TTAF Automotive & Industrial Catalog 2011 v3

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description

TTAF Automotive & Industrial Catalog 2011 v3

Transcript of TTAF Automotive & Industrial Catalog 2011 v3

Page 1: TTAF Automotive & Industrial Catalog 2011 v3

AUTOMOTIVE - INDUSTRIAL2011 v3

TTAF is a specialized corporation providing cable harnesses and connectors to all industries using todayrsquos latest automation Technologies in 6000m2 closed area

After gaining 20 years experince in the field of components in 2003 TTAF launched the production of cable assemblies based on automation

Focusing especially on consumer electronics in its former years TTAF additionally converted to fiber optic militarymedical industrialampautomative cable fields and retail products

Following the principles such as never compromising the quality of the products customer satisfaction being the primary subject of all trying to be the solution partner rather than being an ordinary supplier and TTAF has become a specialized corporation exporting over 45 countries over the world

Our facilities are carried out in accordance with the ISO 90012000 ISO 140012005OHSAS 180011999PCT CE UL and ISOTS 169492002 standarts

TTAF AUTOMOTIVE SYSTEMS

Automatic Sealed Crimping

100 Electrical Testing With Unique Testing Boards

100 Crimp Quality Control Machines

Ultrasonic Welding MachinesManuel Crimping Machines

Unique Assembly Layout Boards

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A U T O M O T I V E I N D U S T R I A L

OVERVIEW

2

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ses

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

3

PRODUCT LINES

MODULAR CONNECTOR SERIES FOR CONTROLLERS

LPG-CNG CONVERTOR CONNECTOR SERIES

200001 CONNECTOR SERIES

200068 ndash 200069 CONNECTOR SERIES

INDUSTRAL TYPE CIRCULAR CONNECTOR SERIES

SPECIAL TYPE CIRCULAR CONNECTOR SERIES

9500 CONNECTOR SERIES

250 INCH 9500 SERIES SEALS

090 SERIES INTERLOCKING TYPE CONNECTORS

118 SERIES MIC CONNECTORS ((MEDIUM INTERFACE CONNECTOR)

250 SERIES

Interlocking Type Connectors p30Locking Type Connectors p32

CONNECTORS FOR SPECIAL PURPOSES

TERMINAL STORAGE CONNECTORS amp CABLE ASSEMBLERS

RADIO CONNECTORS

AUTOMOTIVE CONNECTORS

RELAY AND FUSE CONNECTORS amp HOLDERS

CABLE HARNESS COVERINGS

TAPES

ISOLATED TERMINALS

ASSEMBLY BOARD DEVICES amp PARTS

USEFUL INFORMATIONS

468

1216

18202224262830

34363738424447505456

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A U T O M O T I V E I N D U S T R I A L

INDEX

4

1) Automotive Cable Harnesses

2) LPGCNG Conversion Cable Harnesses

3) Industrial Equipment Cable Harnesses

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

5

4) Car Service Test Adapter Cables

5) Data amp Communication System Cables

PRODUCT LINESwwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

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A U T O M O T I V E I N D U S T R I A L

Modular hybrid system fits with various headers This connection system can be used in cars trucks buses agricultural equipment motor-cycles and marine equipment MCC connectors and headers are used in power-train applications engine-control units compartment applica-tions gear boxes electric parking breaks and suspension controllers

CMC hybrid connectors mostly hold two different terminal sizes current rating up to 6 and 12A and run at operating temperatures between -40 and +125degC The connectors have an integrated locking-lever that ensures the connector and header are securely locked together and wire-cap guides the wires

bull 200042 32 Ways Female Left Wire Output

bull 200043R 48 Ways Female Right Wire Output

bull 200043L 48 Ways Female Left Wire Output

MODULAR CONNECTOR SERIES FOR CONTROLLERS

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200043F 48 Ways Female Connector

bull 200043M 48 Ways Male Connector

bull 200043C 48 Ways Male Connector Backshell

bull 200043CF 48 Ways Female Connector Backshell

bull 200044-81F 81 Ways Female Connector

bull 200044-81RTN 81 Ways Connector Latch

bull 200044-81HNGR 81 Ways Connector Cover Right Wire Output

bull 200044-81HNGL 81 Ways Connector Cover Left Wire Output

bull 200044-40F 40 Ways Female Timer Connector

bull 200044-40RTN 40 Ways Timer Connector Latch

bull 200044-40HNGR 40 Ways Timer Connector Right Wire Output Latch

bull 200044-WSLA Blue Seal-Crossection 035-1 mm2

bull 200044-WSLB Brown Seal 1-15 mm2

bull 200044-WSLC Seal 15-25 mm2

bull 200044-TFS Micro Terminal 050-075 mm2

bull 200044-TFP Timer Terminal 1-25 mm2

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A U T O M O T I V E I N D U S T R I A L

LPG-CNG CONVERTOR CONNECTORS

High density connectors are particularly suitable for door to body engine to cockpit connections and especially LPGCNG conversion harnesses Suitable for a combination of low and medium current ndashcross-section applications

Includes monoblock connector seal

2-WAY MINI SEALED CONNECTORS 20005()

TERMINAL

bull 200020-TSA bull 200020-TSB

bull 200046 16 Ways Female Connector

bull 200048 16 Ways Male Connector

bull 200020-24FB 24 Ways Female Connector(Black)

bull 200020-24FG 24 Ways Female Connector(Gray)

bull 200056 24 Ways Connector Backshell(Short)

bull 200056-L 24 Ways Connector Backshell(Long)

bull 200020-HNG 24 Ways Connector Secondary Lock

bull 200018 24 Ways Male Connector Pcb Type

1 YELLOW2 GREY3 BLUE4 GREEN5 BLACK

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bull 200047 30 Ways Female Connector

bull 200049 30 Ways Male Connector

bull 200020-56F 56 Ways Female Connector

bull 200020-HNG2 56 Ways Connector Secondary Lock

bull 200020-HNG3 56 Ways Connector Back Cover

bull 200017 56 Ways Male Connector Pcb Type

bull 200020-TS-A 10-20 mm2 bull 200020-TS-B 050-085 mm2 bull 15 mm Female Terminals

bull 200020-TP-A 10-20 mm2 bull 200020-TP-B 050-085 mm2 bull 28 Mm Female Terminals

bull Material Copper Alloys bull Surface Treatment Pre-Tin

bull 200050-TS-A 085-125 mm2 bull 15 mm Male Terminal

bull 200050-TP-A 125-20 mm2 bull 28 mm Male Terminals

bull Material Copper Alloys bull Surface Treatment Pre-Tin

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A U T O M O T I V E I N D U S T R I A L

bull 300055 Male Terminal 050-15 mm2

bull 300054 Econoseal water seal050-15 mm2

bull 300049 Cavity Plug

bull 30005312 Ways Male Connector

bull 300053-RTN 12 Ways Male Connector Secondary Lock

bull 300050 Female Terminal 050-15 mm2

LPG-CNG CONVERTOR CONNECTORS

bull 300047 36 Ways Female Connector

bull 300047-RTN 36 Ways Female Connector Secondary Lock

bull 300089 36 Ways Female Connector Backshell

bull 300051 12 Ways Female Connector

bull 300051-RTN 12 Ways Female Connector Secondary Lock

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These connector incorporates a secondary lock plate which when inserted into the connector housing will detect partially mated contacts The lock plate also increases contact retention and prevents contact damage during mating or unmating of the connector One lock plate is required for each connector housing Lock plates are sold separately

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A U T O M O T I V E I N D U S T R I A L

200001 CONNECTOR SERIES

These connectors fulfill all the requirements prescribed by the various automotive and industrial standards

They are watertight and they exceed the requirements prescribed by the IEC 529 and DIN 40050 IP67 standards regarding waterproofness

200001 Series connectors can be connected with existing components and with the devices currently used in the automotive industry (sensors oil pressure senders water temperature monitoring etc)

Preassembled secondary lock which ensures correct and complete insertion of the contact in the housing and prevents it from slipping out of the connector cannot be closed if the contact is not correctly inserted in the housing

Both plug and receptacle have a collar to fit additional protective caps if required

The plug connector is equipped with a device which allows safe and easy fastening to a panel

bull 200001-1F 1 Way 200001 Female Connector

bull 200001-1M 1 Way 200001 Male Connector

bull 200001-1P 1 Way 200001 Connector Protection Sleeve

bull 200001-2F 2 Ways 200001 Female Connector

bull 200001-2M 2 Ways 200001 Male Connector

bull 200001-2P 2 Ways 200001 Connector Protection Sleeve

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bull 200001-3F 3 Ways 200001 Female Connector

bull 200001-3M 3 Ways 200001 Male Connector

bull 200001-3P 3 Ways 200001 Connector Protection Sleeve

bull 200001-5F 5 Ways 200001 Female Connector

bull 200001-5M 5 Ways 200001 Male Connector

bull 200001-5P 5 Ways 200001 Connector Protection Sleeve

bull 200001-6F 6 Ways 200001 Female Connector

bull 200001-6M 6 Ways 200001 Male Connector

bull 200001-6P 6 Ways 200001 Connector Protection Sleeve

bull 200001-4F 4 Ways 200001 Female Connector

bull 200001-4M 4 Ways 200001 Male Connector

bull 200001-4P 4 Ways 200001 Connector Protection Sleeve

bull 2000071-4C 4 Ways 200001 Connector Cap

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A U T O M O T I V E I N D U S T R I A L

bull 200001-TFA 200001 Female Terminal 035-050 mm2

bull 200001-TFB 200001 Female Terminal 075-10 mm2

bull 200001-TFC 200001 Female Terminal 10-150 mm2

Material Phosphor BronzeFinish Pre-Tin

bull 200001-TMA 200001 Male Terminal 050-085 mm2

bull 200001-TMB 200001 Male Terminal 085-150 mm2

Material BrassFinish Pre-Tin

bull 200001-WSLA Waterseal 035-085 mm2

bull 200031-WSL Waterseal 085-15 mm2

bull 200031-WSLB Waterseal 15-25 mm2

bull 200001-PLG Cavity Plug

200001 CONNECTOR SERIES

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A U T O M O T I V E I N D U S T R I A L

200068-200069 Connector Series

High-performance connectorscan be used within the automotiveindustrymilitary Alternative Energy without any problemContain environmental materials Temperature range -55degC to +125degC

bull 200069-02S 2 Ways Female Connector

bull 200069-02SH2 Ways Female Connector Secondary Lock

bull 200069-03S 3 Ways Female Connector

bull 200069-03SH 3 Ways Female Connector Secondary Lock

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bull 200069-04S 4 Ways Female Connector

bull 200069-04SH 4 Ways Female Connector Secondary Lock

bull 200069-06S 6 Ways Female Connector

bull 200069-06SH6 Ways Female Connector Secondary Lock

bull 200068-06P 6 Ways Male Connector

bull 200068-06PH 6 Ways Male Connector Secondary Lock

bull 200068-12P 12 Ways Male Connector

bull 200068-12PH 12 Ways Male Connector Secondary Lock

bull 200069-T Female Terminal 16-18 AWG

Material Nickel

bull 200068-T Male Terminal16-18 AWG

Material Nickel

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A U T O M O T I V E I N D U S T R I A L

INDUSTRAL TYPE CIRCULAR CONNECTOR

SERIES

bull 300002 9 ways circular female connector Type A

bull 300006 9 ways circular female connector Type B

bull 300011 9 ways circular Panel Type male connector

bull 300016 9 ways circular connector cover-lock-seal kit

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bull 300007 16 ways circular female connector

bull 300010 16 ways circular panel type male connector

bull 300017 16 ways circular connector cover-lock-seal kit

bull 300001 24 ways circular female connector

bull 300009 24 ways circular panel type male connector

bull 300015 24 ways circular connector cover-lock-seal kit

bull 300003 Circular female terminal 02-060 mmsup2gold

bull 300004 Circular female terminal 08-140 mmsup2gold

bull 300005 Circular female terminal 15-25 mmsup2gold

bull 300012 Circular male terminal 02-060 mmsup2gold

bull 300013 Circular male terminal 08-140 mmsup2gold

bull 300014 Circular male terminal 15-25 mm2 mmsup2gold

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A U T O M O T I V E I N D U S T R I A L

SPECIAL TYPE CIRCULAR CONNECTOR

SERIES

IP68 According to IEC 605292001

TTAF specializes in developing and manufacturing waterproof connectors for a variety of commercial and industrialOEM applications

Dust and waterproof to IP68(Dust proof protected from continuous immersion in water under hard conditions) the connector system is ideally suited to industrial and hostile environments where a high data rate combined with a robust and secure connection is required

1PIN Configuration2 to 12 contacts

2Material

Contacts Copper AlloyGold Plated

Connector BodyNylon+GFUL Recognized

3Temperature range Body-40 to +1051048741

4Waterproof ratingIP68

5Contact resistancele10mΩ

6Insulation resistancege100MΩ at DC 500V

7PIN Assembly style Solder

8Current rating 2A5A10A

9Screw Size58rsquorsquo

21

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Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

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A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

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A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

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A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

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bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

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A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

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bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

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A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 2: TTAF Automotive & Industrial Catalog 2011 v3

TTAF is a specialized corporation providing cable harnesses and connectors to all industries using todayrsquos latest automation Technologies in 6000m2 closed area

After gaining 20 years experince in the field of components in 2003 TTAF launched the production of cable assemblies based on automation

Focusing especially on consumer electronics in its former years TTAF additionally converted to fiber optic militarymedical industrialampautomative cable fields and retail products

Following the principles such as never compromising the quality of the products customer satisfaction being the primary subject of all trying to be the solution partner rather than being an ordinary supplier and TTAF has become a specialized corporation exporting over 45 countries over the world

Our facilities are carried out in accordance with the ISO 90012000 ISO 140012005OHSAS 180011999PCT CE UL and ISOTS 169492002 standarts

TTAF AUTOMOTIVE SYSTEMS

Automatic Sealed Crimping

100 Electrical Testing With Unique Testing Boards

100 Crimp Quality Control Machines

Ultrasonic Welding MachinesManuel Crimping Machines

Unique Assembly Layout Boards

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A U T O M O T I V E I N D U S T R I A L

OVERVIEW

2

Cabl

es o

n R

acks

Hea

lth

an

d Sa

fety

War

ehou

ses

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

3

PRODUCT LINES

MODULAR CONNECTOR SERIES FOR CONTROLLERS

LPG-CNG CONVERTOR CONNECTOR SERIES

200001 CONNECTOR SERIES

200068 ndash 200069 CONNECTOR SERIES

INDUSTRAL TYPE CIRCULAR CONNECTOR SERIES

SPECIAL TYPE CIRCULAR CONNECTOR SERIES

9500 CONNECTOR SERIES

250 INCH 9500 SERIES SEALS

090 SERIES INTERLOCKING TYPE CONNECTORS

118 SERIES MIC CONNECTORS ((MEDIUM INTERFACE CONNECTOR)

250 SERIES

Interlocking Type Connectors p30Locking Type Connectors p32

CONNECTORS FOR SPECIAL PURPOSES

TERMINAL STORAGE CONNECTORS amp CABLE ASSEMBLERS

RADIO CONNECTORS

AUTOMOTIVE CONNECTORS

RELAY AND FUSE CONNECTORS amp HOLDERS

CABLE HARNESS COVERINGS

TAPES

ISOLATED TERMINALS

ASSEMBLY BOARD DEVICES amp PARTS

USEFUL INFORMATIONS

468

1216

18202224262830

34363738424447505456

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A U T O M O T I V E I N D U S T R I A L

INDEX

4

1) Automotive Cable Harnesses

2) LPGCNG Conversion Cable Harnesses

3) Industrial Equipment Cable Harnesses

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

5

4) Car Service Test Adapter Cables

5) Data amp Communication System Cables

PRODUCT LINESwwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

6

A U T O M O T I V E I N D U S T R I A L

Modular hybrid system fits with various headers This connection system can be used in cars trucks buses agricultural equipment motor-cycles and marine equipment MCC connectors and headers are used in power-train applications engine-control units compartment applica-tions gear boxes electric parking breaks and suspension controllers

CMC hybrid connectors mostly hold two different terminal sizes current rating up to 6 and 12A and run at operating temperatures between -40 and +125degC The connectors have an integrated locking-lever that ensures the connector and header are securely locked together and wire-cap guides the wires

bull 200042 32 Ways Female Left Wire Output

bull 200043R 48 Ways Female Right Wire Output

bull 200043L 48 Ways Female Left Wire Output

MODULAR CONNECTOR SERIES FOR CONTROLLERS

7

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200043F 48 Ways Female Connector

bull 200043M 48 Ways Male Connector

bull 200043C 48 Ways Male Connector Backshell

bull 200043CF 48 Ways Female Connector Backshell

bull 200044-81F 81 Ways Female Connector

bull 200044-81RTN 81 Ways Connector Latch

bull 200044-81HNGR 81 Ways Connector Cover Right Wire Output

bull 200044-81HNGL 81 Ways Connector Cover Left Wire Output

bull 200044-40F 40 Ways Female Timer Connector

bull 200044-40RTN 40 Ways Timer Connector Latch

bull 200044-40HNGR 40 Ways Timer Connector Right Wire Output Latch

bull 200044-WSLA Blue Seal-Crossection 035-1 mm2

bull 200044-WSLB Brown Seal 1-15 mm2

bull 200044-WSLC Seal 15-25 mm2

bull 200044-TFS Micro Terminal 050-075 mm2

bull 200044-TFP Timer Terminal 1-25 mm2

8

A U T O M O T I V E I N D U S T R I A L

LPG-CNG CONVERTOR CONNECTORS

High density connectors are particularly suitable for door to body engine to cockpit connections and especially LPGCNG conversion harnesses Suitable for a combination of low and medium current ndashcross-section applications

Includes monoblock connector seal

2-WAY MINI SEALED CONNECTORS 20005()

TERMINAL

bull 200020-TSA bull 200020-TSB

bull 200046 16 Ways Female Connector

bull 200048 16 Ways Male Connector

bull 200020-24FB 24 Ways Female Connector(Black)

bull 200020-24FG 24 Ways Female Connector(Gray)

bull 200056 24 Ways Connector Backshell(Short)

bull 200056-L 24 Ways Connector Backshell(Long)

bull 200020-HNG 24 Ways Connector Secondary Lock

bull 200018 24 Ways Male Connector Pcb Type

1 YELLOW2 GREY3 BLUE4 GREEN5 BLACK

9

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200047 30 Ways Female Connector

bull 200049 30 Ways Male Connector

bull 200020-56F 56 Ways Female Connector

bull 200020-HNG2 56 Ways Connector Secondary Lock

bull 200020-HNG3 56 Ways Connector Back Cover

bull 200017 56 Ways Male Connector Pcb Type

bull 200020-TS-A 10-20 mm2 bull 200020-TS-B 050-085 mm2 bull 15 mm Female Terminals

bull 200020-TP-A 10-20 mm2 bull 200020-TP-B 050-085 mm2 bull 28 Mm Female Terminals

bull Material Copper Alloys bull Surface Treatment Pre-Tin

bull 200050-TS-A 085-125 mm2 bull 15 mm Male Terminal

bull 200050-TP-A 125-20 mm2 bull 28 mm Male Terminals

bull Material Copper Alloys bull Surface Treatment Pre-Tin

10

A U T O M O T I V E I N D U S T R I A L

bull 300055 Male Terminal 050-15 mm2

bull 300054 Econoseal water seal050-15 mm2

bull 300049 Cavity Plug

bull 30005312 Ways Male Connector

bull 300053-RTN 12 Ways Male Connector Secondary Lock

bull 300050 Female Terminal 050-15 mm2

LPG-CNG CONVERTOR CONNECTORS

bull 300047 36 Ways Female Connector

bull 300047-RTN 36 Ways Female Connector Secondary Lock

bull 300089 36 Ways Female Connector Backshell

bull 300051 12 Ways Female Connector

bull 300051-RTN 12 Ways Female Connector Secondary Lock

11

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

These connector incorporates a secondary lock plate which when inserted into the connector housing will detect partially mated contacts The lock plate also increases contact retention and prevents contact damage during mating or unmating of the connector One lock plate is required for each connector housing Lock plates are sold separately

12

A U T O M O T I V E I N D U S T R I A L

200001 CONNECTOR SERIES

These connectors fulfill all the requirements prescribed by the various automotive and industrial standards

They are watertight and they exceed the requirements prescribed by the IEC 529 and DIN 40050 IP67 standards regarding waterproofness

200001 Series connectors can be connected with existing components and with the devices currently used in the automotive industry (sensors oil pressure senders water temperature monitoring etc)

Preassembled secondary lock which ensures correct and complete insertion of the contact in the housing and prevents it from slipping out of the connector cannot be closed if the contact is not correctly inserted in the housing

Both plug and receptacle have a collar to fit additional protective caps if required

