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UNIVERSAL HEADLIGHT ASSEMBLY FOR KENWORTH I FREIGHTLINER 1

WESTERN STAR {TLED-H100, TLED-H101, TLED-H102, TLED-H103}

TOOLS REQUIRED:

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1Х

PHILLIPS SCREWDRIVER FLAT SCREWDRIVER DRILL gmmWENCH

ВОХ CONTENTS:

1Х

UNIVERSAL HEADLIGHT ASSEMBLY

(DRIVER OR PASSENGER)

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#8-32 MACHINE SCREW

NUTS(HEX)

#8 FLATWASHERS

1Х

TRUX HEADLIGHT

HOUSING ВUСКЕТ

1Х

MALE SPADE

CONNECTOR

4 х 0))))))))))))»)))))))))))))

8 х®�))))))))))))))))))))))))))

3/4"

4Х CAPS FOR #8-32 (3/ 4" LONG) PHILLIPS

ADJUSTMENT SCREWS FLAT HEAD MACHINE SCREWS

STAINLESS STEEL VISOR SCREWS 4mm SOCKET DRIVER EXТENSION WIRES (RED, YELLOW)

& PLUGS (3 PRONG, 2 PRONG)

INSTALLATIONINSTRUCTIONS

Universal Headlight AssemЫy lnstallation Guide

PLEASE NOTE:

An assistant is required to assemble the Trux UniversaL HeadLight Assemblies onto а Kenworth, FreightLiner or Western Star.

1) REMOVE CURRENT BEZEL, HEADLIGHTS & ОЕМ HEADLIGHT BUCKETlf the ОЕМ bucket is secured with rivets, drilling or grinding will Ье required. Unplug the current headlights from the truck, remove the wiring Ьу opening the hood and detaching the ОЕМ rubber gasket from the housing.

Note: The Trux Headlight housing bucket is designed only for Trux Universal Headlight AssemЫies and cannot Ье used with any ОЕМ headlight configuration.

2) CLEAN AND PREP ТНЕ TRUCK HEADLIGHT AREATrux headlight housing bucket mounts onto the ОЕМ mounting holes: however, some hoods require

drilling, in order to widen the holes to accommodate the housing screws.

Universal Headlight AssemЫy lnstallation Guide

З) HOUSING BUCKET INSTALLATION Open the hood to access the back of the headlight area where the housing bucket will Ье installed. Position the Trux housing bucket to the 4 center mounting holes of the hood. ln this step, you will need an assistant. as one will tighten the 4 screws from the front of the hood. while the other holds the washer and nut in place with а wrench on the backside of the hood. Once the housing bucket is mounted. pass the wire harness from the truck through the housing bucket.

NOTE: lf required. Trux has provided an additional wire harness to replace any ОЕМ damaged wires.

4) DETACH ТНЕ HEADLIGHT VISOR FROM ТНЕ HEADLIGHT ASSEMBLVUnscrew the headlight visor from the headlight assemЫy and place the screws in а secured area.

5) WIRING ТНЕ HEADLIGHT ASSEMBLVClose the hood and test the wire connections Ьу plugging the Trux Headlight AssemЫy connectors into the headlight plugs as shown in the diagrams below. The clear amber lights can function as а marker or turn signal, see below for optional connections. (Diagram 5а)

MARKER & HALO FUNCTION WITH LOW ВЕАМ: Combine the seperate yellow wire (Marker function) and red wire (Halo function) to the provided Male Spade (MS) electrical connector. Plug the MS connector into the Ыасk wire socket of the з wire ОЕМ Plug. Юiagram 5Ь)

HALO & TURN SIGNAL FUNCTION WITH LOW ВЕАМ: Daisy chain the yellow wire to а turn signal light (eg. DouЬle Face Fender Light). Attach the MS electrical connector to the red wire (Halo function) and connect the MS into the Ыасk wire socket of the з wire ОЕМ Plug. Юiagram 5с)

MARKER & HALO FUNCTION WIRING CONFIGURATION TURN SIGNAL & HALO FUNCТION WIRING CONFIGURATION

Sb 5с

Universal Headlight AssemЫy lnstallation Guide

6) ADJUST ТНЕ HEADLIGHT BEAMSThe headlight beam сап Ье adjusted with the provided 4mm socket driver. Adjust the pins clockwise or counter clockwise at the locations shown below.

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7) MOUNT ТНЕ HEADLIGHT ASSEMBLV

' PROVIDED 4mm

SОСКЕТ DRIVER

UP/DOWN HEADLIGHT ADJUSTMENTS

() () CLOCКWISE: COUNТER-CL.OCКWISE:

ADJUSTS HEADUGНТ ADJUSТS HEADUGHT

DOWNWARDS UPWARDS

LEFT/RIGHT HEADLIGHT ADJUSTMENTS

() () CLOCКWISE: COUNТER-CL.OCКWISE:

ADJUSТS HEADUGНТ ADJUSТS HEADUGHT

LEFТ RIGHT

Once you configured the wiring, tested the functions and adjusted the beams, open the hood and position

the headlight assemЫy to the hood mounting holes. Once positioned, fasten the 4 remaining flat screws, washers and nuts in the remaining mounting holes as mentioned in step з.

