Tub Base FY14

FY14 Sales & Materials Forecast for Meiban (01 July 2013 ~ 30 June 2014)

Entity AEB Rev

Prepared by Faridah Lee

Date of 1st submission 27th-Feb-201300

Date of 2nd submission

Date of 3rd submission

Budget currency US Dollar

Exchange Rate :

Note : All figures must be in USD'000

S/N

1 - Tub Base SM MBAR3697R369-7289 Tub Base Personal Health ProductsM7100

2 - Tub Base SM MBAR3697R369-7289 Tub Base Personal Health ProductsM7100

(USD '000)

Total FY14 Budget : $1,560

Total FY14 Budgeted GMM : $1,240 79.5%

Total FY14 Budgeted COPA : $731 46.9%

Total FY14 Budgeted GM : $692 44.3%

Total FY14 Projected Materials Purchase : $869 55.7%

Customer ID

Project Name

Item Code

SAP Part Code

Customer Part Number

Customer Part Descrip

tion

Busines

s Segmen

t

Main Code

(Business

Segment)

FY14 Sales & Materials Forecast for Meiban (01 July 2013 ~ 30 June 2014)

Direct Material Cost

- - Medical Products (Eg., Screen detectors) M7120Loose Stamped PartsM7122 $1.5467 $ 0.298 $ -

- - Medical Products (Eg., Screen detectors) M7120Loose Stamped PartsM7122 $1.4065 $ 0.298 $ -

Sub Busines

s Segmen

t (Applies to CE Only)

Sub Code

(Applies to CE Only)

Product Type

Product Code

Part Type

Part Code

Unit Selling Price(A)

Raw Material

Cost (B)

Purchase Items

Cost(C)

GMM COPA GM

$ 1.249 80.7% $ 0.541 $ 0.153 $ 0.555 35.9% $ 0.037 $ - $ 0.518

$ 1.109 78.8% $ 0.081 $ 0.153 $ 0.875 62.2% $ 0.037 $ - $ 0.838

$ - #DIV/0! $ - #DIV/0! $ -

Indirect Material Cost

Freight Cost(H)

Hub Cost (J)

Gross Mat'l

Margin(D)=A-B-

C

GMM %

(D/A)

Sub-Con Finishing Cost

(E)

Packaging Cost

(F)

COPA(G)=D-E-F

COPA %

(G/A)

GM (K)=G-H-J

GM Jul-2013

Qty Sales GMM COPA GM

33.5% $ 1.029 66.5% 86016 $ 133,040.95 $ 107,416.78 ### ### ###

59.6% $ 0.569 40.4% 43008 $ 60,490.75 $ 47,678.67 ### ### ###

#DIV/0! $ - #DIV/0! $ - $ - $ - $ - $ -

Grand Total 193,532 155,095 85,371 80,597 112,935

US$ '000 $193.5 $155.1 $85.4 $80.6 $112.9

Total Materials Cost

GM %

Cost(B+C+E+F+H+J)

Content %

Total Material Purchas

e Forecast

$ - $ - $ - $ - $ - $ -

Aug-2013 Sep-2013

Qty Sales GMM COPA GM Qty Sales GMM COPA

43,008 ### ### ### ### ### 43,008 ### ### ###

43,008 ### ### ### ### ### 43,008 ### ### ###

$ - $ - $ - $ - $ - $ - $ - $ -

127,011 101,387 61,493 58,310 68,701 127,011 101,387 61,493

$127.0 $101.4 $61.5 $58.3 $68.7 $127.0 $101.4 $61.5


e Forecast

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

Sep-2013 Oct-2013 Nov-2013

GM Qty Sales GMM COPA GM Qty Sales

### ### 43,008 ### ### ### ### ### 43,008 ###

### ### 43,008 ### ### ### ### ### 43,008 ###

$ - $ - $ - $ - $ - $ - $ - $ -

58,310 68,701 127,011 101,387 61,493 58,310 68,701 127,011

$58.3 $68.7 $127.0 $101.4 $61.5 $58.3 $68.7 $127.0


e Forecast


e Forecast

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

Nov-2013 Dec-2013

GMM COPA GM Qty Sales GMM COPA GM

### ### ### ### 43,008 ### ### ### ### ###

### ### ### ### 43,008 ### ### ### ### ###

$ - $ - $ - $ - $ - $ - $ - $ - $ -

101,387 61,493 58,310 68,701 127,011 101,387 61,493 58,310 68,701

$101.4 $61.5 $58.3 $68.7 $127.0 $101.4 $61.5 $58.3 $68.7


e Forecast


e Forecast

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

Jan-2014 Feb-2014

Qty Sales GMM COPA GM Qty Sales GMM COPA

43,008 ### ### ### ### ### 43,008 ### ### ###

43,008 ### ### ### ### ### 43,008 ### ### ###

$ - $ - $ - $ - $ - $ - $ - $ -

121,931 96,307 56,412 53,230 68,701 121,931 96,307 56,412

$121.9 $96.3 $56.4 $53.2 $68.7 $121.9 $96.3 $56.4

79%


e Forecast

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

Feb-2014 Mar-2014 Apr-2014

GM Qty Sales GMM COPA GM Qty Sales

### ### 43,008 ### ### ### ### ### 43,008 ###

### ### 43,008 ### ### ### ### ### 43,008 ###

$ - $ - $ - $ - $ - $ - $ - $ -

53,230 68,701 121,931 96,307 56,412 53,230 68,701 121,931

$53.2 $68.7 $121.9 $96.3 $56.4 $53.2 $68.7 $121.9


e Forecast


e Forecast

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

Apr-2014 May-2014

GMM COPA GM Qty Sales GMM COPA GM

### ### ### ### 43,008 ### ### ### ### ###

### ### ### ### 43,008 ### ### ### ### ###

$ - $ - $ - $ - $ - $ - $ - $ - $ -

96,307 56,412 53,230 68,701 121,931 96,307 56,412 53,230 68,701

$96.3 $56.4 $53.2 $68.7 $121.9 $96.3 $56.4 $53.2 $68.7


e Forecast


e Forecast

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

Jun-2014

Qty Sales GMM COPA GM

43,008 ### ### ### ### ### ### ### ###

43,008 ### ### ### ### ### ### ### ###

$ - $ - $ - $ - $ - $ - $ - $ -

121,931 96,307 56,412 53,230 68,701 ### ### 731,309

$121.9 $96.3 $56.4 $53.2 $68.7 $0.0 ### ### $731.3


e Forecast

Total Sales(USD)

Total GMM (USD)

Total COPA(USD)

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

### ###

### ###

$ - $ -

691,527 868,645

$691.5 $868.6

Total GM

(USD)

Total FY14

Material

Purchase

Forecast

$ - $ - $ -

FY 14Feb Mar Apr May Jun Jul

Tub

Base

Ano

dizi

ngS/N Forecast 10752 43008 86016 86016 86016

1 ACP 10752 43008 43008 43008 430082 AEB 43008 43008 43008

FY13 Rev03 (7 March 13) 10752 43008 86016 86016 129024

FY 14Aug Sep Oct Nov Dec Jan Feb Mar Apr May

86016 86016 129024 86016 86016 86016 86016 86016 86016 86016

43008 43008 86016 43008 43008 43008 43008 43008 43008 4300843008 43008 43008 43008 43008 43008 43008 43008 43008 43008

86016 86016 86016 86016 86016

FY 14 Rev 3 - Forecast received on 7/3/2013Jun Total86016 1075200 Month'13 Mar'13 April'13

43008 559104Week wk 10 wk 11 wk 12

43008 516096 Qty/wk Target SOP 10,752 Total Qty 10,752 43,008

Rev 2 - Forecast received on 26/2/2013 - Pls Ignore

Month'13 April'13 April'13

Week

Qty/wk 10,752 10,752 10,752 10,752 10,752 10,752 Total Qty 43,008 43,008

wk 1325th-Mar

wk 141st-Apr

wk 158th-Apr

wk 141st-Apr

wk 158th-Apr

wk 1615th-Apr

wk 1722th-Apr

wk 141st-Apr

wk 158th-Apr

April'13 May'13 June'13

wk 18 wk 20 wk 22 wk 25

43,008 43,008 43,008 43,008 86,016 86,016

April'13 May'13 June'13

wk 18 wk 19 wk 21 wk 22 wk 24

10,752 10,752 43,008 43,008 43,008 43,008 86,016

wk 1615th-Apr

wk 1722th-Apr

wk 196th-May

wk 2120th-may

wk 233rd-Jun

wk 2410th-Jun

wk 1615th-Apr

wk 1722th-Apr

wk 2013th-May

wk 233rd-Jun

wk 2517th-Jun

July'13 Aug'13

WK27 WK29 WK31 WK33 WK35

43,008 43,008 43,008 43,008 43,00886,016 86,016

July'13 Aug'13

wk 26 WK28 WK30 WK32 WK34

43,008 43,008 43,008 43,008 43,008129,024 86,016

wk 2624th-Jun

WK288th-Jul

WK3022th-Jul

WK325th-Aug

WK3419th-Aug

WK271st-Jul

WK2915th-Jul

WK3129th-Jul

WK3312th-Aug

WK3526th-Aug

Sept'13 Oct'13 Nov'13


43,008 43,008 43,008 43,008 43,00886,016 129,024 86,016

Sept'13 Oct'13 Nov'13


43,008 43,008 43,008 43,008 43,00886,016 86,016 86,016

WK362nd-Sept

WK3816th-Sept

WK4030th-Oct

WK4214th-Oct

WK4428th-Oct

WK379th-Sept

WK3923th-sept

WK417th-Oct

WK4321st-Oct

WK454th-Nov

Nov'13 Dec'13

WK47 WK49 WK51 Total

43,008 43,008 43,008 43,008 784,896 86,016 86,016

Nov'13 Dec'13

WK46 WK48 WK50 WK51 WK52 Total

43,008 43,008 688,128 86,016 43,008

WK4611th-Nov

WK4825th-Nov

WK509th-Dec

WK5223th-Dec

WK4718th-Nov

WK492nd-Dec

Anodizing Budget FY13

S/N Part Number Part Description Process

1 R369-7289 Tub Base

Sulphuric Acid Anodizing

Make up Cost

Chemicals Cost Actual Buy

Top Alclean 101 40g/L (20kg/unit) 104 1,274.00 1,470.00 Caustic Soda Pearls 99% (25kg/bag) 156 187.20 210.00 Alsatin SK 3ml/L (22kg/bag,22L/CBY) 8 109.09 300.00 Almist ETS 0.05ml/L (5 L/unit) 0.13 4.55 175.00 Phosphoric Acid 85% 900ml/L (35kg/bag) 0 - - Nitric Acid 65% 60ml/L (35kg/bag,25L/CBY) 2434 2,434.00 2,450.00 Algloss S-200 10ml/L (10kg/unit) 0 - - Hydrofluoric Acid 48% 10ml/L ((2.5L/btl) 0 26 - - Sulphuric Acid 200ml/L (40kg/cby) 1815 1,542.75 1,564.00 Hard wall 3(cold sealing) 20kg/bag 10.5 277.20 528.00

