Tsw6636 Single Fmw Om

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Trio Engineered Products

12823 Schabarum Ave.

Irwindale, CA 91706

To the Owner & Operator

We have tried to provide information that gives our customers a clear understanding of

equipment construction, function, capabilities and requirements. This information is based

on the knowledge and experience of qualified people at our company and in our field

organization. Proper use of this information provides users of our equipment with high

efficiency, maximum service life and low maintenance costs. That is why we strongly

recommend that anyone using our equipment be familiar with this manual.

Information presented here should not be considered authoritative in every situation. Users

will as a matter of course encounter problems and circumstances that raise questions not

anticipated here. Such questions should be directed to their distributor or the manufacturer.

Anyone who uses this equipment for any purpose other than that for which it was intended

assumes sole responsibility for dangers encountered and injuries sustained as a result of

such misuse.

Federal, state and local safety regulations aim to protect both people and

property from accident, injury and harmful exposure. When complied with,

such regulations are often effective. Hazards to personnel and property are

further reduced when this equipment is used in accordance with all operationand maintenance instructions. Generally:

(1) Read and heed all danger, warning, caution, and notice decals. Know what guards and

protective devices are included and see that each is installed and in operational condition.

Additional guards and protective devices may be required and must be installed by the user

(owner) before operating.

(2) Never attempt to maintain, lubricate or adjust this equipment while it is running. Lock

out and tag out all energy sources before doing maintenance, cleaning, adjusting or

repairing this equipment. Make it impossible for anyone to start this machine while others

are working on it or in it.

(3) Wear personal protective equipment such as hard hats, ear plugs, safety glasses and

safety shoes when operating this equipment. Do not wear loose clothing or long hair.

(4) Think safety and act safely. Stay alert at all times. Eliminate or neutralize potential

hazards as soon as you spot them. Never allow anyone to engage in horseplay when near

this equipment.





Irwindale, CA 91706

Failure to take these precautions will result in death or severe personal injury.

The following warning applies to equipment supplied with lead-acid batteries:

Battery posts, terminals and related accessories contain lead and lead

compounds, chemicals known to the State of California to cause cancer and

reproductive harm.

Wash hands after handling.

The following warning applies to equipment supplied with diesel powered engines:

Diesel engine exhaust and some of its constituents are known to the State of

California to cause cancer, birth defects, and other reproductive harm.

Product Registration:

All equipment must be registered within 14 days of start-up to receive warranty coverage.

Registration information will only be accepted from the end-users of the equipment,

however dealers can register the equipment for the end-user provided the information

registered is the end-user’s information.

In addition to this registration, all cone crushers, vertical shaft impact crushers, and all

screens using urethane media must have an application data sheet on file and approved by

Trio.

After completion of the registration and application data sheet, if required, all submitted

information will be reviewed and a confirmation email sent to the email address provided to

Trio.





Irwindale, CA 91706

Warranty will be fully enforced upon confirmation of payment and receipt of the aboveinformation.

Register online at: http://www.trioproducts.com/register/form

or call Trio at +1 626 851 3966.



TSW6636 FINE MATERIAL WASHER OPERATION MANUAL 1

TABLE OF CONTENTS

SAFETY AND GENERAL INFORMATION .................................................................................................................. 1

A-I SAFETY .................................................................................................................................................. 1 A-II GENERAL INFORMATION ............................................................................................................... 8

INSTALLATION & OPERATION DETAILS ................................................................................................................ 9

B-I MACHINE DESCRIPTION AND SPECIFICATIONS ..................................................................... 9

B-II INSTALLATION INFORMATION ................................................................................................... 10

B-III MACHINE START UP CHECK LIST .............................................................................................. 14

B-IV OPERATING INSTRUCTIONS ........................................................................................................ 15

B-V LUBRICATION ................................................................................................................................... 17

B-VI MAINTENANCE SCHEDULE .......................................................................................................... 18

B-VII TROUBLE SHOOTING ...................................................................................................................... 19 ASSEMBLY INSTRUCTION & MAINTENANCE ..................................................................................................... 20

C-I WASHING MACHINE ASSEMBLY LAYOUT ............................................................................... 20

C-II LOWER BEARING ASSEMBLY-HUB TYPE ................................................................................. 21

C-III GEAR BOX ASSEMBLY .................................................................................................................... 22

C-IV FLEXIBLE DRIVE COUPLING ASSEMBLY ................................................................................. 23

GENERAL TECHNICAL INFORMATIONS............................................................................................................... 26

D-I WASHER TERMINOLOGY .............................................................................................................. 26

APPENDIX-A BOLTS TORQUE SPECIFICATIONS ................................................................................... 27

APPENDIX-B OIL VISCOSITY CLASSIFICATION .................................................................................... 29

WARRANTY TERMS AND CONDITIONS ............................................................................................................. 30



SAFETY


SAFETY AND GENERAL INFORMATION

A-I SAFETY

INDEX

PERSONNEL SAFETY

GENERAL......................................................................................................................................................

STOP ACCIDENTS BEFORE THEY STOP YOU............................................................................................

KNOW YOUR EMPLOYER’S SAFETY PROGRAM! .......................................................................................

DRESS PROPERLY FOR THE JOB..............................................................................................................

READ THE MANUAL AND UNDERSTAND YOUR MACHINERY.................................................................

ARE YOU PREPARED FOR EMERGENCIES? ............................................................................................

BEFORE STARTING CHECK.........................................................................................................................

IMMEDIATELY AFTER STARTING CHECK...............................................................................................

DURING OPERATION.....................................................................................................................................STOPPING SAFELY........................................................................................................................................

LOCKOUT ELECTRICAL SERVICE.................................................................................................................

WARNING TAGS...........................................................................................................................................

USE OF EPOXY RESIN.....................................................................................................................................

ALCOHOLIC BEVERAGES AND MEDICATION...........................................................................................

WORK AREA.........................................................................................................................................................

EQUIPMENT..................................................................................................................................................

FIRE HAZARDS..............................................................................................................................................

PRESSURIZED SYSTEMS — HYDRAULIC OR AIR....................................................................................

USE QUALITY PARTS.....................................................................................................................................

REPORT NECESSARY REPAIRS..................................................................................................................

PLANT SAFETY

GENERAL......................................................................................................................................................

DRIVE GUARDS...........................................................................................................................................

OPERATOR’S PLATFORM..........................................................................................................................

ELECTRICAL LOCKOUT.............................................................................................................................

CRANES.......................................................................................................................................................

MOBILE CRANES........................................................................................................................................

CUTTING TORCH AND WELDING EQUIPMENT......................................................................................

CONVEYOR BELTS.....................................................................................................................................CLEARING THE MACHINE.........................................................................................................................

GENERAL MAINTENANCE WORK.............................................................................................................

