TSG TSGR0004—2009 - 山东凯斯达机械制造有限公司 ... · 2013-09-23 · TSG (M/¡A Û ]...
Transcript of TSG TSGR0004—2009 - 山东凯斯达机械制造有限公司 ... · 2013-09-23 · TSG (M/¡A Û ]...
TSG TSGR0004—2009
Supervision Reguiation on Safety Technology for
Stationary Pressure Vessel
2009 8 31
TSG R0004-2009
-1-
2007 5 ( ) (
) ( ) ( )
2007 9 ( )
( ) ( )
( )
2007 11
[2008)10
2008 5
( )
( ) 2008
1 2008 7 2 2008
8
2008 10 WTO
TBT 2009 4 WTO TBT 2009 5
2009 8 31
(TSG)
( ) ( )
TSG R0004-2009
-2-
1999
(RBl)
(TOFD) ( )
( )
( )
TSG R0004-2009
-3-
1 ------------------------------------------------------------------------------------------- 1
2 ------------------------------------------------------------------------------------------- 4
3 ------------------------------------------------------------------------------------------- 9
4 ------------------------------------------------------------------------------------------ 17
5 ------------------------------------------------------------------------ 30
6 ------------------------------------------------------------------------------------ 32
7 ------------------------------------------------------------------------------------ 35
8 ------------------------------------------------------------------------------------ 38
9 ------------------------------------------------------------------------------------------ 41
A -------------------------------------- 42
B -------------------------------------------------------------- 45
b --------------------------------------------------- 46
C ----------------------------------------------------------------- 46
D ----------------------------------------------------------- 49
TSG R0004-2009
-1-
1
1.1
1.2
(
l-1 )
1-1
1.3
(1) 0 1MPa( 1-2)
(2) 2 5MPa L( 1-3)
(3)
( 1-4)
1—2 ( )
1-3 ( )
1—4
2 5MPa L
1 4
1 4 1
25L
TSG R0004-2009
-2-
1 3 4
(1)
(2)
(3)
(4) ( )
( )
(5)
(6) ( )
(7)
(8)
1 4 2
1L 25L (
) 150mm
3 1 4 1 1
1 4 3
1 L 4.1.1
1 5
(1)
(2)
(3) 0.1MPa (
0 1MPa )
(4) (
)
(5) ( )
1 6
1 6 1
(1) -
TSG R0004-2009
-3-
(2)
(3)
( )
M36 ( M36)
250mm
1 6 2
1 7
A
1 8
1 9
( )
1 10
( 1—5)
(1) GBl50
(2) GBl51
(3) GBl2337
(4) JB T4710
(5) JB T4731
(6) JB4732
(7) JB T4734
TSG R0004-2009
-4-
(8) JB T4745