Total 5,551.59 6,697.00

Price (Kg)Top Alclean $ 12.25 245.00 Caustic Soda Pearls 99% $ 1.20 30.00 Almist $ 35.00 175.00 Alsatin $ 13.64 300.08 Nitric Acid 68% $ 1.00 35.00 Sulfuric Acid 98% $ 0.85 34.00 Hardwall 3 Super $ 26.40 528.00

Quantity kg

Quantity L

F9

1 L ~ 1.68 kg

F10

1 L ~ 1.42kg

Jul Aug

Cost/part Quantity QuantityChemicals Cost

$ 245.0 20.0 6 0.025480 43008 1,095.84 43008 1095.84 $ 30.0 25.0 7 0.003744 161.02 161.02 $ 300.0 22.0 1 0.002182 93.84 93.84 $ 175.0 5.0 1 0.000091 3.91 3.91 $ - 35.0 152 - 0.00 0.00 $ 35.0 35.0 70 0.048680 2,093.63 2093.63 $ 195.0 10.0 3 - 0.00 0.00 $ 320.0 2.5 11 - 0.00 0.00 $ 34.0 40.0 46 0.030855 1,327.01 1327.01 $ 528.0 20.0 1 0.005544 238.44 238.44

0.111032 5,013.69 5013.69

Supplier price

MOQ supply

Order MOQ

Chemicals Cost

L9

5301/35

L10

2654/35

Sep Oct Nov Dec Jan

Quantity Quantity Quantity Quantity Quantity

43008 1095.84 43008 1095.84 43008 1095.84 43008 1095.84 43008

161.02 161.02 161.02 161.0293.84 93.84 93.84 93.84

3.91 3.91 3.91 3.910.00 0.00 0.00 0.00

2093.63 2093.63 2093.63 2093.630.00 0.00 0.00 0.000.00 0.00 0.00 0.00

1327.01 1327.01 1327.01 1327.01238.44 238.44 238.44 238.44

5013.69 5013.69 5013.69 5013.69

Chemicals Cost

Chemicals Cost

Chemicals Cost

Chemicals Cost

Jan Feb Mar Apr

Quantity Quantity Quantity1095.84 43008 1095.84 43008 1095.84 43008 1095.84

161.02 161.02 161.02 161.0293.84 93.84 93.84 93.84

3.91 3.91 3.91 3.910.00 0.00 0.00 0.00

2093.63 2093.63 2093.63 2093.630.00 0.00 0.00 0.000.00 0.00 0.00 0.00

1327.01 1327.01 1327.01 1327.01238.44 238.44 238.44 238.44

5013.69 5013.69 5013.69 5013.69

Chemicals Cost

Chemicals Cost

Chemicals Cost

Chemicals Cost

May Jun FY13

QuantityQuantity QTY Cost

43008 1095.84 43008 1095.84 344,064161.02 161.02

93.84 93.843.91 3.910.00 0.00

2093.63 2093.630.00 0.000.00 0.00

1327.01 1327.01238.44 238.44

5013.69 5013.69 60,164.31

Chemicals Cost

Chemicals Cost



1 4239 021 35741 IP Assy (Azur 4400 - Ionic)

Sequential Anodizing

Top Up

Chemicals Cost

Top Alclean 101 40g/L (20kg/unit) 8 98.00 $ 245.0 20.0 Caustic Soda 60g/L (25kg/bag) 12 14.40 $ 30.0 25.0 Alsatin SK 3ml/L (22kg/bag,22L/CBY) 0.6 8.18 $ 300.0 22.0 Almist ETS 0.05ml/L (5 L/unit) 0.01 0.35 $ 175.0 5.0 Phosphoric Acid 85% 900ml/L (35kg/bag) 0 - $ 78.0 35.0 Nitric Acid 65% 60ml/L (35kg/bag,25L/CBY) 188 188.00 $ 35.0 35.0 Algloss S-200 10ml/L (10kg/unit) 0 - $ 195.0 10.0 Hydrofluoric Acid 48% 10ml/L ((2.5L/btl) 0 - $ 320.0 2.5 Sulfuric Acid 200ml/L (40kg/cby) 60 51.00 $ 34.0 40.0 Hard Wall 3 Super 5g/L (20/bag) 1 26.40 $ 528.0 20.0

Total 359.93

Estimate Qty/MonthMake up/Top UpLaboratoryDI & WWTP

GRAND TOTAL

Quantity kg

Quantity L

Supplier price

MOQ supply

F9

1 L ~ 1.68 kg

F10

1 L ~ 1.42kg

Jan Feb

Cost/part Initial Buy

6 0.001960 1,470.00 7 0.000288 210.00 1 0.000164 300.00 1 0.000007 175.00

152 - - 70 0.003760 2,450.00

3 - - 11 - - 46 0.001020 1,564.00

1 0.000528 528.00 0.007199 6,697.00

6,697.00

2,530.00

4,036.00

13,263.00

Chemical

DL

M/c

Water 1000 m3

Power supply

Area

Order MOQ

K9

5301/35

K10

2654/35

Over heads

Feb Jul Aug Sep

Top Up Quantity QuantityChemicals Cost

Quantity

1,470.00 43008 84.30 43008 84.30 43008

210.00 12.39 12.39 300.00 7.04 7.04 175.00 0.30 0.30 - 0.00 0.00 2,450.00 161.71 161.71 - 0.00 0.00 - 0.00 0.00 1,564.00 43.87 43.87 528.00 22.71 22.71 6,697.00 332.31 332.31

43,008 43,008 6,697.00 332.31 332.31

13,276.00 11,730.40 11,730.40

19,973.00 12,062.71 12,062.71

0.049933 0.071332

6,000 0.015 0.0195

2,061,923

34,365

0.086 2,000 0.005 70,111 14,022 0.035 5,000

Chemicals Cost

0.013

0.2293

0.10 0.329

47.04%

0.243902

Sep Oct Nov Dec

Chemicals CostQuantity



84.30 43,008 84.30 43,008 84.30 43,008

12.39 12.39 12.397.04 7.04 7.040.30 0.30 0.300.00 0.00 0.00

161.71 161.71 161.710.00 0.00 0.000.00 0.00 0.00

43.87 43.87 43.8722.71 22.71 22.71

332.31 332.31 332.31

43,008 43,008 43,008 332.31 332.31 332.31

2,530.00

11,730.40 11,730.40 11,730.40

14,592.71 12,062.71 12,062.71

Dec Jan Feb Mar




84.30 43,008 84.30 43,008 84.30 43,008

12.39 12.39 12.397.04 7.04 7.040.30 0.30 0.300.00 0.00 0.00

161.71 161.71 161.710.00 0.00 0.000.00 0.00 0.00

43.87 43.87 43.8722.71 22.71 22.71

332.31 332.31 332.31

43,008 43,008 43,008 332.31 332.31 332.31

2,530.00

11,730.40 11,730.40 11,730.40

12,062.71 14,592.71 12,062.71

Mar Apr May Jun




84.30 43,008 84.30 43,008 84.30 43,008

12.39 12.39 12.397.04 7.04 7.040.30 0.30 0.300.00 0.00 0.00

161.71 161.71 161.710.00 0.00 0.000.00 0.00 0.00

43.87 43.87 43.8722.71 22.71 22.71

332.31 332.31 332.31

43,008 43,008 43,008 332.31 332.31 332.31

2530.00

11,730.40 11,730.40 11,730.40

12,062.71 12,062.71 14,592.71

Jun FY14

Chemicals CostQTY Cost

84.30 516,09612.39

7.040.300.00

161.710.000.00

43.8722.71

332.31 3,323.07

43,008 516096

332.31 154828.8

11,730.40

12,062.71 185,578.49

1,299,049,402.85 12,990,494.03

FOR H2SO4 Anodizing Estimation of Chemical consumtion for Anodizing

DI PLANT & WWTPNo Chemical Price (Kg) S/N1 Sodium Hydroxide 45-50% $ 0.82 12 Sulfuric Acid 30% $ 0.85 23 Activated Carbon $ 0.85 34 Calcium Clhoride 30% $ 0.85 45 Flocculant $ 17.50 5

2 Hydroclhoric Acid 33% $ 0.85 6Caustic Soda Pearls 99% $ 1.20 7

LABORATORYS/N

1 Hydroclhoric Acid 0,1 N $ 115.00 12 Hydroclhoric Acid 1 N $ 125.00 23 Sodium Hydroxide 1 N $ 115.00 34 EDTA 0.01 N $ 45.00 45 Ammonium Hydroxide $ 40.00 56 Sodium Gluconate $ 115.00 67 Potassium Fluoride $ 410.00 78 Pyridine $ 225.00 89 Methyl Red Indicator $ 120.00 910 Phenol Phtalein $ 175.00 1011 Chatecol Violet Indicator $ 585.00 11

Titration Chemical For Sulfuric Anodizing

No Chemical Price (Kg) 1 Hydroclhoric Acid 0,1 N $ 115.00 2 Hydroclhoric Acid 1 N $ 125.00 3 Sodium Hydroxide 1 N $ 115.00 4 EDTA 0.01 N $ 45.00 5 Ammonium Hydroxide $ 40.00 6 Sodium Gluconate $ 115.00 7 Potassium Fluoride $ 410.00 8 Pyridine $ 225.00

9 Methyl Red Indicator $ 120.00 10 Phenol Phtalein $ 175.00 11 Chatecol Violet Indicator $ 585.00

Waste Water Chemical

No Chemical Price (Kg)1 Sodium Hydroxide 45-50% $ 0.82 2 Sulfuric Acid 30% $ 0.85 3 Activated Carbon $ 0.85 4 Calcium Clhoride 30% $ 0.85 5 Flocculant $ 17.50

D.I Plant

No Chemical Price (Kg)

1 Sodium Hydroxide 45-50% $ 0.74 2 Hydroclhoric Acid 33% $ 0.85

Scrubber

No Chemical Price

1 Caustic Soda Pearls 99% $ 1.20

Estimation of Chemical consumtion for Anodizing

DI PLANT & WWTPDescription MOQ splyCaustic Soda(NaOH) liquid 45%/Sodium hydroxide(30Kg/CBY) 304Hydrochloride Acid (HCL) 33%(240 Kg/Drum) 240Sulphuric Acid (H2SO4) liquid 30%(25 Kg/CBY) 25Calcium Chloride liquid 30%(250 Kg/Drum) 250Activated Carbon (Powder)(20 Kg/Bag) 20Glocon bestfoc/Accofloc A110(Polymer powder)(10Kg/Bag) 10Caustic Soda Pearls 99%

LABORATORYDescriptionEDTA 0.01NAmmonium HydroxideSodium HydroxidePhenolphthaleinHCL 0.1 NHCL 1NMethyl Red IndicatorSodium gluconatePotassium FluoridePyridineCathecol Violet Indicator

R369-7289

Custome

r Part Number

Make up MonthlyQty Use Qty Order Unit Price Amount WWTP(kg)