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8) АТТАСН ТНЕ HEADLIGHT VISORClose the hood. Align the headlight visor to the front of the headlight assemЫy and use the provided

screws to tighten the visor into place.

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UNIVERSAL HEADLIGHT ASSEMBLY FOR PETERBILT 357, 365, 378 & 379

TOOLS REQUIRED:

PHILLIPS SCREWDRIVER

ВОХ CONTENTS:

1Х

UNIVERSAL HEADLIGHT ASSEMBLY

(DRIVER OR PASSENGER)

8х�

{TLED-H100, TLED-H101, TLED-H102, TLED-H103}

FLAT SCREWDRIVER

1Х

TRUX HEADLIGHT

HOUSING ВUСКЕТ

DRILL

1Х

MALE SPADE

CONNECTOR

4 х 0)))))))))))))))))))))))))))

VICE GRIP

8 х ®�)))�))))))�))))))�)))))3/4"

4Х CAPS FOR #8-32 (3/4" LONG) PHILLIPS

ADJUSTMENT SCREWS FLAT HEAD MACHINE SCREWS

#8-32 MACHINE SCREW

NUTS(HEX)

#8 FLATWASHERS STAINLESS STEEL VISOR SCREWS 4mm SOCKET DRIVER EXТENSION WIRES (RED, YELLOW)

& PLUGS (3 PRONG, 2 PRONG)

INSTALLATIONINSTRUCTIONS

Universal Headlight AssemЫy lnstallation Guide

1) REMOVE CURRENT BEZEL, HEADLIGHTS & ОЕМ HEADLIGHT BUCKETUnscrew the bezel to access the ОЕМ headlight bucket. Drilling may Ье required to remove the ОЕМ headlight bucket due to corroded screws. Once the ОЕМ headlight bucket is removed, unplug the current headlights wiring from the truck.

Due to corrosion, it is common for the screws holding the ОЕМ headlight bucket in the housing to break off. Should this occur you will

need to either use а screw extractor or drill the old screws and re-thread the holes with а tap. Should this proЬlem occur, Trux recommends seeking professional

services to drill and re-thread the housing holes for а safe and secure installation of your new Trux Universal Headlight AssemЫy.

2) DETACH ТНЕ HEADLIGHT VISOR FROM ТНЕ TRUX HEADLIGHT ASSEMBLVUnscrew the headlight visor from the headlight assemЫy and place the screws in а secured area.

Universal Headlight AssemЫy lnstallation Guide

З) WIRING ТНЕ HEADLIGHT ASSEMBLV Test the wire connections Ьу plugging the Trux Headlight AssemЫy connectors into the headlight plugs as shown in the diagrams below. The clear amber lights сап function as а marker or turn signal, see below for optional connections. (Diagram за) NOTE: lf required. Trux has provided an additional wire harness to replace any ОЕМ damaged wires.

MARKER & HALO FUNCTION WITH LOW ВЕАМ: ComЬine the seperate yellow wire (Marker function) and red wire (Halo function) to the provided Male Spade (MS) electrical connector. Plug the MS connector into the Ыасk wire socket of the з wire ОЕМ plug. Шiagram зЫ

HALO & TURN SIGNAL FUNCTION WITH LOW ВЕАМ: Daisy chain the yellow wire to а turn signal light (eg. The side light оп the headlight housing). Attach the MS electrical connector to the red wire (Halo function) and connect the MS into the Ыасk wire socket of the з wire ОЕМ plug. (Diagram зс)

MARKER & HALO FUNCТION WIRING CONFIGURATION TURN SJGNAL & HALO FUNCТION WIRING CONFIGURATION

ЗЬ Зс

4) ADJUST ТНЕ HEADLIGHT BEAMSThe headlight beam сап Ье adjusted with the provided 4mm socket driver. Adjust the pins clockwise or counter clockwise at the locations shown below. UP/DOWN

о

о

' PROVIDED 4mm

SOCKET DRIVER

HEADLIGHT ADJUSTMENTS

о {) CLOCКWISE:

ADJUSТS HEADUGНТ

DOWNWARDS

COUNТER-CLOCКWISE:

ADJUSTS HEADUGHT

UPWARDS

LEFT/RIGHT HEADLJGHT ADJUSTMENTS

о {) CLOCКWISE: COUNТER-CLOCКWISE:

ADJUSTS HEADUGНТ ADJUSТS HEADUGHT

LEFТ RIGHT

Universal Headlight AssemЫy lnstallation Guide

5) MOUNT ТНЕ HEADLIGHT ASSEMBLVOnce you configured the wiring, tested the functions and adjusted the beam, position the Trux headlight assemЫy to the PeterЬilt headlight housing holes. Once positioned, screw the new flat screws into the 8 screw holes located above and below the Trux Headlight AssemЫy.

6) АТТАСН ТНЕ HEADLIGHT VISORAlign the headlight visor to the front of the headlight assemЫy and use the provided screws to tighten the

visor into place.

Check out a selection of custom and factory headlights in our online store.