Tryout · 2017. 3. 16. · 4. Projects in 2016: beams Manufacturing and tryout work: Benteler...

TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES

Tryout

w w w . i b c - t r y o u t . c o m

Index

1. Enterprise

2. Services

3. Capacities

4. Work history

5. Contact details


ibc-TRYOUT offers qualified staff for the technical

assistance in the automotive industry, including the

manufacturing of new tools, tryout and

maintenance.

1. Enterprise


2. Services

ibc-TRYOUT offers qualified staff for the following services:

• assistance in manufacturing and assembly of dies

• fitting

• tryout in the production lines

• modifications and preventive maintenance

• tryout presses in Barcelona

• monitoring of the whole process, from manufacturing and tryout until the homologation of the tools

and the final parts

• monitoring and assistance in manufacturing and tryout of clinchers

• modifications, programming and optimization of robotic processes and preventive and corrective

maintenance

• reengineering and field work for optimization of metal plate pieces

• rework of parts: Qualified staff for metal sheet work and for the rework

of surface parts and reinforcements.


3. Capacities

0

5000

10000

15000

20000

25000

30000

35000

40000

tryoutclinching

rework

36.000

9.000

18.000

Hours / year qualified staff

0

5000

10000

15000

20000

25000

30000

35000

processes

manufacturing

10.800

34.200 Hours / year engineering


4. Projects in 2017:

Manufacturing and tryout work:

Matrici (Zamudio, Spain): Tryout of quarter panels for Opel Zaragoza

Molmatric (Barberá del Vallés, Spain): Manufacturing and assembly work

Opel Zaragoza (Zaragoza, Spain): Tryout of the front and rear doors and of the

reinforcement parts of the new PICASO, for Kohl&Hwang / ShinYoung

Gestamp Hungária (Mor, Hungary): Tryout of reinforcement parts, transfer and progressive

dies of the VW Crafter

GEBR. RATH WERKZEUGBAU GmbH (Kreuztal, Germany): Spotting and tryout of a

wheel arch for Porsche and VW




Benteler Eisenach (Eisenach, Germany):Spotting and tryout of the aluminium longitudinal

beams, the transfer tools and the inner reinforcement parts of a Porsche model

Jordan Martorell (Martorell, Spain): Tryout of progressive dies

SD Automotive (Georgsmarienhütte, Germany): Tryout of prototypes

Whiston Industries (Cradley Heath, England): Tryout of reinforcement parts for Jaguar

and Landrover

Matrici (Zamudio, Spain): Tryout of quarter panels for Opel Zaragoza

Benteler Puebla (Puebla, Mexico): Tryout for the project Audi Q5

Molmatric (Barberá del Vallés, Spain): Manufacturing and assembly work

Moterma (Santa Perpètua de Mogoda, Spain): Manufacturing and tryout of reinforcement

parts of the hatchback doors from Seat (references 598 and 602) and modifications

Trokel S.A. (Esquiroz de Galar, Spain): Spotting of dies from Gestamp Poland

Gorenje Orodjarna (Velenje, Slovenia): Spotting and tryout of reinforcement parts from VW

and Audi




Pune Tata Car Plant (Pune, India): Tryout of quarter panels for the project 876, for Matrici

Gestamp Polska (Wrzesnia, Poland): Tryout of the visible parts of the VW Crafter

PSA Rennes (Rennes, France): Tryout of two ranges of quarter panels (left and right) of the

Peugeot 5008 for the project JP 87, for Matrici

Opel Zaragoza (Zaragoza, Spain): Tryout of the front and rear doors and of the

reinforcement parts of the new PICASO, for Kohl&Hwang / ShinYoung

Gestamp Hungária (Mor, Hungary): Tryout of reinforcement parts, transfer and progressive

dies of the VW Crafter




EMTISA (Sant Andreu de la Barca, Spain): MFI FUJO LIFT EU Mitsubishi Motors (Tryout

of sills of the shoe)

ICT-ICM (Gallarta, Spain): Tryout of the wheel arch of the Golf for VW

SMA (Ernadio, Spain): Tryout

VW Emden (Emden, Germany): Tryout of the roof, windows and reinforcement parts of the

Passat Limousine and the Passat Family Car

Benteler Puebla (Puebla, Mexico): Project Audi Q5 (Floor panels in the front and back and

their reinforcement parts)