1000 Kgs 4 $ 250.00 $ 1,000.00 4000300 Kgs 2 $ 185.00 $ 370.00 0300 Kgs 12 $ 33.00 $ 396.00 300

1000 Kgs 4 $ 355.00 $ 1,420.00 4000100 Kgs 5 $ 135.00 $ 675.00 400

10 Kgs 1 $ 175.00 $ 175.00 1525

$ 4,036.00

Total $ 4,036.00

Qty Use Qty Order Unit Price Amount1 L 1 $ 45.00 $ 45.00 1 L 1 $ 40.00 $ 40.00 1 L 1 $ 115.00 $ 115.00

100 gr 1 $ 175.00 $ 175.00 1 L 1 $ 115.00 $ 115.00 1 L 1 $ 125.00 $ 125.00

25 gr 1 $ 120.00 $ 120.00 5 L 1 $ 575.00 $ 575.00

1 kg 1 $ 410.00 $ 410.00 2.5 L 1 $ 225.00 $ 225.00 25 gr 1 $ 585.00 $ 585.00

Total $ 2,530.00

Customer Part Description Qty Jul Qty Aug Qty Sep Qty Oct

Disposable Gen 3(Tub Base) 43000 43,000 43,000 43,000

K13

Author: use for scrubber

Qty/month 43,000 43,000 43,000 43,000 Base on Qty 50,000 50,000 50,000 50,000

Cost/month $ 13,640.00 $ 13,640.00 $ 13,640.00 $ 13,640.00 Monthly consume DI/WWTP 11,730.40 11,730.40 11,730.40 11,730.40

11,730.40 11,730.40 11,730.40 11,730.40

MonthlyOrder MOQ Cost DI(kg) Order MOQ Cost

14 $ 3,500.00 300 1 $ 250.00 $ - 250 2 $ 370.00

12 $ 396.00 016 $ 5,680.00 020 $ 2,700.00 0

2 $ 350.00 0 $ 30.00 $ 12,656.00 $ 620.00

$ 13,276.00 $ 0.03

$ 13,640.00

Qty Nov Qty Dec Qty Jan Qty feb Qty Mar Qty Apr

43,000 43,000 43,000 43,000 43,000 43,000

43,000 43,000 43,000 43,000 43,000 43,000 50,000 50,000 50,000 50,000 50,000 50,000

$ 13,640.00 $ 13,640.00 $ 13,640.00 $ 13,640.00 $ 13,640.00 $ 13,640.00

11,730.40 11,730.40 11,730.40 11,730.40 11,730.40 11,730.40

11,730.40 11,730.40 11,730.40 11,730.40 11,730.40 11,730.40

$ 0.82 $ 3,536.18 $ 0.77 $ 192.71 $ 1.32 $ 396.00 $ 1.42 $ 5,680.00 $ 6.75 $ 2,700.00 $ 17.50 $ 262.50

$ 12,767.39

Qty May Qty Jun

43,000 43,000

43,000 43,000 50,000 50,000

$ 13,640.00 $ 13,640.00

11,730.40 11,730.40

11,730.40 11,730.40




2 4239 021 37341 IP Assy (Azur 4400 - Non-Ionic)

3 4239 021 39751 IP Assy (Elance 3300 - Steam Ti

4 4239 021 39761 IP Assy (Elance 3300 - Point Tip)





5 4239 021 70001 IP Assy (Orca)

1 4239 020 93091 IP Assy (Azur Excel)

2 4239 021 56581 IP Assy (Man Iron)

3 4239 021 69571 IP Assy (Elance Anodilium)


Oxalic Acid Anodizing



3 4239 021 69571 Tub Base

Sulphuric Acid Anodizing

Make up Cost

Chemicals Cost Actual Buy

Top Alclean 101 40g/L (20kg/unit) 104 1,274.00 1,470.00 Caustic Soda 60g/L (25kg/bag) 156 187.20 210.00 Alsatin SK 3ml/L (22kg/bag,22L/CBY) 8 109.09 300.00 Almist ETS 0.05ml/L (5 L/unit) 0.13 4.55 175.00 Phosphoric Acid 85% 900ml/L (35kg/bag) 5301 11,813.66 11,856.00 Nitric Acid 65% 60ml/L (35kg/bag,25L/CBY) 2654 2,654.00 2,660.00 Algloss S-200 10ml/L (10kg/unit) 26 507.00 585.00 Hydrofluoric Acid 48% 10ml/L ((2.5L/btl) 26 3,328.00 3,520.00 Oxalic Acid 70g/L (25kg/bag) 636 1,958.88 2,002.00

Total 21,836.38 22,778.00


Total 21,836.38 22,778.00


Total 21,836.38 22,778.00


Total 21,836.38 22,778.00

Quantity kg

Quantity L

F9

1 L ~ 1.68 kg

F10

1 L ~ 1.42kg

F20

1 L ~ 1.68 kg

F21

1 L ~ 1.42kg

F31

1 L ~ 1.68 kg

F32

1 L ~ 1.42kg

F42

1 L ~ 1.68 kg

F43

1 L ~ 1.42kg


Total 21,836.38 22,778.00 Total Cost


Total 15,221.98 22,778.00


Total 15,221.98 22,778.00


Total 15,221.98 22,778.00 Total CostGRAND TOTAL

F53

1 L ~ 1.68 kg

F54

1 L ~ 1.42kg

F65

1 L ~ 1.68 kg

F66

1 L ~ 1.42kg

F76

1 L ~ 1.68 kg

F77

1 L ~ 1.42kg

F87

1 L ~ 1.68 kg

F88

1 L ~ 1.42kg

Top Alclean 101 40g/L (20kg/unit) 104 1,274.00 1,470.00 Caustic Soda Pearls 99% (25kg/bag) 156 187.20 210.00 Alsatin SK 3ml/L (22kg/bag,22L/CBY) 8 109.09 300.00 Almist ETS 0.05ml/L (5 L/unit) 0.13 4.55 175.00 Phosphoric Acid 85% 900ml/L (35kg/bag) 2333 5,199.26 11,856.00 Nitric Acid 65% 60ml/L (35kg/bag,25L/CBY) 2654 2,654.00 2,660.00 Algloss S-200 10ml/L (10kg/unit) 26 507.00 585.00 Hydrofluoric Acid 48% 10ml/L ((2.5L/btl) 26 3,328.00 3,520.00 Sulphuric Acid (40kg/cby) 588 499.80 1,190.00 Hard wall 3(cold sealing) 10.5 277.20 264.00

Total 13,762.90 21,966.00 Total Cost

Price (Kg)Top Alclean $ 12.25 245.00 Caustic Soda Pearls 99% $ 1.20 30.00 Almist $ 35.00 175.00 Alsatin $ 13.64 300.08 Nitric Acid 68% $ 1.00 35.00 Sulfuric Acid 98% $ 0.85 34.00 Hardwall 3 Super $ 26.40

F103

1 L ~ 1.68 kg

F104

1 L ~ 1.42kg

July August

Cost/part Quantity QuantityChemicals Cost

$ 245.0 20.0 6 0.003185 23317 74.26 23,976 76.36 $ 30.0 25.0 7 0.000468 10.91 11.22 $ 300.0 22.0 1 0.000273 6.36 6.54 $ 175.0 5.0 1 0.000011 0.27 0.27 $ 78.0 35.0 152 0.029534 688.64 708.11 $ 35.0 35.0 76 0.006635 154.71 159.08 $ 195.0 10.0 3 0.001268 29.55 30.39 $ 320.0 2.5 11 0.008320 193.99 199.48 $ 77.0 25.0 26 0.004897 114.19 117.42

0.054591 1,272.88 1308.87

$ 245.0 20.0 6 0.003185 130681 416.22 134,377 427.99 $ 30.0 25.0 7 0.000468 61.16 62.89 $ 300.0 22.0 1 0.000273 35.64 36.65 $ 175.0 5.0 1 0.000011 1.49 1.53 $ 78.0 35.0 152 0.029534 3,859.57 3968.70 $ 35.0 35.0 76 0.006635 867.07 891.59 $ 195.0 10.0 3 0.001268 165.64 170.32 $ 320.0 2.5 11 0.008320 1,087.27 1118.02 $ 77.0 25.0 26 0.004897 639.97 658.07

0.054591 7,134.03 7335.76

$ 245.0 20.0 6 0.003185 27413 87.31 28,188 89.78 $ 30.0 25.0 7 0.000468 12.83 13.19 $ 300.0 22.0 1 0.000273 7.48 7.69 $ 175.0 5.0 1 0.000011 0.31 0.32 $ 78.0 35.0 152 0.029534 809.61 832.51 $ 35.0 35.0 76 0.006635 181.88 187.03 $ 195.0 10.0 3 0.001268 34.75 35.73 $ 320.0 2.5 11 0.008320 228.07 234.52 $ 77.0 25.0 26 0.004897 134.25 138.04

0.054591 1,496.49 1538.81

$ 245.0 20.0 6 0.003185 140530 447.59 144,504 460.25 $ 30.0 25.0 7 0.000468 65.77 67.63 $ 300.0 22.0 1 0.000273 38.33 39.41 $ 175.0 5.0 1 0.000011 1.60 1.64 $ 78.0 35.0 152 0.029534 4,150.44 4267.80 $ 35.0 35.0 76 0.006635 932.42 958.78 $ 195.0 10.0 3 0.001268 178.12 183.16 $ 320.0 2.5 11 0.008320 1,169.21 1202.27 $ 77.0 25.0 26 0.004897 688.20 707.66

0.054591 7,671.67 7888.61

Supplier price

MOQ supply

Order MOQ

Chemicals Cost

L9

5301/35

L10

2654/35

L20

5301/35

L21

2654/35

L31

5301/35

L32

2654/35

L42

5301/35

L43

2654/35

$ 245.0 20.0 6 0.003185 14652 46.67 15,066 47.99 $ 30.0 25.0 7 0.000468 6.86 7.05 $ 300.0 22.0 1 0.000273 4.00 4.11 $ 175.0 5.0 1 0.000011 0.17 0.17 $ 78.0 35.0 152 0.029534 432.72 444.96 $ 35.0 35.0 76 0.006635 97.21 99.96 $ 195.0 10.0 3 0.001268 18.57 19.10 $ 320.0 2.5 11 0.008320 121.90 125.35 $ 77.0 25.0 26 0.004897 71.75 73.78

0.054591 799.85 822.47Total Cost 18,374.92 18,894.52

$ 245.0 20.0 6 0.003185 2694 8.58 2,770 8.82 $ 30.0 25.0 7 0.000468 1.26 1.30 $ 300.0 22.0 1 0.000273 0.73 0.76 $ 175.0 5.0 1 0.000011 0.03 0.03 $ 78.0 35.0 152 0.012998 35.02 36.01 $ 35.0 35.0 76 0.006635 17.87 18.38 $ 195.0 10.0 3 0.001268 3.41 3.51 $ 320.0 2.5 11 0.008320 22.41 23.05 $ 77.0 25.0 26 0.004897 13.19 13.57