The plug connector is equipped with a device which allows safe and easy fastening to a panel

bull 200001-1F 1 Way 200001 Female Connector

bull 200001-1M 1 Way 200001 Male Connector

bull 200001-1P 1 Way 200001 Connector Protection Sleeve

bull 200001-2F 2 Ways 200001 Female Connector

bull 200001-2M 2 Ways 200001 Male Connector

bull 200001-2P 2 Ways 200001 Connector Protection Sleeve

13

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200001-3F 3 Ways 200001 Female Connector

bull 200001-3M 3 Ways 200001 Male Connector

bull 200001-3P 3 Ways 200001 Connector Protection Sleeve

bull 200001-5F 5 Ways 200001 Female Connector

bull 200001-5M 5 Ways 200001 Male Connector

bull 200001-5P 5 Ways 200001 Connector Protection Sleeve

bull 200001-6F 6 Ways 200001 Female Connector

bull 200001-6M 6 Ways 200001 Male Connector

bull 200001-6P 6 Ways 200001 Connector Protection Sleeve

bull 200001-4F 4 Ways 200001 Female Connector

bull 200001-4M 4 Ways 200001 Male Connector

bull 200001-4P 4 Ways 200001 Connector Protection Sleeve

bull 2000071-4C 4 Ways 200001 Connector Cap

14

A U T O M O T I V E I N D U S T R I A L

bull 200001-TFA 200001 Female Terminal 035-050 mm2

bull 200001-TFB 200001 Female Terminal 075-10 mm2

bull 200001-TFC 200001 Female Terminal 10-150 mm2

Material Phosphor BronzeFinish Pre-Tin

bull 200001-TMA 200001 Male Terminal 050-085 mm2

bull 200001-TMB 200001 Male Terminal 085-150 mm2

Material BrassFinish Pre-Tin

bull 200001-WSLA Waterseal 035-085 mm2

bull 200031-WSL Waterseal 085-15 mm2

bull 200031-WSLB Waterseal 15-25 mm2

bull 200001-PLG Cavity Plug

200001 CONNECTOR SERIES

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

16

A U T O M O T I V E I N D U S T R I A L

200068-200069 Connector Series

High-performance connectorscan be used within the automotiveindustrymilitary Alternative Energy without any problemContain environmental materials Temperature range -55degC to +125degC

bull 200069-02S 2 Ways Female Connector

bull 200069-02SH2 Ways Female Connector Secondary Lock

bull 200069-03S 3 Ways Female Connector

bull 200069-03SH 3 Ways Female Connector Secondary Lock

17

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200069-04S 4 Ways Female Connector

bull 200069-04SH 4 Ways Female Connector Secondary Lock

bull 200069-06S 6 Ways Female Connector

bull 200069-06SH6 Ways Female Connector Secondary Lock

bull 200068-06P 6 Ways Male Connector

bull 200068-06PH 6 Ways Male Connector Secondary Lock

bull 200068-12P 12 Ways Male Connector

bull 200068-12PH 12 Ways Male Connector Secondary Lock

bull 200069-T Female Terminal 16-18 AWG

Material Nickel

bull 200068-T Male Terminal16-18 AWG

Material Nickel

18

A U T O M O T I V E I N D U S T R I A L

INDUSTRAL TYPE CIRCULAR CONNECTOR

SERIES

bull 300002 9 ways circular female connector Type A

bull 300006 9 ways circular female connector Type B

bull 300011 9 ways circular Panel Type male connector

bull 300016 9 ways circular connector cover-lock-seal kit

19

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300007 16 ways circular female connector

bull 300010 16 ways circular panel type male connector

bull 300017 16 ways circular connector cover-lock-seal kit

bull 300001 24 ways circular female connector

bull 300009 24 ways circular panel type male connector

bull 300015 24 ways circular connector cover-lock-seal kit

bull 300003 Circular female terminal 02-060 mmsup2gold

bull 300004 Circular female terminal 08-140 mmsup2gold

bull 300005 Circular female terminal 15-25 mmsup2gold

bull 300012 Circular male terminal 02-060 mmsup2gold

bull 300013 Circular male terminal 08-140 mmsup2gold

bull 300014 Circular male terminal 15-25 mm2 mmsup2gold

20

A U T O M O T I V E I N D U S T R I A L

SPECIAL TYPE CIRCULAR CONNECTOR

SERIES

IP68 According to IEC 605292001

TTAF specializes in developing and manufacturing waterproof connectors for a variety of commercial and industrialOEM applications

Dust and waterproof to IP68(Dust proof protected from continuous immersion in water under hard conditions) the connector system is ideally suited to industrial and hostile environments where a high data rate combined with a robust and secure connection is required

1PIN Configuration2 to 12 contacts

2Material

Contacts Copper AlloyGold Plated

Connector BodyNylon+GFUL Recognized

3Temperature range Body-40 to +1051048741

4Waterproof ratingIP68

5Contact resistancele10mΩ

6Insulation resistancege100MΩ at DC 500V

7PIN Assembly style Solder

8Current rating 2A5A10A

9Screw Size58rsquorsquo

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 3: TTAF Automotive & Industrial Catalog 2011 v3

2

Cabl

es o

n R

acks

Hea

lth

an

d Sa

fety

War

ehou

ses

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

3

PRODUCT LINES

MODULAR CONNECTOR SERIES FOR CONTROLLERS

LPG-CNG CONVERTOR CONNECTOR SERIES

200001 CONNECTOR SERIES

200068 ndash 200069 CONNECTOR SERIES

INDUSTRAL TYPE CIRCULAR CONNECTOR SERIES

SPECIAL TYPE CIRCULAR CONNECTOR SERIES

9500 CONNECTOR SERIES

250 INCH 9500 SERIES SEALS

090 SERIES INTERLOCKING TYPE CONNECTORS

118 SERIES MIC CONNECTORS ((MEDIUM INTERFACE CONNECTOR)

250 SERIES

Interlocking Type Connectors p30Locking Type Connectors p32

CONNECTORS FOR SPECIAL PURPOSES

TERMINAL STORAGE CONNECTORS amp CABLE ASSEMBLERS

RADIO CONNECTORS

AUTOMOTIVE CONNECTORS

RELAY AND FUSE CONNECTORS amp HOLDERS

CABLE HARNESS COVERINGS

TAPES

ISOLATED TERMINALS

ASSEMBLY BOARD DEVICES amp PARTS

USEFUL INFORMATIONS

468

1216

18202224262830

34363738424447505456

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A U T O M O T I V E I N D U S T R I A L

INDEX

4

1) Automotive Cable Harnesses

2) LPGCNG Conversion Cable Harnesses

3) Industrial Equipment Cable Harnesses

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

5

4) Car Service Test Adapter Cables

5) Data amp Communication System Cables

PRODUCT LINESwwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

6

A U T O M O T I V E I N D U S T R I A L

Modular hybrid system fits with various headers This connection system can be used in cars trucks buses agricultural equipment motor-cycles and marine equipment MCC connectors and headers are used in power-train applications engine-control units compartment applica-tions gear boxes electric parking breaks and suspension controllers

CMC hybrid connectors mostly hold two different terminal sizes current rating up to 6 and 12A and run at operating temperatures between -40 and +125degC The connectors have an integrated locking-lever that ensures the connector and header are securely locked together and wire-cap guides the wires

bull 200042 32 Ways Female Left Wire Output

bull 200043R 48 Ways Female Right Wire Output

bull 200043L 48 Ways Female Left Wire Output

MODULAR CONNECTOR SERIES FOR CONTROLLERS

7

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200043F 48 Ways Female Connector

bull 200043M 48 Ways Male Connector

bull 200043C 48 Ways Male Connector Backshell

bull 200043CF 48 Ways Female Connector Backshell

bull 200044-81F 81 Ways Female Connector

bull 200044-81RTN 81 Ways Connector Latch

bull 200044-81HNGR 81 Ways Connector Cover Right Wire Output

bull 200044-81HNGL 81 Ways Connector Cover Left Wire Output

bull 200044-40F 40 Ways Female Timer Connector

bull 200044-40RTN 40 Ways Timer Connector Latch

bull 200044-40HNGR 40 Ways Timer Connector Right Wire Output Latch

bull 200044-WSLA Blue Seal-Crossection 035-1 mm2

bull 200044-WSLB Brown Seal 1-15 mm2

bull 200044-WSLC Seal 15-25 mm2

bull 200044-TFS Micro Terminal 050-075 mm2

bull 200044-TFP Timer Terminal 1-25 mm2

8

A U T O M O T I V E I N D U S T R I A L

LPG-CNG CONVERTOR CONNECTORS

High density connectors are particularly suitable for door to body engine to cockpit connections and especially LPGCNG conversion harnesses Suitable for a combination of low and medium current ndashcross-section applications

Includes monoblock connector seal

2-WAY MINI SEALED CONNECTORS 20005()

TERMINAL

bull 200020-TSA bull 200020-TSB

bull 200046 16 Ways Female Connector

bull 200048 16 Ways Male Connector

bull 200020-24FB 24 Ways Female Connector(Black)

bull 200020-24FG 24 Ways Female Connector(Gray)

bull 200056 24 Ways Connector Backshell(Short)

bull 200056-L 24 Ways Connector Backshell(Long)

bull 200020-HNG 24 Ways Connector Secondary Lock

bull 200018 24 Ways Male Connector Pcb Type

1 YELLOW2 GREY3 BLUE4 GREEN5 BLACK

9

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200047 30 Ways Female Connector

bull 200049 30 Ways Male Connector

bull 200020-56F 56 Ways Female Connector

bull 200020-HNG2 56 Ways Connector Secondary Lock

bull 200020-HNG3 56 Ways Connector Back Cover

bull 200017 56 Ways Male Connector Pcb Type

bull 200020-TS-A 10-20 mm2 bull 200020-TS-B 050-085 mm2 bull 15 mm Female Terminals

bull 200020-TP-A 10-20 mm2 bull 200020-TP-B 050-085 mm2 bull 28 Mm Female Terminals

bull Material Copper Alloys bull Surface Treatment Pre-Tin

bull 200050-TS-A 085-125 mm2 bull 15 mm Male Terminal

bull 200050-TP-A 125-20 mm2 bull 28 mm Male Terminals

bull Material Copper Alloys bull Surface Treatment Pre-Tin

10

A U T O M O T I V E I N D U S T R I A L

bull 300055 Male Terminal 050-15 mm2

bull 300054 Econoseal water seal050-15 mm2

bull 300049 Cavity Plug

bull 30005312 Ways Male Connector

bull 300053-RTN 12 Ways Male Connector Secondary Lock

bull 300050 Female Terminal 050-15 mm2

LPG-CNG CONVERTOR CONNECTORS

bull 300047 36 Ways Female Connector

bull 300047-RTN 36 Ways Female Connector Secondary Lock

bull 300089 36 Ways Female Connector Backshell

bull 300051 12 Ways Female Connector

bull 300051-RTN 12 Ways Female Connector Secondary Lock

11

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

These connector incorporates a secondary lock plate which when inserted into the connector housing will detect partially mated contacts The lock plate also increases contact retention and prevents contact damage during mating or unmating of the connector One lock plate is required for each connector housing Lock plates are sold separately

12

A U T O M O T I V E I N D U S T R I A L

200001 CONNECTOR SERIES

These connectors fulfill all the requirements prescribed by the various automotive and industrial standards

They are watertight and they exceed the requirements prescribed by the IEC 529 and DIN 40050 IP67 standards regarding waterproofness

200001 Series connectors can be connected with existing components and with the devices currently used in the automotive industry (sensors oil pressure senders water temperature monitoring etc)

Preassembled secondary lock which ensures correct and complete insertion of the contact in the housing and prevents it from slipping out of the connector cannot be closed if the contact is not correctly inserted in the housing

Both plug and receptacle have a collar to fit additional protective caps if required

The plug connector is equipped with a device which allows safe and easy fastening to a panel

bull 200001-1F 1 Way 200001 Female Connector

bull 200001-1M 1 Way 200001 Male Connector

bull 200001-1P 1 Way 200001 Connector Protection Sleeve

bull 200001-2F 2 Ways 200001 Female Connector

bull 200001-2M 2 Ways 200001 Male Connector

bull 200001-2P 2 Ways 200001 Connector Protection Sleeve

13

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200001-3F 3 Ways 200001 Female Connector

bull 200001-3M 3 Ways 200001 Male Connector

bull 200001-3P 3 Ways 200001 Connector Protection Sleeve

bull 200001-5F 5 Ways 200001 Female Connector

bull 200001-5M 5 Ways 200001 Male Connector

bull 200001-5P 5 Ways 200001 Connector Protection Sleeve

bull 200001-6F 6 Ways 200001 Female Connector

bull 200001-6M 6 Ways 200001 Male Connector

bull 200001-6P 6 Ways 200001 Connector Protection Sleeve

bull 200001-4F 4 Ways 200001 Female Connector

bull 200001-4M 4 Ways 200001 Male Connector

bull 200001-4P 4 Ways 200001 Connector Protection Sleeve

bull 2000071-4C 4 Ways 200001 Connector Cap

14

A U T O M O T I V E I N D U S T R I A L

bull 200001-TFA 200001 Female Terminal 035-050 mm2

bull 200001-TFB 200001 Female Terminal 075-10 mm2

bull 200001-TFC 200001 Female Terminal 10-150 mm2

Material Phosphor BronzeFinish Pre-Tin

bull 200001-TMA 200001 Male Terminal 050-085 mm2

bull 200001-TMB 200001 Male Terminal 085-150 mm2

Material BrassFinish Pre-Tin

bull 200001-WSLA Waterseal 035-085 mm2

bull 200031-WSL Waterseal 085-15 mm2

bull 200031-WSLB Waterseal 15-25 mm2

bull 200001-PLG Cavity Plug

200001 CONNECTOR SERIES

15

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

16

A U T O M O T I V E I N D U S T R I A L

200068-200069 Connector Series

High-performance connectorscan be used within the automotiveindustrymilitary Alternative Energy without any problemContain environmental materials Temperature range -55degC to +125degC

bull 200069-02S 2 Ways Female Connector

bull 200069-02SH2 Ways Female Connector Secondary Lock

bull 200069-03S 3 Ways Female Connector

bull 200069-03SH 3 Ways Female Connector Secondary Lock

17

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200069-04S 4 Ways Female Connector

bull 200069-04SH 4 Ways Female Connector Secondary Lock

bull 200069-06S 6 Ways Female Connector

bull 200069-06SH6 Ways Female Connector Secondary Lock

bull 200068-06P 6 Ways Male Connector

bull 200068-06PH 6 Ways Male Connector Secondary Lock

bull 200068-12P 12 Ways Male Connector

bull 200068-12PH 12 Ways Male Connector Secondary Lock

bull 200069-T Female Terminal 16-18 AWG

Material Nickel

bull 200068-T Male Terminal16-18 AWG

Material Nickel

18

A U T O M O T I V E I N D U S T R I A L

INDUSTRAL TYPE CIRCULAR CONNECTOR

SERIES

bull 300002 9 ways circular female connector Type A

bull 300006 9 ways circular female connector Type B

bull 300011 9 ways circular Panel Type male connector

bull 300016 9 ways circular connector cover-lock-seal kit

19

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300007 16 ways circular female connector

bull 300010 16 ways circular panel type male connector

bull 300017 16 ways circular connector cover-lock-seal kit

bull 300001 24 ways circular female connector

bull 300009 24 ways circular panel type male connector

bull 300015 24 ways circular connector cover-lock-seal kit

bull 300003 Circular female terminal 02-060 mmsup2gold

bull 300004 Circular female terminal 08-140 mmsup2gold

bull 300005 Circular female terminal 15-25 mmsup2gold

bull 300012 Circular male terminal 02-060 mmsup2gold

bull 300013 Circular male terminal 08-140 mmsup2gold

bull 300014 Circular male terminal 15-25 mm2 mmsup2gold

20

A U T O M O T I V E I N D U S T R I A L

SPECIAL TYPE CIRCULAR CONNECTOR

SERIES

IP68 According to IEC 605292001

TTAF specializes in developing and manufacturing waterproof connectors for a variety of commercial and industrialOEM applications

Dust and waterproof to IP68(Dust proof protected from continuous immersion in water under hard conditions) the connector system is ideally suited to industrial and hostile environments where a high data rate combined with a robust and secure connection is required

1PIN Configuration2 to 12 contacts

2Material

Contacts Copper AlloyGold Plated

Connector BodyNylon+GFUL Recognized

3Temperature range Body-40 to +1051048741

4Waterproof ratingIP68

5Contact resistancele10mΩ

6Insulation resistancege100MΩ at DC 500V

7PIN Assembly style Solder

8Current rating 2A5A10A

9Screw Size58rsquorsquo

21

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

23

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

RADIO CONNECTORSwwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 4: TTAF Automotive & Industrial Catalog 2011 v3

3

PRODUCT LINES

MODULAR CONNECTOR SERIES FOR CONTROLLERS

LPG-CNG CONVERTOR CONNECTOR SERIES

200001 CONNECTOR SERIES

200068 ndash 200069 CONNECTOR SERIES

INDUSTRAL TYPE CIRCULAR CONNECTOR SERIES

SPECIAL TYPE CIRCULAR CONNECTOR SERIES

9500 CONNECTOR SERIES

250 INCH 9500 SERIES SEALS

090 SERIES INTERLOCKING TYPE CONNECTORS

118 SERIES MIC CONNECTORS ((MEDIUM INTERFACE CONNECTOR)

250 SERIES

Interlocking Type Connectors p30Locking Type Connectors p32

CONNECTORS FOR SPECIAL PURPOSES

TERMINAL STORAGE CONNECTORS amp CABLE ASSEMBLERS

RADIO CONNECTORS

AUTOMOTIVE CONNECTORS

RELAY AND FUSE CONNECTORS amp HOLDERS

CABLE HARNESS COVERINGS

TAPES

ISOLATED TERMINALS

ASSEMBLY BOARD DEVICES amp PARTS

USEFUL INFORMATIONS

468

1216

18202224262830

34363738424447505456

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A U T O M O T I V E I N D U S T R I A L

INDEX

4

1) Automotive Cable Harnesses

2) LPGCNG Conversion Cable Harnesses

3) Industrial Equipment Cable Harnesses

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

5

4) Car Service Test Adapter Cables

5) Data amp Communication System Cables

PRODUCT LINESwwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

6

A U T O M O T I V E I N D U S T R I A L

Modular hybrid system fits with various headers This connection system can be used in cars trucks buses agricultural equipment motor-cycles and marine equipment MCC connectors and headers are used in power-train applications engine-control units compartment applica-tions gear boxes electric parking breaks and suspension controllers

CMC hybrid connectors mostly hold two different terminal sizes current rating up to 6 and 12A and run at operating temperatures between -40 and +125degC The connectors have an integrated locking-lever that ensures the connector and header are securely locked together and wire-cap guides the wires

bull 200042 32 Ways Female Left Wire Output

bull 200043R 48 Ways Female Right Wire Output

bull 200043L 48 Ways Female Left Wire Output

MODULAR CONNECTOR SERIES FOR CONTROLLERS

7

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200043F 48 Ways Female Connector

bull 200043M 48 Ways Male Connector

bull 200043C 48 Ways Male Connector Backshell

bull 200043CF 48 Ways Female Connector Backshell

bull 200044-81F 81 Ways Female Connector

bull 200044-81RTN 81 Ways Connector Latch

bull 200044-81HNGR 81 Ways Connector Cover Right Wire Output

bull 200044-81HNGL 81 Ways Connector Cover Left Wire Output

bull 200044-40F 40 Ways Female Timer Connector

bull 200044-40RTN 40 Ways Timer Connector Latch

bull 200044-40HNGR 40 Ways Timer Connector Right Wire Output Latch

bull 200044-WSLA Blue Seal-Crossection 035-1 mm2

bull 200044-WSLB Brown Seal 1-15 mm2

bull 200044-WSLC Seal 15-25 mm2

bull 200044-TFS Micro Terminal 050-075 mm2

bull 200044-TFP Timer Terminal 1-25 mm2

8

A U T O M O T I V E I N D U S T R I A L

LPG-CNG CONVERTOR CONNECTORS

High density connectors are particularly suitable for door to body engine to cockpit connections and especially LPGCNG conversion harnesses Suitable for a combination of low and medium current ndashcross-section applications

Includes monoblock connector seal

2-WAY MINI SEALED CONNECTORS 20005()

TERMINAL

bull 200020-TSA bull 200020-TSB

bull 200046 16 Ways Female Connector

bull 200048 16 Ways Male Connector

bull 200020-24FB 24 Ways Female Connector(Black)

bull 200020-24FG 24 Ways Female Connector(Gray)

bull 200056 24 Ways Connector Backshell(Short)

bull 200056-L 24 Ways Connector Backshell(Long)

bull 200020-HNG 24 Ways Connector Secondary Lock

bull 200018 24 Ways Male Connector Pcb Type

1 YELLOW2 GREY3 BLUE4 GREEN5 BLACK

9

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200047 30 Ways Female Connector

bull 200049 30 Ways Male Connector

bull 200020-56F 56 Ways Female Connector

bull 200020-HNG2 56 Ways Connector Secondary Lock

bull 200020-HNG3 56 Ways Connector Back Cover

bull 200017 56 Ways Male Connector Pcb Type

bull 200020-TS-A 10-20 mm2 bull 200020-TS-B 050-085 mm2 bull 15 mm Female Terminals

bull 200020-TP-A 10-20 mm2 bull 200020-TP-B 050-085 mm2 bull 28 Mm Female Terminals

bull Material Copper Alloys bull Surface Treatment Pre-Tin

bull 200050-TS-A 085-125 mm2 bull 15 mm Male Terminal

bull 200050-TP-A 125-20 mm2 bull 28 mm Male Terminals

bull Material Copper Alloys bull Surface Treatment Pre-Tin

10

A U T O M O T I V E I N D U S T R I A L

bull 300055 Male Terminal 050-15 mm2

bull 300054 Econoseal water seal050-15 mm2

bull 300049 Cavity Plug

bull 30005312 Ways Male Connector

bull 300053-RTN 12 Ways Male Connector Secondary Lock

bull 300050 Female Terminal 050-15 mm2

LPG-CNG CONVERTOR CONNECTORS

bull 300047 36 Ways Female Connector

bull 300047-RTN 36 Ways Female Connector Secondary Lock

bull 300089 36 Ways Female Connector Backshell

bull 300051 12 Ways Female Connector

bull 300051-RTN 12 Ways Female Connector Secondary Lock

11

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

These connector incorporates a secondary lock plate which when inserted into the connector housing will detect partially mated contacts The lock plate also increases contact retention and prevents contact damage during mating or unmating of the connector One lock plate is required for each connector housing Lock plates are sold separately

12

A U T O M O T I V E I N D U S T R I A L

200001 CONNECTOR SERIES

These connectors fulfill all the requirements prescribed by the various automotive and industrial standards

They are watertight and they exceed the requirements prescribed by the IEC 529 and DIN 40050 IP67 standards regarding waterproofness

200001 Series connectors can be connected with existing components and with the devices currently used in the automotive industry (sensors oil pressure senders water temperature monitoring etc)

Preassembled secondary lock which ensures correct and complete insertion of the contact in the housing and prevents it from slipping out of the connector cannot be closed if the contact is not correctly inserted in the housing

Both plug and receptacle have a collar to fit additional protective caps if required