(9) JB T4755
(10)JB T4756
1-5 ( )
1 11
(1) ( )
(2)
(3)
2 2 1
(1)
(2)
(3) ( )
(4)
(5)
(6)
(7)
2 2
540MPa
TSG R0004-2009
-5-
-20
2 3 ( )
2 3 1
0 25 0 035 0 035
2 3 2
( )
(1) 0 030 0 020
(2) 540MPa 0 025 0 015
(3) -20 540MPa
0 025 0 012
(4) —20 540MPa
0 020 0 010
2 4
2 4 1
6mm 5mm
V
(KV2) 2-1
2-1 ( ) ( 2-1)
Rm (MPa)3
KV2(J)
450 20
>450—510 24
>510—570 31
>570 630 34
>630—690 382-1
(1)(2) 3 ( 10mm) 1
70(3) 7 5mm 5mm
75 50(4) 2—1
TSG R0004-2009
-6-
2 4 2
(1)
(2) (A)
2-2
2-2 ( 2-2)
Rm(MPa) A( )
420 23
>420—550 20
>550—680 17
2-2
(3) GB T17600.1
1 GB T 17600 2 2
2 5
2 5 1
12mm ( )
(1)
(2) H2S
(3) 10MPa
(4)
2 5 2
JB T 4730
2 5 1 (1) (3) 2.5.1 (4)
2 6
2 6 1
0 15MPa
TSG R0004-2009
-7-
(1) HT200 HT250 HT300 HT350
(2) QT400—18R QT400-18L
2 6 2
(1) 0 8MPa 10cC 2000C
(2) 1.6MPa QT400-18R 0
300 QT400-18L -10 300
2 7
2 7 1
( )
(1)
(2)
2 7 2
(1) 16MPa
(2) 3 ( 5083 5086)
-269 650 -269 200
2 7 3
200
2 7 4
(1) 315 —
350
(2)
2 7 5
2 7 6
250 375
220
TSG R0004-2009
-8-
2 8
(1) —— 210MPa
210MPa 140MPa
100MPa
(2)
(3) ( )
2 9
2 9 1
(1)
(2) (
)
(3) 2 1
(4)
(5)
(6) 540MPa
-40 1.9
2 9 2
2.9.1
2.9.1 6
2 9 3
2 10
2 10 1
TSG R0004-2009
-9-
1 9
2 10 2
GB 150 JB 4732 540MPa
-40
1.9
2 11
(1)
(2)
(3)
2 12
(1)
(2)
(3)
2 13
3 3.1
(1)
TSG R0004-2009
-10-
(2)
(3)
4
3 2
(1) (
)
(2)
3 3
(1) ( )
(2) ( )
(3)
(4)
(5)
(6)
3 4
3 4 1
(1)
( )
(2)
3 4 2
3 4 2 1
TSG R0004-2009
-11-
3.4 2 2
(1)
(2)
(3) ( )
( )
(4)
(5) ( )
(6) ( )
(7)
(8)
(9)
(10)
(11)
(12) ( )
(13)
(14)
3 4 2 3
(1)
(2)
(3)
(4)
(5)
(6)
3 5
TSG R0004-2009
-12-
1 9
3 3
3 6
3 7
(1)
(2)
(3)
3 8
( ) 3-
3-3 — 1.9
3-1
( )
Rm
L
(Rtp0.2)
( 3-1)
RtD
( 3-2)
( 1000
0 01 )Rtn
nb 2 7 ns 1 5 nd 1 5 nn 1 0
nb 2 7 ns 1 5 nd 1 5 nn 1 0
nb 2 7 ns 1 5 nd 1 5 nn 1 0
nb 2 7 ns 1 5 nd 1 5 nn 1 0
nb 3 0 ns 1 5
nb 3 0 ns 1 5
3-1 Rtp1.0
3-2 1 0×105h 1 5×105h 2 0×105h
TSG R0004-2009
-13-
3-2
RmRt
eL(Rtpo 2)( 3-3)
nb 2 4 ns 1 5
nb 2 4 ns 1 5
3-3 o
3-3 ( )
( )
(mm)Rt
eL(Rtpo 2) RtD
M22 2 7
M24 M48 2 5
M22 3 5
M24 M48 3 0 1 5
M52 2 7
M22 1 6
M24 M48 1 5
10 0
8.0
3 9
3 9 1
(1)
(2)
3 9 2
(1)
TSG R0004-2009
-14-
(2)
3 9 3
(1) 3—4
3—4
50500C
<5050
(2) 50
3-5
3-5
50
500C
50
50
50
50cC
50 50t
3.10
(1) (
)
TSG R0004-2009
-15-
(2)
(
)
3 11
3 12