0.038055 102.52 105.42

$ 245.0 20.0 6 0.003185 16280 51.85 16,740 53.32 $ 30.0 25.0 7 0.000468 7.62 7.83 $ 300.0 22.0 1 0.000273 4.44 4.57 $ 175.0 5.0 1 0.000011 0.19 0.19 $ 78.0 35.0 152 0.012998 211.61 217.59 $ 35.0 35.0 76 0.006635 108.02 111.07 $ 195.0 10.0 3 0.001268 20.63 21.22 $ 320.0 2.5 11 0.008320 135.45 139.28 $ 77.0 25.0 26 0.004897 79.72 81.98

0.038055 619.52 637.04

$ 245.0 20.0 6 0.003185 16280 51.85 16,740 53.32 $ 30.0 25.0 7 0.000468 7.62 7.83 $ 300.0 22.0 1 0.000273 4.44 4.57 $ 175.0 5.0 1 0.000011 0.19 0.19 $ 78.0 35.0 152 0.012998 211.61 217.59 $ 35.0 35.0 76 0.006635 108.02 111.07 $ 195.0 10.0 3 0.001268 20.63 21.22 $ 320.0 2.5 11 0.008320 135.45 139.28 $ 77.0 25.0 26 0.004897 79.72 81.98

0.038055 619.52 637.04Total Cost 1,341.56 1,379.50 GRAND TOTAL

L53

5301/35

L54

2654/35

L65

5301/35

L66

2654/35

L76

5301/35

L77

2654/35

L87

5301/35

L88

2654/35

E94

Irfan: Total cost for chemicals

$ 245.0 20.0 6 0.003185 43000 136.95 43000 136.95 $ 30.0 25.0 7 0.000468 20.12 20.12 $ 300.0 22.0 1 0.000273 11.73 11.73 $ 175.0 5.0 1 0.000011 0.49 0.49 $ 78.0 35.0 152 0.012998 558.92 558.92 $ 35.0 35.0 76 0.006635 285.31 285.31 $ 195.0 10.0 3 0.001268 54.50 54.50 $ 320.0 2.5 11 0.008320 357.76 357.76 $ 34.0 40.0 35 0.001250 53.73 53.73 $ 26.4 1.0 10 0.000693 29.80 29.80

0.034407 1,509.31 1509.31Total Cost 1,509.50 1,509.50

L103

5301/35

L104

2654/35

September October November December January

Quantity Quantity Quantity Quantity Quantity

21,758 69.30 25,115 79.99 17,163 54.66 6,414 20.43 12,667

10.18 11.75 8.03 3.005.93 6.85 4.68 1.750.25 0.29 0.20 0.07

642.61 741.75 506.89 189.42144.37 166.64 113.88 42.55

27.58 31.83 21.75 8.13181.03 208.96 142.79 53.36106.55 122.99 84.05 31.41

1187.80 1371.04 936.93 350.12

121,947 388.40 140,760 448.32 96,191 306.37 35,946 114.49 70,996

57.07 65.88 45.02 16.8233.26 38.39 26.23 9.80

1.39 1.60 1.09 0.413601.60 4157.22 2840.93 1061.63

809.12 933.94 638.23 238.50154.57 178.41 121.92 45.56

1014.60 1171.12 800.31 299.07597.20 689.33 471.07 176.03

6657.20 7684.21 5251.18 1962.32

25,581 81.47 29,527 94.04 20,178 64.27 7,540 24.02 14,893

11.97 13.82 9.44 3.536.98 8.05 5.50 2.060.29 0.34 0.23 0.09

755.50 872.05 595.94 222.70169.73 195.91 133.88 50.03

32.42 37.43 25.58 9.56212.83 245.66 167.88 62.74125.27 144.60 98.82 36.93

1396.47 1611.90 1101.53 411.63

131,137 417.67 151,368 482.11 103,441 329.46 38,655 123.12 76,346

61.37 70.84 48.41 18.0935.76 41.28 28.21 10.54

1.49 1.72 1.18 0.443873.03 4470.52 3055.03 1141.64

870.10 1004.33 686.33 256.47166.22 191.86 131.11 48.99

1091.06 1259.38 860.63 321.61642.21 741.28 506.57 189.30

7158.91 8263.32 5646.93 2110.20

Chemicals Cost

Chemicals Cost

Chemicals Cost

Chemicals Cost

13,672 43.55 15,782 50.26 10,785 34.35 4,030 12.84 7,960

6.40 7.39 5.05 1.893.73 4.30 2.94 1.100.16 0.18 0.12 0.05

403.80 466.10 318.52 119.0390.72 104.71 71.56 26.7417.33 20.00 13.67 5.11

113.75 131.30 89.73 33.5366.96 77.29 52.82 19.74

746.39 861.53 588.75 220.01

17,146.77 19,792.01 13,525.33 5,054.28

2,514 8.01 2,902 9.24 1,983 6.32 741 2.36 1,464

1.18 1.36 0.93 0.350.69 0.79 0.54 0.200.03 0.03 0.02 0.01

32.68 37.72 25.78 9.6316.68 19.25 13.16 4.92

3.19 3.68 2.51 0.9420.92 24.14 16.50 6.1712.31 14.21 9.71 3.6395.67 110.43 75.46 28.20

15,192 48.39 17,535 55.85 11,983 38.17 4,478 14.26 8,844

7.11 8.21 5.61 2.104.14 4.78 3.27 1.220.17 0.20 0.14 0.05

197.46 227.92 155.76 58.21100.80 116.35 79.51 29.71

19.26 22.23 15.19 5.68126.39 145.89 99.70 37.26

74.40 85.87 58.68 21.93578.11 667.30 456.01 170.41

15,192 48.39 17,535 55.85 11,983 38.17 4,478 14.26 8,844

7.11 8.21 5.61 2.104.14 4.78 3.27 1.220.17 0.20 0.14 0.05

197.46 227.92 155.76 58.21100.80 116.35 79.51 29.71

19.26 22.23 15.19 5.68126.39 145.89 99.70 37.26

74.40 85.87 58.68 21.93578.11 667.30 456.01 170.41

1,251.90 1,445.03 987.49 369.02

43000 136.95 43000 136.95 43000 136.95 43000 136.95 43000

20.12 20.12 20.12 20.1211.73 11.73 11.73 11.73

0.49 0.49 0.49 0.49558.92 558.92 558.92 558.92285.31 285.31 285.31 285.31

54.50 54.50 54.50 54.50357.76 357.76 357.76 357.76

53.73 53.73 53.73 53.7329.80 29.80 29.80 29.80

1509.31 1509.31 1509.31 1509.311,509.48 1,509.51 1,509.45 1,509.36

January February March April May

Quantity Quantity Quantity Quantity

40.35 9,570 30.48 11,189 35.64 17,243 54.92 13,666 43.535.93 4.48 5.24 8.07 6.403.45 2.61 3.05 4.70 3.730.14 0.11 0.13 0.20 0.16

374.12 282.65 330.45 509.25 403.6284.05 63.50 74.24 114.41 90.6816.06 12.13 14.18 21.86 17.32

105.39 79.63 93.09 143.46 113.7062.03 46.87 54.79 84.44 66.93

691.52 522.46 610.81 941.30 746.06

226.12 53,639 170.84 62,709 199.73 96,639 307.80 76,595 243.9533.23 25.10 29.35 45.23 35.8519.36 14.63 17.10 26.36 20.89

0.81 0.61 0.71 1.10 0.872096.80 1584.17 1852.06 2854.16 2262.16

471.06 355.89 416.08 641.20 508.2189.99 67.99 79.48 122.49 97.08

590.68 446.27 521.74 804.04 637.27347.68 262.68 307.10 473.26 375.10

3875.73 2928.19 3423.35 5275.63 4181.38

47.43 11,252 35.84 13,154 41.90 20,272 64.57 16,067 51.176.97 5.27 6.16 9.49 7.524.06 3.07 3.59 5.53 4.380.17 0.13 0.15 0.23 0.18

439.84 332.31 388.50 598.71 474.5398.81 74.66 87.28 134.50 106.6118.88 14.26 16.67 25.69 20.37

123.91 93.61 109.44 168.66 133.6872.93 55.10 64.42 99.28 78.68

813.00 614.24 718.11 1106.66 877.12

243.16 57,681 183.71 67,435 214.78 103,922 330.99 82,367 262.3435.73 26.99 31.56 48.64 38.5520.82 15.73 18.39 28.34 22.46

0.87 0.66 0.77 1.18 0.942254.82 1703.56 1991.64 3069.26 2432.65

506.56 382.71 447.43 689.53 546.5196.77 73.11 85.47 131.72 104.40

635.20 479.91 561.06 864.63 685.30373.88 282.48 330.24 508.93 403.37

4167.82 3148.87 3681.35 5673.23 4496.51

Chemicals Cost

Chemicals Cost

Chemicals Cost

Chemicals Cost

Chemicals Cost

25.35 6,014 19.15 7,031 22.39 10,835 34.51 8,588 27.353.73 2.81 3.29 5.07 4.022.17 1.64 1.92 2.95 2.340.09 0.07 0.08 0.12 0.10

235.09 177.61 207.65 320.00 253.6352.81 39.90 46.65 71.89 56.9810.09 7.62 8.91 13.73 10.8866.23 50.04 58.50 90.15 71.4538.98 29.45 34.43 53.06 42.06

434.54 328.30 383.82 591.49 468.81

9,982.60 7,542.06 8,817.44 13,588.31 10,769.88

4.66 1,106 3.52 1,293 4.12 1,992 6.35 1,579 5.030.68 0.52 0.61 0.93 0.740.40 0.30 0.35 0.54 0.430.02 0.01 0.01 0.02 0.02

19.02 14.37 16.80 25.90 20.529.71 7.34 8.58 13.22 10.481.86 1.40 1.64 2.53 2.00

12.18 9.20 10.76 16.58 13.147.17 5.42 6.33 9.76 7.73

55.70 42.08 49.20 75.81 60.09

28.17 6,682 21.28 7,812 24.88 12,039 38.34 9,542 30.394.14 3.13 3.66 5.63 4.472.41 1.82 2.13 3.28 2.600.10 0.08 0.09 0.14 0.11

114.96 86.85 101.54 156.48 124.0358.68 44.34 51.83 79.88 63.3111.21 8.47 9.90 15.26 12.0973.58 55.59 65.00 100.16 79.3943.31 32.72 38.26 58.96 46.73

336.57 254.29 297.29 458.14 363.11

28.17 6,682 21.28 7,812 24.88 12,039 38.34 9,542 30.394.14 3.13 3.66 5.63 4.472.41 1.82 2.13 3.28 2.600.10 0.08 0.09 0.14 0.11

114.96 86.85 101.54 156.48 124.0358.68 44.34 51.83 79.88 63.3111.21 8.47 9.90 15.26 12.0973.58 55.59 65.00 100.16 79.3943.31 32.72 38.26 58.96 46.73

336.57 254.29 297.29 458.14 363.11728.84 550.65 643.77 992.09 786.31

136.95 43000 136.95 43000 136.95 43000 136.95 43000 136.9520.12 20.12 20.12 20.12 20.1211.73 11.73 11.73 11.73 11.73

0.49 0.49 0.49 0.49 0.49558.92 558.92 558.92 558.92 558.92285.31 285.31 285.31 285.31 285.31