A



SAFETY


PERSONNEL SAFETY

GENERAL

This portion of the instruction manual is intended to illustrate only basic safety procedures. The information in

this manual is not intended to replace safety codes, insurance requirements, federal, state and local

laws, rules and regulations. These sections are presented as a helpful guide and show some of the

daily problems that may be encountered.

STOP ACCIDENTS BEFORE THEY STOP YOUIn order to alert you, as operators and maintenance personnel, dangerous or hazardous operations are

shown in this instruction manual with BOLD and ITALIC notes. Study this manual, the quick reference

guide and any other manufacturer’s literature covering your specific equipment. READ ALL

WARNING INSTRUCTIONS. Practice safe operation.

KNOW YOUR EMPLOYER'S SAFETY PROGRAM!Company safety records show that the greatest percentage of accidents is caused by disregard of simple

safety rules. Consult your supervisor for specific instructions when starting a job.

DRESS PROPERLY FOR THE JOBProtective clothing is essential to protecting one’s self. Be aware that loose clothing can become

entangled in moving parts! Keep warm without restricting movement. Wrist watches, rings, and other

jewelry can be dangerous. Keep your pockets free of objects that may fall out. Proper clothing is required

while running this machine:

1. HARD HAT

2. SAFETY EYE WEAR (Glasses or goggles)3. SAFETY SHOES

4. EAR PLUGS

5. RESPIRATOR (When required)

6. GLOVES

7. PROTECTIVE CLOTHING

Other safety equipment may be required for maintenance of this machine. Find out what items are

required and wear them!



SAFETY


READ THE MANUAL AND UNDERSTAND YOUR MACHINERY Have everyone READ THE MANUAL (and all related literature) furnished with your equipment to learn it’s operating

and maintenance characteristics, capacities, and limitations. Learn the location and function of ALL CONTROLS,

indicators, warning devices and WARNING instructions.

READ and OBSERVE the SAFETY DECALS! Replace the decals when it becomes necessary.

ARE YOU PREPARED FOR EMERGENCIES?

Know the location of, and how to use a fire extinguisher and a first aid kit. Know where to get prompt assistance.

An emergency calls for fast action.

BEFORE STARTING CHECK

Equipment not properly maintained and prepared for operation is unsafe equipment. Perform a careful check at thebeginning of your shift. WALK COMPLETELY AROUND THE MACHINERY AND INSPECT IT. Check for warning

and lockout tags! If something needs attention now, do not run the machinery until it is fixed. Do not let unauthorized

personnel operate the Machine! DO NOT START THE MACHINE WITH FEED MATERIAL INSIDE THE

MACHINE!

1. Walk completely around the machine.

2. Be absolutely certain that no one is in, on, under, next to, or near the Machine!

3. Look for lockout tags, warning tags, and notices. Observe all safety decals on the Machine.

4. Warn all nearby personnel that you are starting the Machine!

IMMEDIATELY AFTER STARTING CHECK1. Check all instruments and gauges to be sure everything is operating properly.

2. Test all controls for proper functioning.

3. Listen for any unusual noises or vibrations.



SAFETY


DURING OPERATION

NEVER STAND ANY CLOSER THAN FIVE (5) FEET (1.5 meters) FROM THE MACHINE WHEN ITIS RUNNING!

NEVER LOOK IN THE FEED HOPPER WHILE THE MACHINE IS RUNNING.

STOPPING SAFELYBe sure the Machine is stopped before:

CleaningServicingLubricatingChecking belt tensionOpening inspection covers

Adjusting Machine settingMaking repairs

Attempting to clear a plugged Machine

MAKE NO CHECKS, ADJUSTMENTS

OR REPAIRS OF ANY KIND WHILE

MACHINE IS IN OPERATION!

LOCKOUT ELECTRICAL SERVICE1. ALL MAINTENANCE PERSONNEL MUST BE 2. Always lockout all electrical controls before

PROVIDED WITH A PERSONAL PADLOCK performing any type of maintenance work on the

WITH ONLY ONE (1) KEY. machine.

WARNING TAGS

Before working inside a Machine, be sure to tag and lockout the electrical controls, so no one else can start it. Attach

warning tags to prevent accidents:

If the Machine is unsafe for operationIf controls are being serviced or replacedIf the machine is being repaired

USE OF EPOXY RESINS

In those areas where epoxy materials/compounds are used, care should be taken when using a cutting torch or

when grinding. THE AREA SHOULD BE WELL VENTILATED BECAUSE EPOXY FUMES CAN CAUSE

NAUSEA OR POSSIBLE EYE OR SKIN IRRITATION.

ALCOHOLIC BEVERAGES AND MEDICATION

- DO NOT use alcoholic beverages before coming to work or while on the job.

- BEWARE of medicines, tranquilizers or other drugs that can make you sleepy or less alert.



SAFETY


WORK AREA

1. KEEP the floor clean and dry and free of debrisand tools. Oily and wet floors, steps andhandrails are slippery. In winter, watch out for iceand snow. Wet spots, especially near electricalequipment, are dangerous.

2. DO NOT let material lie or build up on or aroundthe Machine.

E QUIPMENT

1. Use the proper tools. Handle tools andheavy parts sensibly.

2. Keep all tools and equipment free of dirt, oiland grease. Do not drop or toss them.

3. Use hoisting equipment for heavy lifting. Saveyour back.

4. Lower parts. Do not drop them.5. To prevent slipping, wipe hand levers and

knobs clean of oil or grease.6. Do not use sheaves with rims or spokes that

are cracked.7. Check for missing, cracked or frayed V-belts.8. Check for broken, defective, worn or missing

parts and replace them.9. When using cables to move a load, be sure

the cables are of adequate size. Replace anyworn, badly frayed, broken or kinked ones.Check end connections for wear.

3. STORE dangerous fluids in a suitable place -

away from unauthorized personnel. ALLOW NO

SMOKING IN THE AREA! Use only

nonflammable solutions for cleaning.

4. NEVER start a diesel or gasoline engine within an

enclosed area unless there is adequate

ventilation. Exhaust fumes can kill!

F IRE HAZARDS

1. DO NOT SMOKE while refueling — or when

handling fuel containers

2. DO NOT SMOKE while using cleaning solvents.

3. WHEN pouring fuel into the tank, ground the

funnel or spout against the filter neck to avoid

static electric spark.

4. DO NOT use gasoline or diesel fuel for cleaning

parts. Good commercial, non-flammable solventsare preferred.

5. SHUT OFF engine when refueling — and use

extra caution if engine is hot.

6. DO NOT let greasy, oily rags accumulate in a

poorly ventilated area. Store oily rags and other

combustible material in a safe place.

7. NEVER use an open flame to check fuel, battery

electrolyte or coolant levels — or to look for

hydraulic leaks anywhere on the equipment. Use

a sealed flashlight!

8. KNOW where fire extinguishers are kept —and

how they operate — and for what type of fire.Check regularly — at least monthly — to be sure

they are in the working area.