The plug connector is equipped with a device which allows safe and easy fastening to a panel

bull 200001-1F 1 Way 200001 Female Connector

bull 200001-1M 1 Way 200001 Male Connector

bull 200001-1P 1 Way 200001 Connector Protection Sleeve

bull 200001-2F 2 Ways 200001 Female Connector

bull 200001-2M 2 Ways 200001 Male Connector

bull 200001-2P 2 Ways 200001 Connector Protection Sleeve

13

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200001-3F 3 Ways 200001 Female Connector

bull 200001-3M 3 Ways 200001 Male Connector

bull 200001-3P 3 Ways 200001 Connector Protection Sleeve

bull 200001-5F 5 Ways 200001 Female Connector

bull 200001-5M 5 Ways 200001 Male Connector

bull 200001-5P 5 Ways 200001 Connector Protection Sleeve

bull 200001-6F 6 Ways 200001 Female Connector

bull 200001-6M 6 Ways 200001 Male Connector

bull 200001-6P 6 Ways 200001 Connector Protection Sleeve

bull 200001-4F 4 Ways 200001 Female Connector

bull 200001-4M 4 Ways 200001 Male Connector

bull 200001-4P 4 Ways 200001 Connector Protection Sleeve

bull 2000071-4C 4 Ways 200001 Connector Cap

14

A U T O M O T I V E I N D U S T R I A L

bull 200001-TFA 200001 Female Terminal 035-050 mm2

bull 200001-TFB 200001 Female Terminal 075-10 mm2

bull 200001-TFC 200001 Female Terminal 10-150 mm2

Material Phosphor BronzeFinish Pre-Tin

bull 200001-TMA 200001 Male Terminal 050-085 mm2

bull 200001-TMB 200001 Male Terminal 085-150 mm2

Material BrassFinish Pre-Tin

bull 200001-WSLA Waterseal 035-085 mm2

bull 200031-WSL Waterseal 085-15 mm2

bull 200031-WSLB Waterseal 15-25 mm2

bull 200001-PLG Cavity Plug

200001 CONNECTOR SERIES

15

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

16

A U T O M O T I V E I N D U S T R I A L

200068-200069 Connector Series

High-performance connectorscan be used within the automotiveindustrymilitary Alternative Energy without any problemContain environmental materials Temperature range -55degC to +125degC

bull 200069-02S 2 Ways Female Connector

bull 200069-02SH2 Ways Female Connector Secondary Lock

bull 200069-03S 3 Ways Female Connector

bull 200069-03SH 3 Ways Female Connector Secondary Lock

17

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200069-04S 4 Ways Female Connector

bull 200069-04SH 4 Ways Female Connector Secondary Lock

bull 200069-06S 6 Ways Female Connector

bull 200069-06SH6 Ways Female Connector Secondary Lock

bull 200068-06P 6 Ways Male Connector

bull 200068-06PH 6 Ways Male Connector Secondary Lock

bull 200068-12P 12 Ways Male Connector

bull 200068-12PH 12 Ways Male Connector Secondary Lock

bull 200069-T Female Terminal 16-18 AWG

Material Nickel

bull 200068-T Male Terminal16-18 AWG

Material Nickel

18

A U T O M O T I V E I N D U S T R I A L

INDUSTRAL TYPE CIRCULAR CONNECTOR

SERIES

bull 300002 9 ways circular female connector Type A

bull 300006 9 ways circular female connector Type B

bull 300011 9 ways circular Panel Type male connector

bull 300016 9 ways circular connector cover-lock-seal kit

19

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300007 16 ways circular female connector

bull 300010 16 ways circular panel type male connector

bull 300017 16 ways circular connector cover-lock-seal kit

bull 300001 24 ways circular female connector

bull 300009 24 ways circular panel type male connector

bull 300015 24 ways circular connector cover-lock-seal kit

bull 300003 Circular female terminal 02-060 mmsup2gold

bull 300004 Circular female terminal 08-140 mmsup2gold

bull 300005 Circular female terminal 15-25 mmsup2gold

bull 300012 Circular male terminal 02-060 mmsup2gold

bull 300013 Circular male terminal 08-140 mmsup2gold

bull 300014 Circular male terminal 15-25 mm2 mmsup2gold

20

A U T O M O T I V E I N D U S T R I A L

SPECIAL TYPE CIRCULAR CONNECTOR

SERIES

IP68 According to IEC 605292001

TTAF specializes in developing and manufacturing waterproof connectors for a variety of commercial and industrialOEM applications

Dust and waterproof to IP68(Dust proof protected from continuous immersion in water under hard conditions) the connector system is ideally suited to industrial and hostile environments where a high data rate combined with a robust and secure connection is required

1PIN Configuration2 to 12 contacts

2Material

Contacts Copper AlloyGold Plated

Connector BodyNylon+GFUL Recognized

3Temperature range Body-40 to +1051048741

4Waterproof ratingIP68

5Contact resistancele10mΩ

6Insulation resistancege100MΩ at DC 500V

7PIN Assembly style Solder

8Current rating 2A5A10A

9Screw Size58rsquorsquo

21

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

23

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 5: TTAF Automotive & Industrial Catalog 2011 v3

4

1) Automotive Cable Harnesses

2) LPGCNG Conversion Cable Harnesses

3) Industrial Equipment Cable Harnesses

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

5

4) Car Service Test Adapter Cables

5) Data amp Communication System Cables

PRODUCT LINESwwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

6

A U T O M O T I V E I N D U S T R I A L

Modular hybrid system fits with various headers This connection system can be used in cars trucks buses agricultural equipment motor-cycles and marine equipment MCC connectors and headers are used in power-train applications engine-control units compartment applica-tions gear boxes electric parking breaks and suspension controllers

CMC hybrid connectors mostly hold two different terminal sizes current rating up to 6 and 12A and run at operating temperatures between -40 and +125degC The connectors have an integrated locking-lever that ensures the connector and header are securely locked together and wire-cap guides the wires

bull 200042 32 Ways Female Left Wire Output

bull 200043R 48 Ways Female Right Wire Output

bull 200043L 48 Ways Female Left Wire Output

MODULAR CONNECTOR SERIES FOR CONTROLLERS

7

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200043F 48 Ways Female Connector

bull 200043M 48 Ways Male Connector

bull 200043C 48 Ways Male Connector Backshell

bull 200043CF 48 Ways Female Connector Backshell

bull 200044-81F 81 Ways Female Connector

bull 200044-81RTN 81 Ways Connector Latch

bull 200044-81HNGR 81 Ways Connector Cover Right Wire Output

bull 200044-81HNGL 81 Ways Connector Cover Left Wire Output

bull 200044-40F 40 Ways Female Timer Connector

bull 200044-40RTN 40 Ways Timer Connector Latch

bull 200044-40HNGR 40 Ways Timer Connector Right Wire Output Latch

bull 200044-WSLA Blue Seal-Crossection 035-1 mm2

bull 200044-WSLB Brown Seal 1-15 mm2

bull 200044-WSLC Seal 15-25 mm2

bull 200044-TFS Micro Terminal 050-075 mm2

bull 200044-TFP Timer Terminal 1-25 mm2

8

A U T O M O T I V E I N D U S T R I A L

LPG-CNG CONVERTOR CONNECTORS

High density connectors are particularly suitable for door to body engine to cockpit connections and especially LPGCNG conversion harnesses Suitable for a combination of low and medium current ndashcross-section applications

Includes monoblock connector seal

2-WAY MINI SEALED CONNECTORS 20005()

TERMINAL

bull 200020-TSA bull 200020-TSB

bull 200046 16 Ways Female Connector

bull 200048 16 Ways Male Connector

bull 200020-24FB 24 Ways Female Connector(Black)

bull 200020-24FG 24 Ways Female Connector(Gray)

bull 200056 24 Ways Connector Backshell(Short)

bull 200056-L 24 Ways Connector Backshell(Long)

bull 200020-HNG 24 Ways Connector Secondary Lock

bull 200018 24 Ways Male Connector Pcb Type

1 YELLOW2 GREY3 BLUE4 GREEN5 BLACK

9

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bull 200047 30 Ways Female Connector

bull 200049 30 Ways Male Connector

bull 200020-56F 56 Ways Female Connector

bull 200020-HNG2 56 Ways Connector Secondary Lock

bull 200020-HNG3 56 Ways Connector Back Cover

bull 200017 56 Ways Male Connector Pcb Type

bull 200020-TS-A 10-20 mm2 bull 200020-TS-B 050-085 mm2 bull 15 mm Female Terminals

bull 200020-TP-A 10-20 mm2 bull 200020-TP-B 050-085 mm2 bull 28 Mm Female Terminals

bull Material Copper Alloys bull Surface Treatment Pre-Tin

bull 200050-TS-A 085-125 mm2 bull 15 mm Male Terminal

bull 200050-TP-A 125-20 mm2 bull 28 mm Male Terminals

bull Material Copper Alloys bull Surface Treatment Pre-Tin

10

A U T O M O T I V E I N D U S T R I A L

bull 300055 Male Terminal 050-15 mm2

bull 300054 Econoseal water seal050-15 mm2

bull 300049 Cavity Plug

bull 30005312 Ways Male Connector

bull 300053-RTN 12 Ways Male Connector Secondary Lock

bull 300050 Female Terminal 050-15 mm2

LPG-CNG CONVERTOR CONNECTORS

bull 300047 36 Ways Female Connector

bull 300047-RTN 36 Ways Female Connector Secondary Lock

bull 300089 36 Ways Female Connector Backshell

bull 300051 12 Ways Female Connector

bull 300051-RTN 12 Ways Female Connector Secondary Lock

11

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These connector incorporates a secondary lock plate which when inserted into the connector housing will detect partially mated contacts The lock plate also increases contact retention and prevents contact damage during mating or unmating of the connector One lock plate is required for each connector housing Lock plates are sold separately

12

A U T O M O T I V E I N D U S T R I A L

200001 CONNECTOR SERIES

These connectors fulfill all the requirements prescribed by the various automotive and industrial standards

They are watertight and they exceed the requirements prescribed by the IEC 529 and DIN 40050 IP67 standards regarding waterproofness

200001 Series connectors can be connected with existing components and with the devices currently used in the automotive industry (sensors oil pressure senders water temperature monitoring etc)

Preassembled secondary lock which ensures correct and complete insertion of the contact in the housing and prevents it from slipping out of the connector cannot be closed if the contact is not correctly inserted in the housing

Both plug and receptacle have a collar to fit additional protective caps if required

The plug connector is equipped with a device which allows safe and easy fastening to a panel

bull 200001-1F 1 Way 200001 Female Connector

bull 200001-1M 1 Way 200001 Male Connector

bull 200001-1P 1 Way 200001 Connector Protection Sleeve

bull 200001-2F 2 Ways 200001 Female Connector

bull 200001-2M 2 Ways 200001 Male Connector

bull 200001-2P 2 Ways 200001 Connector Protection Sleeve

13

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bull 200001-3F 3 Ways 200001 Female Connector

bull 200001-3M 3 Ways 200001 Male Connector

bull 200001-3P 3 Ways 200001 Connector Protection Sleeve

bull 200001-5F 5 Ways 200001 Female Connector

bull 200001-5M 5 Ways 200001 Male Connector

bull 200001-5P 5 Ways 200001 Connector Protection Sleeve

bull 200001-6F 6 Ways 200001 Female Connector

bull 200001-6M 6 Ways 200001 Male Connector

bull 200001-6P 6 Ways 200001 Connector Protection Sleeve

bull 200001-4F 4 Ways 200001 Female Connector

bull 200001-4M 4 Ways 200001 Male Connector

bull 200001-4P 4 Ways 200001 Connector Protection Sleeve

bull 2000071-4C 4 Ways 200001 Connector Cap

14

A U T O M O T I V E I N D U S T R I A L

bull 200001-TFA 200001 Female Terminal 035-050 mm2

bull 200001-TFB 200001 Female Terminal 075-10 mm2

bull 200001-TFC 200001 Female Terminal 10-150 mm2

Material Phosphor BronzeFinish Pre-Tin

bull 200001-TMA 200001 Male Terminal 050-085 mm2

bull 200001-TMB 200001 Male Terminal 085-150 mm2

Material BrassFinish Pre-Tin

bull 200001-WSLA Waterseal 035-085 mm2

bull 200031-WSL Waterseal 085-15 mm2

bull 200031-WSLB Waterseal 15-25 mm2

bull 200001-PLG Cavity Plug

200001 CONNECTOR SERIES

15

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16

A U T O M O T I V E I N D U S T R I A L

200068-200069 Connector Series

High-performance connectorscan be used within the automotiveindustrymilitary Alternative Energy without any problemContain environmental materials Temperature range -55degC to +125degC

bull 200069-02S 2 Ways Female Connector

bull 200069-02SH2 Ways Female Connector Secondary Lock

bull 200069-03S 3 Ways Female Connector

bull 200069-03SH 3 Ways Female Connector Secondary Lock

17

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bull 200069-04S 4 Ways Female Connector

bull 200069-04SH 4 Ways Female Connector Secondary Lock

bull 200069-06S 6 Ways Female Connector

bull 200069-06SH6 Ways Female Connector Secondary Lock

bull 200068-06P 6 Ways Male Connector

bull 200068-06PH 6 Ways Male Connector Secondary Lock

bull 200068-12P 12 Ways Male Connector

bull 200068-12PH 12 Ways Male Connector Secondary Lock

bull 200069-T Female Terminal 16-18 AWG

Material Nickel

bull 200068-T Male Terminal16-18 AWG

Material Nickel

18

A U T O M O T I V E I N D U S T R I A L

INDUSTRAL TYPE CIRCULAR CONNECTOR

SERIES

bull 300002 9 ways circular female connector Type A

bull 300006 9 ways circular female connector Type B

bull 300011 9 ways circular Panel Type male connector

bull 300016 9 ways circular connector cover-lock-seal kit

19

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bull 300007 16 ways circular female connector

bull 300010 16 ways circular panel type male connector

bull 300017 16 ways circular connector cover-lock-seal kit

bull 300001 24 ways circular female connector

bull 300009 24 ways circular panel type male connector

bull 300015 24 ways circular connector cover-lock-seal kit

bull 300003 Circular female terminal 02-060 mmsup2gold

bull 300004 Circular female terminal 08-140 mmsup2gold

bull 300005 Circular female terminal 15-25 mmsup2gold

bull 300012 Circular male terminal 02-060 mmsup2gold

bull 300013 Circular male terminal 08-140 mmsup2gold

bull 300014 Circular male terminal 15-25 mm2 mmsup2gold

20

A U T O M O T I V E I N D U S T R I A L

SPECIAL TYPE CIRCULAR CONNECTOR

SERIES

IP68 According to IEC 605292001

TTAF specializes in developing and manufacturing waterproof connectors for a variety of commercial and industrialOEM applications

Dust and waterproof to IP68(Dust proof protected from continuous immersion in water under hard conditions) the connector system is ideally suited to industrial and hostile environments where a high data rate combined with a robust and secure connection is required

1PIN Configuration2 to 12 contacts

2Material

Contacts Copper AlloyGold Plated

Connector BodyNylon+GFUL Recognized

3Temperature range Body-40 to +1051048741

4Waterproof ratingIP68

5Contact resistancele10mΩ

6Insulation resistancege100MΩ at DC 500V

7PIN Assembly style Solder

8Current rating 2A5A10A

9Screw Size58rsquorsquo

21

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Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

23

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bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 6: TTAF Automotive & Industrial Catalog 2011 v3

5

4) Car Service Test Adapter Cables

5) Data amp Communication System Cables

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A U T O M O T I V E I N D U S T R I A L

6

A U T O M O T I V E I N D U S T R I A L

Modular hybrid system fits with various headers This connection system can be used in cars trucks buses agricultural equipment motor-cycles and marine equipment MCC connectors and headers are used in power-train applications engine-control units compartment applica-tions gear boxes electric parking breaks and suspension controllers

CMC hybrid connectors mostly hold two different terminal sizes current rating up to 6 and 12A and run at operating temperatures between -40 and +125degC The connectors have an integrated locking-lever that ensures the connector and header are securely locked together and wire-cap guides the wires

bull 200042 32 Ways Female Left Wire Output

bull 200043R 48 Ways Female Right Wire Output

bull 200043L 48 Ways Female Left Wire Output

MODULAR CONNECTOR SERIES FOR CONTROLLERS

7

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200043F 48 Ways Female Connector

bull 200043M 48 Ways Male Connector

bull 200043C 48 Ways Male Connector Backshell

bull 200043CF 48 Ways Female Connector Backshell

bull 200044-81F 81 Ways Female Connector

bull 200044-81RTN 81 Ways Connector Latch

bull 200044-81HNGR 81 Ways Connector Cover Right Wire Output

bull 200044-81HNGL 81 Ways Connector Cover Left Wire Output

bull 200044-40F 40 Ways Female Timer Connector

bull 200044-40RTN 40 Ways Timer Connector Latch

bull 200044-40HNGR 40 Ways Timer Connector Right Wire Output Latch

bull 200044-WSLA Blue Seal-Crossection 035-1 mm2

bull 200044-WSLB Brown Seal 1-15 mm2

bull 200044-WSLC Seal 15-25 mm2

bull 200044-TFS Micro Terminal 050-075 mm2

bull 200044-TFP Timer Terminal 1-25 mm2

8

A U T O M O T I V E I N D U S T R I A L

LPG-CNG CONVERTOR CONNECTORS

High density connectors are particularly suitable for door to body engine to cockpit connections and especially LPGCNG conversion harnesses Suitable for a combination of low and medium current ndashcross-section applications

Includes monoblock connector seal

2-WAY MINI SEALED CONNECTORS 20005()

TERMINAL

bull 200020-TSA bull 200020-TSB

bull 200046 16 Ways Female Connector

bull 200048 16 Ways Male Connector

bull 200020-24FB 24 Ways Female Connector(Black)

bull 200020-24FG 24 Ways Female Connector(Gray)

bull 200056 24 Ways Connector Backshell(Short)

bull 200056-L 24 Ways Connector Backshell(Long)

bull 200020-HNG 24 Ways Connector Secondary Lock

bull 200018 24 Ways Male Connector Pcb Type

1 YELLOW2 GREY3 BLUE4 GREEN5 BLACK

9

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200047 30 Ways Female Connector

bull 200049 30 Ways Male Connector

bull 200020-56F 56 Ways Female Connector

bull 200020-HNG2 56 Ways Connector Secondary Lock

bull 200020-HNG3 56 Ways Connector Back Cover

bull 200017 56 Ways Male Connector Pcb Type

bull 200020-TS-A 10-20 mm2 bull 200020-TS-B 050-085 mm2 bull 15 mm Female Terminals

bull 200020-TP-A 10-20 mm2 bull 200020-TP-B 050-085 mm2 bull 28 Mm Female Terminals

bull Material Copper Alloys bull Surface Treatment Pre-Tin

bull 200050-TS-A 085-125 mm2 bull 15 mm Male Terminal

bull 200050-TP-A 125-20 mm2 bull 28 mm Male Terminals

bull Material Copper Alloys bull Surface Treatment Pre-Tin

10

A U T O M O T I V E I N D U S T R I A L

bull 300055 Male Terminal 050-15 mm2

bull 300054 Econoseal water seal050-15 mm2

bull 300049 Cavity Plug

bull 30005312 Ways Male Connector

bull 300053-RTN 12 Ways Male Connector Secondary Lock

bull 300050 Female Terminal 050-15 mm2

LPG-CNG CONVERTOR CONNECTORS

bull 300047 36 Ways Female Connector

bull 300047-RTN 36 Ways Female Connector Secondary Lock

bull 300089 36 Ways Female Connector Backshell

bull 300051 12 Ways Female Connector

bull 300051-RTN 12 Ways Female Connector Secondary Lock

11

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

These connector incorporates a secondary lock plate which when inserted into the connector housing will detect partially mated contacts The lock plate also increases contact retention and prevents contact damage during mating or unmating of the connector One lock plate is required for each connector housing Lock plates are sold separately

12

A U T O M O T I V E I N D U S T R I A L

200001 CONNECTOR SERIES

These connectors fulfill all the requirements prescribed by the various automotive and industrial standards

They are watertight and they exceed the requirements prescribed by the IEC 529 and DIN 40050 IP67 standards regarding waterproofness

200001 Series connectors can be connected with existing components and with the devices currently used in the automotive industry (sensors oil pressure senders water temperature monitoring etc)

Preassembled secondary lock which ensures correct and complete insertion of the contact in the housing and prevents it from slipping out of the connector cannot be closed if the contact is not correctly inserted in the housing

Both plug and receptacle have a collar to fit additional protective caps if required