Gestamp Abrera (Abrera, Spain): Q3 and MQV

Whiston Industries (Cradley Heath, England): Jaguar and Landrover (Aluminium

reinforcement parts)

Gestamp Kaluga (Kaluga, Russia): Tryout of the quarter panels of the VW Jetta




FAW China (Changchun / Guangzhou, China): Tryout of the fenders of the Golf and of the

quarter panels (left and right) of the new VW Boroa for IPMA

Opel Kaiserslautern (Kaiserslautern, Germany): Tryout of the reinforcement parts from

TQM for IPMA

Renault Palencia (Palencia, Spain): Tryout of the bonnet, the reinforcement parts, visible

parts and body parts for the project Dacia BFB for Mecanizados Palencia

Jordan Martorell (Martorell, Spain): Tryout of progressive dies

Siebenwurst Werkzeugbau (Zwickau, Germany): Spotting and tryout of the quarter panels

of the VW Crafter

Benteler Eisenach (Eisenach, Germany):Spotting and tryout of the aluminium longitudinal

beams, the transfer tools and the inner reinforcement parts of a Porsche model


4. Work history

GESTAMP DEUSTO (Zamudio, Spain)

Tryout of the BMW Mini (with and without the roof)

VW WOLFSBURG (Wolfsburg, Germany)

Tryout of reinforcement parts of the rear doors of the Golf for Gestamp

ICT-ICM (Gallarta, Spain)

Tryout of the wheel arch of the Golf for VW

SMA (Ernadio, Spain)

Tryout

VW EMDEN (Emden, Germany)

Tryout of the roof, windows and reinforcement parts of the Passat Limousine and the Passat Family Car

AUDI INGOLSTADT (Ingolstadt, Germany)

Tryout of the reinforcement parts of the windows of the Audi A3

ESTAMP (Terrassa, Spain)

Tryout for the PSA project EBO

POLYNORM (Schwäbisch Gmünd, Germany)

Tryout of the doors of the Porsche Coupé, of the fenders in the front (left/right) and of the hatchback door of the Spyder


4. Work history

ESSA PALAU (Palau-solità i Plegamans, Spain)

Monitoring of the tryout for the project Nissan B12L and Ford V408.

SEAT (Martorell, Spain)

Monitoring of prototypes for the project SE376

VW WOLFSBURG (Wolfsburg, Germany)

Fitting and tryout of clinchers, Project 379 (front and rear doors)

MOL MATRIC (Barberà del Vallès, Spain)

Tryout of quarter panels for Kuka

EMTISA (Sant Andreu de la Barca, Spain)

MFI FUJO LIFT EU Mitsubishi Motors (tryout of sills of the shoe)

ESSA PALAU (Palau-solità i Plegamans, Spain)

Tryout for the project Nissan B12L and Ford V408

NISSAN (Montcada i Reixac, Spain)

Tryout of 9 parts for the project B12L (hatchback door, liner and frame, framo of the bonnet, C pillar, wheel arch, various

structural reinforcement parts).


4. Work history

RENAULT Sandovillle- Le Havre (France)

Tryout of the upper reinforcement parts of the door frame in the Renault SAFRANE.

CITROEN VIGO (Spain)

Tryout of tools and clinching of the complete doors (left /right) of the CITROEN ZX (version with 3 doors).

SEAT Zona Franca-Barcelona (Spain)

Tryout of tools in the fenders in the front (left / right) for the VW POLO.

RENAULT Sandoville - Le Havre (France)

Tryout of tools in the in wheel arch in the back (left/right) of the RENAULT LAGUNA.

VOLKSWAGEN Chang-Chun (China)

Tryout of tools in the front doors (left/right) for the VW-Jetta.

AUDI Ingolstad (Germany)

Tryout of tools in the inner pannel in the back (left/right) for the AUDI-A3.

VOLKSWAGEN Wolfsburg (Alemania)

Tryout of tools and machining of the fenders in the front (left/right) for the VW-GOLF. We also assisted the manufacturing during

the whole process.

VOLKSWAGEN Puebla (Mexiko)

Tryout of tools and machining of the fender in the front (left/right) for the VW-Bora, also called JETTA.