3 13
0 95
3 14
3 14 1
( )
3 14 2
( )
(1)
(2)
(3)
(4)
(5)
(6)
(7)
3 15
(1)
(2)
TSG R0004-2009
-16-
3 16
JB T4730
3 17
(1) HG/T2059
HG/T 20635—2009
(2)
HG/T2059 HG/T20635
3 18
(1)
(2)
3 19
3 20
( )
(1)
(2)
3 21
TSG R0004-2009
-17-
3 22
3 23
( )
GB/Tl576—2008
3 24
44 1
4 1 1
(1) ( )
(2)
4 1 2
4 1 3
4 1 4
4 1 4 1
(1) ( )
TSG R0004-2009
-18-
( “ ”
)
(2) ( B) (
)
(3) ( )
(4)
4 1 4 2
4 1 4 3
4.1.4.1 4.1.4.2
4 1 5
(
) ( C)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8) ( )
(9)
(10)
(11) ( D)
(12)
(13) ( A 1
(14) ( )
TSG R0004-2009
-19-
4 1 6 )
4 2
4 2 1
(1)
(WPS)
(2) JB4708
(3)
(4) (PQR) (WPS)
( )
(5)
5
4 2.2
(1) ( )
(2) (WPS)
(3)
( )
(4)
4 2 3
4 2 4
( )
(1)
(2) 4 2 1
(WPS)
TSG R0004-2009
-20-
(3) 2 2
(4)
(5)
(6)
4 3 ( )
4 3 1
(1)
(2) 540Ma
(3)
(4)
(5)
4 3 2
(1) (
)
(2)
(3)
(4)
4 3 3
(1)
(2)
4 3 4
TSG R0004-2009
-21-
(1)
(2)
(3)
4 3 5
(1)
(2)
GB T 21433 JB T4756
4 4
4 4 1
(1)
(2) ( )
(3)
(4)
(5)
(6)
4 4 2
(1)
(2)
(3)
(4)
(5)
TSG R0004-2009
-22-
4 5
4 5 1
4 5 2
(1)
(2) JB T 4730
(3) JB T 4730 1 9
4 5 3
4 5 3 1
(1)
(TOFD)
(2) X
(3)
(4)
4 5 3 2
4 5 3 2 1
(100 ) (
20 )
50
4 5 3 2 2
A B ( A B
GBl50 ) 4 5 3 1 (1)
(1) 1 6MPa
(2)
(3)
(4) 1 0
TSG R0004-2009
-23-
(5) 540MPa
20mm 4.5.3.1 (1)
(6)
4 5 3 2 3
A B
4 5 3 1 (1)
(1) A B
4-1 25
(2)
250mm
4 5 3 2 4
1 -4
2 540Ma
3 20
4 16 Cr-Mo A B
5
6
7
4 5 3 3
(1)
(2)
TSG R0004-2009
-24-
(3) 24
(4) 540MPa
4 5 3 4
4 5 3 4 1
JB T4730
(1) A B
(2) A B
(3) T AB
4 5 3 4 2
JB T4730
(1) B
I
(2) B
(3) T B
I
(4)
4 5 3 4 3
4 5 3 4 4
JB T4730
(1) I
(2) I
4 5 3 5
(1) 250mm
(2) 250mm
TSG R0004-2009
-25-
4 5 4
4 5 5
( )
7
4 6
4 6 1
1 9
(1)
(2)
(3) ( )
4 6 2
4 7
4 7 1
4 7 2
(4-1)
PT = P [ ] [ ]t
PT—— MPa
TSG R0004-2009
-26-
—— 4-1
P——
( / ) MPa
]—— ( ) MPa
[ ]t—— ( ) MPa
( )
[ ] / [ ]t
4-1
( )
1 25 1 10
2 00
4 7 3
4.7 4
(1)
(2) 8
(3)
(4)
4 7 5
(1)
(2)
(3)
(4)
TSG R0004-2009
-27-
4 7 6
4 7 6 1
(1)
(2)
(3)
(4)
(5) ( )
3
(6)
(7)
4 7 6 2
(1)
(2)
(3)
4 7 7
4 7 7 1
(1)
(2) ( )
30
(3)
(4) 10
50
TSG R0004-2009
-28-
10
4 7 7 2
4.7.8
(1)
(2) 4.7.6.1 (1) (2) 4.7.7.1 (1)
(3)
4 7 7
4 8
4 8 1
(1)
(2)
4 8 2
4 8 3
(1) 4.7.7.1 (1)
(2)
(3)
4 8 4
100%
4 8 5
4 8 6
TSG R0004-2009
-29-
4 9
4 9 1
(1)
(2)
(3) (
)
4 9 2
(1)
(2)
4 9 3