The plug connector is equipped with a device which allows safe and easy fastening to a panel

bull 200001-1F 1 Way 200001 Female Connector

bull 200001-1M 1 Way 200001 Male Connector

bull 200001-1P 1 Way 200001 Connector Protection Sleeve

bull 200001-2F 2 Ways 200001 Female Connector

bull 200001-2M 2 Ways 200001 Male Connector

bull 200001-2P 2 Ways 200001 Connector Protection Sleeve

13

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200001-3F 3 Ways 200001 Female Connector

bull 200001-3M 3 Ways 200001 Male Connector

bull 200001-3P 3 Ways 200001 Connector Protection Sleeve

bull 200001-5F 5 Ways 200001 Female Connector

bull 200001-5M 5 Ways 200001 Male Connector

bull 200001-5P 5 Ways 200001 Connector Protection Sleeve

bull 200001-6F 6 Ways 200001 Female Connector

bull 200001-6M 6 Ways 200001 Male Connector

bull 200001-6P 6 Ways 200001 Connector Protection Sleeve

bull 200001-4F 4 Ways 200001 Female Connector

bull 200001-4M 4 Ways 200001 Male Connector

bull 200001-4P 4 Ways 200001 Connector Protection Sleeve

bull 2000071-4C 4 Ways 200001 Connector Cap

14

A U T O M O T I V E I N D U S T R I A L

bull 200001-TFA 200001 Female Terminal 035-050 mm2

bull 200001-TFB 200001 Female Terminal 075-10 mm2

bull 200001-TFC 200001 Female Terminal 10-150 mm2

Material Phosphor BronzeFinish Pre-Tin

bull 200001-TMA 200001 Male Terminal 050-085 mm2

bull 200001-TMB 200001 Male Terminal 085-150 mm2

Material BrassFinish Pre-Tin

bull 200001-WSLA Waterseal 035-085 mm2

bull 200031-WSL Waterseal 085-15 mm2

bull 200031-WSLB Waterseal 15-25 mm2

bull 200001-PLG Cavity Plug

200001 CONNECTOR SERIES

15

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

16

A U T O M O T I V E I N D U S T R I A L

200068-200069 Connector Series

High-performance connectorscan be used within the automotiveindustrymilitary Alternative Energy without any problemContain environmental materials Temperature range -55degC to +125degC

bull 200069-02S 2 Ways Female Connector

bull 200069-02SH2 Ways Female Connector Secondary Lock

bull 200069-03S 3 Ways Female Connector

bull 200069-03SH 3 Ways Female Connector Secondary Lock

17

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200069-04S 4 Ways Female Connector

bull 200069-04SH 4 Ways Female Connector Secondary Lock

bull 200069-06S 6 Ways Female Connector

bull 200069-06SH6 Ways Female Connector Secondary Lock

bull 200068-06P 6 Ways Male Connector

bull 200068-06PH 6 Ways Male Connector Secondary Lock

bull 200068-12P 12 Ways Male Connector

bull 200068-12PH 12 Ways Male Connector Secondary Lock

bull 200069-T Female Terminal 16-18 AWG

Material Nickel

bull 200068-T Male Terminal16-18 AWG

Material Nickel

18

A U T O M O T I V E I N D U S T R I A L

INDUSTRAL TYPE CIRCULAR CONNECTOR

SERIES

bull 300002 9 ways circular female connector Type A

bull 300006 9 ways circular female connector Type B

bull 300011 9 ways circular Panel Type male connector

bull 300016 9 ways circular connector cover-lock-seal kit

19

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300007 16 ways circular female connector

bull 300010 16 ways circular panel type male connector

bull 300017 16 ways circular connector cover-lock-seal kit

bull 300001 24 ways circular female connector

bull 300009 24 ways circular panel type male connector

bull 300015 24 ways circular connector cover-lock-seal kit

bull 300003 Circular female terminal 02-060 mmsup2gold

bull 300004 Circular female terminal 08-140 mmsup2gold

bull 300005 Circular female terminal 15-25 mmsup2gold

bull 300012 Circular male terminal 02-060 mmsup2gold

bull 300013 Circular male terminal 08-140 mmsup2gold

bull 300014 Circular male terminal 15-25 mm2 mmsup2gold

20

A U T O M O T I V E I N D U S T R I A L

SPECIAL TYPE CIRCULAR CONNECTOR

SERIES

IP68 According to IEC 605292001

TTAF specializes in developing and manufacturing waterproof connectors for a variety of commercial and industrialOEM applications

Dust and waterproof to IP68(Dust proof protected from continuous immersion in water under hard conditions) the connector system is ideally suited to industrial and hostile environments where a high data rate combined with a robust and secure connection is required

1PIN Configuration2 to 12 contacts

2Material

Contacts Copper AlloyGold Plated

Connector BodyNylon+GFUL Recognized

3Temperature range Body-40 to +1051048741

4Waterproof ratingIP68

5Contact resistancele10mΩ

6Insulation resistancege100MΩ at DC 500V

7PIN Assembly style Solder

8Current rating 2A5A10A

9Screw Size58rsquorsquo

21

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

23

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

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A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

RADIO CONNECTORSwwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 7: TTAF Automotive & Industrial Catalog 2011 v3

6

A U T O M O T I V E I N D U S T R I A L

Modular hybrid system fits with various headers This connection system can be used in cars trucks buses agricultural equipment motor-cycles and marine equipment MCC connectors and headers are used in power-train applications engine-control units compartment applica-tions gear boxes electric parking breaks and suspension controllers

CMC hybrid connectors mostly hold two different terminal sizes current rating up to 6 and 12A and run at operating temperatures between -40 and +125degC The connectors have an integrated locking-lever that ensures the connector and header are securely locked together and wire-cap guides the wires

bull 200042 32 Ways Female Left Wire Output

bull 200043R 48 Ways Female Right Wire Output

bull 200043L 48 Ways Female Left Wire Output

MODULAR CONNECTOR SERIES FOR CONTROLLERS

7

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200043F 48 Ways Female Connector

bull 200043M 48 Ways Male Connector

bull 200043C 48 Ways Male Connector Backshell

bull 200043CF 48 Ways Female Connector Backshell

bull 200044-81F 81 Ways Female Connector

bull 200044-81RTN 81 Ways Connector Latch

bull 200044-81HNGR 81 Ways Connector Cover Right Wire Output

bull 200044-81HNGL 81 Ways Connector Cover Left Wire Output

bull 200044-40F 40 Ways Female Timer Connector

bull 200044-40RTN 40 Ways Timer Connector Latch

bull 200044-40HNGR 40 Ways Timer Connector Right Wire Output Latch

bull 200044-WSLA Blue Seal-Crossection 035-1 mm2

bull 200044-WSLB Brown Seal 1-15 mm2

bull 200044-WSLC Seal 15-25 mm2

bull 200044-TFS Micro Terminal 050-075 mm2

bull 200044-TFP Timer Terminal 1-25 mm2

8

A U T O M O T I V E I N D U S T R I A L

LPG-CNG CONVERTOR CONNECTORS

High density connectors are particularly suitable for door to body engine to cockpit connections and especially LPGCNG conversion harnesses Suitable for a combination of low and medium current ndashcross-section applications

Includes monoblock connector seal

2-WAY MINI SEALED CONNECTORS 20005()

TERMINAL

bull 200020-TSA bull 200020-TSB

bull 200046 16 Ways Female Connector

bull 200048 16 Ways Male Connector

bull 200020-24FB 24 Ways Female Connector(Black)

bull 200020-24FG 24 Ways Female Connector(Gray)

bull 200056 24 Ways Connector Backshell(Short)

bull 200056-L 24 Ways Connector Backshell(Long)

bull 200020-HNG 24 Ways Connector Secondary Lock

bull 200018 24 Ways Male Connector Pcb Type

1 YELLOW2 GREY3 BLUE4 GREEN5 BLACK

9

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200047 30 Ways Female Connector

bull 200049 30 Ways Male Connector

bull 200020-56F 56 Ways Female Connector

bull 200020-HNG2 56 Ways Connector Secondary Lock

bull 200020-HNG3 56 Ways Connector Back Cover

bull 200017 56 Ways Male Connector Pcb Type

bull 200020-TS-A 10-20 mm2 bull 200020-TS-B 050-085 mm2 bull 15 mm Female Terminals

bull 200020-TP-A 10-20 mm2 bull 200020-TP-B 050-085 mm2 bull 28 Mm Female Terminals

bull Material Copper Alloys bull Surface Treatment Pre-Tin

bull 200050-TS-A 085-125 mm2 bull 15 mm Male Terminal

bull 200050-TP-A 125-20 mm2 bull 28 mm Male Terminals

bull Material Copper Alloys bull Surface Treatment Pre-Tin

10

A U T O M O T I V E I N D U S T R I A L

bull 300055 Male Terminal 050-15 mm2

bull 300054 Econoseal water seal050-15 mm2

bull 300049 Cavity Plug

bull 30005312 Ways Male Connector

bull 300053-RTN 12 Ways Male Connector Secondary Lock

bull 300050 Female Terminal 050-15 mm2

LPG-CNG CONVERTOR CONNECTORS

bull 300047 36 Ways Female Connector

bull 300047-RTN 36 Ways Female Connector Secondary Lock

bull 300089 36 Ways Female Connector Backshell

bull 300051 12 Ways Female Connector

bull 300051-RTN 12 Ways Female Connector Secondary Lock

11

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

These connector incorporates a secondary lock plate which when inserted into the connector housing will detect partially mated contacts The lock plate also increases contact retention and prevents contact damage during mating or unmating of the connector One lock plate is required for each connector housing Lock plates are sold separately

12

A U T O M O T I V E I N D U S T R I A L

200001 CONNECTOR SERIES

These connectors fulfill all the requirements prescribed by the various automotive and industrial standards

They are watertight and they exceed the requirements prescribed by the IEC 529 and DIN 40050 IP67 standards regarding waterproofness

200001 Series connectors can be connected with existing components and with the devices currently used in the automotive industry (sensors oil pressure senders water temperature monitoring etc)

Preassembled secondary lock which ensures correct and complete insertion of the contact in the housing and prevents it from slipping out of the connector cannot be closed if the contact is not correctly inserted in the housing

Both plug and receptacle have a collar to fit additional protective caps if required

The plug connector is equipped with a device which allows safe and easy fastening to a panel

bull 200001-1F 1 Way 200001 Female Connector

bull 200001-1M 1 Way 200001 Male Connector

bull 200001-1P 1 Way 200001 Connector Protection Sleeve

bull 200001-2F 2 Ways 200001 Female Connector

bull 200001-2M 2 Ways 200001 Male Connector

bull 200001-2P 2 Ways 200001 Connector Protection Sleeve

13

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200001-3F 3 Ways 200001 Female Connector

bull 200001-3M 3 Ways 200001 Male Connector

bull 200001-3P 3 Ways 200001 Connector Protection Sleeve

bull 200001-5F 5 Ways 200001 Female Connector

bull 200001-5M 5 Ways 200001 Male Connector

bull 200001-5P 5 Ways 200001 Connector Protection Sleeve

bull 200001-6F 6 Ways 200001 Female Connector

bull 200001-6M 6 Ways 200001 Male Connector

bull 200001-6P 6 Ways 200001 Connector Protection Sleeve

bull 200001-4F 4 Ways 200001 Female Connector

bull 200001-4M 4 Ways 200001 Male Connector

bull 200001-4P 4 Ways 200001 Connector Protection Sleeve

bull 2000071-4C 4 Ways 200001 Connector Cap

14

A U T O M O T I V E I N D U S T R I A L

bull 200001-TFA 200001 Female Terminal 035-050 mm2

bull 200001-TFB 200001 Female Terminal 075-10 mm2

bull 200001-TFC 200001 Female Terminal 10-150 mm2

Material Phosphor BronzeFinish Pre-Tin

bull 200001-TMA 200001 Male Terminal 050-085 mm2

bull 200001-TMB 200001 Male Terminal 085-150 mm2

Material BrassFinish Pre-Tin

bull 200001-WSLA Waterseal 035-085 mm2

bull 200031-WSL Waterseal 085-15 mm2

bull 200031-WSLB Waterseal 15-25 mm2

bull 200001-PLG Cavity Plug

200001 CONNECTOR SERIES

15

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

16

A U T O M O T I V E I N D U S T R I A L

200068-200069 Connector Series

High-performance connectorscan be used within the automotiveindustrymilitary Alternative Energy without any problemContain environmental materials Temperature range -55degC to +125degC

bull 200069-02S 2 Ways Female Connector

bull 200069-02SH2 Ways Female Connector Secondary Lock

bull 200069-03S 3 Ways Female Connector

bull 200069-03SH 3 Ways Female Connector Secondary Lock

17

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200069-04S 4 Ways Female Connector

bull 200069-04SH 4 Ways Female Connector Secondary Lock

bull 200069-06S 6 Ways Female Connector

bull 200069-06SH6 Ways Female Connector Secondary Lock

bull 200068-06P 6 Ways Male Connector

bull 200068-06PH 6 Ways Male Connector Secondary Lock

bull 200068-12P 12 Ways Male Connector

bull 200068-12PH 12 Ways Male Connector Secondary Lock

bull 200069-T Female Terminal 16-18 AWG

Material Nickel

bull 200068-T Male Terminal16-18 AWG

Material Nickel

18

A U T O M O T I V E I N D U S T R I A L

INDUSTRAL TYPE CIRCULAR CONNECTOR

SERIES

bull 300002 9 ways circular female connector Type A

bull 300006 9 ways circular female connector Type B

bull 300011 9 ways circular Panel Type male connector

bull 300016 9 ways circular connector cover-lock-seal kit

19

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300007 16 ways circular female connector

bull 300010 16 ways circular panel type male connector

bull 300017 16 ways circular connector cover-lock-seal kit

bull 300001 24 ways circular female connector

bull 300009 24 ways circular panel type male connector

bull 300015 24 ways circular connector cover-lock-seal kit

bull 300003 Circular female terminal 02-060 mmsup2gold

bull 300004 Circular female terminal 08-140 mmsup2gold

bull 300005 Circular female terminal 15-25 mmsup2gold

bull 300012 Circular male terminal 02-060 mmsup2gold

bull 300013 Circular male terminal 08-140 mmsup2gold

bull 300014 Circular male terminal 15-25 mm2 mmsup2gold

20

A U T O M O T I V E I N D U S T R I A L

SPECIAL TYPE CIRCULAR CONNECTOR

SERIES

IP68 According to IEC 605292001

TTAF specializes in developing and manufacturing waterproof connectors for a variety of commercial and industrialOEM applications

Dust and waterproof to IP68(Dust proof protected from continuous immersion in water under hard conditions) the connector system is ideally suited to industrial and hostile environments where a high data rate combined with a robust and secure connection is required

1PIN Configuration2 to 12 contacts

2Material

Contacts Copper AlloyGold Plated

Connector BodyNylon+GFUL Recognized

3Temperature range Body-40 to +1051048741

4Waterproof ratingIP68

5Contact resistancele10mΩ

6Insulation resistancege100MΩ at DC 500V

7PIN Assembly style Solder

8Current rating 2A5A10A

9Screw Size58rsquorsquo

21

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

23

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 8: TTAF Automotive & Industrial Catalog 2011 v3

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200043F 48 Ways Female Connector

bull 200043M 48 Ways Male Connector

bull 200043C 48 Ways Male Connector Backshell

bull 200043CF 48 Ways Female Connector Backshell

bull 200044-81F 81 Ways Female Connector

bull 200044-81RTN 81 Ways Connector Latch

bull 200044-81HNGR 81 Ways Connector Cover Right Wire Output

bull 200044-81HNGL 81 Ways Connector Cover Left Wire Output

bull 200044-40F 40 Ways Female Timer Connector

bull 200044-40RTN 40 Ways Timer Connector Latch

bull 200044-40HNGR 40 Ways Timer Connector Right Wire Output Latch

bull 200044-WSLA Blue Seal-Crossection 035-1 mm2

bull 200044-WSLB Brown Seal 1-15 mm2

bull 200044-WSLC Seal 15-25 mm2

bull 200044-TFS Micro Terminal 050-075 mm2

bull 200044-TFP Timer Terminal 1-25 mm2

8

A U T O M O T I V E I N D U S T R I A L

LPG-CNG CONVERTOR CONNECTORS

High density connectors are particularly suitable for door to body engine to cockpit connections and especially LPGCNG conversion harnesses Suitable for a combination of low and medium current ndashcross-section applications

Includes monoblock connector seal

2-WAY MINI SEALED CONNECTORS 20005()

TERMINAL

bull 200020-TSA bull 200020-TSB

bull 200046 16 Ways Female Connector

bull 200048 16 Ways Male Connector

bull 200020-24FB 24 Ways Female Connector(Black)

bull 200020-24FG 24 Ways Female Connector(Gray)

bull 200056 24 Ways Connector Backshell(Short)

bull 200056-L 24 Ways Connector Backshell(Long)

bull 200020-HNG 24 Ways Connector Secondary Lock

bull 200018 24 Ways Male Connector Pcb Type

1 YELLOW2 GREY3 BLUE4 GREEN5 BLACK

9

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bull 200047 30 Ways Female Connector

bull 200049 30 Ways Male Connector

bull 200020-56F 56 Ways Female Connector

bull 200020-HNG2 56 Ways Connector Secondary Lock

bull 200020-HNG3 56 Ways Connector Back Cover

bull 200017 56 Ways Male Connector Pcb Type

bull 200020-TS-A 10-20 mm2 bull 200020-TS-B 050-085 mm2 bull 15 mm Female Terminals

bull 200020-TP-A 10-20 mm2 bull 200020-TP-B 050-085 mm2 bull 28 Mm Female Terminals

bull Material Copper Alloys bull Surface Treatment Pre-Tin

bull 200050-TS-A 085-125 mm2 bull 15 mm Male Terminal

bull 200050-TP-A 125-20 mm2 bull 28 mm Male Terminals

bull Material Copper Alloys bull Surface Treatment Pre-Tin

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A U T O M O T I V E I N D U S T R I A L

bull 300055 Male Terminal 050-15 mm2

bull 300054 Econoseal water seal050-15 mm2

bull 300049 Cavity Plug

bull 30005312 Ways Male Connector

bull 300053-RTN 12 Ways Male Connector Secondary Lock

bull 300050 Female Terminal 050-15 mm2

LPG-CNG CONVERTOR CONNECTORS

bull 300047 36 Ways Female Connector

bull 300047-RTN 36 Ways Female Connector Secondary Lock

bull 300089 36 Ways Female Connector Backshell

bull 300051 12 Ways Female Connector

bull 300051-RTN 12 Ways Female Connector Secondary Lock

11

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These connector incorporates a secondary lock plate which when inserted into the connector housing will detect partially mated contacts The lock plate also increases contact retention and prevents contact damage during mating or unmating of the connector One lock plate is required for each connector housing Lock plates are sold separately

12

A U T O M O T I V E I N D U S T R I A L

200001 CONNECTOR SERIES

These connectors fulfill all the requirements prescribed by the various automotive and industrial standards

They are watertight and they exceed the requirements prescribed by the IEC 529 and DIN 40050 IP67 standards regarding waterproofness

200001 Series connectors can be connected with existing components and with the devices currently used in the automotive industry (sensors oil pressure senders water temperature monitoring etc)

Preassembled secondary lock which ensures correct and complete insertion of the contact in the housing and prevents it from slipping out of the connector cannot be closed if the contact is not correctly inserted in the housing

Both plug and receptacle have a collar to fit additional protective caps if required

The plug connector is equipped with a device which allows safe and easy fastening to a panel

bull 200001-1F 1 Way 200001 Female Connector

bull 200001-1M 1 Way 200001 Male Connector

bull 200001-1P 1 Way 200001 Connector Protection Sleeve

bull 200001-2F 2 Ways 200001 Female Connector

bull 200001-2M 2 Ways 200001 Male Connector

bull 200001-2P 2 Ways 200001 Connector Protection Sleeve

13

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bull 200001-3F 3 Ways 200001 Female Connector

bull 200001-3M 3 Ways 200001 Male Connector

bull 200001-3P 3 Ways 200001 Connector Protection Sleeve

bull 200001-5F 5 Ways 200001 Female Connector

bull 200001-5M 5 Ways 200001 Male Connector

bull 200001-5P 5 Ways 200001 Connector Protection Sleeve

bull 200001-6F 6 Ways 200001 Female Connector

bull 200001-6M 6 Ways 200001 Male Connector

bull 200001-6P 6 Ways 200001 Connector Protection Sleeve

bull 200001-4F 4 Ways 200001 Female Connector

bull 200001-4M 4 Ways 200001 Male Connector

bull 200001-4P 4 Ways 200001 Connector Protection Sleeve

bull 2000071-4C 4 Ways 200001 Connector Cap

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A U T O M O T I V E I N D U S T R I A L

bull 200001-TFA 200001 Female Terminal 035-050 mm2

bull 200001-TFB 200001 Female Terminal 075-10 mm2

bull 200001-TFC 200001 Female Terminal 10-150 mm2

Material Phosphor BronzeFinish Pre-Tin

bull 200001-TMA 200001 Male Terminal 050-085 mm2

bull 200001-TMB 200001 Male Terminal 085-150 mm2

Material BrassFinish Pre-Tin

bull 200001-WSLA Waterseal 035-085 mm2

bull 200031-WSL Waterseal 085-15 mm2

bull 200031-WSLB Waterseal 15-25 mm2

bull 200001-PLG Cavity Plug

200001 CONNECTOR SERIES

15

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A U T O M O T I V E I N D U S T R I A L

200068-200069 Connector Series

High-performance connectorscan be used within the automotiveindustrymilitary Alternative Energy without any problemContain environmental materials Temperature range -55degC to +125degC

bull 200069-02S 2 Ways Female Connector

bull 200069-02SH2 Ways Female Connector Secondary Lock

bull 200069-03S 3 Ways Female Connector

bull 200069-03SH 3 Ways Female Connector Secondary Lock

17

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bull 200069-04S 4 Ways Female Connector

bull 200069-04SH 4 Ways Female Connector Secondary Lock

bull 200069-06S 6 Ways Female Connector

bull 200069-06SH6 Ways Female Connector Secondary Lock

bull 200068-06P 6 Ways Male Connector

bull 200068-06PH 6 Ways Male Connector Secondary Lock

bull 200068-12P 12 Ways Male Connector

bull 200068-12PH 12 Ways Male Connector Secondary Lock

bull 200069-T Female Terminal 16-18 AWG

Material Nickel

bull 200068-T Male Terminal16-18 AWG

Material Nickel

18

A U T O M O T I V E I N D U S T R I A L

INDUSTRAL TYPE CIRCULAR CONNECTOR

SERIES

bull 300002 9 ways circular female connector Type A

bull 300006 9 ways circular female connector Type B

bull 300011 9 ways circular Panel Type male connector

bull 300016 9 ways circular connector cover-lock-seal kit

19

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bull 300007 16 ways circular female connector

bull 300010 16 ways circular panel type male connector

bull 300017 16 ways circular connector cover-lock-seal kit

bull 300001 24 ways circular female connector

bull 300009 24 ways circular panel type male connector

bull 300015 24 ways circular connector cover-lock-seal kit

bull 300003 Circular female terminal 02-060 mmsup2gold

bull 300004 Circular female terminal 08-140 mmsup2gold

bull 300005 Circular female terminal 15-25 mmsup2gold

bull 300012 Circular male terminal 02-060 mmsup2gold

bull 300013 Circular male terminal 08-140 mmsup2gold

bull 300014 Circular male terminal 15-25 mm2 mmsup2gold

20

A U T O M O T I V E I N D U S T R I A L

SPECIAL TYPE CIRCULAR CONNECTOR

SERIES

IP68 According to IEC 605292001

TTAF specializes in developing and manufacturing waterproof connectors for a variety of commercial and industrialOEM applications