P RESSURIZED SYSTEMS - HYDRAULIC OR AIR

Relieve ALL pressure before opening or removing any hydraulic or air pressure lines, valves, fittings, etc.Check for worn hoses or damaged lines.High pressure oil can be dangerous!

U SE QUALITY PARTS

A replacement part for any item should always be of comparable SIZE, TYPE AND QUALITY — as the part beingdiscarded. USE GENUINE FACTORY PARTS.

REPORT NECESSARY REPAIRS

If your daily check uncovers any item that needs attention — repair, replacement or adjustment — REPORT ITNOW! The most minor defect could result in more serious trouble — IF THE MACHINE IS OPERATED.Only perform the work you’re AUTHORIZED to do.Only work on equipment you THOROUGHLY understand.



SAFETY


PLANT SAFETY

GENERAL The safety procedures mentioned in this manual do not eliminate all safety hazards found in the area of crushing

plants. Trio welcomes inquiries regarding other suggested safety procedures for use around their Machines and

related equipment.

D RIVE GUARDSProper safety precautions start with the initial installation of the Machine. Machines are driven by V-belts or by

direct couplings to electric motors or diesel engines. THE BELT DRIVE OR COUPLING SHOULD HAVE A

GUARD AROUND IT.

Since the speed of the Machine is quite important for proper operation, most V-belt drive guards usually have a

small opening immediately opposite the center of the Machine drive shaft so that a tachometer can be

inserted to occasionally check the speed. This opening should be covered with an access door.

OPERATOR’S PLATFORM

Since periodic inspection and maintenance must be performed on each Machine, IT IS IMPORTANT THAT

SOME TYPE OF PLATFORM BE ERECTED AT A LEVEL CONVENIENT FOR MAINTENANCE PERSONNELWHO MUST INSPECT AND WORK ON THE MACHINE. Do not fasten the operator’s platform to the Machine

E LECTRICAL LOCKOUT

T T H H E E E E LLE E C C T T R R I I C C A ALL P P OOW W E E R R S S OOU U R R C C E E F F OOR R T T H H E E C C R R U U S S H H I I N N G G E E QQU U I I P P M M E E N N T T S S H H OOU U LLD D BBE E LLOOC C K K E E D D OOU U T T W W H H E E N N E E V V E E R R W W OOR R K K I I N N G G OON N I I T T ..

Each maintenance worker who normally works on a Machine should be provided with a personal padlock with onlyone (1) key. When working on any assembly of the Machine, use this padlock to lock out the electrical controls forthe Machine. It is most important that only one key be provided for the lock, and that key must be in the pocket ofthe person who is working on the Machine.

C RANES This machine, like any other type of mechanical equipment, requires normal periodic maintenance. Internal parts

of a machine should be assembled and disassembled with crane facilities that have the capability of gently and

slowly lifting and lowering the various parts that make up a machine. CHAIN HOISTS should be considered only as

a LAST resort to assemble and disassemble a machine. Personnel working with cranes must know proper hand

signals.

M OBILE CRANESWHEN USING A MOBILE CRANE, ALWAYS OPERATE WITHIN THE RATED CAPACITY OF THE MACHINE

TO AVOID BUCKLING THE BOOM OR TIPPING. Safe ratings are based on operating the crane on firm, level

ground. Outriggers should be properly extended and/or lowered whenever possible.

C UTTING TORCH AND WELDING EQUIPMENTDuring the use of the cutting torch on, machines which are equipped with hydraulic components should have

these components depressurized and adequately covered with flame-proof material so that sparks, weld spatter,

etc., cannot reach these areas. Ruptured high pressure hydraulic lines will quickly vaporize the hydraulic fluid as it

reaches the atmosphere. This vaporized fluid can quickly become a mass of flames, resulting in severe burns for

personnel in the immediate area. ALL MAINTENANCE PERSONNEL WHO NORMALLY USE CUTTING

TORCH EQUIPMENT SHOULD BE ADVISED IF THERE ARE HYDRAULIC COMPONENTS IN THE

IMMEDIATE AREA IN WHICH THEY ARE WORKING. Rubber lined hoses are not immune to the cutting torch

equipment.



SAFETY


CONVEYOR BELTSConveyor belts leading to and from the machine should be provided

with walkways ALONG SIDE the conveyor. ALWAYS PROVIDE

HAND RAILS along the conveyor belt walkway.

DO NOT USE CONVEYOR

BELT AS A WALKWAY

C LEARING THE MACHINEThere are many events such as power failures, sudden surge of materials, etc., which can cause a

machine to become plugged with material and stall. UNPLUGGING THE MACHINE CAN BECOME

A VERY SERIOUS POTENTIAL SOURCE OF ACCIDENTS. PROCEED WITH CAUTION! In many

instances, the only way in which the machine can be restarted is to dig the material out of the crushing

cavity by hand.

GENERAL MAINTENANCE WORKThe f ollowing points cover some of the basic do's and don’ts when performing maintenance work.

1. DO NOT perform maintenance on moving machinery. This includes adding lubricating oil or greasingparts of a machine while it is in operation.

2. DO lockout and tag the equipment before performing maintenance work.

3. DO NOT look into the machine while the machine is in operation without protection.

4. DO avoid spillage around the machine. Plant operators should make it a habit to keep the areaimmediately adjacent to the machine free from this type of spillage which could causeunsuspecting personnel to trip and fall.



GENERAL INFORMATION


A-II GENERAL INFORMATION

INTRODUCTION

T his Instruction book has been prepared to assist you, the user, in the installation, operation

and maintenance of your machine. This information will serve to acquaint you with the

construction of the machine and as an aid in gaining the general knowledge necessary forefficient operation and maintenance. It is strongly recommended that the contents of this

book be read, understood and put in practice prior to both installation and operation of the

machine.

INITIAL INSPECTION

It is recommended that as soon as possible, after receipt of the machine, a careful check be

made for any possible damage which might have occurred during transit. A careful check

should also be made to be sure that nothing has been lost and that all items on the Bill of

Lading, Freight Bill or Manifest can be accounted for.

REPAIR PARTS

For proper operation, only genuine factory parts should be installed. For your convenience, a partsordering form is included in the appendix of this manual. To avoid delay and the possibility of incorrect

parts being furnished, the following information should be provided when ordering:

1. Model Number

2. The Serial Number of the machine, which is stamped on the nameplate, as well as on the

cover of the parts manual.

3. Complete name and part number as shown in the parts manual.

4. Exact quantity of each part ordered.

5. Complete shipping instructions.



APPLICATION AND OPERATION GUIDE LINES


INSTALLATION & OPERATION DETAILS

B-I MACHINE DESCRIPTION AND SPECIFICATIONS

MACHINE DESCRIPTION

Fine material washers serve the three primary functions of Washing, Dewatering and Classifying.

WashingRemoves slimes, slits and clay by allowing the material to roll and tumble. Thewaste material are absorbed in to the water and discharged over the weirs.