54.50 54.50 54.50 54.50 54.50357.76 357.76 357.76 357.76 357.76

53.73 53.73 53.73 53.73 53.7329.80 29.80 29.80 29.80 29.80

1509.31 1509.31 1509.31 1509.31 1509.311,509.41 1,509.39 1,509.40 1,509.45 1,509.42

June FY13

Quantity QTY Cost

17,722 56.45 199,8008.294.830.20

523.41117.59

22.46147.45

86.79967.47 10,907.27

99,327 316.36 1,119,80746.4827.09

1.132933.53

659.03125.90826.40486.42

5422.35 61,131.32

20,836 66.36 234,9009.755.680.24

615.36138.24

26.41173.35102.04

1137.44 12,823.41

106,813 340.20 1,204,20049.9929.13

1.213154.62

708.70135.38888.68523.08

5831.00 65,738.42

Chemicals Cost

11,136 35.47 125,5505.213.040.13

328.9073.8914.1292.6554.54

607.94 6,853.89

13,966.20 157,454.32

2,048 6.52 23,1520.960.560.02

26.6213.59

2.6017.0410.0377.92 878.50

12,374 39.41 139,9055.793.370.14

160.8382.1015.68

102.9560.60

470.88 5,308.66

12,374 39.41 139,9055.793.370.14

160.8382.1015.68

102.9560.60

470.88 5,308.66 1,019.68 11,495.83

168,950.14

43000 136.95 517,50720.1211.73

0.49558.92285.31

54.50357.76

53.7329.80

1509.31 18,111.73 1,509.45 18,113.31




2 4239 021 37341 IP Assy (Azur 4400 - Non-Ionic)

3 4239 021 39751 IP Assy (Elance 3300 - Steam Ti

4 4239 021 39761 IP Assy (Elance 3300 - Point Tip)





5 4239 021 70001 IP Assy (Orca)

1 4239 020 93091 IP Assy (Azur Excel)

2 4239 021 56581 IP Assy (Man Iron)

3 4239 021 69571 IP Assy (Elance Anodilium)





Top Up

Chemicals Cost

Top Alclean 101 40g/L (20kg/unit) 102 1,249.50 $ 245.0 20.0 Caustic Soda 60g/L (25kg/bag) 154 184.80 $ 30.0 25.0 Alsatin SK 3ml/L (22kg/bag,22L/CBY) 7.7 105.00 $ 300.0 22.0 Almist ETS 0.05ml/L (5 L/unit) 0.128 4.48 $ 175.0 5.0 Phosphoric Acid 85% 900ml/L (35kg/bag) 6976 15,546.51 $ 78.0 35.0 Nitric Acid 65% 60ml/L (35kg/bag,25L/CBY) 2728 2,728.00 $ 35.0 35.0 Algloss S-200 10ml/L (10kg/unit) 38 741.00 $ 195.0 10.0 Hydrofluoric Acid 48% 10ml/L ((2.5L/btl) 25.6 3,276.80 $ 320.0 2.5 Oxalic Acid 70g/L (25kg/bag) 537 1,653.96 $ 77.0 25.0

Total 25,490.05


Total 25,490.05


Total 25,490.05


Total 25,490.05

Quantity kg

Quantity L

Supplier price

MOQ supply

F9

1 L ~ 1.68 kg

F10

1 L ~ 1.42kg

F20

1 L ~ 1.68 kg

F21

1 L ~ 1.42kg

F31

1 L ~ 1.68 kg

F32

1 L ~ 1.42kg

F42

1 L ~ 1.68 kg

F43

1 L ~ 1.42kg


Total 25,490.05 Total A


Total 22,882.63


Total 22,882.63


Total 22,882.63 Total B

GRAND TOTAL (A+B)

F53

1 L ~ 1.68 kg

F54

1 L ~ 1.42kg

F65

1 L ~ 1.68 kg

F66

1 L ~ 1.42kg

F76

1 L ~ 1.68 kg

F77

1 L ~ 1.42kg

F87

1 L ~ 1.68 kg

F88

1 L ~ 1.42kg

Estimate Qty/MonthMake up/Top UpLaboratoryDI & WWTP

GRAND TOTAL

March April

Cost/part Initial Buy Top Up

6 0.003124 1,470.00 1,470.00 7 0.000462 210.00 210.00 1 0.000263 300.00 300.00 1 0.000011 175.00 175.00

152 0.038866 11,856.00 11,856.00 76 0.006820 2,660.00 2,660.00

3 0.001853 585.00 585.00 11 0.008192 3,520.00 3,520.00 26 0.004135 2,002.00 2,002.00

0.063725 22,778.00 22,778.00

6 0.003124 7 0.000462 1 0.000263 1 0.000011

152 0.038866 76 0.006820

3 0.001853 11 0.008192 26 0.004135

0.063725

6 0.003124 7 0.000462 1 0.000263 1 0.000011

152 0.038866 76 0.006820

3 0.001853 11 0.008192 26 0.004135

0.063725

6 0.003124 7 0.000462 1 0.000263 1 0.000011

152 0.038866 76 0.006820

3 0.001853 11 0.008192 26 0.004135

0.063725

Order MOQ

K9

5301/35

K10

2654/35

K20

5301/35

K21

2654/35

K31

5301/35

K32

2654/35

K42

5301/35

K43

2654/35

6 0.003124 7 0.000462 1 0.000263 1 0.000011

152 0.038866 76 0.006820

3 0.001853 11 0.008192 26 0.004135

0.063725 Total A

6 0.003124 7 0.000462 1 0.000263 1 0.000011

152 0.032348 76 0.006820

3 0.001853 11 0.008192 26 0.004135

0.057207

6 0.003124 7 0.000462 1 0.000263 1 0.000011

152 0.032348 76 0.006820

3 0.001853 11 0.008192 26 0.004135

0.057207

6 0.003124 7 0.000462 1 0.000263 1 0.000011

152 0.032348 76 0.006820

3 0.001853 11 0.008192 26 0.004135

0.057207 Total B

GRAND TOTAL (A+B)

K53

5301/35

K54

2654/35

K65

5301/35

K66

2654/35

K76

5301/35

K77

2654/35

K87

5301/35

K88

2654/35

E94

Irfan: Total cost for chemicals

22,778.00 25,490.05

2,305.00

4,036.00 13,246

29,119.00 38,736.05

0.096840 Chemical 0.138343

6,000 DL 0.015

0.0195

M/c 2,061,923

34,365

0.086 Water 1000 m3 2,000

0.005 Power supply 70,111

14,022 0.035

Area 5,000 0.013

0.2963

Over heads 0.10 0.396

56.62%

0.243902

May June July August

QuantityChemicals Cost

Quantity

23317 72.84 23,976

10.77 6.12 0.26

906.23 159.02

43.19 191.01

96.41 1,485.86

130681 408.22 134,377

60.37 34.30

1.46 5,079.10

891.25 242.09

1,070.54 540.35

8,327.69

27413 85.63 28,188

12.66 7.20 0.31

1,065.43 186.96

50.78 224.57 113.35

1,746.89

140530 438.98 144,504

64.92 36.89

1.57 5,461.88

958.42 260.33

1,151.22 581.08

8,955.30

14652 45.77 15,066

6.77 3.85 0.16

569.46 99.92 27.14

120.03 60.58

933.68

336593 21,449.42 346111

2694 8.42 2,770

1.24 0.71 0.03

87.15 18.37

4.99 22.07 11.14

154.12

16280 50.85 16,740

7.52 4.27 0.18

526.61 111.03

30.16 133.36

67.31 931.30

16280 50.85 16,740

7.52 4.27 0.18

526.61 111.03

30.16 133.36

67.31 931.30

2,016.72

35253 23,466.14 36250

371846 382361

- 25,490.05 23,466.14

2,305.00

12,679.95

- 25,490.05 38,451.10

August September October November




74.90 21,758 67.97 25,115 78.45 17,163

11.08 10.05 11.606.29 5.71 6.590.27 0.24 0.28

931.86 845.66 976.12163.52 148.39 171.28

44.42 40.31 46.53196.41 178.24 205.74

99.14 89.97 103.851527.87 1386.55 1600.45

419.76 121,947 380.93 140,760 439.70 96,191

62.08 56.34 65.0335.27 32.01 36.95

1.51 1.37 1.585222.73 4739.63 5470.81

916.45 831.68 959.98248.93 225.91 260.76

1100.82 998.99 1153.10555.63 504.24 582.03

8563.18 7771.09 8969.93

88.05 25,581 79.91 29,527 92.23 20,178

13.02 11.82 13.647.40 6.71 7.750.32 0.29 0.33

1095.56 994.22 1147.60192.24 174.46 201.37

52.22 47.39 54.70230.92 209.56 241.88116.55 105.77 122.09

1796.28 1630.13 1881.61

451.39 131,137 409.64 151,368 472.84 103,441

66.76 60.59 69.9337.93 34.42 39.73

1.62 1.47 1.705616.33 5096.82 5883.11

985.52 894.36 1032.33267.69 242.93 280.41

1183.78 1074.28 1240.01597.51 542.24 625.89

9208.54 8356.75 9645.94

47.06 13,672 42.71 15,782 49.30 10,785

6.96 6.32 7.293.95 3.59 4.140.17 0.15 0.18

585.56 531.40 613.37102.75 93.25 107.63

27.91 25.33 29.24123.42 112.00 129.28

62.30 56.53 65.26960.08 871.28 1005.69

22,055.96 314096 20,015.78 362551 23,103.62 247758

8.65 2,514 7.85 2,902 9.06 1,983

1.28 1.16 1.340.73 0.66 0.760.03 0.03 0.03

89.61 81.32 93.8718.89 17.15 19.79

5.13 4.66 5.3822.69 20.59 23.7711.45 10.39 12.00

158.47 143.81 166.00

52.29 15,192 47.45 17,535 54.78 11,983

7.73 7.02 8.104.39 3.99 4.600.19 0.17 0.20

541.50 491.41 567.22114.17 103.61 119.59

31.01 28.14 32.48137.13 124.45 143.65

69.22 62.82 72.51957.64 869.06 1003.13

52.29 15,192 47.45 17,535 54.78 11,983

7.73 7.02 8.104.39 3.99 4.600.19 0.17 0.20

541.50 491.41 567.22114.17 103.61 119.59

31.01 28.14 32.48137.13 124.45 143.65

69.22 62.82 72.51957.64 869.06 1003.13

2,073.75 1,881.93 2,172.25

24,129.71 32897 21,897.71 37972 25,275.87 25949

346993 400523 273707

26,718.70 24,247.22 27,987.83

2,305.00

13,038.51 11,832.45 13,657.84

39,757.21 38,384.67 41,645.67

November December January February




53.61 6,414 20.03 12,667 39.57 9,570

7.93 2.96 5.854.51 1.68 3.330.19 0.07 0.14

667.06 249.27 492.33117.05 43.74 86.39

31.79 11.88 23.47140.60 52.54 103.77

70.97 26.52 52.381093.70 408.71 807.23

300.48 35,946 112.29 70,996 221.77 53,639

44.44 16.61 32.8025.25 9.44 18.64

1.08 0.40 0.803738.60 1397.08 2759.34

656.03 245.15 484.19178.19 66.59 131.52788.00 294.47 581.60397.74 148.63 293.56

6129.81 2290.65 4524.21

63.03 7,540 23.55 14,893 46.52 11,252

9.32 3.48 6.885.30 1.98 3.910.23 0.08 0.17

784.24 293.06 578.82137.61 51.42 101.57

37.38 13.97 27.59165.30 61.77 122.00

83.43 31.18 61.581285.84 480.51 949.04

323.12 38,655 120.75 76,346 238.49 57,681

47.79 17.86 35.2727.15 10.15 20.04

1.16 0.43 0.864020.36 1502.37 2967.30

705.47 263.63 520.68191.62 71.61 141.43847.39 316.66 625.43427.72 159.83 315.68

6591.78 2463.28 4865.18

33.69 4,030 12.59 7,960 24.86 6,014

4.98 1.86 3.682.83 1.06 2.090.12 0.05 0.09

419.16 156.64 309.3773.55 27.49 54.2919.98 7.47 14.7588.35 33.02 65.2144.59 16.66 32.91