Dust and waterproof to IP68(Dust proof protected from continuous immersion in water under hard conditions) the connector system is ideally suited to industrial and hostile environments where a high data rate combined with a robust and secure connection is required

1PIN Configuration2 to 12 contacts

2Material

Contacts Copper AlloyGold Plated

Connector BodyNylon+GFUL Recognized

3Temperature range Body-40 to +1051048741

4Waterproof ratingIP68

5Contact resistancele10mΩ

6Insulation resistancege100MΩ at DC 500V

7PIN Assembly style Solder

8Current rating 2A5A10A

9Screw Size58rsquorsquo

21

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Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

23

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bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 9: TTAF Automotive & Industrial Catalog 2011 v3

8

A U T O M O T I V E I N D U S T R I A L

LPG-CNG CONVERTOR CONNECTORS

High density connectors are particularly suitable for door to body engine to cockpit connections and especially LPGCNG conversion harnesses Suitable for a combination of low and medium current ndashcross-section applications

Includes monoblock connector seal

2-WAY MINI SEALED CONNECTORS 20005()

TERMINAL

bull 200020-TSA bull 200020-TSB

bull 200046 16 Ways Female Connector

bull 200048 16 Ways Male Connector

bull 200020-24FB 24 Ways Female Connector(Black)

bull 200020-24FG 24 Ways Female Connector(Gray)

bull 200056 24 Ways Connector Backshell(Short)

bull 200056-L 24 Ways Connector Backshell(Long)

bull 200020-HNG 24 Ways Connector Secondary Lock

bull 200018 24 Ways Male Connector Pcb Type

1 YELLOW2 GREY3 BLUE4 GREEN5 BLACK

9

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200047 30 Ways Female Connector

bull 200049 30 Ways Male Connector

bull 200020-56F 56 Ways Female Connector

bull 200020-HNG2 56 Ways Connector Secondary Lock

bull 200020-HNG3 56 Ways Connector Back Cover

bull 200017 56 Ways Male Connector Pcb Type

bull 200020-TS-A 10-20 mm2 bull 200020-TS-B 050-085 mm2 bull 15 mm Female Terminals

bull 200020-TP-A 10-20 mm2 bull 200020-TP-B 050-085 mm2 bull 28 Mm Female Terminals

bull Material Copper Alloys bull Surface Treatment Pre-Tin

bull 200050-TS-A 085-125 mm2 bull 15 mm Male Terminal

bull 200050-TP-A 125-20 mm2 bull 28 mm Male Terminals

bull Material Copper Alloys bull Surface Treatment Pre-Tin

10

A U T O M O T I V E I N D U S T R I A L

bull 300055 Male Terminal 050-15 mm2

bull 300054 Econoseal water seal050-15 mm2

bull 300049 Cavity Plug

bull 30005312 Ways Male Connector

bull 300053-RTN 12 Ways Male Connector Secondary Lock

bull 300050 Female Terminal 050-15 mm2

LPG-CNG CONVERTOR CONNECTORS

bull 300047 36 Ways Female Connector

bull 300047-RTN 36 Ways Female Connector Secondary Lock

bull 300089 36 Ways Female Connector Backshell

bull 300051 12 Ways Female Connector

bull 300051-RTN 12 Ways Female Connector Secondary Lock

11

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

These connector incorporates a secondary lock plate which when inserted into the connector housing will detect partially mated contacts The lock plate also increases contact retention and prevents contact damage during mating or unmating of the connector One lock plate is required for each connector housing Lock plates are sold separately

12

A U T O M O T I V E I N D U S T R I A L

200001 CONNECTOR SERIES

These connectors fulfill all the requirements prescribed by the various automotive and industrial standards

They are watertight and they exceed the requirements prescribed by the IEC 529 and DIN 40050 IP67 standards regarding waterproofness

200001 Series connectors can be connected with existing components and with the devices currently used in the automotive industry (sensors oil pressure senders water temperature monitoring etc)

Preassembled secondary lock which ensures correct and complete insertion of the contact in the housing and prevents it from slipping out of the connector cannot be closed if the contact is not correctly inserted in the housing

Both plug and receptacle have a collar to fit additional protective caps if required

The plug connector is equipped with a device which allows safe and easy fastening to a panel

bull 200001-1F 1 Way 200001 Female Connector

bull 200001-1M 1 Way 200001 Male Connector

bull 200001-1P 1 Way 200001 Connector Protection Sleeve

bull 200001-2F 2 Ways 200001 Female Connector

bull 200001-2M 2 Ways 200001 Male Connector

bull 200001-2P 2 Ways 200001 Connector Protection Sleeve

13

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200001-3F 3 Ways 200001 Female Connector

bull 200001-3M 3 Ways 200001 Male Connector

bull 200001-3P 3 Ways 200001 Connector Protection Sleeve

bull 200001-5F 5 Ways 200001 Female Connector

bull 200001-5M 5 Ways 200001 Male Connector

bull 200001-5P 5 Ways 200001 Connector Protection Sleeve

bull 200001-6F 6 Ways 200001 Female Connector

bull 200001-6M 6 Ways 200001 Male Connector

bull 200001-6P 6 Ways 200001 Connector Protection Sleeve

bull 200001-4F 4 Ways 200001 Female Connector

bull 200001-4M 4 Ways 200001 Male Connector

bull 200001-4P 4 Ways 200001 Connector Protection Sleeve

bull 2000071-4C 4 Ways 200001 Connector Cap

14

A U T O M O T I V E I N D U S T R I A L

bull 200001-TFA 200001 Female Terminal 035-050 mm2

bull 200001-TFB 200001 Female Terminal 075-10 mm2

bull 200001-TFC 200001 Female Terminal 10-150 mm2

Material Phosphor BronzeFinish Pre-Tin

bull 200001-TMA 200001 Male Terminal 050-085 mm2

bull 200001-TMB 200001 Male Terminal 085-150 mm2

Material BrassFinish Pre-Tin

bull 200001-WSLA Waterseal 035-085 mm2

bull 200031-WSL Waterseal 085-15 mm2

bull 200031-WSLB Waterseal 15-25 mm2

bull 200001-PLG Cavity Plug

200001 CONNECTOR SERIES

15

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

16

A U T O M O T I V E I N D U S T R I A L

200068-200069 Connector Series

High-performance connectorscan be used within the automotiveindustrymilitary Alternative Energy without any problemContain environmental materials Temperature range -55degC to +125degC

bull 200069-02S 2 Ways Female Connector

bull 200069-02SH2 Ways Female Connector Secondary Lock

bull 200069-03S 3 Ways Female Connector

bull 200069-03SH 3 Ways Female Connector Secondary Lock

17

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200069-04S 4 Ways Female Connector

bull 200069-04SH 4 Ways Female Connector Secondary Lock

bull 200069-06S 6 Ways Female Connector

bull 200069-06SH6 Ways Female Connector Secondary Lock

bull 200068-06P 6 Ways Male Connector

bull 200068-06PH 6 Ways Male Connector Secondary Lock

bull 200068-12P 12 Ways Male Connector

bull 200068-12PH 12 Ways Male Connector Secondary Lock

bull 200069-T Female Terminal 16-18 AWG

Material Nickel

bull 200068-T Male Terminal16-18 AWG

Material Nickel

18

A U T O M O T I V E I N D U S T R I A L

INDUSTRAL TYPE CIRCULAR CONNECTOR

SERIES

bull 300002 9 ways circular female connector Type A

bull 300006 9 ways circular female connector Type B

bull 300011 9 ways circular Panel Type male connector

bull 300016 9 ways circular connector cover-lock-seal kit

19

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300007 16 ways circular female connector

bull 300010 16 ways circular panel type male connector

bull 300017 16 ways circular connector cover-lock-seal kit

bull 300001 24 ways circular female connector

bull 300009 24 ways circular panel type male connector

bull 300015 24 ways circular connector cover-lock-seal kit

bull 300003 Circular female terminal 02-060 mmsup2gold

bull 300004 Circular female terminal 08-140 mmsup2gold

bull 300005 Circular female terminal 15-25 mmsup2gold

bull 300012 Circular male terminal 02-060 mmsup2gold

bull 300013 Circular male terminal 08-140 mmsup2gold

bull 300014 Circular male terminal 15-25 mm2 mmsup2gold

20

A U T O M O T I V E I N D U S T R I A L

SPECIAL TYPE CIRCULAR CONNECTOR

SERIES

IP68 According to IEC 605292001

TTAF specializes in developing and manufacturing waterproof connectors for a variety of commercial and industrialOEM applications

Dust and waterproof to IP68(Dust proof protected from continuous immersion in water under hard conditions) the connector system is ideally suited to industrial and hostile environments where a high data rate combined with a robust and secure connection is required

1PIN Configuration2 to 12 contacts

2Material

Contacts Copper AlloyGold Plated

Connector BodyNylon+GFUL Recognized

3Temperature range Body-40 to +1051048741

4Waterproof ratingIP68

5Contact resistancele10mΩ

6Insulation resistancege100MΩ at DC 500V

7PIN Assembly style Solder

8Current rating 2A5A10A

9Screw Size58rsquorsquo

21

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

23

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

RADIO CONNECTORSwwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 10: TTAF Automotive & Industrial Catalog 2011 v3

9

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200047 30 Ways Female Connector

bull 200049 30 Ways Male Connector

bull 200020-56F 56 Ways Female Connector

bull 200020-HNG2 56 Ways Connector Secondary Lock

bull 200020-HNG3 56 Ways Connector Back Cover

bull 200017 56 Ways Male Connector Pcb Type

bull 200020-TS-A 10-20 mm2 bull 200020-TS-B 050-085 mm2 bull 15 mm Female Terminals

bull 200020-TP-A 10-20 mm2 bull 200020-TP-B 050-085 mm2 bull 28 Mm Female Terminals

bull Material Copper Alloys bull Surface Treatment Pre-Tin

bull 200050-TS-A 085-125 mm2 bull 15 mm Male Terminal

bull 200050-TP-A 125-20 mm2 bull 28 mm Male Terminals

bull Material Copper Alloys bull Surface Treatment Pre-Tin

10

A U T O M O T I V E I N D U S T R I A L

bull 300055 Male Terminal 050-15 mm2

bull 300054 Econoseal water seal050-15 mm2

bull 300049 Cavity Plug

bull 30005312 Ways Male Connector

bull 300053-RTN 12 Ways Male Connector Secondary Lock

bull 300050 Female Terminal 050-15 mm2

LPG-CNG CONVERTOR CONNECTORS

bull 300047 36 Ways Female Connector

bull 300047-RTN 36 Ways Female Connector Secondary Lock

bull 300089 36 Ways Female Connector Backshell

bull 300051 12 Ways Female Connector

bull 300051-RTN 12 Ways Female Connector Secondary Lock

11

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

These connector incorporates a secondary lock plate which when inserted into the connector housing will detect partially mated contacts The lock plate also increases contact retention and prevents contact damage during mating or unmating of the connector One lock plate is required for each connector housing Lock plates are sold separately

12

A U T O M O T I V E I N D U S T R I A L

200001 CONNECTOR SERIES

These connectors fulfill all the requirements prescribed by the various automotive and industrial standards

They are watertight and they exceed the requirements prescribed by the IEC 529 and DIN 40050 IP67 standards regarding waterproofness

200001 Series connectors can be connected with existing components and with the devices currently used in the automotive industry (sensors oil pressure senders water temperature monitoring etc)

Preassembled secondary lock which ensures correct and complete insertion of the contact in the housing and prevents it from slipping out of the connector cannot be closed if the contact is not correctly inserted in the housing

Both plug and receptacle have a collar to fit additional protective caps if required

The plug connector is equipped with a device which allows safe and easy fastening to a panel

bull 200001-1F 1 Way 200001 Female Connector

bull 200001-1M 1 Way 200001 Male Connector

bull 200001-1P 1 Way 200001 Connector Protection Sleeve

bull 200001-2F 2 Ways 200001 Female Connector

bull 200001-2M 2 Ways 200001 Male Connector

bull 200001-2P 2 Ways 200001 Connector Protection Sleeve

13

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200001-3F 3 Ways 200001 Female Connector

bull 200001-3M 3 Ways 200001 Male Connector

bull 200001-3P 3 Ways 200001 Connector Protection Sleeve

bull 200001-5F 5 Ways 200001 Female Connector

bull 200001-5M 5 Ways 200001 Male Connector

bull 200001-5P 5 Ways 200001 Connector Protection Sleeve

bull 200001-6F 6 Ways 200001 Female Connector

bull 200001-6M 6 Ways 200001 Male Connector

bull 200001-6P 6 Ways 200001 Connector Protection Sleeve

bull 200001-4F 4 Ways 200001 Female Connector

bull 200001-4M 4 Ways 200001 Male Connector

bull 200001-4P 4 Ways 200001 Connector Protection Sleeve

bull 2000071-4C 4 Ways 200001 Connector Cap

14

A U T O M O T I V E I N D U S T R I A L

bull 200001-TFA 200001 Female Terminal 035-050 mm2

bull 200001-TFB 200001 Female Terminal 075-10 mm2

bull 200001-TFC 200001 Female Terminal 10-150 mm2

Material Phosphor BronzeFinish Pre-Tin

bull 200001-TMA 200001 Male Terminal 050-085 mm2

bull 200001-TMB 200001 Male Terminal 085-150 mm2

Material BrassFinish Pre-Tin

bull 200001-WSLA Waterseal 035-085 mm2

bull 200031-WSL Waterseal 085-15 mm2

bull 200031-WSLB Waterseal 15-25 mm2

bull 200001-PLG Cavity Plug

200001 CONNECTOR SERIES

15

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

16

A U T O M O T I V E I N D U S T R I A L

200068-200069 Connector Series

High-performance connectorscan be used within the automotiveindustrymilitary Alternative Energy without any problemContain environmental materials Temperature range -55degC to +125degC

bull 200069-02S 2 Ways Female Connector

bull 200069-02SH2 Ways Female Connector Secondary Lock

bull 200069-03S 3 Ways Female Connector

bull 200069-03SH 3 Ways Female Connector Secondary Lock

17

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200069-04S 4 Ways Female Connector

bull 200069-04SH 4 Ways Female Connector Secondary Lock

bull 200069-06S 6 Ways Female Connector

bull 200069-06SH6 Ways Female Connector Secondary Lock

bull 200068-06P 6 Ways Male Connector

bull 200068-06PH 6 Ways Male Connector Secondary Lock

bull 200068-12P 12 Ways Male Connector

bull 200068-12PH 12 Ways Male Connector Secondary Lock

bull 200069-T Female Terminal 16-18 AWG

Material Nickel

bull 200068-T Male Terminal16-18 AWG

Material Nickel

18

A U T O M O T I V E I N D U S T R I A L

INDUSTRAL TYPE CIRCULAR CONNECTOR

SERIES

bull 300002 9 ways circular female connector Type A

bull 300006 9 ways circular female connector Type B

bull 300011 9 ways circular Panel Type male connector

bull 300016 9 ways circular connector cover-lock-seal kit

19

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300007 16 ways circular female connector

bull 300010 16 ways circular panel type male connector

bull 300017 16 ways circular connector cover-lock-seal kit

bull 300001 24 ways circular female connector

bull 300009 24 ways circular panel type male connector

bull 300015 24 ways circular connector cover-lock-seal kit

bull 300003 Circular female terminal 02-060 mmsup2gold

bull 300004 Circular female terminal 08-140 mmsup2gold

bull 300005 Circular female terminal 15-25 mmsup2gold

bull 300012 Circular male terminal 02-060 mmsup2gold

bull 300013 Circular male terminal 08-140 mmsup2gold

bull 300014 Circular male terminal 15-25 mm2 mmsup2gold

20

A U T O M O T I V E I N D U S T R I A L

SPECIAL TYPE CIRCULAR CONNECTOR

SERIES

IP68 According to IEC 605292001

TTAF specializes in developing and manufacturing waterproof connectors for a variety of commercial and industrialOEM applications

Dust and waterproof to IP68(Dust proof protected from continuous immersion in water under hard conditions) the connector system is ideally suited to industrial and hostile environments where a high data rate combined with a robust and secure connection is required

1PIN Configuration2 to 12 contacts

2Material

Contacts Copper AlloyGold Plated

Connector BodyNylon+GFUL Recognized

3Temperature range Body-40 to +1051048741

4Waterproof ratingIP68

5Contact resistancele10mΩ

6Insulation resistancege100MΩ at DC 500V

7PIN Assembly style Solder

8Current rating 2A5A10A

9Screw Size58rsquorsquo

21

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

23

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 11: TTAF Automotive & Industrial Catalog 2011 v3

10

A U T O M O T I V E I N D U S T R I A L

bull 300055 Male Terminal 050-15 mm2

bull 300054 Econoseal water seal050-15 mm2

bull 300049 Cavity Plug

bull 30005312 Ways Male Connector

bull 300053-RTN 12 Ways Male Connector Secondary Lock

bull 300050 Female Terminal 050-15 mm2

LPG-CNG CONVERTOR CONNECTORS

bull 300047 36 Ways Female Connector

bull 300047-RTN 36 Ways Female Connector Secondary Lock

bull 300089 36 Ways Female Connector Backshell

bull 300051 12 Ways Female Connector

bull 300051-RTN 12 Ways Female Connector Secondary Lock

11

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

These connector incorporates a secondary lock plate which when inserted into the connector housing will detect partially mated contacts The lock plate also increases contact retention and prevents contact damage during mating or unmating of the connector One lock plate is required for each connector housing Lock plates are sold separately

12

A U T O M O T I V E I N D U S T R I A L

200001 CONNECTOR SERIES

These connectors fulfill all the requirements prescribed by the various automotive and industrial standards

They are watertight and they exceed the requirements prescribed by the IEC 529 and DIN 40050 IP67 standards regarding waterproofness

200001 Series connectors can be connected with existing components and with the devices currently used in the automotive industry (sensors oil pressure senders water temperature monitoring etc)

Preassembled secondary lock which ensures correct and complete insertion of the contact in the housing and prevents it from slipping out of the connector cannot be closed if the contact is not correctly inserted in the housing

Both plug and receptacle have a collar to fit additional protective caps if required

The plug connector is equipped with a device which allows safe and easy fastening to a panel

bull 200001-1F 1 Way 200001 Female Connector

bull 200001-1M 1 Way 200001 Male Connector

bull 200001-1P 1 Way 200001 Connector Protection Sleeve

bull 200001-2F 2 Ways 200001 Female Connector

bull 200001-2M 2 Ways 200001 Male Connector

bull 200001-2P 2 Ways 200001 Connector Protection Sleeve

13

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200001-3F 3 Ways 200001 Female Connector

bull 200001-3M 3 Ways 200001 Male Connector

bull 200001-3P 3 Ways 200001 Connector Protection Sleeve

bull 200001-5F 5 Ways 200001 Female Connector

bull 200001-5M 5 Ways 200001 Male Connector

bull 200001-5P 5 Ways 200001 Connector Protection Sleeve

bull 200001-6F 6 Ways 200001 Female Connector

bull 200001-6M 6 Ways 200001 Male Connector

bull 200001-6P 6 Ways 200001 Connector Protection Sleeve

bull 200001-4F 4 Ways 200001 Female Connector

bull 200001-4M 4 Ways 200001 Male Connector

bull 200001-4P 4 Ways 200001 Connector Protection Sleeve

bull 2000071-4C 4 Ways 200001 Connector Cap

14

A U T O M O T I V E I N D U S T R I A L

bull 200001-TFA 200001 Female Terminal 035-050 mm2

bull 200001-TFB 200001 Female Terminal 075-10 mm2

bull 200001-TFC 200001 Female Terminal 10-150 mm2

Material Phosphor BronzeFinish Pre-Tin

bull 200001-TMA 200001 Male Terminal 050-085 mm2

bull 200001-TMB 200001 Male Terminal 085-150 mm2

Material BrassFinish Pre-Tin

bull 200001-WSLA Waterseal 035-085 mm2

bull 200031-WSL Waterseal 085-15 mm2

bull 200031-WSLB Waterseal 15-25 mm2

bull 200001-PLG Cavity Plug

200001 CONNECTOR SERIES

15

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

16

A U T O M O T I V E I N D U S T R I A L

200068-200069 Connector Series

High-performance connectorscan be used within the automotiveindustrymilitary Alternative Energy without any problemContain environmental materials Temperature range -55degC to +125degC

bull 200069-02S 2 Ways Female Connector

bull 200069-02SH2 Ways Female Connector Secondary Lock

bull 200069-03S 3 Ways Female Connector

bull 200069-03SH 3 Ways Female Connector Secondary Lock

17

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200069-04S 4 Ways Female Connector

bull 200069-04SH 4 Ways Female Connector Secondary Lock

bull 200069-06S 6 Ways Female Connector

bull 200069-06SH6 Ways Female Connector Secondary Lock

bull 200068-06P 6 Ways Male Connector

bull 200068-06PH 6 Ways Male Connector Secondary Lock

bull 200068-12P 12 Ways Male Connector

bull 200068-12PH 12 Ways Male Connector Secondary Lock

bull 200069-T Female Terminal 16-18 AWG

Material Nickel

bull 200068-T Male Terminal16-18 AWG

Material Nickel

18

A U T O M O T I V E I N D U S T R I A L

INDUSTRAL TYPE CIRCULAR CONNECTOR

SERIES

bull 300002 9 ways circular female connector Type A

bull 300006 9 ways circular female connector Type B

bull 300011 9 ways circular Panel Type male connector

bull 300016 9 ways circular connector cover-lock-seal kit

19

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300007 16 ways circular female connector

bull 300010 16 ways circular panel type male connector

bull 300017 16 ways circular connector cover-lock-seal kit

bull 300001 24 ways circular female connector

bull 300009 24 ways circular panel type male connector

bull 300015 24 ways circular connector cover-lock-seal kit

bull 300003 Circular female terminal 02-060 mmsup2gold

bull 300004 Circular female terminal 08-140 mmsup2gold

bull 300005 Circular female terminal 15-25 mmsup2gold

bull 300012 Circular male terminal 02-060 mmsup2gold

bull 300013 Circular male terminal 08-140 mmsup2gold

bull 300014 Circular male terminal 15-25 mm2 mmsup2gold

20

A U T O M O T I V E I N D U S T R I A L

SPECIAL TYPE CIRCULAR CONNECTOR

SERIES

IP68 According to IEC 605292001

TTAF specializes in developing and manufacturing waterproof connectors for a variety of commercial and industrialOEM applications