4. Work history

VOLKSWAGEN Navarra-Pamplona (Spain)

Adjustment of tools in the inner panel of the door on the right in the back of the VW Polo.

VOLKSWAGEN Anting-Shanghai (China)

Tryout of tools and machining of the fenders in the front (left/right) and of the roof of the VW Passat.

VOLKSWAGEN Campo Largo da Roseira- Curitiba (Brazil)

Tryout of tools and machining of the tenders in the front (left/right) for the VW Golf.

VOLKSWAGEN Wolfsburg (Germany)

Tryout of tools and machining of the tenders in the front (left/right) and of the hatchback door of the VW Bora.

VOLKSWAGEN Chang Chun (China)

Tryout of tools and machining of the tenders in the front (left/right), of the complete engine hood and blank dies for the VW Bora.

ROVER Swindon (Great Britain)

Tryout of tools in the wheel arch of the ROVER.

VOLKSWAGEN Emden (Germany)

Tryout of the roof of the new VW Polo and optimization of the window space (open roof).

SEAT Martorell(Spain)

Tryout of the tools and machining of the roof of the new SEAT IBIZA (SE-240).


4. Work history

SEAT Zona Franca (Spain) for ESSA

Tryout of the reinforcement parts of the IBIZA SE-240 (SEAT).

INMAPA Industrial Matricería Palentina (Spain)

Manufacturing and adjustment of the tools, reinforcement parts and of the C-pillar for Mercedes.

UTYMAT (Spain)

Tryout of tools in the wheel arch of the IBIZA SE-240 (SEAT).

ARAULCE (Spain)

Tryout of tools in the lateral panelling of the Mercedes van and tryout of quarter panels.

NERVION (Spain)

Tryout of tools in the lateral panelling of the MERCEDES VITO.

VOLKSWAGEN Hannover (Germany) V.W. for the COMAU Group

Tryout of tools and machining of the inner quarter panel of the VW-T5.

TROQUEVI (Germany) Gross-Gerau

Tryout of the progressive die and of the C-pillar for VW in Gross-Gerau.

CANDEMAT ( Germany ) V.W. Wolfsburg

Tryout of tools and machining of reinforcement parts of the Golf in VW Wolfsburg.

FIAT Torino (Italy)

With the enterprise COMAU, tryout of different kind of pieces, both interior and exterior.


MATRINOR (Spain)

Manufacturing and tryout of tools in the doors of the ALTEA-SEAT and of the inner panel of the VW-T5.

CANDEMAT (Germany) V.W. Mossel

Tryout of tools in the outer quarter panel in the back of the new sporty Bentley.

DEUSTO (Germany) V.W. Hannover

Tryout of tools in the wheel arch of the GOLF.

CANDEMAT (Germany) AUDI Neckarsulm

Tryout of tools in the roof, of reinforcement parts of the solar roof and of different reinforcement parts of the Audi A6.

MECANER( Spain)

Tryout of tools in the quarter panel of the AUDI A4.

LA FORMA INDUSTRIAL (Mexico)Puebla

Tryout of tools in the 9 reinforcement parts of the model JETTA (VW).

MATRINOR (Spain)

Adjustment and tryout of tools in the doors of the new SEAT-359.

TROQUEVI (Germany) Hann Münden and Marienfeld

Tryout of tools (progressive dies of VW in WESER METAL UMFORMTECHNIK).

ASCAMM FOUNDATION

Teaching courses of process and materials.


4. Work history

TROQUEVI (Germany) V.W. Wolfsburg

Tryout of tools and machining of reinforcement parts of the Golf in VW Wolfsburg.

TROQUEVI (Germany) INGOLSTADT

Tryout of reinforcement parts.

MATRINOR (Spain) Martorell (SEAT)

Tryout of tools in the SEAT – 359.

CANDEMAT (Germany) V.W. Mossel

Tryout of tools in the outer quarter panels in the back of the new sporty Bentley.

CANDEMAT (Mexico) Puebla

Tryout of tools in the outer fenders of the new JETTA.

LA FORMA INDUSTRIAL (Mexico)Puebla, San Luis Potosí, Distrito federal

Tryout of reinforcement parts of the JETTA (VW) in the factories of Benteler, Metalsa and Cables y estampados S.A.

MATRINOR (Germany) Wolfsburg

Adjustment and tryout of reinforcement parts for Volkswagen in Wolfsburg.