DewateringWater is allowed to drain from the bottom while screw carries away thematerial.

Classifying Controls the retention of desirable product by adjusting the weirs height.

MACHINE SPECIFICATIONS

FINE MATERIAL WASHER TSW6636

1 Screw Diameter 66”

2 Tub length 36’

3 Driven Sheave (Mounted on machine) 14.19”

4 V –Belt Section “5V”

5 No. of V-Belts 5

6 Capacity (TPH) 400

7 Maximum material size 3/8” 9mm

8 Motor Power (1785 RPM) 60 HP 45 Kw

9 Water requirement

200 mesh split 650 GPM@25psi 2460 [email protected]



10 Screw Speed (RPM) 11

11 Total Weight (Exclude Motor) 40850 Lbs 18568 Kgs.

12 Angle of Installation 3 7/8” rise per foot. 18°

B



INSTALLATION INFORMATIONS


B-II INSTALLATION INFORMATION

GENERAL INFORMATION T he washer can be shipped either as a complete unit or in sub-assemblies. Instructions are provided for theassembly and disassembly of the machine components in the various sections of this manual.

WASHER CLEARANCE

One of the major considerations to be given during installation is clearances around the equipment. Enough room

should be provided at the side of the washer to remove drive assembly. Consideration should be given to the

additional clearance required for the feeding and discharge arrangement.

In order to accurately determine machine clearances, refer to the general arrangement drawing.

WASHER AND SUB-ASSEMBLY WEIGHTS

Another facto to be considered when designing the foundation, and planning overhead lifting equipment, is themachine weight. An overhead crane, a mobile crane, a chain hoist or other suitable equipment must be providedfor handling heavy machine components during erection or replacement of worn parts. Size requirements for

hosting equipment including cables, slings and hooks can be calculated by referring to Table 2-1

Table 2 - 1. WASHER AND SUB-ASSEMBLY WEIGHTS

WASHER COMPONENTS POUNDS KILOGRAMS

Washer (COMPLETE)Exclude Motor 40850 18568

Lower Bearing assembly 761 346

Screw Assembly 11583 5265

Gear Box 4655 2116

Motor with Motor Mount 780 355

The weights shown above are approximate.

WATER PIPING CONFIGURATIONThe following diagram illustrates the water piping that needs to be installed before operating the machines .





LOOSE PARTS AND HARDWARE DETAILS

The following diagram illustrates the quantity of the bolts, nuts and washers.





FINE MATERIAL WASHER TSW6636

Sl. No. Description Qty

A Feed Chute Assembly 1 s

B Tub Extensions

1 Right Tub Extension 1

2 Left Tub Extension 1

C Tub Cross member 1 s

D Weirs

1 Side Weir Plate(LH & RH Each) Tota

2 Rear Weir Plate 13 Angle Weir Plate (LH & RH Each) Tota

E Legs

1 Front legs (LH & RH Each) Tota

2 Rear Support 2

F Drive Parts

1 Driven Sheave and Bushing 1

2 Drive Guard 1

G Hardware 1 B

1 For Feed Chute – Bolt M12x40, Nut M12, Lock Washer 12mm 6 se

2 For Tub Extension and Weirs - Bolt M12x40, Nut M12,Lock Washer 12 mm 163 s3 For Tub Extension and Side Weir Plate – Bolt M12x35, Nut M12, Lock Washer 12mm 10 s

4 For Front Legs – Bolt M27x65, Nut M27, Lock Washer 27 mm 16 s

5 For Rear Support – Bolt M20x45, Lock Washer 20 mm 12 s

6 For Tub Cross members – Bolt M16x130, Nut M16, Lock Washer, Washer 16mm. 16 s

7 For Discharge Chute – Bolt M12x40, Nut M12, Lock Washer 12 mm 4 se





DRIVE DETAILS

Normally Electric Motor is used to power the machine. V-Belt drive is used to transmit the power from the motor to

the machine. V-belt specifications are detailed in the Machined Specification table.

GENERAL PRECAUTIONS DURING INSTALLATION / MAINTENANCE

When performing any maintenance work on the machine, the following general precautions should be observed:

1. When removing parts with machined or bearing surfaces that may rust, they should be well oiled orcovered with a rust preventative if they are to be kept out of the machine for any length of time.

2. Use additional care when handling any parts that have bearing surfaces or machined surfaces that have

close tolerances.

3. When disassembling any parts with bearing or machined surfaces, protect these surfaces from coming in

contact with the ground by using wooden blocking.

4. Bronze liners or bushings should be handled with extreme care. Excessive ramming or pounding on this

soft material may cause warping or springing of the part.

5. Clean thoroughly and oil all machined parts before installing them in the machine. Do not replace a bearing

surface without coating it with oil.

6. When assembling two mating parts that require either a press or sliding fit, coat the contactingsurfaces with a light coating of oil. This will act as a lubricant and prevent rusting when in place.

SPECIAL TOOLS

Special tools have been furnished with your machine. Additional tools are available as an option.

RECOMMENDED SPARE PARTS

SEE THE PARTS LIST CHECKED “KEY SPARES” ORCONTACT TRIO FOR A SUGGESTED LIST OF SPARE

PARTS FOR YOUR PARTICULAR OPERATION.

BEFORE STORING ANY SPARE PARTS, CHECK

THAT THE PROTECTIVE COATING APPLIED

BEFORE SHIPMENT IS STILL INTACT.

BOLT TORQUE CHART

Refer Appendix-A. BOLTS TORQUE SPECIFICATION



START-UP CHECK LIST


B-III MACHINE START UP CHECK LIST

FEATURES CHECK REPORT

A PRE-START-UP

1 Machine assembly as per Instruction provided.

2 Machine Installation

2.1 Grouting and Leveling ( Angle 18 °)

2.3 Power connection to machine.

2.4 Water Piping connection

2.5 Tub cleaning

3 Drive System

3.1 Gear box Oil fill up. (Refer Lubrication chart for details)

3.2 V-Belt alignment and tensioning.

3.3 Screw shaft coupling alignment.

4 Lower Bearing Assembly

4.1 Free movement of the Screw.

B JOGGING THE MACHINE

1Direction of rotation - Counter Clockwise (Looking from theGear Box Side).

C MACHINE NO LOAD RUN ( 2 Hrs min.)