Dust and waterproof to IP68(Dust proof protected from continuous immersion in water under hard conditions) the connector system is ideally suited to industrial and hostile environments where a high data rate combined with a robust and secure connection is required

1PIN Configuration2 to 12 contacts

2Material

Contacts Copper AlloyGold Plated

Connector BodyNylon+GFUL Recognized

3Temperature range Body-40 to +1051048741

4Waterproof ratingIP68

5Contact resistancele10mΩ

6Insulation resistancege100MΩ at DC 500V

7PIN Assembly style Solder

8Current rating 2A5A10A

9Screw Size58rsquorsquo

21

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

23

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

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A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 12: TTAF Automotive & Industrial Catalog 2011 v3

11

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

These connector incorporates a secondary lock plate which when inserted into the connector housing will detect partially mated contacts The lock plate also increases contact retention and prevents contact damage during mating or unmating of the connector One lock plate is required for each connector housing Lock plates are sold separately

12

A U T O M O T I V E I N D U S T R I A L

200001 CONNECTOR SERIES

These connectors fulfill all the requirements prescribed by the various automotive and industrial standards

They are watertight and they exceed the requirements prescribed by the IEC 529 and DIN 40050 IP67 standards regarding waterproofness

200001 Series connectors can be connected with existing components and with the devices currently used in the automotive industry (sensors oil pressure senders water temperature monitoring etc)

Preassembled secondary lock which ensures correct and complete insertion of the contact in the housing and prevents it from slipping out of the connector cannot be closed if the contact is not correctly inserted in the housing

Both plug and receptacle have a collar to fit additional protective caps if required

The plug connector is equipped with a device which allows safe and easy fastening to a panel

bull 200001-1F 1 Way 200001 Female Connector

bull 200001-1M 1 Way 200001 Male Connector

bull 200001-1P 1 Way 200001 Connector Protection Sleeve

bull 200001-2F 2 Ways 200001 Female Connector

bull 200001-2M 2 Ways 200001 Male Connector

bull 200001-2P 2 Ways 200001 Connector Protection Sleeve

13

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200001-3F 3 Ways 200001 Female Connector

bull 200001-3M 3 Ways 200001 Male Connector

bull 200001-3P 3 Ways 200001 Connector Protection Sleeve

bull 200001-5F 5 Ways 200001 Female Connector

bull 200001-5M 5 Ways 200001 Male Connector

bull 200001-5P 5 Ways 200001 Connector Protection Sleeve

bull 200001-6F 6 Ways 200001 Female Connector

bull 200001-6M 6 Ways 200001 Male Connector

bull 200001-6P 6 Ways 200001 Connector Protection Sleeve

bull 200001-4F 4 Ways 200001 Female Connector

bull 200001-4M 4 Ways 200001 Male Connector

bull 200001-4P 4 Ways 200001 Connector Protection Sleeve

bull 2000071-4C 4 Ways 200001 Connector Cap

14

A U T O M O T I V E I N D U S T R I A L

bull 200001-TFA 200001 Female Terminal 035-050 mm2

bull 200001-TFB 200001 Female Terminal 075-10 mm2

bull 200001-TFC 200001 Female Terminal 10-150 mm2

Material Phosphor BronzeFinish Pre-Tin

bull 200001-TMA 200001 Male Terminal 050-085 mm2

bull 200001-TMB 200001 Male Terminal 085-150 mm2

Material BrassFinish Pre-Tin

bull 200001-WSLA Waterseal 035-085 mm2

bull 200031-WSL Waterseal 085-15 mm2

bull 200031-WSLB Waterseal 15-25 mm2

bull 200001-PLG Cavity Plug

200001 CONNECTOR SERIES

15

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

16

A U T O M O T I V E I N D U S T R I A L

200068-200069 Connector Series

High-performance connectorscan be used within the automotiveindustrymilitary Alternative Energy without any problemContain environmental materials Temperature range -55degC to +125degC

bull 200069-02S 2 Ways Female Connector

bull 200069-02SH2 Ways Female Connector Secondary Lock

bull 200069-03S 3 Ways Female Connector

bull 200069-03SH 3 Ways Female Connector Secondary Lock

17

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200069-04S 4 Ways Female Connector

bull 200069-04SH 4 Ways Female Connector Secondary Lock

bull 200069-06S 6 Ways Female Connector

bull 200069-06SH6 Ways Female Connector Secondary Lock

bull 200068-06P 6 Ways Male Connector

bull 200068-06PH 6 Ways Male Connector Secondary Lock

bull 200068-12P 12 Ways Male Connector

bull 200068-12PH 12 Ways Male Connector Secondary Lock

bull 200069-T Female Terminal 16-18 AWG

Material Nickel

bull 200068-T Male Terminal16-18 AWG

Material Nickel

18

A U T O M O T I V E I N D U S T R I A L

INDUSTRAL TYPE CIRCULAR CONNECTOR

SERIES

bull 300002 9 ways circular female connector Type A

bull 300006 9 ways circular female connector Type B

bull 300011 9 ways circular Panel Type male connector

bull 300016 9 ways circular connector cover-lock-seal kit

19

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300007 16 ways circular female connector

bull 300010 16 ways circular panel type male connector

bull 300017 16 ways circular connector cover-lock-seal kit

bull 300001 24 ways circular female connector

bull 300009 24 ways circular panel type male connector

bull 300015 24 ways circular connector cover-lock-seal kit

bull 300003 Circular female terminal 02-060 mmsup2gold

bull 300004 Circular female terminal 08-140 mmsup2gold

bull 300005 Circular female terminal 15-25 mmsup2gold

bull 300012 Circular male terminal 02-060 mmsup2gold

bull 300013 Circular male terminal 08-140 mmsup2gold

bull 300014 Circular male terminal 15-25 mm2 mmsup2gold

20

A U T O M O T I V E I N D U S T R I A L

SPECIAL TYPE CIRCULAR CONNECTOR

SERIES

IP68 According to IEC 605292001

TTAF specializes in developing and manufacturing waterproof connectors for a variety of commercial and industrialOEM applications

Dust and waterproof to IP68(Dust proof protected from continuous immersion in water under hard conditions) the connector system is ideally suited to industrial and hostile environments where a high data rate combined with a robust and secure connection is required

1PIN Configuration2 to 12 contacts

2Material

Contacts Copper AlloyGold Plated

Connector BodyNylon+GFUL Recognized

3Temperature range Body-40 to +1051048741

4Waterproof ratingIP68

5Contact resistancele10mΩ

6Insulation resistancege100MΩ at DC 500V

7PIN Assembly style Solder

8Current rating 2A5A10A

9Screw Size58rsquorsquo

21

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

23

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 13: TTAF Automotive & Industrial Catalog 2011 v3

12

A U T O M O T I V E I N D U S T R I A L

200001 CONNECTOR SERIES

These connectors fulfill all the requirements prescribed by the various automotive and industrial standards

They are watertight and they exceed the requirements prescribed by the IEC 529 and DIN 40050 IP67 standards regarding waterproofness

200001 Series connectors can be connected with existing components and with the devices currently used in the automotive industry (sensors oil pressure senders water temperature monitoring etc)

Preassembled secondary lock which ensures correct and complete insertion of the contact in the housing and prevents it from slipping out of the connector cannot be closed if the contact is not correctly inserted in the housing

Both plug and receptacle have a collar to fit additional protective caps if required

The plug connector is equipped with a device which allows safe and easy fastening to a panel

bull 200001-1F 1 Way 200001 Female Connector

bull 200001-1M 1 Way 200001 Male Connector

bull 200001-1P 1 Way 200001 Connector Protection Sleeve

bull 200001-2F 2 Ways 200001 Female Connector

bull 200001-2M 2 Ways 200001 Male Connector

bull 200001-2P 2 Ways 200001 Connector Protection Sleeve

13

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200001-3F 3 Ways 200001 Female Connector

bull 200001-3M 3 Ways 200001 Male Connector

bull 200001-3P 3 Ways 200001 Connector Protection Sleeve

bull 200001-5F 5 Ways 200001 Female Connector

bull 200001-5M 5 Ways 200001 Male Connector

bull 200001-5P 5 Ways 200001 Connector Protection Sleeve

bull 200001-6F 6 Ways 200001 Female Connector

bull 200001-6M 6 Ways 200001 Male Connector

bull 200001-6P 6 Ways 200001 Connector Protection Sleeve

bull 200001-4F 4 Ways 200001 Female Connector

bull 200001-4M 4 Ways 200001 Male Connector

bull 200001-4P 4 Ways 200001 Connector Protection Sleeve

bull 2000071-4C 4 Ways 200001 Connector Cap

14

A U T O M O T I V E I N D U S T R I A L

bull 200001-TFA 200001 Female Terminal 035-050 mm2

bull 200001-TFB 200001 Female Terminal 075-10 mm2

bull 200001-TFC 200001 Female Terminal 10-150 mm2

Material Phosphor BronzeFinish Pre-Tin

bull 200001-TMA 200001 Male Terminal 050-085 mm2

bull 200001-TMB 200001 Male Terminal 085-150 mm2

Material BrassFinish Pre-Tin

bull 200001-WSLA Waterseal 035-085 mm2

bull 200031-WSL Waterseal 085-15 mm2

bull 200031-WSLB Waterseal 15-25 mm2

bull 200001-PLG Cavity Plug

200001 CONNECTOR SERIES

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

16

A U T O M O T I V E I N D U S T R I A L

200068-200069 Connector Series

High-performance connectorscan be used within the automotiveindustrymilitary Alternative Energy without any problemContain environmental materials Temperature range -55degC to +125degC

bull 200069-02S 2 Ways Female Connector

bull 200069-02SH2 Ways Female Connector Secondary Lock

bull 200069-03S 3 Ways Female Connector

bull 200069-03SH 3 Ways Female Connector Secondary Lock

17

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200069-04S 4 Ways Female Connector

bull 200069-04SH 4 Ways Female Connector Secondary Lock

bull 200069-06S 6 Ways Female Connector

bull 200069-06SH6 Ways Female Connector Secondary Lock

bull 200068-06P 6 Ways Male Connector

bull 200068-06PH 6 Ways Male Connector Secondary Lock

bull 200068-12P 12 Ways Male Connector

bull 200068-12PH 12 Ways Male Connector Secondary Lock

bull 200069-T Female Terminal 16-18 AWG

Material Nickel

bull 200068-T Male Terminal16-18 AWG

Material Nickel

18

A U T O M O T I V E I N D U S T R I A L

INDUSTRAL TYPE CIRCULAR CONNECTOR

SERIES

bull 300002 9 ways circular female connector Type A

bull 300006 9 ways circular female connector Type B

bull 300011 9 ways circular Panel Type male connector

bull 300016 9 ways circular connector cover-lock-seal kit

19

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300007 16 ways circular female connector

bull 300010 16 ways circular panel type male connector

bull 300017 16 ways circular connector cover-lock-seal kit

bull 300001 24 ways circular female connector

bull 300009 24 ways circular panel type male connector

bull 300015 24 ways circular connector cover-lock-seal kit

bull 300003 Circular female terminal 02-060 mmsup2gold

bull 300004 Circular female terminal 08-140 mmsup2gold

bull 300005 Circular female terminal 15-25 mmsup2gold

bull 300012 Circular male terminal 02-060 mmsup2gold

bull 300013 Circular male terminal 08-140 mmsup2gold

bull 300014 Circular male terminal 15-25 mm2 mmsup2gold

20

A U T O M O T I V E I N D U S T R I A L

SPECIAL TYPE CIRCULAR CONNECTOR

SERIES

IP68 According to IEC 605292001

TTAF specializes in developing and manufacturing waterproof connectors for a variety of commercial and industrialOEM applications

Dust and waterproof to IP68(Dust proof protected from continuous immersion in water under hard conditions) the connector system is ideally suited to industrial and hostile environments where a high data rate combined with a robust and secure connection is required

1PIN Configuration2 to 12 contacts

2Material

Contacts Copper AlloyGold Plated

Connector BodyNylon+GFUL Recognized

3Temperature range Body-40 to +1051048741

4Waterproof ratingIP68

5Contact resistancele10mΩ

6Insulation resistancege100MΩ at DC 500V

7PIN Assembly style Solder

8Current rating 2A5A10A

9Screw Size58rsquorsquo

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

23

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bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 14: TTAF Automotive & Industrial Catalog 2011 v3

13

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200001-3F 3 Ways 200001 Female Connector

bull 200001-3M 3 Ways 200001 Male Connector

bull 200001-3P 3 Ways 200001 Connector Protection Sleeve

bull 200001-5F 5 Ways 200001 Female Connector

bull 200001-5M 5 Ways 200001 Male Connector

bull 200001-5P 5 Ways 200001 Connector Protection Sleeve

bull 200001-6F 6 Ways 200001 Female Connector

bull 200001-6M 6 Ways 200001 Male Connector

bull 200001-6P 6 Ways 200001 Connector Protection Sleeve

bull 200001-4F 4 Ways 200001 Female Connector

bull 200001-4M 4 Ways 200001 Male Connector

bull 200001-4P 4 Ways 200001 Connector Protection Sleeve

bull 2000071-4C 4 Ways 200001 Connector Cap

14

A U T O M O T I V E I N D U S T R I A L

bull 200001-TFA 200001 Female Terminal 035-050 mm2

bull 200001-TFB 200001 Female Terminal 075-10 mm2

bull 200001-TFC 200001 Female Terminal 10-150 mm2

Material Phosphor BronzeFinish Pre-Tin

bull 200001-TMA 200001 Male Terminal 050-085 mm2

bull 200001-TMB 200001 Male Terminal 085-150 mm2

Material BrassFinish Pre-Tin

bull 200001-WSLA Waterseal 035-085 mm2

bull 200031-WSL Waterseal 085-15 mm2

bull 200031-WSLB Waterseal 15-25 mm2

bull 200001-PLG Cavity Plug

200001 CONNECTOR SERIES

15

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

16

A U T O M O T I V E I N D U S T R I A L

200068-200069 Connector Series

High-performance connectorscan be used within the automotiveindustrymilitary Alternative Energy without any problemContain environmental materials Temperature range -55degC to +125degC

bull 200069-02S 2 Ways Female Connector

bull 200069-02SH2 Ways Female Connector Secondary Lock

bull 200069-03S 3 Ways Female Connector

bull 200069-03SH 3 Ways Female Connector Secondary Lock

17

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200069-04S 4 Ways Female Connector

bull 200069-04SH 4 Ways Female Connector Secondary Lock

bull 200069-06S 6 Ways Female Connector

bull 200069-06SH6 Ways Female Connector Secondary Lock

bull 200068-06P 6 Ways Male Connector

bull 200068-06PH 6 Ways Male Connector Secondary Lock

bull 200068-12P 12 Ways Male Connector

bull 200068-12PH 12 Ways Male Connector Secondary Lock

bull 200069-T Female Terminal 16-18 AWG

Material Nickel

bull 200068-T Male Terminal16-18 AWG

Material Nickel

18

A U T O M O T I V E I N D U S T R I A L

INDUSTRAL TYPE CIRCULAR CONNECTOR

SERIES

bull 300002 9 ways circular female connector Type A

bull 300006 9 ways circular female connector Type B

bull 300011 9 ways circular Panel Type male connector

bull 300016 9 ways circular connector cover-lock-seal kit

19

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300007 16 ways circular female connector

bull 300010 16 ways circular panel type male connector

bull 300017 16 ways circular connector cover-lock-seal kit

bull 300001 24 ways circular female connector

bull 300009 24 ways circular panel type male connector

bull 300015 24 ways circular connector cover-lock-seal kit

bull 300003 Circular female terminal 02-060 mmsup2gold

bull 300004 Circular female terminal 08-140 mmsup2gold

bull 300005 Circular female terminal 15-25 mmsup2gold

bull 300012 Circular male terminal 02-060 mmsup2gold

bull 300013 Circular male terminal 08-140 mmsup2gold

bull 300014 Circular male terminal 15-25 mm2 mmsup2gold

20

A U T O M O T I V E I N D U S T R I A L

SPECIAL TYPE CIRCULAR CONNECTOR

SERIES

IP68 According to IEC 605292001

TTAF specializes in developing and manufacturing waterproof connectors for a variety of commercial and industrialOEM applications

Dust and waterproof to IP68(Dust proof protected from continuous immersion in water under hard conditions) the connector system is ideally suited to industrial and hostile environments where a high data rate combined with a robust and secure connection is required

1PIN Configuration2 to 12 contacts

2Material

Contacts Copper AlloyGold Plated

Connector BodyNylon+GFUL Recognized

3Temperature range Body-40 to +1051048741

4Waterproof ratingIP68

5Contact resistancele10mΩ

6Insulation resistancege100MΩ at DC 500V

7PIN Assembly style Solder

8Current rating 2A5A10A

9Screw Size58rsquorsquo

21

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

23

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 15: TTAF Automotive & Industrial Catalog 2011 v3

14

A U T O M O T I V E I N D U S T R I A L

bull 200001-TFA 200001 Female Terminal 035-050 mm2

bull 200001-TFB 200001 Female Terminal 075-10 mm2

bull 200001-TFC 200001 Female Terminal 10-150 mm2

Material Phosphor BronzeFinish Pre-Tin

bull 200001-TMA 200001 Male Terminal 050-085 mm2

bull 200001-TMB 200001 Male Terminal 085-150 mm2

Material BrassFinish Pre-Tin

bull 200001-WSLA Waterseal 035-085 mm2

bull 200031-WSL Waterseal 085-15 mm2

bull 200031-WSLB Waterseal 15-25 mm2

bull 200001-PLG Cavity Plug

200001 CONNECTOR SERIES

15

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

16

A U T O M O T I V E I N D U S T R I A L

200068-200069 Connector Series

High-performance connectorscan be used within the automotiveindustrymilitary Alternative Energy without any problemContain environmental materials Temperature range -55degC to +125degC

bull 200069-02S 2 Ways Female Connector

bull 200069-02SH2 Ways Female Connector Secondary Lock

bull 200069-03S 3 Ways Female Connector

bull 200069-03SH 3 Ways Female Connector Secondary Lock

17

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200069-04S 4 Ways Female Connector

bull 200069-04SH 4 Ways Female Connector Secondary Lock

bull 200069-06S 6 Ways Female Connector

bull 200069-06SH6 Ways Female Connector Secondary Lock

bull 200068-06P 6 Ways Male Connector

bull 200068-06PH 6 Ways Male Connector Secondary Lock

bull 200068-12P 12 Ways Male Connector

bull 200068-12PH 12 Ways Male Connector Secondary Lock

bull 200069-T Female Terminal 16-18 AWG

Material Nickel

bull 200068-T Male Terminal16-18 AWG

Material Nickel

18

A U T O M O T I V E I N D U S T R I A L

INDUSTRAL TYPE CIRCULAR CONNECTOR

SERIES

bull 300002 9 ways circular female connector Type A

bull 300006 9 ways circular female connector Type B

bull 300011 9 ways circular Panel Type male connector

bull 300016 9 ways circular connector cover-lock-seal kit

19

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300007 16 ways circular female connector

bull 300010 16 ways circular panel type male connector

bull 300017 16 ways circular connector cover-lock-seal kit

bull 300001 24 ways circular female connector

bull 300009 24 ways circular panel type male connector

bull 300015 24 ways circular connector cover-lock-seal kit

bull 300003 Circular female terminal 02-060 mmsup2gold

bull 300004 Circular female terminal 08-140 mmsup2gold

bull 300005 Circular female terminal 15-25 mmsup2gold

bull 300012 Circular male terminal 02-060 mmsup2gold

bull 300013 Circular male terminal 08-140 mmsup2gold

bull 300014 Circular male terminal 15-25 mm2 mmsup2gold

20

A U T O M O T I V E I N D U S T R I A L

SPECIAL TYPE CIRCULAR CONNECTOR

SERIES

IP68 According to IEC 605292001

TTAF specializes in developing and manufacturing waterproof connectors for a variety of commercial and industrialOEM applications

Dust and waterproof to IP68(Dust proof protected from continuous immersion in water under hard conditions) the connector system is ideally suited to industrial and hostile environments where a high data rate combined with a robust and secure connection is required

1PIN Configuration2 to 12 contacts

2Material

Contacts Copper AlloyGold Plated

Connector BodyNylon+GFUL Recognized

3Temperature range Body-40 to +1051048741

4Waterproof ratingIP68

5Contact resistancele10mΩ

6Insulation resistancege100MΩ at DC 500V

7PIN Assembly style Solder

8Current rating 2A5A10A

9Screw Size58rsquorsquo

21

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

23

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

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A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

RADIO CONNECTORSwwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 16: TTAF Automotive & Industrial Catalog 2011 v3