687.26 256.82 507.24

15,788.39 92585 5,899.97 182862 11,652.90 138156

6.19 741 2.31 1,464 4.57 1,106

0.92 0.34 0.680.52 0.19 0.380.02 0.01 0.02

64.15 23.97 47.3413.52 5.05 9.98

3.67 1.37 2.7116.24 6.07 11.99

8.20 3.06 6.05113.44 42.39 83.73

37.43 4,478 13.99 8,844 27.63 6,682

5.54 2.07 4.093.15 1.18 2.320.13 0.05 0.10

387.62 144.85 286.0981.72 30.54 60.3222.20 8.30 16.3898.17 36.68 72.4549.55 18.52 36.57

685.51 256.17 505.95

37.43 4,478 13.99 8,844 27.63 6,682

5.54 2.07 4.093.15 1.18 2.320.13 0.05 0.10

387.62 144.85 286.0981.72 30.54 60.3222.20 8.30 16.3898.17 36.68 72.4549.55 18.52 36.57

685.51 256.17 505.951,484.46 554.73 1,095.63

17,272.85 9697 6,454.70 19152 12,748.53 14470

102282 202014 152626

19,126.13 7,147.25 14,116.38

2,305.00 2,305.00

9,333.40 3,487.80 6,888.68

30,764.53 10,635.05 23,310.06

February March April May




29.90 11,189 34.95 17,243 53.86 13,666

4.42 5.17 7.972.51 2.94 4.530.11 0.13 0.19

371.97 434.87 670.1665.27 76.31 117.6017.73 20.73 31.9478.40 91.66 141.2539.57 46.26 71.30

609.88 713.01 1098.80

167.55 62,709 195.89 96,639 301.88 76,595

24.78 28.97 44.6514.08 16.46 25.37

0.60 0.70 1.082084.74 2437.27 3756.01

365.82 427.68 659.0899.37 116.17 179.02

439.41 513.71 791.67221.79 259.30 399.59

3418.14 3996.15 6158.36

35.15 13,154 41.09 20,272 63.32 16,067

5.20 6.08 9.372.95 3.45 5.320.13 0.15 0.23

437.31 511.26 787.8976.74 89.71 138.2520.84 24.37 37.5592.17 107.76 166.0746.52 54.39 83.82

717.02 838.27 1291.83

180.18 67,435 210.65 103,922 324.63 82,367

26.65 31.16 48.0115.14 17.70 27.28

0.65 0.76 1.162241.85 2620.96 4039.08

393.39 459.91 708.75106.85 124.92 192.52472.52 552.43 851.33238.51 278.84 429.71

3675.74 4297.32 6622.47

18.79 7,031 21.96 10,835 33.85 8,588

2.78 3.25 5.011.58 1.85 2.840.07 0.08 0.12

233.74 273.26 421.1141.01 47.95 73.8911.14 13.02 20.0749.27 57.60 88.7624.87 29.07 44.80

383.23 448.04 690.46

8,804.00 161518 10,292.78 248911 15,861.91 197283

3.45 1,293 4.04 1,992 6.22 1,579

0.51 0.60 0.920.29 0.34 0.520.01 0.01 0.02

35.77 41.82 64.447.54 8.82 13.592.05 2.39 3.699.06 10.59 16.324.57 5.35 8.24

63.26 73.95 113.97

20.87 7,812 24.40 12,039 37.61 9,542

3.09 3.61 5.561.75 2.05 3.160.07 0.09 0.13

216.15 252.70 389.4345.57 53.28 82.1012.38 14.47 22.3054.74 64.00 98.6227.63 32.30 49.78

382.26 446.90 688.70

20.87 7,812 24.40 12,039 37.61 9,542

3.09 3.61 5.561.75 2.05 3.160.07 0.09 0.13

216.15 252.70 389.4345.57 53.28 82.1012.38 14.47 22.3054.74 64.00 98.6227.63 32.30 49.78

382.26 446.90 688.70827.77 967.75 1,491.37

9,631.78 16917 11,260.53 26070 17,353.28 20663

178435 274981 217946

10,665.21 12,468.72 19,215.20

2,305.00

5,204.54 6,084.64 9,376.86

15,869.75 20,858.36 28,592.06

May June FY13


Chemicals CostQTY Cost

42.69 17,722 55.36 199,8006.31 8.193.59 4.650.15 0.20

531.16 688.8093.20 120.8725.32 32.83

111.95 145.1856.51 73.28

870.89 1129.35 12,732.28

239.26 99,327 310.27 1,119,80735.39 45.8920.11 26.07

0.86 1.112976.96 3860.47

522.38 677.41141.89 184.00627.46 813.69316.71 410.71

4881.01 6329.62 71,359.85

50.19 20,836 65.09 234,9007.42 9.634.22 5.470.18 0.23

624.47 809.80109.58 142.10

29.76 38.60131.62 170.69

66.44 86.151023.88 1327.75 14,969.03

257.29 106,813 333.66 1,204,20038.05 49.3521.62 28.04

0.92 1.203201.31 4151.41

561.74 728.46152.59 197.87674.75 875.01340.58 441.66

5248.87 6806.64 76,737.81

26.83 11,136 34.79 125,5503.97 5.142.25 2.920.10 0.12

333.77 432.8358.57 75.9515.91 20.6370.35 91.2335.51 46.05

547.25 709.66 8,000.69

12,571.90 255834 16,303.03 2884257 183,799.67

4.93 2,048 6.40 23,1510.73 0.950.41 0.540.02 0.02

51.08 66.2410.77 13.96

2.93 3.7912.94 16.77

6.53 8.4790.33 117.14 1,320.61

29.81 12,374 38.65 139,8974.41 5.722.50 3.250.11 0.14

308.66 400.2665.08 84.3917.68 22.9278.17 101.3639.45 51.16

545.85 707.85 7,980.32

29.81 12,374 38.65 139,8974.41 5.722.50 3.250.11 0.14

308.66 400.2665.08 84.3917.68 22.9278.17 101.3639.45 51.16

545.85 707.85 7,980.32

1,182.04 1,532.85 17,281.24

13,753.93 26795 17,835.88 302945 201,080.91

282629 3186342

15,229.66 19749.57 955902.6

2,305.00

7,431.95 9,637.63

24,966.61 29,387.20 435,967.38

3,051,771,683.83 30,517,716.84

FOR H2SO4 Anodizing Estimation of Chemical consumtion for Anodizing

DI PLANT & WWTPNo Chemical Price (Kg) S/N1 Sodium Hydroxide 45-50% $ 0.82 12 Sulfuric Acid 30% $ 0.85 23 Activated Carbon $ 0.85 34 Calcium Clhoride 30% $ 0.85 45 Flocculant $ 17.50 5

2 Hydroclhoric Acid 33% $ 0.85 61 Caustic Soda Pearls 99% $ 1.20

LABORATORYS/N

1 Hydroclhoric Acid 0,1 N $ 115.00 12 Hydroclhoric Acid 1 N $ 125.00 23 Sodium Hydroxide 1 N $ 115.00 34 EDTA 0.01 N $ 45.00 45 Ammonium Hydroxide $ 40.00 56 Sodium Gluconate $ 115.00 67 Potassium Fluoride $ 410.00 78 Pyridine $ 225.00 89 Methyl Red Indicator $ 120.00 910 Phenol Phtalein $ 175.00 1011 Chatecol Violet Indicator $ 585.00 11

Titration Chemical For Sulfuric Anodizing

No Chemical Price (Kg) 1 Hydroclhoric Acid 0,1 N $ 115.00 2 Hydroclhoric Acid 1 N $ 125.00 3 Sodium Hydroxide 1 N $ 115.00 4 EDTA 0.01 N $ 45.00 5 Ammonium Hydroxide $ 40.00 6 Sodium Gluconate $ 115.00 7 Potassium Fluoride $ 410.00 8 Pyridine $ 225.00

9 Methyl Red Indicator $ 120.00

10 Phenol Phtalein $ 175.00 11 Chatecol Violet Indicator $ 585.00

Waste Water Chemical

No Chemical Price (Kg)1 Sodium Hydroxide 45-50% $ 0.82 2 Sulfuric Acid 30% $ 0.85 3 Activated Carbon $ 0.85 4 Calcium Clhoride 30% $ 0.85 5 Flocculant $ 17.50

D.I Plant

No Chemical Price (Kg)

1 Sodium Hydroxide 45-50% $ 0.74 2 Hydroclhoric Acid 33% $ 0.85

Scrubber

No Chemical Price

1 Caustic Soda Pearls 99% $ 1.20

Estimation of Chemical consumtion for Anodizing

DI PLANT & WWTPDescription MOQ splyCaustic Soda(NaOH) liquid 45%/Sodium hydroxide(30Kg/CBY) 304Hydrochloride Acid (HCL) 33%(240 Kg/Drum) 240Sulphuric Acid (H2SO4) liquid 30%(25 Kg/CBY) 25Calcium Chloride liquid 30%(250 Kg/Drum) 250Activated Carbon (Powder)(20 Kg/Bag) 20Glocon bestfoc/Accofloc A110(Polymer powder)(10Kg/Bag) 10

LABORATORYDescription100ml/L Sulfuric AcidPotassium permanganate for AnalysisSodium HydroxidePhenolphthaleinHCL 0.1 NHCL 1NMethyl Red IndicatorSodium gluconatePotassium FluorideMethyl Orange 25 gr/btlEthanol 2.5L/btl

4239 021 3

4239 021 3

4239 021 3

4239 021 3

4239 021 7

4239 020 9

4239 021 5

4239 021 6

Custome

r Part Number

Make up MonthlyQty Use Qty Order Unit Price Amount WWTP(kg)