1 Screw speed (RPM)

2 V-Belt alignment and tensioning.

3 Screw shaft coupling alignment

4 Lower bearing assembly leakages.

5 Gear box heating.

6 Motor heating

7 Bearing temperatures ( 140-165 °F )

E EIGHT HOUR INTIAL OPERATION( Follow Operating instructions before operation )

1 V-Belt alignment and tensioning.

2 Screw shaft coupling alignment3 Lower bearing assembly leakages.

4 Gear box heating.

5 Weirs settings



OPERATING INSTRUCTIONS


B-IV OPERATING INSTRUCTIONS

SCREW SPEED AND DIRECTION OF ROTATION

The correct speed or revolutions per minute (RPM) is most important for the proper throughput. The speed anddirection of rotation are as follows,

Speed (RPM) : 11 RPM

Direction of Rotation: Clockwise (Looking from the Gear Box Side)

INITIAL START-UP AND RE START-UP CHECKS

KEEP AN ACCURATE WRITTEN RECORD OF PERIODIC MAINTENANCE. Before initially starting the machine,or starting the machine after rework, perform the following operations:

1. If this is an INITIAL INSTALLATION, beabsolutely certain that the “initial start-up Checksheet" has been filled out, and signed Off.Many of the points on this same check Sheetcould also be used for machine start- up aftermajor rework.

2. Check that the Drive System is functioningproperly (See Section – Drive System). Besure that the Drive system Gear box has beenfilled with the correct lubricating oil.

3. Make a final inspection of the machine to becertain that there are no mechanicalobstructions, that all fasteners and pipeconnections are properly tightened, and thatthere are no leaks.

4. After all the previous steps have beencompleted, perform the checks described next,under "BEFORE STARTING CHECK".

BEFORE STARTING CHECKEquipment not properly maintained, and prepared for operation is unsafe equipment. Perform a careful check at theBEGINNING of your shift. Check for warning and lockout tags! If something needs attention now, do not run themachinery until it is fixed. Do not let unauthorized personnel operate the machine!

1. Walk completely around the machine.

2. Be absolutely certain that no one is in, on,under, next to, or near the machine!

3. Look for lockout tags, warning tags, and

notices. Observe all safety decals on themachine, and related components.

4. Warn all personnel nearby that you arestarting the machine!

DO NOT START THE MACHINE WITH FEED MATERIAL INSIDE THE MACHINE!



OPERATING INSTRUCTIONS


STARTING THE MACHINE

DO NOT INTRODUCE ANY FEED TO THE MACHINE BEFORE OR DURING STARTING! A typical startingprocedure is as follows:

1. Start the water flow in the tub and let it getfilled up.

2. Start the machine drive (electric motor).

3. Check the screw speed and direction ofrotation.

DURING OPERATION

NEVER STAND CLOSER TO THE MACHINE WHEN IT IS RUNNING!

DO NOT LEAN OR PLACE YOUR HANDS AGAINST MACHINE WHILE IN OPERATION.

NEVER LOOK IN THE FEED HOPPER WHILE THE MACHINE IS RUNNING.

STOPPING SAFELY

STOP FEED BEFORE STOPPING MACHINE.

Be sure the machine is stopped before:

- Cleaning - Repair and Servicing - Checking belt tension

- Adjusting machine setting - Lubricating - Attempting to clear a plugged machine

MAKE NO CHECKS, ADJUSTMENTS OR REPAIRS OF ANY KIND WHILE MACHINE IS IN OPERATION!

LOCKOUT ELECTRICAL SERVICE

1. ALL MAINTENANCE PERSONNEL MUST BE PROVIDED WITH A PERSONAL PADLOCK WITH ONLYONE KEY.

2. Always lockout all electrical controls before performing any type of maintenance work on the machine.

WARNING TAGS

Before working inside a machine, make sure to tag and lockout all electrical controls, so no one else can start it. Attach warning tags to prevent accidents:

1. If the machine is unsafe for operation.

2. If controls are being serviced or replaced.

3. If the machine is being repaired.

MACHINE SETTING

The machine setting depends on the size of product and throughput required.

Weir Setting: Use slotted bolt holes on the weir for leveling and adjusting to ensure even flow over the weirs on allsides, there by maximizing the output.

Product Setting: As the machine can accommodate wide verity of materials following should be adjusted andchecked accordingly,

Water content along with the feed.

Wash flow rate.Expected return flow rate.

Material Output.



LUBRICATION CHART


B-V LUBRICATION

LUBRICATION CHART

1

Location Machine drive Gear box

Lubricant See Table Below

IntervalFirst change after 80 hrs of initial operation, subsequent change every 2000 hours or iffound dirty (see Contamination Limit table)

Qty. 35 gallons (Check Oil level at pipe plug opening at the front side of the Gear case.

2

Location Gear box output shaft rear bearing

Lubricant Grease; Lithium base NLGI No. 1 with 5-10% molybdenum disulfide powder by Volume

Interval 60-80 hours / 1 Week

Qty. 1 Oz

3

Location Lower bearing assembly, bearings

Lubricant Grease; Lithium base NLGI No. 1 with 5-10% molybdenum disulfide powder by Vol.

Interval 500 hours / 3 Months

Qty.5 Oz, Fully Flush the bearing assembly by injecting the Grease until fresh grease comesout from the lower part of the Bearing housing.

TO COMPARE DIFFERENT GRADES OF OIL, PLEASE REFER TO ANNEXURE ‘B’.

TRIO WASHERS ARE SHIPPED WITHOUT OIL IN THE GEAR REDUCER, MAKE

SURE TO FILL THE RECOMMENDED OIL BEFORE OPERATING THE WASHER.

TABLE. RECOMMENDED LUBRICANT VISCOSITIES AND PRODUCTS

Ambient Temp. ºF 15-50 50-110 Over 110

ISO Viscosity Grade 150 220 320

Viscosity @ 100ºF 490-750 SUS 750-1200 SUS 1200-1500 SUS

Manufacturer Lubricant Lubricant Lubricant

Amoco American Ind. 150 American Ind. 220 American Ind. 320

Arco DURO 150 DURO 220 DURO 320 Ashland ETC R&O 70 ETC R&O 100 ETC R&O 150

Chevron Machine Oil AW 150 Machine Oil AW 220 Machine Oil AW 320

Conoco Dectol R & O Oil 150 Dectol R & O Oil 220 Dectol R & O Oil 320

Exxon Teresstic 150 Teresstic 220 Teresstic 320

Mobil DTE Oil Extra Heavy DTE Oil BB DTE Oil AA

Pennzoil Pennzbell R&O 150 Pennzbell R&O 220 Pennzbell R&O 320

Shell Turbo Oil 150 Turbo Oil 220 Turbo Oil 320

Texaco Regal R&O 150 Regal R&O 220 Regal R&O 320



MAINTENANCE SCHEDULE


B-VI MAINTENANCE SCHEDULE

8 HOURS

DRIVE SYSTEM

Check belt alignment and tension.Check screw shaft coupling alignment.

Check oil level at the drive Gear box.

MACHINE

Check the power draw on the motor.Check for loose fasteners or connections.

Check for unusual noise, indications of wear orundue strain on machine parts.

Check that feed to machine is proper.

Check the bearing temperatures.

80 HOURS

DRIVE SYSTEM

Change drive gear box lubrication oil.

Check belt alignment and tension.

Check screw shaft coupling alignment.

MACHINE

Check V-belts for wear or cracks.

Check machine weir setting.