(1)
(2)
(3)
4 9 4
4 9 4 1
(1)
(2)
4 9 4 2
TSG R0004-2009
-30-
4 9 4 3
(1)
(2)
4 9 4 4
4 9 4 5
4 9 4 6
4 10
5 5 1
(1)
(2)
(3)
(4)
5 2
TSG R0004-2009
-31-
5 3
5 3 1
(1)
3 14 1
(2)
(3)
(4)
5 3 2
5 3 3
(1)
4 2 1
(2)
(3)
(4)
5 3 4
1
2
3
4
5 4
TSG R0004-2009
-32-
66 1
30
( )
6 2
6 3
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
6 4
TSG R0004-2009
-33-
(1)
(2)
(3) 4 1 4
(4)
(5)
(6)
(7)
6 5
(1) ( )
(2) ( )
(3)
6 6
6 7
6 8
TSG R0004-2009
-34-
6 9
6 9 1
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
6 9 2
6 10
20
( 7 7 )
6 11
2
6.12
TSG R0004-2009
-35-
6 13
(1)
(2)
(3)
2 4
(4) 1
1 5
6 14
7 7 1
1
7 2
7 3
3
(1) 1 2 6
(2) 3 3—6
(3) 4
3
(4) 5
TSG R0004-2009
-36-
(5)
(6) (RBl) 7 8 3
7 4
7 5
7 6
(1)
(2)
7.8
(3)
7 7
4
(1)
(2)
(3) GB T19624
TSG R0004-2009
-37-
(4)
(5)
(6)
7 8 (RBl)
7 8 1
( RBl)
(1)
(2)
(3)
(4)
(5)
(6)
7 8 2 RBI
(1) RBI
(2) RBI
RBI
(3) RBI
(4)
(5)
(6)
(7) RBI RBI
7 8 3
TSG R0004-2009
-38-
RBI
(1)
9
(2)
9
8 8 1
(1)
(2)
(3)
(4)
(5)
8 2
(1) (
)
(2) GB 150
(3)
(4)
8 3
8 3 1
GB l50
TSG R0004-2009
-39-
8 3 2
8 3 3
8 3 4
8 3 5
(1)
(2)
(3)
(4)
( )
( )
(5)
8 3 6
8 4
TSG R0004-2009
-40-
8 4 1
(1)
(2) 1 6MPa 2 5
1 6MPa 1 6
(3) 1 5 3 0
8 4 2
8 4 3
(1)
(2) (
)
(3)
(4)
8 5
8 5 1
(1)
(2) 10MPa 1 5
10MPa
1 25
(3) 0cC
(4)
(5)
(6) ( )
8 5 2
TSG R0004-2009
-41-
8 6
( )
9 9 1
9 2
2009 12 1 1999 6 25
( [1999]154 )
TSG R0004-2009
-42-
A
A1
A1 1
1)
(2)
A1 2
A1 2 1
0.1mg/m3 0.1mg/m3 1.0mg/m3
1.0mg/m3 10 0mg/m3 10 0mg m3
A1 2 2
10 20
A1 2. 3
HG 20660—2000
HG 20660 GB 5044—85
A1 3
A1.3 1
P ( MPa) ( L)
TSG R0004-2009
-43-
(1) A-1
(2) A-2
A1 3 2
( )
TSG R0004-2009
-44-
A1 3 3
A1 3 4
A1 3 5
(1) A-1 A-2
(2) 1 4 1
A2
(p)
(1) ( L) 0 1MPa p < 1 6MPa
(2) ( M) 1 6MPa p <10 0MPa
(3) ( H) 10 0MPa p <100 0MPa
(4) ( U) 100 0MPa
A3
(1) ( R)
(2) ( E)
(3) ( S)
(4) ( C B)
TSG R0004-2009
-45-
B
( )
( )
TSG R0004-2009
-46-
b
m3 IIIlTI ( ) mm mm kg mlB kg mm kg mm
MPa
MPa
MPa
( “ ”)
MPa MPa
TSG R0004-2009
-47-
C
1
TSG R0004-2009
-48-
2
TSG R0004-2009
-49-
D
D1
D2
D2 1
(4 )
“2120”
D2 2
(2 )
(3 )
“TS2210890—2008 ”
10 890 “10890'’
“TS2223010—2008”
23 10 “23010”
D2 3
(4 ) 2008 “2008”
D2 4
TSG R0004-2009
-50-
(4 ) 2008
89 “0089’
9999 —
10000 11000 A000 B000