little water circulation (pls don’t take this way if oil contains little water or use a short time) 3). Turn on the valve 11 on air outlet of the vacuum pump and turn off all valves connected with air. Start

vacuum pump. Turn on oil inlet when vacuum degree up to –0.06Mpa.(Note: slowly turn on the valve avoid breaking down primary filter by suddenly impaction).

4.) After oil flow into vacuum pump and arrive in the middle of oil level, turn on exhausted valve and outlet

valve, which is under vacuum pump. Start oil pump, and begin exhausting oil. 5) As rising of vacuum degree between –0.08～-0.095Mpa, adjust oil inlet quantity (adjust roadside valve

20 or 30).Have the balance of the quantity of inlet oil and outlet oil. Make sure oil level in the middle of vacuum pump (controlled by infrared ray liquid level auto-control after running normally).

6). After cycling normally, turn on temperature controller. Set temperature between 46～60℃ then turn on

heater. 7). After running some time, get oil sample to assay.

2 Introduction 1). Working temperature should be –20～45℃ 2). Altitude influence vacuum degree directly 3). When treat oil box, release all water firstly then connect with oil pipe. Otherwise water can flow into oil

filter and pollute again.

3 Stopping When finish treating oil or need stop suddenly, please operate as follow:

1). First, stop heater. After the machine running 3-5 minutes, turn off oil inlet valve. 2). Close down vacuum pump, stop exhaust vacuum when there is no oil in vacuum tank. 3). Open the valve under cooler to release oil and water. Note: after finish the operation, remember to close


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valves so that can be used next time. 4). If come across the emergence, depress the emergence-stopping button and the machine is divided with power(at the same time, close the roadside valve16 in case oil inlet more). If want to restart the machine, must run clockwise to have the emergence-stopping button restore so that can open the various control button to have the machine work normally.

4 Notices in Operation 1). When vacuum pump is working, observe oil level (the oil is above the oil line). If there is much water in

vacuum pump oil, change instantly. 2). If there are much water in the water receiver when running, pls drain away manually. If water content is

high, pls drain it away through the valve at the under the part of primary filter. 3). If level pipe of cooler show that there is condensation water, remove it immediately. (Close isolating valve,

release vacuum then turn on valve under cooler, drain up condensation water) 4). Observe whether the noise is normal when running. If find abnormal situation, resolve the problem

instantly. 5). If oil isn’t enough, stop and check whether the primary filter and secondary filter is jammed. 6). When shop using for a long time, drain away oil and fill with new oil.

Ⅸ Backflush 1. After working for a long time, there are some impurities in secondary filter. a little oil or no oil can’t flow into. The phenomenon can be showed by voltmeter. That needs to back flush. 2 Firstly, adjust valve. Turn on valve 33 and roadside valve 4,turn off oil outlet valve 30 and roadside valve 15.As below: Oil inlet oil pump secondary filter oil outlet

3. Connect blow-down joint of secondary filter with oil pipe, and turn on blow-down valve. 4. Take pulse way to turn on the oil pump (turn on and turn off oil pump discontinuely) to back flush secondary filter again and again. 5. The oil, which is back-flushed several times by secondary filter, takes above oil to use again after deposition, and get rid of the deposition.

Ⅹ Maintenance, Protection, Safety 1. Keep all pumps clean to prevent the impurities. 2. About using and protection, please refer to introduction. 3. Release water in cooler regularly. 4. Use (kk-1) lubricating oil for vacuum pump. 5. If there is no oil flowing in heater, stop heating by electrical. Heat when liquid meter of vacuum tank show

that the quantity of inlet oil and outlet oil arrive at balance.


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6. If the working pressure of vacuum filter system arrive 0.2Mpa , change or clean filter. 7. Clean filter element usually avoid jamming which can cause oil inlet is slow or high pressure. 8. Remember all parts’ setting position when maintenance, then fasten them. 9. When it is running, check pipes, valves and electromotor at any moment. 10. Protective grounding, check whether the direction of rotation is same with requirement, makes sure there

are no jamming and loosing. 11. Read use instruction carefully before operation. 12. If lay aside for a long time, drain away vacuum pump oil and fill with new oil. At the same time, turn on

oiling valve, and release all oil.

Ⅺ Trouble shooting Trouble Cause Remedy

The quantity of inlet oil is less that of outlet oil or can’t flow into oil when the machine runs stablely

1 The primary strainer is jammed. 2 The resistance of the secondary strainer is increased 3 Vacuum degree reduce

1 Unpick and wash the filter. 2 Operate the process of the secondary purification. 3 See the third item

Abnormal noise with oil pump on start or in running

1. There is air blockage in pump, producing noise. oil not sufficient or too much air in oil pump.

2. There is air in pipe and is brought into oil pump.

1. Adjust openness of inlet valve. 2. Release air form oil inlet pipe.

Heater if on but oil temperature does not rise.

1. Temp sensor probe is out. 2. Poor contact of heater. 3. Circuit break. 4. Heating tube is burnt.

1. Fix the probe; 2. Check or replace 3. Repair 4. Replace heater.

Vacuum drops below the set value

1. There is air leakage stemmed from poor joint or other untightness.

2. Insufficient oil in vacuum pump 3. Dirty oil in vacuum pump 4. Air release valve or other part of

vacuum pump is broken. 5. Vacuum gauge does not work.

1. Repair 2. Replenish oil to mark line 3. Replace oil. 4. Repair 5. Replace or adjust

It is difficult to start vacuum pump

1. There is eye winker in pump 2. Belt is too loose or tight or coupling goes wrong. 3. Power lack phase or motor goes wrong.

1. Check, esp whether there is any piece of broken copper gauze of air inlet in pump. 2. Adjust 3. Repair


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There is oil spray from air outlet of vacuum pump.

1.There is too much oil in pump; 2.Purified oil contains too much

moisture, vaporized content and foam;

3. There is too much oil in vacuum tank.

1. Reduce oil to a little below the centerline of oil scale.

2. Open vent valve to reduce vacuum and raise oil temp.

3. Stop machine, start oil-discharge pump to lower oil level and restart vacuum pump.

Purified oil is not satisfactory

1. Water content is high； 2. The temperature of the oil is not

sufficient； 3. Filtering net is broken； 4. The device don’t clean when it is used

again； 5. The vacuum degree is low。

1.Iincrease the times of purification； 2. Improve temperature ； 3. Check and replace the filtering

parts； 4. Clean； 5. See above (the forth trouble).

The outlet oil is less or no oil is out

1. The oil level in vacuum tank is low； 2. High vacuum degree； 3. The position of the oil tank is high； 4. There is air leakage from the oil seals

of gear pump 。

1. Increase the quantity of inlet oil； 2. Reduce vacuum degree； 3. Reduce the height； 4. Change the oil seals or oil pump.

Company: Chongqing Zhongneng Oil Purifier Manufacture CO., LTD

Address: NO.101 Huoju Street, Jiulong Industrial Park, Jiulongpo District, Chongqing, China.

Contact: Kevin Chiang E-mail: [email protected] ;

[email protected] MSN: [email protected] Skype: kevinnchiang Yahoo Messenger ID: kevinnyll TEL: +86 23 6806 4015 FAX: +86 23 8619 7078 MOB: +86 135 2739 0908 ZIP: 400039

Website: http://www.zhongnengcq.cn

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Turbine oil purifier machine for seriously emulsified turbine oil series TY/oil filtration,oil...

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Transcript of Turbine oil purifier machine for seriously emulsified turbine oil series TY/oil filtration,oil...