1000 Kgs 4 $ 250.00 $ 1,000.00 4000300 Kgs 2 $ 185.00 $ 370.00 0300 Kgs 12 $ 33.00 $ 396.00 300

1000 Kgs 4 $ 355.00 $ 1,420.00 4000100 Kgs 5 $ 135.00 $ 675.00 400

10 Kgs 1 $ 175.00 $ 175.00 15 $ 4,036.00

Total $ 4,036.00

Qty Use Qty Order Unit Price Amount2.5 L 1 $ 80.00 $ 80.00

1 L 1 $ 210.00 $ 210.00 1 L 1 $ 115.00 $ 115.00

100 gr 1 $ 175.00 $ 175.00 1 L 1 $ 115.00 $ 115.00 1 L 1 $ 125.00 $ 125.00

25 gr 1 $ 120.00 $ 120.00 5 L 1 $ 575.00 $ 575.00

1 kg 1 $ 410.00 $ 410.00 50 gr 2 $ 110.00 $ 220.00

2 L 2 $ 80.00 $ 160.00 Total $ 2,305.00

Customer Part Description QtyJuly Qty aug Qty sept Qty oct

IP Assy (Azur 4400 - Ionic) 23317 23,976 21,758 25,115

IP Assy (Azur 4400 - Non-Ionic) 130681 134,377 121,947 140,760

IP Assy (Elance 3300 - Steam Tip) 27413 28,188 25,581 29,527

IP Assy (Elance 3300 - Point Tip) 140530 144,504 131,137 151,368

IP Assy (Orca) 14652 15,066 13,672 15,782

IP Assy (Azur Excel) 2694 2,770 2,514 2,902

IP Assy (Man Iron) 16280 16,740 15,192 17,535

IP Assy (Elance Anodilium) 16280 16,740 15,192 17,535

Qty/month 371,846 382,361 346,993 400,523 Base on Qty 400,000 400,000 400,000 400,000

Cost/month $ 13,640.00 $ 13,640.00 $ 13,640.00 $ 13,640.00 Monthly consume DI/WWTP 12,679.95 13,038.51 11,832.45 13,657.84

12679.95 13038.51 11832.45 13657.84

MonthlyOrder MOQ Cost DI(kg) Order MOQ Cost

14 $ 3,500.00 300 1 $ 250.00 $ 0.82 $ - 250 2 $ 370.00 $ 0.77

12 $ 396.00 0 $ 1.32 16 $ 5,680.00 0 $ 1.42 20 $ 2,700.00 0 $ 6.75

2 $ 350.00 0 $ 17.50 $ 12,626.00 $ 620.00

$ 13,246.00 $ 0.03

$ 13,640.0000

Qty nov Qty dec Qty jan Qty feb Qty mar Qty apr Qty may

17,163 6,414 12,667 9,570 11,189 17,243 13,666

96,191 35,946 70,996 53,639 62,709 96,639 76,595

20,178 7,540 14,893 11,252 13,154 20,272 16,067

103,441 38,655 76,346 57,681 67,435 103,922 82,367

10,785 4,030 7,960 6,014 7,031 10,835 8,588

1,983 741 1,464 1,106 1,293 1,992 1,579

11,983 4,478 8,844 6,682 7,812 12,039 9,542

11,983 4,478 8,844 6,682 7,812 12,039 9,542

273,707 102,282 202,014 152,626 178,435 274,981 217,946 400,000 400,000 400,000 400,000 400,000 400,000 400,000

$ 13,640.00 $ 13,640.00 $ 13,640.00 $ 13,640.00 $ 13,640.00 $ 13,640.00 $ 13,640.00

9,333.40 3,487.80 6,888.68 5,204.54 6,084.64 9,376.86 7,431.95

9333.4 3487.8 6888.68 5204.54 6084.64 9376.86 7431.95

$ 3,536.18 $ 192.71 $ 396.00 $ 5,680.00 $ 2,700.00 $ 262.50 $ 12,767.39

Qty jun

17,722

99,327

20,836

106,813

11,136

2,048

12,374

12,374

282,629 400,000

$ 13,640.00

9,637.63

9637.63

S/N Description Juli Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Total1 Expenses ( DI WATER & WWTP ) $ 9,862.78 $ 10,141.68 $ 9,203.57 $ 10,623.41 $ 7,259.75 $ 2,712.90 $ 5,358.19 $ 4,048.22 $ 4,732.78 $ 7,293.56 $ 5,780.76 $ 7,496.39 $ 84,514 2 Power $ 18,000.00 $ 18,000.00 $ 18,000.00 $ 18,000.00 $ 18,000.00 $ 18,000.00 $ 18,000.00 $ 18,000.00 $ 18,000.00 $ 18,000.00 $ 18,000.00 $ 18,000.00 $ 216,000 3 Water $ 2,022.15 $ 2,022.15 $ 2,022.15 $ 2,024.79 $ 2,022.15 $ 2,022.15 $ 2,022.15 $ 2,022.15 $ 2,022.15 $ 2,022.15 $ 2,022.15 $ 2,022.15 $ 24,268 4 Accesorries $ 1,001.20 $ 1,001.20 $ 1,001.20 $ 1,001.20 $ 1,001.20 $ 1,001.20 $ 1,001.20 $ 1,001.20 $ 1,001.20 $ 1,001.20 $ 1,001.20 $ 1,001.20 $ 12,014 5 Maintenance $ 2,000.00 $ 2,000.00 $ 2,000.00 $ 2,000.00 $ 2,000.00 $ 2,000.00 $ 2,000.00 $ 2,000.00 $ 2,000.00 $ 2,000.00 $ 2,000.00 $ 2,000.00 $ 24,000 6 Fabrication $ 1,722.07 $ 1,722.07 $ 1,722.07 $ 5,166 7 Chemicals ( Process ) $ 18,979.53 $ 19,516.23 $ 17,710.98 $ 20,443.25 $ 13,970.37 $ 5,220.59 $ 10,311.07 $ 7,790.23 $ 9,107.57 $ 14,035.42 $ 11,124.25 $ 14,425.74 $ 162,635 8 Machine cost( depreciation 5 yr) $ - 9 Lab cost ( chemicals ) $ 2,305.00 $ 2,305.00 $ 2,305.00 $ 2,305.00 $ 2,305.00 $ 2,305.00 $ 13,830

10 Weekly Change (Desmutting) $ 2,514.38 $ 2,514.38 $ 2,514.38 $ 2,514.38 $ 1,885.78 $ 628.59 $ 1,257.19 $ 1,257.19 $ 1,257.19 $ 1,885.78 $ 1,257.19 $ 1,885.78 $ 21,372 11 Monthly change(alkaline degreasing) $ 304.04 $ 304.04 $ 304.04 $ 304.04 $ 304.04 $ 304.04 $ 304.04 $ 304.04 $ 304.04 $ 304.04 $ 304.04 $ 304.04 $ 3,649 12 3 month change(etching) $ 205.14 $ 205.14 $ 205.14 $ 205.14 $ 821 13 6 month Change(chemicals polishing) $ 12,310.37 $ 12,310 14 Dispose Sluch(5 ton/400K) $ 1,115.54 $ 1,147.08 $ 1,040.98 $ 1,201.57 $ 821.12 $ 306.84 $ 606.04 $ 457.88 $ 535.31 $ 824.94 $ 653.84 $ 847.89 $ 9,559

$ - $ - Total ( in USD ) $ 60,032 $ 56,647 $ 56,102 $ 58,318 $ 51,291 $ 32,196 $ 55,680 $ 36,881 $ 42,987 $ 47,572 $ 44,448 $ 47,983 $ 590,139

Author:Purchase chemical process to budget by Mr. SP. Lai

Author:Lab Chemicals to budget by Mr. Luki

B56

Author: Purchase chemical process to budget by Mr. SP. Lai

B58

Author: Lab Chemicals to budget by Mr. Luki

B63

Irfan: 1 Drum = $ 60 1 Ton = 4 Drums

1 qty per 3 Accesorries0.00026 40 Kgs Top Alclean 101 S/N Description0.00039 75 Kgs Caustic Soda 1 Hand gloves (Rubber)0.00033 66 Kgs Alsatin SK 2 Specs/ Eye Glass0.00033 5 Lit Almist, ETS 30.00583 1000 Lit Phosporic Acid 85% 40.00298 450 Lit Nitric Acid 65%

0.00007 20 Kgs Algloss S-200

0.00003 5 Lit Hydrogen Fluoride

0.00159 250 Kgs Oxalic Acid

2 City water 4 maintenanceS/N Description Volume Price S/N Description

1 City water 1750 $ 2,524.65 1 Jigs2

11 Sluch

D17

Irfan: In M3

H17

Irfan: Every 6 month

5 Fabrication 7 Machine CostQty Price S/N Description Qty Price S/N Description

$ - 1 Trolley 9 $ 2,150.00 1 Machine fabrication,M&E work15 $ -

$ - $ 2,150.00

6 Chemicals 8 LaboratoryQty Price S/N Description Qty Price S/N Description

$ 3,000.00 1 Top Up $ 25,490.05 1

R17

Irfan: Base on Qty 400000 pcs

Machine Cost 9 Expenses ( DI Water )Description Qty Price S/N Description Qty

Machine fabrication,M&E work $ 2,061,923.00 1 Chemicals For DI & WWTP

$ 2,061,923.00

Laboratory 10 PowerDescription Qty Price S/N Description Qty

$ 2,305.00 1 Electricity for anodizing

1.248239618

Y17

Irfan: Base on 2 month usage

Price $ 13,246.00

$ 13,246.00

Price $ 22,473.00

Juli Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Total

Expenses ( DI WATER & WWTP ) 9863 10142 9204 10623 7260 2713 5358 4048 4733 7294 5781 7496 84514

Process chemical under BOM (Purchase)

Chemicals ( Process ) 18980 19516 17711 20443 13970 5221 10311 7790 9108 14035 11124 14426 162635Weekly Change (Desmutting) 4791 4791 4791 4791 3594 1198 2396 2396 2396 3594 2396 3594 40726Monthly change(alkaline degreasing) 1020 1020 1020 1020 1020 1020 1020 1020 1020 1020 1020 1020 122453 month change(etching) 241 241 241 241 9646 month Change(chemicals polishing) 11994 11994 23988Dispose Sluch(5 ton/400K) 1116 1147 1041 1202 821 307 606 458 535 825 654 848 9559

38142 26475 24564 27698 19405 7746 26568 11664 13059 19715 15194 19888 250118

Prodction Accesorries 1001 1001 1001 1001 1001 1001 1001 1001 1001 1001 1001 1001 12014Fabrication 1722 1722 1722 5166

2723 1001 1001 1001 2723 1001 1001 1001 2723 1001 1001 1001 17181

LAB Lab cost ( chemicals ) 2305 2305 2305 2305 2305 2305 13830

F&M F&M Power 16733 17206 15615 18024 12317 4603 9091 6868 8030 12374 9808 12718 143385Water 1859 1912 1735 2003 1369 511 1010 763 892 1375 1090 1413 15932Maintenance 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000

23592 24118 22350 25026 18685 10114 15101 12631 13922 18749 15897 19131 164317

FN FN Machine cost( depreciation 5 yr) 0

Prdn.(indirect)

DI water Chemicals (Not build in BOM)( Production)

Purchase (Direct)

Prdn(In dierect)