Every 300 HOURS

DRIVE SYSTEM

Check belt alignment and tension.

Check screw shaft coupling alignment.

Check oil level and the contamination level at thedrive Gear box.


MACHINE

Check V-belts for wear or cracks.

Check machine weir setting.

Check for unusual noise, indications of wear orundue strain on machine parts.

GEAR BOX OIL LEVEL - The oil level is checked at the pipe plug opening on the front of the gearbox. The oil

level is to be checked with the machine not running and in its normal operating position at an 18 slope.

BEARING TEMPERATURE - A properly adjusted bearing should run at about 140 to 160 degrees Fahrenheit.Bearing should be checked with a surface mount thermometer.

A bearing that develops high temperature after it has been running satisfactorily for some time may becaused by over greasing.

A newly installed bearing that overheats is usually caused by improper adjustments of the runningclearance.

A failed bearing that is overheating will probably be accompanied by some other indication such as grindingnoises.



TROUBLE SHOOTING


B-VII TROUBLE SHOOTING

DRIVE GEAR BOX OVERHEATING

PROBABLE CAUSES COMMENTS/CORRECTIVE ACTIONS

Insufficient oil in the gear box. Check oil level and fill if required.

Overloading Check material flow and deposits in the tub, clean if required.

Lower bearing assembly jammed. Check free rotation of the screw, lubricate the bearings.

BEARING OVER HEATING


Improper alignment. Check by freely rotating the screw, align if required to makethe screw freely rotate.

Insufficient lubrication Check and lubricate the bearings.

Machine overloading Check material flow and deposits in the tub, clean if required.

LOW OUTPUT (TONNAGE)

PROBABLE CAUSES COMMENTS/CORRECTIVE ACTIONS Low operating speed (RPM). Check and adjust the speed according to the output desired.

Improper water contents in the feed. Check and adjust.

Improper weir settings.Check and adjust the setting to have equal flow all over theweirs.

Improper settings ( Wash flow, Return flow)Check the settings to have the desired product yield andoutput.

MACHINE STALLING


V-belts too loose. Re-tension V-belts.

Electrical problems with drive motor.Check power draw of machine running empty and compare topower draw of motor running free (without belts). If bothreadings are close, have electrician check motor.

Screw speed too low. Check for correct screw speed (RPM).

Feed too high. Reduce amount of feed to machine.



ASSEMBLY LAYOUT


ASSEMBLY INSTRUCTION & MAINTENANCE

C-I WASHING MACHINE ASSEMBLY LAYOUT

C



LOWER BEARING ASSEMBLY


C-II LOWER BEARING ASSEMBLY-HUB TYPE

ASSEMBLY INSTRUCTIONS (HUB TYPE)

Hub Assembly

1. Support screw’s lower end.

2. Remove the six (6) hub bolt nuts.

3. Tighten the two (2) jackscrews on the

hub.

4. Slide hub off of bearing to expose the

bearings. Protect the bearing from

contamination. A visual inspection of

the bearing should be made, if you see

scratches, corrosion such as pitting, or

a large amount of metal flakes in the

grease, the bearing should be

replaced.

Bearing Assembly

To remove the bearing, continue as follows:

1. Fold back washer ears.

2. Unscrew bearing nuts.

3. Use bearing puller (C-type) to remove

bearing. NOTE: The bearing will pop

of quickly. Be sure it will not fall into a

contaminated area.

4. Remove the six (6) seal retainer bolts.

5. Remove the seven (7) of the eight (8)

end plate bolts.

6. When ready to remove the end plate,

take off the last bolt and lift off the end

plate. NOTE: The screw must be

supported before removing the end

plate. Now the seals can be inspected.

The oil seal is on the end plate – if it

shows any wear replace it. (Make sure

when replacing the oil seal that the

orientation is correct.

7. To inspect the rubber donut seal, slide

the slinger and the donut seal off of the

stub shaft. If either shows any sign of

wear or cracking, replace them.

8. To reassemble, follow instructions inreverse order.



GEAR BOX ASSEMBLY


C-III GEAR BOX ASSEMBLY

ASSEMBLY AND MAINTENCANCE INSTRUCTIONS

When performing service or maintenance to the gearbox, the complete unit should be removed from the sandscrew and transported to a clean working environment. A suitable lifting device should be used to remove

and transport the same.

Removing the Gear Box

1. The screw must be supported, this time atthe coupling housing end.

2. Next remove the belt guard and the V-belts from the motor sheave

3. Remove the motor mounting plate.

4. Drain the oil from the gear box.

5. Disassemble the flexible coupling.

6. Using a forklift or small crane, support thegearbox by attaching appropriate liftingharness through the two eye bolts on thegearbox.

7. Remove the gearbox’s four mounting boltsand take the gearbox to a cleanworkspace.

8. Place the gearbox on a worktable with the

sheave facing up.

MANUFACTURING VARIATIONS, HOWEVER SLIGHT, DICTATE THE NEED TO SHIM THE

GEAR REDUCER AT THE MOUNTING SURFACE TO PROVIDE OPTIMUM SHAFT

ALIGNMENT AND MINIMUM FLEXING OF THE SPIDER COUPLING. SHIMS ARE FOUND

UNDER THE GEAR REDUCER MOUNTING FEET. WHEN A GEAR REDUCER IS REPLACED

ON THE MACHINE, THE SHIMS SHOULD BE REPLACED EXACTLY AS THEY WERE

REMOVED. THEY SHOULD BE CHANGED ONLY IN CASE A SERIOUS MISALIGNMENT IS

DETECTED.

Opening the Gear Box

1. Remove the sheave and bushings.

2. Remove the sixteen gearbox cover bolts.

3. Lift off the top cover of the gearbox toexpose the gears. (The cover must belifted vertically, and not wedged sideways,as there are two guide pins that can getdamaged.)

4. Inspect all the gears for wear anddamage.

5. Inspect all oil seals and gaskets andreplace if required.

6. Inspect all bearings for the wear anddamages, replace the bearings if required.(Use bearing puller and other proper toolsto replace the bearing)

Re-Assemble Gear Box

1. Inspect the Gear Box for the proper

fitment of gears and bearings.2. Assemble the top cover with the sixteen

gearbox cover bolts.

3. Assemble Sheave and Bushings.

4. Assemble the Gear box on to the machineusing proper lifting tools with the help of 4mounting bolts.

5. Assemble Flexible coupling.

6. Refill the Gear box with recommendedgear oil. (Refer Lubrication Chart)

7. Assemble the motor mounting plate.

8. Assemble belt guard and V-belts.

(Refer Appendix ‘A’ for Bolt torques)



FLEXIBLE DRIVE COUPLING ASSEMBLY


C-IV FLEXIBLE DRIVE COUPLING ASSEMBLY

GENERAL MOUNTING DETAILS The upper ends of the conveyor shafts in Trio Washers are supported from the output shafts of the gearreducers by means of flexible spider style couplings. The conveyor shaft is bolted to opposing arms on the

spider and the driving member on the gear reducer output shaft is attached to the remaining set of armswhich are at right angles to the first.