15

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

16

A U T O M O T I V E I N D U S T R I A L

200068-200069 Connector Series

High-performance connectorscan be used within the automotiveindustrymilitary Alternative Energy without any problemContain environmental materials Temperature range -55degC to +125degC

bull 200069-02S 2 Ways Female Connector

bull 200069-02SH2 Ways Female Connector Secondary Lock

bull 200069-03S 3 Ways Female Connector

bull 200069-03SH 3 Ways Female Connector Secondary Lock

17

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200069-04S 4 Ways Female Connector

bull 200069-04SH 4 Ways Female Connector Secondary Lock

bull 200069-06S 6 Ways Female Connector

bull 200069-06SH6 Ways Female Connector Secondary Lock

bull 200068-06P 6 Ways Male Connector

bull 200068-06PH 6 Ways Male Connector Secondary Lock

bull 200068-12P 12 Ways Male Connector

bull 200068-12PH 12 Ways Male Connector Secondary Lock

bull 200069-T Female Terminal 16-18 AWG

Material Nickel

bull 200068-T Male Terminal16-18 AWG

Material Nickel

18

A U T O M O T I V E I N D U S T R I A L

INDUSTRAL TYPE CIRCULAR CONNECTOR

SERIES

bull 300002 9 ways circular female connector Type A

bull 300006 9 ways circular female connector Type B

bull 300011 9 ways circular Panel Type male connector

bull 300016 9 ways circular connector cover-lock-seal kit

19

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300007 16 ways circular female connector

bull 300010 16 ways circular panel type male connector

bull 300017 16 ways circular connector cover-lock-seal kit

bull 300001 24 ways circular female connector

bull 300009 24 ways circular panel type male connector

bull 300015 24 ways circular connector cover-lock-seal kit

bull 300003 Circular female terminal 02-060 mmsup2gold

bull 300004 Circular female terminal 08-140 mmsup2gold

bull 300005 Circular female terminal 15-25 mmsup2gold

bull 300012 Circular male terminal 02-060 mmsup2gold

bull 300013 Circular male terminal 08-140 mmsup2gold

bull 300014 Circular male terminal 15-25 mm2 mmsup2gold

20

A U T O M O T I V E I N D U S T R I A L

SPECIAL TYPE CIRCULAR CONNECTOR

SERIES

IP68 According to IEC 605292001

TTAF specializes in developing and manufacturing waterproof connectors for a variety of commercial and industrialOEM applications

Dust and waterproof to IP68(Dust proof protected from continuous immersion in water under hard conditions) the connector system is ideally suited to industrial and hostile environments where a high data rate combined with a robust and secure connection is required

1PIN Configuration2 to 12 contacts

2Material

Contacts Copper AlloyGold Plated

Connector BodyNylon+GFUL Recognized

3Temperature range Body-40 to +1051048741

4Waterproof ratingIP68

5Contact resistancele10mΩ

6Insulation resistancege100MΩ at DC 500V

7PIN Assembly style Solder

8Current rating 2A5A10A

9Screw Size58rsquorsquo

21

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

23

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 17: TTAF Automotive & Industrial Catalog 2011 v3

16

A U T O M O T I V E I N D U S T R I A L

200068-200069 Connector Series

High-performance connectorscan be used within the automotiveindustrymilitary Alternative Energy without any problemContain environmental materials Temperature range -55degC to +125degC

bull 200069-02S 2 Ways Female Connector

bull 200069-02SH2 Ways Female Connector Secondary Lock

bull 200069-03S 3 Ways Female Connector

bull 200069-03SH 3 Ways Female Connector Secondary Lock

17

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200069-04S 4 Ways Female Connector

bull 200069-04SH 4 Ways Female Connector Secondary Lock

bull 200069-06S 6 Ways Female Connector

bull 200069-06SH6 Ways Female Connector Secondary Lock

bull 200068-06P 6 Ways Male Connector

bull 200068-06PH 6 Ways Male Connector Secondary Lock

bull 200068-12P 12 Ways Male Connector

bull 200068-12PH 12 Ways Male Connector Secondary Lock

bull 200069-T Female Terminal 16-18 AWG

Material Nickel

bull 200068-T Male Terminal16-18 AWG

Material Nickel

18

A U T O M O T I V E I N D U S T R I A L

INDUSTRAL TYPE CIRCULAR CONNECTOR

SERIES

bull 300002 9 ways circular female connector Type A

bull 300006 9 ways circular female connector Type B

bull 300011 9 ways circular Panel Type male connector

bull 300016 9 ways circular connector cover-lock-seal kit

19

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300007 16 ways circular female connector

bull 300010 16 ways circular panel type male connector

bull 300017 16 ways circular connector cover-lock-seal kit

bull 300001 24 ways circular female connector

bull 300009 24 ways circular panel type male connector

bull 300015 24 ways circular connector cover-lock-seal kit

bull 300003 Circular female terminal 02-060 mmsup2gold

bull 300004 Circular female terminal 08-140 mmsup2gold

bull 300005 Circular female terminal 15-25 mmsup2gold

bull 300012 Circular male terminal 02-060 mmsup2gold

bull 300013 Circular male terminal 08-140 mmsup2gold

bull 300014 Circular male terminal 15-25 mm2 mmsup2gold

20

A U T O M O T I V E I N D U S T R I A L

SPECIAL TYPE CIRCULAR CONNECTOR

SERIES

IP68 According to IEC 605292001

TTAF specializes in developing and manufacturing waterproof connectors for a variety of commercial and industrialOEM applications

Dust and waterproof to IP68(Dust proof protected from continuous immersion in water under hard conditions) the connector system is ideally suited to industrial and hostile environments where a high data rate combined with a robust and secure connection is required

1PIN Configuration2 to 12 contacts

2Material

Contacts Copper AlloyGold Plated

Connector BodyNylon+GFUL Recognized

3Temperature range Body-40 to +1051048741

4Waterproof ratingIP68

5Contact resistancele10mΩ

6Insulation resistancege100MΩ at DC 500V

7PIN Assembly style Solder

8Current rating 2A5A10A

9Screw Size58rsquorsquo

21

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

23

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

RADIO CONNECTORSwwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 18: TTAF Automotive & Industrial Catalog 2011 v3

17

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200069-04S 4 Ways Female Connector

bull 200069-04SH 4 Ways Female Connector Secondary Lock

bull 200069-06S 6 Ways Female Connector

bull 200069-06SH6 Ways Female Connector Secondary Lock

bull 200068-06P 6 Ways Male Connector

bull 200068-06PH 6 Ways Male Connector Secondary Lock

bull 200068-12P 12 Ways Male Connector

bull 200068-12PH 12 Ways Male Connector Secondary Lock

bull 200069-T Female Terminal 16-18 AWG

Material Nickel

bull 200068-T Male Terminal16-18 AWG

Material Nickel

18

A U T O M O T I V E I N D U S T R I A L

INDUSTRAL TYPE CIRCULAR CONNECTOR

SERIES

bull 300002 9 ways circular female connector Type A

bull 300006 9 ways circular female connector Type B

bull 300011 9 ways circular Panel Type male connector

bull 300016 9 ways circular connector cover-lock-seal kit

19

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300007 16 ways circular female connector

bull 300010 16 ways circular panel type male connector

bull 300017 16 ways circular connector cover-lock-seal kit

bull 300001 24 ways circular female connector

bull 300009 24 ways circular panel type male connector

bull 300015 24 ways circular connector cover-lock-seal kit

bull 300003 Circular female terminal 02-060 mmsup2gold

bull 300004 Circular female terminal 08-140 mmsup2gold

bull 300005 Circular female terminal 15-25 mmsup2gold

bull 300012 Circular male terminal 02-060 mmsup2gold

bull 300013 Circular male terminal 08-140 mmsup2gold

bull 300014 Circular male terminal 15-25 mm2 mmsup2gold

20

A U T O M O T I V E I N D U S T R I A L

SPECIAL TYPE CIRCULAR CONNECTOR

SERIES

IP68 According to IEC 605292001

TTAF specializes in developing and manufacturing waterproof connectors for a variety of commercial and industrialOEM applications

Dust and waterproof to IP68(Dust proof protected from continuous immersion in water under hard conditions) the connector system is ideally suited to industrial and hostile environments where a high data rate combined with a robust and secure connection is required

1PIN Configuration2 to 12 contacts

2Material

Contacts Copper AlloyGold Plated

Connector BodyNylon+GFUL Recognized

3Temperature range Body-40 to +1051048741

4Waterproof ratingIP68

5Contact resistancele10mΩ

6Insulation resistancege100MΩ at DC 500V

7PIN Assembly style Solder

8Current rating 2A5A10A

9Screw Size58rsquorsquo

21

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

23

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

RADIO CONNECTORSwwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 19: TTAF Automotive & Industrial Catalog 2011 v3

18

A U T O M O T I V E I N D U S T R I A L

INDUSTRAL TYPE CIRCULAR CONNECTOR

SERIES

bull 300002 9 ways circular female connector Type A

bull 300006 9 ways circular female connector Type B

bull 300011 9 ways circular Panel Type male connector

bull 300016 9 ways circular connector cover-lock-seal kit

19

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300007 16 ways circular female connector

bull 300010 16 ways circular panel type male connector

bull 300017 16 ways circular connector cover-lock-seal kit

bull 300001 24 ways circular female connector

bull 300009 24 ways circular panel type male connector

bull 300015 24 ways circular connector cover-lock-seal kit

bull 300003 Circular female terminal 02-060 mmsup2gold

bull 300004 Circular female terminal 08-140 mmsup2gold

bull 300005 Circular female terminal 15-25 mmsup2gold

bull 300012 Circular male terminal 02-060 mmsup2gold

bull 300013 Circular male terminal 08-140 mmsup2gold

bull 300014 Circular male terminal 15-25 mm2 mmsup2gold

20

A U T O M O T I V E I N D U S T R I A L

SPECIAL TYPE CIRCULAR CONNECTOR

SERIES

IP68 According to IEC 605292001

TTAF specializes in developing and manufacturing waterproof connectors for a variety of commercial and industrialOEM applications

Dust and waterproof to IP68(Dust proof protected from continuous immersion in water under hard conditions) the connector system is ideally suited to industrial and hostile environments where a high data rate combined with a robust and secure connection is required

1PIN Configuration2 to 12 contacts

2Material

Contacts Copper AlloyGold Plated

Connector BodyNylon+GFUL Recognized

3Temperature range Body-40 to +1051048741

4Waterproof ratingIP68

5Contact resistancele10mΩ

6Insulation resistancege100MΩ at DC 500V

7PIN Assembly style Solder

8Current rating 2A5A10A

9Screw Size58rsquorsquo

21

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

23

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300007 16 ways circular female connector

bull 300010 16 ways circular panel type male connector

bull 300017 16 ways circular connector cover-lock-seal kit

bull 300001 24 ways circular female connector

bull 300009 24 ways circular panel type male connector

bull 300015 24 ways circular connector cover-lock-seal kit

bull 300003 Circular female terminal 02-060 mmsup2gold

bull 300004 Circular female terminal 08-140 mmsup2gold

bull 300005 Circular female terminal 15-25 mmsup2gold

bull 300012 Circular male terminal 02-060 mmsup2gold

bull 300013 Circular male terminal 08-140 mmsup2gold

bull 300014 Circular male terminal 15-25 mm2 mmsup2gold

20

A U T O M O T I V E I N D U S T R I A L

SPECIAL TYPE CIRCULAR CONNECTOR

SERIES

IP68 According to IEC 605292001

TTAF specializes in developing and manufacturing waterproof connectors for a variety of commercial and industrialOEM applications

Dust and waterproof to IP68(Dust proof protected from continuous immersion in water under hard conditions) the connector system is ideally suited to industrial and hostile environments where a high data rate combined with a robust and secure connection is required

1PIN Configuration2 to 12 contacts

2Material

Contacts Copper AlloyGold Plated

Connector BodyNylon+GFUL Recognized

3Temperature range Body-40 to +1051048741

4Waterproof ratingIP68

5Contact resistancele10mΩ

6Insulation resistancege100MΩ at DC 500V

7PIN Assembly style Solder

8Current rating 2A5A10A

9Screw Size58rsquorsquo

21

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

23

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

RADIO CONNECTORSwwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 21: TTAF Automotive & Industrial Catalog 2011 v3

20

A U T O M O T I V E I N D U S T R I A L

SPECIAL TYPE CIRCULAR CONNECTOR

SERIES

IP68 According to IEC 605292001

TTAF specializes in developing and manufacturing waterproof connectors for a variety of commercial and industrialOEM applications

Dust and waterproof to IP68(Dust proof protected from continuous immersion in water under hard conditions) the connector system is ideally suited to industrial and hostile environments where a high data rate combined with a robust and secure connection is required

1PIN Configuration2 to 12 contacts

2Material

Contacts Copper AlloyGold Plated

Connector BodyNylon+GFUL Recognized

3Temperature range Body-40 to +1051048741

4Waterproof ratingIP68

5Contact resistancele10mΩ

6Insulation resistancege100MΩ at DC 500V

7PIN Assembly style Solder

8Current rating 2A5A10A

9Screw Size58rsquorsquo

21

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

23

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

RADIO CONNECTORSwwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 22: TTAF Automotive & Industrial Catalog 2011 v3

21

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Plastic ConnectorsThe plastic connectors used to connect the control panel wiring to the field wiring These automotive connectors and terminals are made to possess high corrosion resistance to crucial wire management method

Includes Male amp Female Connectors under different series Head Lamp Connectors Sensor Connectors TV Connectors Compressor Connectors Fuse-Relay Connectors

Connectors and terminals designed to prevent false con-nection

Easiness of insertion and extraction provides easy matching and unmatching of connector assemblies

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

23

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 23: TTAF Automotive & Industrial Catalog 2011 v3

22

A U T O M O T I V E I N D U S T R I A L

9500 CONNECTOR SERIES

250 INCH 9500 SERIES CONNECTOR AND TERMINALS

Product specifications

9500 plasticc connector series is one of the most economical solu-tions when sealig against leakage is required They can also be used without the sealsTwo pieces of monoblock cable seal and an interface seal is used for each connector pairAs applicable for cable to cable it can also be installed directly to the board thanks to the special pins in the female connectors

Options from 2 pinned to 15 and seals for the leakage of the con-nectors 2-3mdash6-9-12-15 pin are available in our stock

bull 9500-2M 2 Ways Male Connector

bull 9500-2F 2 Ways Series Female Connector

bull 9500-3M 3 Ways Male Connector

bull 9500-3F 3 Ways Female Connector

bull 9500-4M 4 Ways Male Connector

bull 9500-4F 4 Ways Female Connector

bull 9500-5M 5 Ways Male Connector

bull 9500-5F 5 Ways Female Connector

23

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

RADIO CONNECTORSwwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 24: TTAF Automotive & Industrial Catalog 2011 v3

23

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 9500-6M 6 Ways Male Connector

bull 9500-6F 6 Ways Female Connector

bull 9500-9M 9 Ways Male Connector

bull 9500-9F 9 Ways Female Connector

bull 9500-12M 12 Ways Male Connector

bull 9500-12F 12 Ways Female Connector

bull 9500-15M 15 Ways Male Connector

bull 9500-15F 15 Ways Female Connector

bull 9500-MT Male Terminal085-20 mm2BrassPre-Tin Plated

bull 9500-FT Male Terminal085-20 mm2BrassPre-Tin Plated

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

RADIO CONNECTORSwwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 25: TTAF Automotive & Industrial Catalog 2011 v3

24

A U T O M O T I V E I N D U S T R I A L

9500 SERIES SEALS

bull 300071 2 Ways Wire Seal

bull 300070 2 Ways Interface Seal

bull 300074 9 Ways Wire Seal

bull 300073 9 Ways Interface Seal

bull 300060 12 Ways Wire Seal

bull 300067 12 Ways Interface Seal

bull 300058 15 Ways Wire Seal

bull 300065 15 Ways Interface Seal

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

RADIO CONNECTORSwwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 26: TTAF Automotive & Industrial Catalog 2011 v3

25

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Current Rating 13A Pitch 420mm (165rdquo)Circuits 2 - 40

Current Rating 9A Pitch 300mm (118rdquo)Circuits 2 ndash 24Wire AWG 20 ndash 30

Current Rating 5A Pitch 130mm (51rdquo)Circuits 2-15

Connectors For White Goods

5557 Series 42 mm (165 inc) cable to cablecable to board minifit

5558 series 3 mm(138 inch)cable to board microfit

3920 series 13 mm (051 inch) cable to cable

Though known as white appliances connectorsthese connector series are commonly used in automotive and industrial applicationsWire-to-board and board-to-board configurations provide design flexibility

Includes fully isolated terminals so can be used for power applications up to 130A per circuitPositive lock system and special polarized housings receptacles prevent accidental unmatingrequired low-engagement forces

Monoblock waterseal can be used

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 27: TTAF Automotive & Industrial Catalog 2011 v3

26

A U T O M O T I V E I N D U S T R I A L

090 SERIES INTERLOCKING TYPE

CONNECTORS

200010 Series

23mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200010-6M 6 Ways 90 Series Male Connector

bull 200010-6F 6 Ways 90 Series Female Connector

bull 200010-8M 8 Ways 90 Series Male Connector

bull 200010-8F 8 Ways 90 Series Female Connector

bull 200010-10M 10 Ways 90 Series Male Connector

bull 200010-10F 10 Ways 90 Series Female Connector

bull 200010-12M 12Ways 90 Series Male Connector

bull 200010-12F 12 Ways 90 Series Female Connector

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 28: TTAF Automotive & Industrial Catalog 2011 v3

27

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200010-14M 14 Ways 90 Series Male Connector

bull 200010-14F 14 Ways 90 Series Female Connector

bull 200010-TM 90 Series Male Terminal050-085 mm2BrassPre-Tin Plated

bull 200010-TF 90 Series Female Terminal050-085 mm2BrassPre-Tin Plated

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 29: TTAF Automotive & Industrial Catalog 2011 v3

28

A U T O M O T I V E I N D U S T R I A L

118 SERIES MIC CONNECTORS((MEDIUM INTERFACE CONNECTOR)

200011 Series

3mm(0090 inch) small TAB size multi-pole and non-waterproof connector for the electronic devices in automobiles

Assrsquoy TypeWire To Wire wire to board

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating10 A

bull 200011-1M 1 Ways 118 Series Male Connector

bull 200011-1F 1 Ways 118 Series Female Connector

bull 200011-5M 5 Ways 118 Series Male Connector

bull 200011-5F 5 Ways 118 Series Female Connector

bull 200011-7M 7 Ways 118 Series Male Connector

bull 200011-7F 7 Ways 118 Series Female Connector

bull 200011-9M 9 Ways 118 Series Male Connector

bull 200011-9F 9 Ways 118 Series Female Connector

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

RADIO CONNECTORSwwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 30: TTAF Automotive & Industrial Catalog 2011 v3

29

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200011-13M 13 Ways 118 Series Male Connector

bull 200011-13F 13 Ways 118 Series Female Connector

bull 200011-17M 17 Ways 118 Series Male Connector

bull 200011-17F 17 Ways 118 Series Female Connector

bull 200011-TM 118 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200011-TF 118 Series Female Terminal085-20 mm2BrassPre-Tin Plated

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 31: TTAF Automotive & Industrial Catalog 2011 v3

30

A U T O M O T I V E I N D U S T R I A L

250 SERIES INTERLOCKING TYPE

CONNECTORS

200012 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustryImproved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200012-2M 2 Ways 250 Series Male Connector

bull 200012-2F 2 Ways 250 Series Female Connector

bull 200012-3M 3 Ways 250 Series Male Connector

bull 200012-3F 3 Ways 250 Series Female Connector

bull 200012-4M 4 Ways 250 Series Male Connector

bull 200012-4F 4 Ways 250 Series Female Connector

bull 200012-6M 6 Ways 250 Series Male Connector

bull 200012-6F 6 Ways 250 Series Female Connector

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 32: TTAF Automotive & Industrial Catalog 2011 v3

31

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200012-8M 8 Ways 250 Series Male Connector

bull 200012-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 33: TTAF Automotive & Industrial Catalog 2011 v3

32

A U T O M O T I V E I N D U S T R I A L

250 SERIES LOCKING TYPE CONNECTORS

200075 Series

60mm(0250inch) macro TAB size non-waterproof connector for the power control part equipped in automobiles ndashindustry Improved Housing Lance type is stabler than Terminal Lance type

Assrsquoy TypeWire To Wire

MaterialNYLON 66 Temperature range 40 ~ 120 degC Current Rating20 A

bull 200075-2M 2 Ways 250 Series Male Connector

bull 200075-2F 2 Ways 250 Series Female Connector

bull 200075-3M 3 Ways 250 Series Male Connector

bull 200075-3F 3 Ways 250 Series Female Connector

bull 200075-4M 4 Ways 250 Series Male Connector

bull 200075-4F 4 Ways 250 Series Female Connector

bull 200075-6M 6 Ways 250 Series Male Connector

bull 200075-6F 6 Ways 250 Series Female Connector

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 34: TTAF Automotive & Industrial Catalog 2011 v3

33

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200075-8M 8 Ways 250 Series Male Connector

bull 200075-8F 8 Ways 250 Series Female Connector

bull 200012-TM 250 Series Male Terminal085-20 mm2BrassPre-Tin Plated

bull 200012-TF 250 Series Female Terminal085-20 mm2BrassPre-Tin Plated

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 35: TTAF Automotive & Industrial Catalog 2011 v3

34

A U T O M O T I V E I N D U S T R I A L

CONNECTORS FOR SPECIAL PURPOSES

Sensor Switch ConnectorsEv1 Connectors

Radio Connectors

SensorEV1 connectors used to connect lamp sensors Injectors etc devices in the automotive industry can be connected wire to wire or wire to boardsealed or unsealed

bull 200003-2F-A 2 Ways Female Ev1 Connector

bull 200003-2F-B2 Ways Female Ev1 Connector Slide Type Black

bull 200003-2F 2 Ways Female Ev1 Connector Slide Type Gray

bull 200003-3F-A 3 Ways Female Sensor Connector

bull 200003-3F-B 3 Ways Female Sensor Connector Slide Type

bull 200026-8HL 8 Ways ISO Radio Connector Left

bull 200026-8HR 8 Ways ISO Radio Connector Right

bull 200026-TF ISO Female Terminal075-1 mm2 BrassPre-Tin

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 36: TTAF Automotive & Industrial Catalog 2011 v3

35

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200003-4F-A 4 Ways Female Sensor Connector White

bull 200003-4F-B 4 Ways Female Sensor Connector Slide Lock

bull 200003-4F-C 4 Ways Female Sensor Connector Dual Rows

bull 200003-TF Female Terminal075-1 mm2 BrassPre-Tin

bull 200004-2M 2 Ways Male Connector

The ISO Connector is a standard interface to connect the CD Tuner to the electrical harness of the car

bull 200074-16M 16 Ways Radio Connector

bull 200074-TM Male Terminal075-1 mm2 BrassPre-Tin

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 37: TTAF Automotive & Industrial Catalog 2011 v3