Material for anodizing (Chemicals)forecast qty / month FY13

DI water and waste water treatment chemicals Expenses ( DI WATER & WWTP )

Anodizing process chemicals Chemicals ( Process )Weekly Change (Desmutting)Monthly change(alkaline degreasing)3 month change(etching)6 month Change(chemicals polishing)

Sub- total

Grand TotalBefore top up

Average Per PC(two model)

Material Budget for FY 13 (1.5*Assumption)

371846 382361 346993 400523Juli Aug Sep OctUSD 9,862.78 USD 10,141.68 USD 9,203.57 USD 10,623.41

USD 18,979.53 USD 19,516.23 USD 17,710.98 USD 20,443.25USD 4,791.35 USD 4,791.35 USD 4,791.35 USD 4,791.35USD 1,020.42 USD 1,020.42 USD 1,020.42 USD 1,020.42

USD 240.96 USD 240.96

USD 25,032.27 USD 25,328.00 USD 23,522.75 USD 26,495.98

USD 34,895.05 USD 35,469.68 USD 32,726.32 USD 37,119.39USD 0.09 USD 0.09 USD 0.09 USD 0.09

USD 52,342.57 USD 53,204.52 USD 49,089.49 USD 55,679.09

USD 0.14 USD 0.14 USD 0.14 USD 0.14

273707 102282 202014 152626Nov Dec Jan Feb

USD 7,259.75 USD 2,712.90 USD 5,358.19 USD 4,048.22


USD 240.96USD 11,994.12

USD 18,584.30 USD 7,438.85 USD 25,962.25 USD 11,206.33


USD 38,766.08 USD 15,227.63 USD 46,980.66 USD 22,881.82

USD 0.14 USD 0.15 USD 0.23 USD 0.15

178435 274981 217946 282629Mar Apr May Jun

USD 4,732.78 USD 7,293.56 USD 5,780.76 USD 7,496.39


USD 240.96

USD 12,523.67 USD 18,890.32 USD 14,540.35 USD 19,039.68


USD 25,884.68 USD 39,275.81 USD 30,481.66 USD 39,804.11

USD 0.15 USD 0.14 USD 0.14 USD 0.14

3186342Total

USD 84,513.99

USD 162,635.22USD 40,726.47USD 12,245.09

USD 963.84USD 11,994.12

USD 228,564.75

USD 313,078.74

USD 0.10

USD 469,618.12

USD 0.15

Production Expenses

forecast qty / month FY13 371846 382361Juli Aug

Accesorries USD 1,001 USD 1,001Fabrication USD 1,722Dispose Sluch(5 ton/400K) USD 1,116 USD 1,147Maintenance USD 5,000 USD 5,000

Grand Total USD 8,839 USD 7,148

Prodction expenses

346993 400523 273707 102282 202014Sep Oct Nov Dec JanUSD 1,001 USD 1,001 USD 1,001 USD 1,001 USD 1,001

USD 1,722USD 1,041 USD 1,202 USD 821 USD 307 USD 606USD 5,000 USD 5,000 USD 5,000 USD 5,000 USD 5,000

USD 7,042 USD 7,203 USD 8,544 USD 6,308 USD 6,607

152626 178435 274981 217946 282629Feb Mar Apr May JunUSD 1,001 USD 1,001 USD 1,001 USD 1,001 USD 1,001

USD 1,722USD 458 USD 535 USD 825 USD 654 USD 848



3186342Total

USD 12,014USD 5,166USD 9,559

USD 60,000

USD 86,740

forecast qty / month FY13 371846 382361Juli Aug

F&M F&M Power USD 16,733 USD 17,206Water USD 1,859 USD 1,912

Grand Total USD 18,592 USD 19,118

346993 400523 273707 102282 202014Sep Oct Nov Dec JanUSD 15,615 USD 18,024 USD 12,317 USD 4,603 USD 9,091

USD 1,735 USD 2,003 USD 1,369 USD 511 USD 1,010


152626 178435 274981 217946 282629Feb Mar Apr May JunUSD 6,868 USD 8,030 USD 12,374 USD 9,808 USD 12,718

USD 763 USD 892 USD 1,375 USD 1,090 USD 1,413


3186342Total

USD 143,385USD 15,932

USD 159,317

forecast qty / month FY13 371846 382361 346993Juli Aug Sep

QA (Lab Chemicals) USD 2,305.00 USD 2,305.00

400523 273707 102282 202014 152626 178435 274981Oct Nov Dec Jan Feb Mar Apr

USD 2,305.00 USD 2,305.00 USD 2,305.00

217946 282629 3186342May Jun Total

USD 2,305.00 USD 13,830.00

Depreciation

FN FN Machine cost( depreciation 5 yr)Anodizing line SGD 1,813,000M&E and foundation works SGD 248,924

Material (chemical) cost/ PC.

Process Anodizing process

1 Sequential Anodizing USD 0.0546 USD 0.0331

2 Oxalic Acid Anodizing USD 0.0381 USD 0.0331

DI water & waste water treatment

Total cost Total x 1.5

USD 0.0163 USD 0.1040 USD 0.1560

USD 0.0163 USD 0.0874 USD 0.1312

Chemical purging cost

You can estimate consumption by using drag out of solution 1-2ml /dm2.If part is flat plate with proper drip time, normally it'll take 1ml/dm2.If part profile can trap a lot of solution, consumption may be estimate up to 2ml/dm2. Pls estimate accordingly with your part surface area and profile.

For e.g.(Based on surface area 2dm2 per pc)Consumption of 20pct w/v anodizing sulfuric acid : 50,000 pcs x 2 dm2/pc x 2ml/dm2 : 200,000 ml : 200L of anodizing solution.

Consumption of conc. Sulfuric acid : 10pct w/v x 200L : 20L(37kgs)

Chemical List

Production Chemical

S/N Chemical PackagingPrice

(Kg) (Bag/Cby/Drum)

1 Top Alclean 101 20 Kg/Bag $ 12.25 $ 245.00 2 Caustic Soda Micropearls 99% 25 Kg/Bag $ 1.20 $ 30.00 3 Alsatin SK 22 Kg/Cby $ 13.64 $ 300.00 4 Almist ETS 5 L/Vat $ 35.00 $ 175.00 5 Phosporic Acid 85% 35 Kg/Cby $ 2.23 $ 78.00 6 Nitric Acid 68% 35 Kg/Cby $ 1.00 $ 35.00 7 Algloss S-200 10 Kg/Bag $ 19.50 $ 195.00 8 Hydroflouric Acid 33% 25 Kg/Bby $ 4.20 $ 105.00 9 Oxalic Acid 25 Kg/Bag $ 3.08 $ 77.00

10 Top Seal DX-500 10 Kg/Bag $ 52.00 $ 520.00 11 Nickel Carbonate 20 Kg/Bag $ 48.50 $ 970.00

DI Water & WWT

S/N Chemical PackagingPrice

(Kg) (Bag/Cby/Drum)

1 Hydroclhoric Acid 33% 240 Kg/Drum $ 0.77 $ 185.00 2 Sodium Hydroxide 45-50% 304 kg/Drum $ 0.82 $ 250.00 3 Activated Carbon 20 Kg/Bag $ 6.75 $ 135.00 4 Coagulant ( Calcium Clhoride 31% ) 250 Kg/Drum $ 0.85 $ 211.25 5 Flocculant ( Accofloc A-110 ) 10 Kg Bag $ 17.50 $ 175.00 6 Sulphuric Acid 30% 25 Kg/Cby $ 1.32 $ 33.00

LABORATORY

S/N ChemicalPackaging

Price

S/N ChemicalPackaging

(Bottle)

1 Potassium Permangganate ( KMnO₄) 1000 g/Btl $ 210.00

2 0,01N EDTA 1000 mL/Btl $ 45.00

3 Ferrous (II) Sulphate 1000 g/Btl $ 110.00

4 Ammonia Solution 25% 2500 mL/Btl $ 14.00

5 pH buffer 10 1000 mL/Btl $ 150.00

6 pH buffer 4 1000 mL/Btl $ 45.00

7 pH buffer 7 1000 mL/Btl $ 45.00

8 Phenolthalein indicator 100 g/Btl $ 175.00

9 Sodium Hydroxide 1.0N 1000 mL/Btl $ 115.00

10 Sulphuric acid 95-97% 2500 mL/Btl $ 32.00

11 Pyridine 2500 mL/Btl $ 225.00

12 Hydrochloric acid 0.1N 2500 mL/Btl $ 115.00

13 Hydrochloric acid 1N 1000 mL/Btl $ 125.00

14 Methyl red 25 g/Btl $ 120.00

15 Methyl orange 25 g/Btl $ 110.00

16 Sodium Gluconate 5000 g/Btl $ 115.00

17 Potassium Fluoride (solid) 1000 g/Btl $ 410.00

18 Copper (ll) sulphate pentahydrate 1000 mL/Btl $ 45.00

19 Pyrocatechol violet 25 g/Btl $ 585.00

20 Ethanol 2500 mL/Btl $ 32.00

21 Triethanolamine Solution 2500 mL/Btl $ 50.00

22 Murexide Indicator 25 g/Btl $ 375.00

23 Amonia Solution 28% 2500 mL/Btl $ 14.00

24 2500 mL/Btl $ 60.00 Acetic acid ( CH3COOH)

If part profile can trap a lot of solution, consumption may be estimate up to 2ml/dm2. Pls estimate accordingly with your part surface area and profile.

Consumption of 20pct w/v anodizing sulfuric acid : 50,000 pcs x 2 dm2/pc x 2ml/dm2 : 200,000 ml : 200L of anodizing solution.

s.g 1.85

4160 200400

150000 10.5

Sulphuric weekly production = 12500 pcsWeekly production = 50000 dm²

Process Chemical composition Make up qty Tank volumesoak cleaning Top Alclean 101 40g/L 104 kg 2592 L

Alkaline etching2592 L

Desmutting Nitric Acid65% (s.g 1.41) : 666ml/L 1726L(2434kg) 2592 LSulfuric acid 1 Sulfuric acid (s.g 1.85) : 200ml/L 605 L (1119 kg) 3024 LSulfuric acid 2 Sulfuric acid : 200ml/L 605 L (1119 kg) 3024 LSulfuric acid 3 Sulfuric acid : 200ml/L 605 L (1119 kg) 3024 LCold sealing Hard wall 3 : 5g/L 10.5 kg 2100 L

37500150000

Monthly production = 200000 dm²surface area approx 4 dm²Drag out consumption Assume to be approx 2ml / dm²

Caustic soda : 60g/LTop alsatin SK : 3 ml/L

Top Almist ETS : 0.05ml/L

156 kg8 L

0.13L

Solution drag out weekly Solution drag out monthly Chemicals drag out consumption monthly50 L 200 L 8 kg

50 L 200 L50 L 200 L 133.2L(188kg)50 L 200 L 20 L (37 kg)50 L 200 L 20 L (37 kg)50 L 200 L 20 L (37 kg)50 L 200 L 1 kg

12 kg0.6 L

0.01 L

G12

Author: 10% of solution drag out monthly

Tub Base FY14

Documents

Transcript of Tub Base FY14