ASSEMBLY INSTRUCTIONS

Replace Spider

1. Place blocks under conveyor shaftassembly, unbolt spider from conveyorshaft flange and coupling hub flange.

2. Remove present spider. This may bemore easily done by shifting conveyorshaft slightly.

3. Replace a new spider on the properposition,

4. Tighten cap screws and install lock wires.

5. Remove blocks under conveyor shaft.

Replace Drive Coupling

1. Remove motor guard and V-Belt from endframe.

2. Place blocks under conveyor shaftassembly, unbolt coupling from conveyorshaft flange and remove the gear reducerassembly along with the coupling from

washer end frame.3. Remove the coupling from gear reducer

output shaft.

4. Install retaining ring and split driving huband key on reducer output shaft. Note thatretaining ring and key must be in placebefore installing hub. Be sure driving hubhalves are drawn up completely together.

5. The driving spider can now be bolted tothe driving hub with four cap screws.Install lock wires in bolts.

6. Replace gear reducer in end frame andalign with conveyor shaft to permitinstalling the cap screws through the pipe

flange into driving spider. This may bemore easily done by shifting conveyorshaft slightly after anchoring reducer.Tighten cap screws and install lock wires.Place rubber seal over flanges and wire inplace.

7. Remove blocks under conveyor shaft andreplace V-belts and motor guard.

TO INSURE PROPER TORQE ON THE BOLTS, REFER TO THE APPENDIX ‘A’. IN ABSENSE

OF TORQUE MEASURING TOOLS, “TURN OF NUT” METHOD COULD BE ADOPTED.

TURN OF NUT METHOD – TIGHTEN THE BOLTS UP TO SNUG TIGHTNESS WITH THE

HELP OF SPUD WRENCH, FINISH TIGHTING BY TIGHTING ADDITIONAL 1/2 TURN.

AFTER INSALLING THE COUPLING, THE SPIDER BOLTS SHOULD BE CHECKED EACH

DAY UNTILL IT IS APPARENT THAT THERE IS NO MORE LOOSING OF THE BOLTS.





MAINTENANCE

Checking Coupling Alignment

MEASURE TOP

(EXAMPLE, 1.000IN.)

MEASURE BOTTOM(EXAMPLE, 1.020IN.)

GEAR BOX

FOOT

SHIM

(EXAMPLE, SHIM

FEET .050IN.)

FIGURE 1 FIGURE 2 FIGURE 3

SLOT

SHIMFOOT

To check the coupling alignment, follow the procedure outlined below,

1. Uncover the slots of the spider by folding the rubber seal back over itself.

2. Position the shaft so that the spider plate matches Figure 1.

3. Use a vernier caliper accurate to .0005 to measure the distance between the vertical gaps in theflanges as shown in figure 2. If the differences between the vertical gaps, top and bottom, are greaterthan 0.020”, then the gearbox feet must be shimmed 0.025” for every 0.010” of difference in thevertical misalignment.

4. Once the vertical gap is aligned, repeat the procedure for the horizontal gap. For every 0.010” ofhorizontal gap, shim the gearbox side feed 0.030”.

5. After this is completed, the screw should be aligned. See examples below.

Example: To remove 0.020” of difference in the vertical misalignment, shim the gearbox top feet 0.050”, as

shown in Figure 3. To remove 0.030” of horizontal misalignment, shim the left gearbox feet 0.090” on the sideof the smaller measurement.





The flexible drive coupling rarely requires service or replacement. However, when disassembly is required,correct tightening of the bolts is necessary to insure proper operation. The bolts used in the couplings have aminimum Grade 5 rating and should be torque tightened to the rated capacity.

TABLE1 TORQUE (Ft.-Lb.) REQUIRED FOR COUPLING BOLTS

Conveyor Shaft Size 36” 44” 54” 66”/72”

Pipe Diameter 8-5/8” 13-13/16” 14-27/32" 18"

Driving Hub Bolts 309 309 309 534

Spider Bolts 320 320 600 1,500

When the flex-spider coupling bolts are tightened to the proper torque, install new lock wires through thedrilled holes in the bolt heads. Two number 16 gauge wires are recommended and should be placed in amanner which holds the bolt tight. When three bolts are used in each coupling arm they should be wired as agroup. In all other cases, the bolts should be wired in pairs to further minimize the possibility of loosening orfailure.

Table 2, gives a representative indication of the shim thickness required to adjust the coupling gap.010".either vertically or horizontally. Note, these thicknesses are not the same either from vertical tohorizontal or for different machines having the same coupling diameter.

TABLE2 Shim Recommendations

Example: To remove .018” of coupling misalignment in the “A” direction, use (.018” .010”) (.023”) = .0.041”shim thickness for 20” & 24” dia. Washer.

Machine Size Coupling Dia.Shim Thick. Required to AdjustCoupling GAP .010”

A B

66” 23 1/2" 0.023” 0.018”




GENERAL TECHNICAL INFORMATIONS

D-I WASHER TERMINOLOGY

CAPACITY:The output of the machine in tons per hour, checked on machine DISCHARGE belt.

DRIVE: Any device used to transmit rotating force from the electric motor or diesel engine to the machine countershaft; V-Belt or Flexible Coupling.

DRIVE GUARD:Safety enclosure for the drive with small opening (opposite countershaft with cover) for tachometer.

FEED:The raw material which is to be washed.

FINISHED PRODUCT:The resultant material after it has been processed.

GRADATION:The range of sizes contained in a sample of rock.

D



APPENDIX-A BOLTS TORQUE SPECIFICATIONS



FOR METRIC BOLTS

ASSUMPTIONS: (1) The maximum torque values are based on 75% of the specified proof strength. (2) The term "lube" includes the application of thread lubricants, cadmium plating, and the use of hardened washers; regardless of whether standard or lock nuts are used.