BATZ (Spain)

Manufacturing and tryout of tools for different reinforcement parts for Mercedes, Ford and BMW.


4. Work history

CANDEMAT - TALLERES ORÁN (Santander, Spain)

Manufacturing and tryout of tools in the fenders of the VW Bora from Mexico.

MECANER-ADRAL (Muskiz, Spain)

Manufacturing and tryout of tools in the doors in the front and in the back of the new Renault, as well as manufacturing

and tryout of quarter panels for the new Land Rover.

DEUSTO GESTAMP GROUP (Zamudio, Spain)

Manufacturing and tryout of tools in the doors and of the quarter panels of the new model of Renault and of the wheel

arch for VW Mexico.

Dover (Germany) Wolfsburg

Manufacturing, adjustment and tryout of doors and quarter panels of the VW Golf Variant.

GESTAMP B.AIRES (Argentina-Escobar)

Tryout of doors and quarter panels of the VW Amarok.

MOLMATRIC (Barcelona – Spain)

Manufacturing and adjustment of the quarter panels of the Seat Leon (SE371).

MOTERMA (Barcelona – Spain)

Manufacturing and adjustment of the window reinforcement of the Seat Leon (SE373).

GESTAMP B.AIRES (Argentina-Escobar)

Tryout of the reinforcement parts of the VW Amarok.


4. Work history

GESTAMP B. AIRES (Escobar, Argentina)

VW Amarok (Manufacturing and tryout of doors, quarter panels and reinforcment parts.)

GESTAMP CHINA (TQM, China)

PSA (E3) (Manufacturing of quarter panels.)

DOVER (Wolfsburg, Germany)

VW Golf Variant (Manufacturing of doors and quarter panels.)

MB TOOLING (Renault Flins, France)

Renault Clío (Tryout of quarter panels.)

MB TOOLING (Socheaux, France)

PSA (Peugeot 3008) (Tryout of the window reinforcement.)

ESSA PALAU (Essa Palau, Spain)

Ford CONNECT V408 (Monitoring of the tryout of reinforcement parts of the quarter panel area.)

GESTAMP ARALUCE (Araluce, Spain)

Porche Panamera (Manufacturing of quarter panels.)

GESTAMP PALENCIA (Palencia, Spain)

PSA E3 (Tryout of quarter panels and other exterior parts.)

MB TOOLING (Boroa, Spain)

Citroën Picasso (Tryout of quarter panels.), Mercedes Vito VS-20 (Tryout of the bonnet.)


4. Work history

MOLMATRIC (Molmatric, Spain)

Seat Leon SE371 (Manufacturing of quarter panels.), Mercedes Vito VS20 (inner rear quarter, floor panel, sliding door

coating, wheel housing, roof)

MOTERMA (Moterma, Spain)

Mercedes Vito VS-20 (Tryout of reinforcement parts.), Seat Leon SE373 (window frames)

GESTAMP CHINA DIVISION (Xurui, Huazhi, Baoshuo und Hongxiong, China)

Renault X-07 (Monitoring)

ESSA (ROYAL EG, HYUNSUNG, SDM, Korea)

Nissan R12L, FORD V408 (monitoring)

PSA (PSA Vigo, Spain)

Peugeot 301 and Citroën Elyse (Monitoring of tryout.)

ESSA (ESSA PALAU, Spain)

FORD CONNECT V408 (Monitoring and tryout of the reinforcement parts.)

ESSA (GESTAMP BEYCELIK, Turkey)

FORD CONNECT V408 (Monitoring of the manufacturing of dies and of the reinforcement parts.)

GESTAMP KALUGA (Kaluga, Russia)

Tryout of clinchers


4. Work history

General Manager: Ángel Ferrando Borrás

Phone +34 93 724 3473

[email protected]

C/ Álava Nr. 140 – 146, 6th floor, door 4

Phone: +34 93 724 3473

Fax: +34 93 485 1000

08018 Barcelona (Spain)

E-mail: [email protected]

www.ibc-tryout.com

Contact person: Claudia Petsch

Phone +34 93 724 3473

[email protected]


5. Contact details

Tryout · 2017. 3. 16. · 4. Projects in 2016: beams Manufacturing and tryout work: Benteler...

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