36

bull TRM-T911100 BULLET TERMINALBRASS10 mm2

bull SLV-915100 Single Bullet Sleeve

bull TRM-6645-TDBx 63 female flag terminal

bull SLV-01 63 63 flag sleeve

bull 200025-M Single male sleeve

bull 200012-TMMale TerminalBrass Tin Plating 085~20

bull 200025-F Single female sleeve

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

bull 200025-2F Single double sleeve

bull 200013-TF200012-TFBrass Tin Plating 085~20

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

TERMINAL STORAGE CONNECTORS amp CABLE

ASSEMBLERS

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 38: TTAF Automotive & Industrial Catalog 2011 v3

37

DIN 43650 Solenoid Connectors

DIN 43650 ISO 4400 (EN 175301-803) Solenoid Valve Connectors

For use with pneumatic and hydraulic valves in process control applications used with pressure switches level sensors motors limit switches actuators Industry standard 2 and 3 contact vibration proof gasket-sealed screwlock connectors provide protection to IP 65 per IEC 60529 When correctly assembled with the gaskets and screws which complete the package this ensures reliable performance when exposed to fluid jets and dust

bull G1NU2000-2BL FORM BColor BlackSpacing 18mm2 Poles+GroundPg9 Nut Entry NBR Seal

bull G1NU2000-3BL FORM AColor BlackSpacing 18mm2 Poles+GroundPg11 Nut Entry NBR Seal

bull M1NS2000-2BL FORM BColor Black2 Poles+GroundPg9 Nut EntryNBR Seal

bull THE THREE STYLES

Form A = (275 x 275mm )18mm spacing Form B =285 x 21mm 10mm amp 11mm spacing micro typeForm C =155 x 155mm 8mm amp 94mm spacing sub mikro type

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A U T O M O T I V E I N D U S T R I A L

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

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FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 39: TTAF Automotive & Industrial Catalog 2011 v3

38

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

There are various types of connectorswhich can be used with or without seals for cable to cablecable to board in automobiles

bull 200002-2F2 Ways Female Connector

bull 200002-3F3 Ways Female Connector

bull 200002-4F 4 Ways Female Connector

bull 200002-TFFemale Terminal05~10Phosphor BronzePre-Tin

bull 200005-2F 2 Ways Female Connector

bull 200005-TF Female terminal085~125Copper AlloysPre-Tin

bull 200005-WSL Waterseal085~125Silicon

bull 200022-3F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSL Waterseal085~125Silicon

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 40: TTAF Automotive & Industrial Catalog 2011 v3

39

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200030-2F 3 Ways Female Connector

bull 200030-TF Female terminal085~125Copper AlloysPre-Tin

bull 200030-WSLWaterseal085~125Silicon

bull 200032-2F2 Ways Female Connector

bull 200032-RTNFor 200032 Holing Unit

bull 200032-TMMale Terminal05~125BrassPre-TinNone

bull 200032-WSLWater Seal 05~125Silicon

bull 200031-2FR 2 Ways Female Connector Red

bull 200031-3FB 3 Ways Female Connector Black

bull 200031-3FG 3 Ways Female Connector Grey

bull 200031-3RTN 3 Ways Female Connector Retainer

bull 200031-TF03~05Phosphor BronzePre-Matt Tin

bull 200031-WSL03~05silicon

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 41: TTAF Automotive & Industrial Catalog 2011 v3

40

A U T O M O T I V E I N D U S T R I A L

AUTOMOTIVE CONNECTORS

bull 200072-3H 3 Ways Female Connector

bull 200072-TF Female Terminal05~125BrassPre-Tin

bull 200072-WSL Watersleeve 05~125silicon

bull 200035-16F 16 Ways Female Obd Diagnostic Connector

bull 200035-RTN200035 Retainer Lock (2 Pcs Per Connector)

bull 200035-TFFemale Terminal05~10 Phosphor BronzePre-Matt Tin

bull 200021-2M 3 Ways Male Connector

bull 200021-TMMale Terminal

bull 200032-WSLWatersleeve

bull 200008-BL 8 Ways Female Connector Blue

bull 200008-GR8 Ways Female Connector Green

bull 200008-YL 6 Ways Female Connector Yellow

bull 200008-TF Female Terminal

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 42: TTAF Automotive & Industrial Catalog 2011 v3

41

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 300045 16 Ways Female Multilock Connector

bull 30006 Multilock Female Terminal

bull 200021-2F 2 Ways Female Connector

bull 200021-3F 3 Ways Female Connector

bull 200021-TF Female Terminal

bull 200032-WSLWater Seal 05~125Silicon

bull 20002916 Ways Lock Type Female Connector

bull 200029-LKConnector Lock For 200029

bull 200006-6F6 Ways Female Connectors

bull 200077-4F 4 Ways Female Connector

bull 200077-TF Female Terminal

bull 200072-WSL Watersleeve 05~125Silicon

bull 200078-2F 2 Ways Female Connector

bull 200078-TF Female Terminal

bull 200032-WSLSu Sızdırmazlık Contası

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 43: TTAF Automotive & Industrial Catalog 2011 v3

42

A U T O M O T I V E I N D U S T R I A L

RELAY AND FUSE CONNECTORS amp HOLDERS

bull 200013-5F5 Ways Relay Holder

bull 200013-TFFemale Terminal Brass Tin Plating 085~20 mm2

bull 200014-5F 5 Ways Relay Holder

bull 200014-TF Female TerminalBrassPre-Tin plated 03~085 mm2

bull 200013-5FM5 Ways Relay Holder Moduler Type

bull 200013-TF200012-TFBrass Tin Plating 085~20

bull 200016-2P 2 Pin Midi Midi Fuse Holder Connector Type

bull 200013-TF200012-TFFemale TerminalBrass Tin Plating 085~20

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 44: TTAF Automotive & Industrial Catalog 2011 v3

43

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

bull 200016-WP Waterproof Mini Blade fuse holder (including 15A fuse)

bull 200016-YR Glass Fuse Holder Cable Type

bull 200016-YB Glass Fuse Holder Cable Type

bull 200016-TYA Glass Fuse TerminalBrassTin Plating05~125 mm2

bull 200016-TYB Glass Fuse Holder Cable TypeBrassTin Plating 1-25 mm2

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

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A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 45: TTAF Automotive & Industrial Catalog 2011 v3

44

A U T O M O T I V E I N D U S T R I A L

CABLE HARNESS COVERINGS

PVC Tubing

Braided Tubing

PART NUMBER

EXP-01EXP-02EXP-03EXP-04EXP-05EXP-06

Standart

316rsquorsquo14rsquorsquo516rsquorsquo38rsquorsquo12rsquorsquo58rsquorsquo

Outer Diameter

568101315

Expanding Rate

150100100100100100

Temperature Rating

-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC-75degC to 125degC

Color

BlackBlackBlackBlackBlackBlack

Material

PETPETPETPETPETPET

Part Number

PVC-338-BPVC-528-BPVC-594-BPVC-668-BPVC-792-BPVC-953-BPVC-11-B

NominalSize

4 5 6 7 8 10 11

Inner Diameter mm

338528594668792953111

Outer Diameter mm

3835736397138491011168

Temperature Rating

-40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC -40degC- 105degC

Type

UnslittedUnslittedUnslittedUnslittedUnslittedUnslittedUnslitted

Color

BlackBlackBlackBlackBlackBlackBlack

Material

PVCPVCPVCPVCPVCPVCPVC

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

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A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

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A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 46: TTAF Automotive & Industrial Catalog 2011 v3

45

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

Convolute Tubing

T Manifolds

PART NUMBER

MNF-01(9806141MNF-029806136MNF-03

Temperature Rating

-45degC to 135degC-45degC to 135degC-45degC to 135degC

A

171717

B

13104

C

171717

Material

PA 66PA 66PA 66

PART NUMBER

SPR-001SPR-002SPR-003SPR-004SPR-005SPR-006SPR-007SPR-008SPR-009SPR-010

Standart

10131745751013172226

Inner Diameter I-Q mm

99127166569101129168218264

Outer Diameter A-Q mm

13158212719912715821255313

Temperature Rating

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC- 120degC | 240 h -40degC- 150degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

3000 h -40degC to 105degC | 350 h -40degC to 135degC

TypeColor

BlackBlackBlackBlackBlackBlackBlackBlackBlackBlack

Material

PA6PA6PA6PPPPPPPPPPPPPP

Unslitted Slitted

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

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A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 47: TTAF Automotive & Industrial Catalog 2011 v3

46

Fibreglass Tubing

Heat Shrinkable Tubes

Technical SpecificationsTemperature Rating -60+450 degC (pik +550 degC)NonflammableOil-Smear ResistantHigh flexibility

PART NUMBER

FBRG-01FBRG-02FBRG-03

Diameter Type Colors Available

Single Wall Black Red Transp White Grey Blue Purple Yellow YelGrn GreenDual Wall

11516225335445567891012141617181920222532353850

PRODUCT CODING SYSTEMDRM-X-COLOR DRMY-X-COLOR

EXAMPLE DRM(Y)-4-BLACK

Color (Check Table for availability)

DRM (Single wall tube)DRMY (Dual wall tube)

CrossAction (After heatingCheck Table for availability)

xxxxxxxxxxxxx xxxxxx xxx x x

x x x xx x x xx x xx

xxxx xxxxxxxx xx x xxxxxxxxx

marked tube rates 41 others 31

xx xxxxxx xxx xx xx x

x x x xx x x

x x x xx x x

x x x xx x x

x x x x x xxxxx x x

x x x xx x x

xx x x xxxxxx xx x x

x x x x

xx xxxxxx xxx xx x x

Standart

58rsquorsquo1-14rsquorsquo1-12rsquorsquo

Outer Diameter

163238

Inner Diameter

143033

Temperature Rating

450degC450degC450degC

Color

BlackBlackGray

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 48: TTAF Automotive & Industrial Catalog 2011 v3

47

Special Tubes

Tapes

Shield Splice Tube

PVC Tapes

Cloth Tapes

Used to reduce the loss at additional parts of screened cables

PART NUMBER

BNT-PVC-01BNT-PVC-02BNT-PVC-03BNT-PVC-04BNT-PVC-05

PART NUMBER

BNT-CLT-01BNT-CLT-02BNT-CLT-03BNT-CLT-04BNT-CLT-05

RollWidth

199999

RollWidth

19199919

Length

3333333333

Length

2550505025

Temperature Rating

100 degC100 degC100 degC100 degC100 degC

Temperature Rating

85 degC85 degC85 degC85 degC150 degC

Color

BlackGrayBlueRedYellow

Color

SiyahSiyahSiyahGriSiyah

Material

PVCPVCPVCPVCPVC

Material

BezBezBezBezPolyester

ApplicationManuel

XXXXX

ApplicationManuel

X X

Mechanical

XXXXX

Mechanical

XXXXX

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

TAPES

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 49: TTAF Automotive & Industrial Catalog 2011 v3

48

Capton Tape

Printable Acetate Cloth Tape

Tapes Reducing Sound And Vibration

PART NUMBER

BNT-KPT-01

PART NUMBER

BNT-ACT-01BNT-ACT-02

PART NUMBER

BNT-FLC-01BNT-FOM-01

RollWidth

9

RollWidth

309

RollWidth

1920

Length

25

Length

3030

Length

2530

Temperature Rating

-270+400 degC

Temperature Rating

105 degC105 degC

Temperature Rating

100 degC60 degC

Color

No Color

Color

BLACKBLACK

Color

BLACKGRAY

Material

Kapton

Material

RAYONRAYON

Material

FLEECEPU

ApplicationManuel

X

ApplicationManuel

XX

ApplicationManuel

X

Mechanical

X

Mechanical

X

Mechanical

XX

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 50: TTAF Automotive & Industrial Catalog 2011 v3

49

Special Tapes

PART NUMBER

BNT-CRP-01

RollWidth

19

Length

25

Temperature Rating

90degC

Color

WHITE

Material

CREPE PAPER

ApplicationManuel

X

Mechanical

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

TAPES

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 51: TTAF Automotive & Industrial Catalog 2011 v3

50

A U T O M O T I V E I N D U S T R I A L

wire range

Type StudSize

Bullet Pin ButtRing Fork

Male Female

32374568103237456563237456810323745681045637456810123745681012456

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l ins

ulat

edVy

nil i

nsul

ated

Vyni

l ins

ulat

edNy

lon

insu

late

dNy

lon

insu

late

dNy

lon

insu

late

d

heat shrink

heat

sh

rink

heat

sh

rink

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4-

6 m

m2)

RV1-32RV1-37SRV1-4SRV1-5SRV1-6RV1-8RV1-10 RV2-32RV2-37SRV2-4SRV2-5SRV2-6RV2-8RV2-10 RV5-37RV5-4SRV5-5RV5-6RV5-8RV5-10RV5-12

SV1-32SV1-37SSV1-4MSV1-5SSV1-6S SNY1-32SNY1-37SSNY1-4MSHT1-4SNY1-5SSHT1-5SNY1-6SSV2-32SV2-37SSV2-4SSV2-5SSV2-6S SNY2-32SNY2-37SSNY2-4SSNY2-5SSNY2-6S SHT2-4SHT2-5SHT2-6SV5-37SV5-4SSV5-5SV5-6SSV5-8

SNY5-37SNY5-4SSNY5-5SNY5-6SSNY5-8 SHT5-4SHT5-5SHT5-6

MPV1-156 MPD1-156

MPNY1-156 MPV2-156 MPD2-156

MPV2-195 MPD2-195

MPNY2-156 MPV5-195 MPNY5-195

PTV1-10 PTV1-12

PTV2-10 PTV2-12

PTV5-13

BVw1 BNYw1 BHT1 BVw2 BNYw2 BHT2 BVw5 BNYw5 BHT5

FRV1-156 FRD1-156

FRV2-156 FRD2-156

FRV2-195 FRD2-195

FRV5-195 FRD5-195

ISOLATED TERMINALS

51

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 52: TTAF Automotive & Industrial Catalog 2011 v3

51

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wire range

Type StudSize

Piggyback Fully Isolated Flat BladeDisconnect

FemaleMale Male FemaleFemale

28

48

63

63 4863

8

63

63

94

63

22-1

6 aw

g (0

50-

15

mm

2)

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Vyni

l in

sula

ted

Nylon insulated

Nylon insulated

Nylon insulated

14-1

6 AW

G (1

5-2

5 m

m2)

12-1

0 AW

G(4

-6 m

m2)

MDV1-250 MDD1-250 MDFNY1-25 MDNY1-250 MDD2-250MDV2-250 MDNY2-250

MDD5-250MDV5-250 MDNY5-250

FDV1-110(5) (0528)

FDD1-110(5) (0528)

FDV1-187(8) (0848)

FDD1-187(8) (0848)

FDV1-250 (0864 mm)

FDD1-250 FDD2-187(8)FDV2-250FDD2-250FDV2-312FDD2-312 FDD5-250FDV5-250FDD5-375FDV5-375

PBDD1-250 PBDV1-250 PBDNY1-250 PBDD2-250PBDV2-250 PBDNY2-250

PBDV5-250PBDD5-250 PBDNY5-250

FDFD1-250 FDFV1-250 FDFNY1-250 FDFNY2-250FDFD2--250

FDFV2-250FDFV5-250FDFD5-250FDFD5-375FDFV5-375FDFNY5-250

DBV1-10 (10 X 23mm)

DBV1-18 (18 X 22mm) DBV2-14DBV2-18

DBV5-10

MDFNY2-250 MDFNY5-250

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 53: TTAF Automotive & Industrial Catalog 2011 v3

52

Ring

300440300441300442300443300444300445300446300447300448300449300450300451300452300453300454300455300456300457300458300459300460300461300462300463300464300465300466300467300468300469300470300471300472300473300474300475300476

TTAF TTAFFrench German F L DColorDimension (mm) Cable Size

(mm2)

VioletPink

White

Blue

Red

Black

Grey

Orange

Green

Brown

White

Black

Red

Blue

Yellow

Red

Lt BlueTurqoise

Orange

White

Yellow

Red

Blue

Grey

Black

White

Green

Brown

White

Brown

300477300478300479300480300481300482300483300484300485300486300487300488300489300490300491300492300493300494300495300496300497300498300499300500300501300502300503300504300505300506300507300508300509300510

60606080

1006080

100120

6080

100120

80100180

80120180

90120180120180120180120180160220160250200250200250250

104104120140160123143163183123143163183143163243154194254164194254205265208268220280280340300390360410370420440

0808101010121212121414141417171723232328282835354545585875758686

103103135135145

025034

05

075

10

15

25

40

60

100

160160250

350

500

700

950

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 54: TTAF Automotive & Industrial Catalog 2011 v3

53

Ring

300511300512300513300514300515300516300517300518300519300520300521300522300523

TTAF F L DColorDimension (mm) Cable Size

(mm2)

WhiteGrey

Red

Black

Blue

Lt GreyYellowRedBlue

88

108

108

12101312141414

145147167151171155195185215231164266313

1518

20

23

29

38496583

2x052x75

2x10

2x15

2x25

2x42x6

2x102x16

300581 18 12300582 24 15300583 38 15300584 45 20300585 54 20300586 68 32300587 82 36300588 95 40300589 112 40300590 135 45300591 15 45300592 165 55300593 185 65300594 21 80300595 235 85300596 268 90300597 30 100300598 35 110

D L

Dimension(mm) Butt Connectors Cable Lug-Straight Entry

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L

ISOLATED TERMINALS

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 55: TTAF Automotive & Industrial Catalog 2011 v3

54

A U T O M O T I V E I N D U S T R I A L

ASSEMBLY BOARD DEVICES amp PARTS

bull 200039 Main holder

bull Cable holder fork 3 mm and 20 mm

bull Cable holder C clip(Oslash15 mm)

bull Cable holder spring

bull Ring terminal holder

bull Flexible cable holder with rubber band

bull Thin cable holder

55

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 56: TTAF Automotive & Industrial Catalog 2011 v3

55

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

AWG-Metric Comparison

AWG (USA)

Copper Diameter ( mm )

Copper Section (mm2)

Weight ( Kgm )

Stranding

403020101234567891011121314151617181920212223242526272829303132333435

11681040 9266 8252 7348 6544 5827 5189 4621 4115 3665 3264 2906 2588 2305 2053 1828 1628 1450 1291 1150 1024 09116 08118 07229 06439 05733 05106 04547 04049 03606 03211 02859 02548 02268 02019 01798 01601 01426

10720 8503 6743 5348 4241 3363 2667 2115 1677 1330 1055 83666634526241723309262420811650 13091038082310652705176041050325502582 02047 01624 01287 01022 008098 006422 005093 004039 003203 002540 002014 001597

0953 0755 0599 0475 0377 0299 0237 0188 0149 0118 0093 0074 0058 0046 0037 0029 0023 0018 0014 0011 00092 00073 00058 00046 00036 00028 00022 000182 000144 000114 0000907 0000719 0000570 0000452 0000359 0000284 0000225 0000179 0000142

------19604-12604-8004-8403-5603-50025-300253002532022402

160213027025-105 702 3001105 702 30017015---1025 701 102 7008---

Most commonly used

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 57: TTAF Automotive & Industrial Catalog 2011 v3

56

A U T O M O T I V E I N D U S T R I A L

USEFUL INFORMATIONS

Useful Informations For Crimping

bull Cable Cross-Section Formula

bull TERMINAL PARTSTerminals parts are 1) Insulation Pitch surrounds the isolation and prevents it from detachment2) Conductor Pitch the part that surround the detached part of theinsulation3) Locking Point the part that provides the stability sitting on the latch ofthe connector housing or the locking hole of the terminal4) Terminal mouth the point that male and female connectors connect toeach other5)Cove Mouth cove make it easier for male connectors to beconnected to female connectors foot coves make it easier for crimpingFemale coonectors are defined by the male connectorsrsquo length

Male terminal lengths are standardbullbull28mm(110inch)forelectronicgoodsforlow flowbullbull48mm(187inch)Inautomotivesegmentwhere 63 is not appropriatebullbull63(250inch)widelyusedforallsegmentsbullbull95(375)inautomotiveindustriesforhighflowsRarely it can be seen that 8mm is being usedWhen female terminals are named male terminalsrsquo lenght and thickness measures are to be considered

For example 63 X 08 (63 lenght and 08 thickness female connector connected to male connector)

Terminal MaterialsBrass phosphor bronze steel and copper are the main metals and alloys used

Terminal PlatingCan be done using Copper tin nickel silver zincThere are two methods1)Pre-tinned

Raw material to be coated

2) Post-Tinned In the form of electrolysis coating is to be done to the final coated productCoating which is done in the form of electrolysis is the best coating system because it surrounds the product all aroundCaoting and Material preferences are done according to the environment and using conditionsFor example while brass terminal can be used in protected areas and for light loads nickel plated steel terminals must be used under hard circumstances

DA=Dsup2314n4A= Cable cross-section N= Pieces of cable wire D= Wire cross-section

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 58: TTAF Automotive & Industrial Catalog 2011 v3

wwwttafcom exportttafcomtr

A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E I N D U S T R I A L A U T O M O T I V E

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65

Page 59: TTAF Automotive & Industrial Catalog 2011 v3

wwwttafcomtrexportttafcomtr

FACTORY - HEAD OFFICEKavaklı Mah İstanbul CadNo21 Beylikduumlzuumlİstanbul TUumlRKİYETel +90 212 855 82 20 (10 lines)Fax +90 212 855 82 21

SHENZHEN - OFFICERoom A 6F Block A World FinanceCentre No 4003 Shennan East RoadLowu Shenzhen China 518001Tel +86 755 2583 8770Fax +86 755 2588 2623

GERMANYTTAF Elektronik GmbHOtto-Volger-Str 7C 65843Sulzbach GERMANYTel +49 6196 524 47 48Fax +49 6196 524 64 65