Diameter(mm)

Pitch(mm)

Grade 8.8 Grade 10.9 Grade 12.9

Dry Lube Dry Lube Dry Lube

FT-LBS N-M FT-LBS N-M FT-LBS N-M FT-LBS N-M FT-LBS N-M FT-LBS N-M

6 6.9 9.3 5.2 7 9.7 13.2 7.3 9.9 11.6 15.7 8.7 11.8

8 17.7 23.9 13.3 18 24.9 33.8 18.7 25.4 29.8 40.4 22.4 30.4

10 1.5 30 41 24 32 44 60 34 46 52 71 40 54

10 1.25 32 43 24 33 46 63 36 49 55 74 42 57

12 1.75 53 72 41 55 77 105 60 81 91 123 70 95

12 1.25 58 78 44 60 85 115 65 88 99 134 76 103

14 2 85 115 65 88 124 168 95 129 145 196 111 151

14 1.5 91 124 70 95 134 181 103 139 156 212 120 163

16 2 131 178 101 137 192 260 148 200 225 305 173 234

16 1.5 140 190 108 146 204 277 157 213 240 325 184 250

18 2.5 181 246 139 189 265 359 204 276 311 421 239 324

18 1.5 204 276 156 212 297 403 229 310 349 473 268 364

20 2.5 256 347 197 267 374 507 288 390 439 595 338 458

20 1.5 284 385 218 296 415 563 319 433 487 660 375 508

22 2.5 349 473 268 364 510 692 392 532 599 812 460 624

22 1.5 383 519 294 399 560 759 431 584 657 891 505 685

24 3 443 600 340 461 647 877 497 674 759 1029 583 791

24 2 482 654 371 503 705 956 543 736 828 1122 637 863

27 3 648 879 499 676 949 1286 729 989 1112 1508 856 1160

27 2 700 949 538 730 1023 1387 787 1067 1200 1627 923 1252

30 985 1335 741 1004 1389 1883 1044 1416 1665 2257 1252 1697

36 1716 2326 1290 1749 2419 3280 1819 2466 2900 3931 2180 2956

42 2753 3732 2070 2806 3882 5263 2919 3957 4652 6307 3498 4742

48 4156 5634 3124 4236 5860 7944 4406 5973 7023 9521 5280 7159

56 6662 9032 5009 6791 9393 12735 7063 9575 11259 15264 8465 11477

64 9954 13496 7484 10147 14035 19028 10553 14307 16822 22807 12648 17148

72 14410 19536 10835 14689 20319 27547 15277 20712 24353 33016 18310 24824






For SAE (Inch) Bolts

Diameter

(inches)

N

(threads/in)

S.A. E. Grade 5 S.A. E. Grade 8

Dry Lube Dry LubeFT-LBS N-M FT-LBS N-M FT-LBS N-M FT-LBS N-M

1/4 20 8 11 6 8 12 16 9 12

1/4 28 10 14 7 9 14 19 11 15

5/16 18 17 23 13 18 25 34 19 26

5/16 24 19 26 15 20 27 37 21 28

3/8 16 31 42 24 33 44 60 34 46

3/8 24 35 47 27 37 49 66 38 52

7/16 14 49 66 38 52 70 95 54 73

7/16 20 55 75 42 57 78 106 60 81

1/2 13 75 102 58 79 106 144 82 111

1/2 20 85 115 65 88 120 163 92 125

9/16 12 109 148 84 114 154 209 118 1609/16 18 121 164 93 126 171 232 132 179

5/8 11 150 203 115 156 212 287 163 221

5/8 18 170 231 131 178 240 325 185 251

3/4 10 266 361 205 278 376 510 289 392

3/4 16 297 403 229 311 420 570 323 438

7/8 9 430 583 330 447 606 822 466 632

7/8 14 473 641 364 494 668 906 514 697

1 8 644 873 495 671 909 1233 699 948

1 14 704 955 542 735 995 1349 765 1037

1 1/8 7 794 1077 611 829 1288 1747 990 1342

1 1/8 12 891 1208 685 929 1445 1959 1111 1507

1 1/4 7 1120 1519 862 1169 1817 2464 1398 1896

1 1/4 12 1241 1683 954 1294 2012 2728 1548 2099

1 3/8 6 1469 1992 1130 1532 2382 3230 1832 2484

1 3/8 12 1673 2269 1287 1745 2712 3677 2086 2829

1 1/2 6 1949 2643 1500 2034 3161 4286 2432 3298

1 1/2 12 2194 2975 1687 2288 3557 4823 2736 3710

1 3/4 5 2286 3100 1758 2384 4988 6764 3837 5203

2 4.5 3438 4662 2644 3585 7500 10170 5769 7823

2 1/4 4.5 5027 6817 3867 5244 10969 14874 8438 11442

2 1/2 4 6875 9323 5288 7171 15000 20340 11538 15646

2 3/4 4 9321 12639 7170 9723 17794 24129 13688 18561

3 4 12313 16696 9472 12844 23507 31875 18082 24519

ASSUMPTIONS: (1) The maximum torque values are based on 75% of the specified proof strength.

(2) The term "lube" includes the application of thread lubricants, cadmium plating,

and the use of hardened washers; regardless of whether standard or lock nuts are used.



APPENDIX B – OIL VISCOSITY CHART


APPENDIX-B OIL VISCOSITY CLASSIFICATION



WARRANTY

WARRANTY TERMS & CONDITIONS

Seller warrants all new equipment manufactured or imported by Trio EngineeredProducts, Inc. (Trio) against defects in material or workmanship attributed to the originalmachine manufacturing. No other warranties are expressed or implied.

Warranty claims must be made through the dealer or agent responsible for the original

equipment sale, as the equipment will have been registered with them at the time ofsale from Trio. Claims must be made within twelve (12) months or 2,000 working hours,whichever occurs first, from the date of readiness for operation, but not more thanfifteen (15) months from the date of shipment from Trio. All parts claimed to be defectiveshall be returned to Trio, freight prepaid, for inspection to determine that the said part orparts are defective.

If it is determined that the fault lies with Trio, Trio will ship a replacement part or parts atno cost, but freight charges will be paid by customer. If it is determined that the faultdoes not lie with Trio, a replacement part or parts will be shipped, freight collect, to thecustomer with the receipt of a purchase order from the dealer or agent. Trio will not beresponsible for freight costs associated with warranty claims.

When petitioning for a warranty item, the serial number of the equipment must bereferenced. The serial number must be clearly identifiable on the Trio nameplate on theequipment. This warranty is void if:

The serial number plate and/or other markings identifying the machine as Trio havebeen altered or removed.

The machine was not sold under the Trio brand name or another brand name approvedby Trio.

Parts have been used other than those supplied by Trio.

Trio makes no warranty with respect to damages or defects in any product caused by

improper installation, operation, maintenance, and storage or caused by negligence oraccident. In addition, any product repaired or altered in any way as reasonablydetermined by Trio, that affects the performance or purpose for which the equipmentwas originally manufactured, will not be covered under this warranty.

Under this warranty, the buyer will not be entitled to any labor charges involving therepair of the equipment involving warranty items, unless authorized by Trio in writing.

Warranties of merchantability or of fitness for any particular purpose or arising from thecourse of dealing or usage of trade are specifically excluded. Any affirmation of fact,description of goods, or sample or model referred to in this agreement or elsewhere,whether or not the same relate to production or capability of the goods to perform, are

not the basis of this agreement, unless specifically made a party of the agreement inwriting.

Under no circumstances will Trio be responsible for consequential or punitive damagesof any nature, whether based on contract or tort, including but not limited to lost profits,loss of production, delays or other expenses. Under no circumstances shall the liabilityof Trio exceed the purchase price of the equipment furnished.

The laws of the state of California shall govern the warranty. The parties agree that

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