TRF Bulk Mat Handling October 15-2011 Final

7/30/2019 TRF Bulk Mat Handling October 15-2011 Final

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Bulk Material Handling Business

TRF Limited

1



Tata Group

Diverse businesses in seven business sectors

International income constitutes 64.8% of the group’srevenue

Products and services are exported to over 85 countries

Largest employer in private sector with over 350,000

employees

Group revenue FY 11: Rs 380,775 cr/$83.5 bn

TRF Ltd., established in 1962, is part of the Tata Group of

Companies

22 2TRF Limited



TRF Business Segments

Business Segments

Business Segments

MATERIAL HANDLINGSOLUTIONS

MATERIAL HANDLINGSOLUTIONS

AUTOMOTIVE APPLICATIONS

AUTOMOTIVE APPLICATIONS

33TRF Limited



TRF Profile

TRF provides bulk material solutions in:

• Material handling equipment• Material processing system

• Port & Yard equipment• Balance of Plant•

New additions to TRF group

• York Transport Equipment FY 07-08

• Dutch Lanka Trailer (DLT) FY 09-10• Adithya Automotive Applications a JV with Tata Capital & Jasper

- • Hewitt Robins International Ltd, UK

44TRF Limited

-



Bulk Material Handling

BulkMaterial

Operations&

BulkMaterial

Port andYard

Balance ofPlant Divn

Handling

EquipmentDivn

Specialises in

a n enance

Services

OperationOffers complete

HandlingSystems

DivnSpecialises in

Equipment

Divn

Offers

design &manufacture of

wide range of

bulk materialhandlin

&maintenance

of equipment/systems

material

handling & alliedsystems and

services on

engineering,supply, erection &

commissioning of

unit & equipment

on turnkey

basis from

concept tocommissioning

equipment

from concept to

commissioning

,

shipyards &raw material

yards

with tie-up

arrangements

with reputed

vendors

Jamshedpur

Jamshedpur

Jamshedpur & Kolkata

Kolkata Jamshedpur

5TRF Limited 5



Bulk Material Handling

TRF is a leading player in supply of material handling systems on concept to commissioning basis.

This involves engineering, manufacturing, supplying and commissioning of plant and equipment.

PowerPower SteelSteel

Infrastructure IndustriesMiningMining PortsPorts

6TRF Limited 6



Systemsanu ac ur ng capa y:

Well laid out workshop at Jamshedpur equipped with Precision Fabrication & Machining Capability.

Area of Works : 21 Covered Area: 21,250 sq. mts. +

TRF Limited 7



Technology Partners

TECHNOLOGY PARTNERS PRODUCTS

Binder+ Company, Austria Bivitec (Flip-flop) screensRBL-REI, France Long distance and Regenerative

Claudius Peters Technologies,

Germany

Coal Injection

c a e, ermany a a ac er ec a mers

Bridgestone TPE Company, Japan Pipe Conveyors

88TRF Limited



Products

9TRF Limited



Products

10TRF Limited



Products

Hydraulic Cone Crushers

Product Material Ca acit /Product Size Ran e

Unique hydraulic control system is used in secondary and tertiary crushingUnique hydraulic control system is used in secondary and tertiary crushingProtection against unProtection against un--crushable material during operationcrushable material during operation

Hydraulic ConeCrushers

Iron ore, hard rock, etc 50 TPH to 1100 TPH/(-)10mm to (-)70mm

11TRF Limited



Products

aw rus ers

Jaw Crushers Aggregates 80- 300tph

o e s: x x



Products

Rotary Breakers

Totally enclosed dust housing for pollution free environmentTotally enclosed dust housing for pollution free environmentLow RPM ensures less vibration and low noiseLow RPM ensures less vibration and low noise

Rotary Breakers Coal 250 TPH to 2100 TPH/(-)40mm to (-)200mm

13TRF Limited



Products

Ring Granulators

Crushing action involves minimum attrition and hence produces minimum finesCrushing action involves minimum attrition and hence produces minimum fines

Product Material Capacity/Product SizeRange

Ring Granulators/Coal Crushers Coal Up to1750 TPH/(-)20mm

14TRF Limited

ea mac ne or crus ng coa o s ze su a e or pu ver za on n power s a onsea mac ne or crus ng coa o s ze su a e or pu ver za on n power s a ons



Products

Double Roll Crushers

Product Material Capacity/Range

Double Roll Coal 30 TPH to 600 TPH/ - 20mm to -

As material is crushed only once the percentage of fines is much lessAs material is crushed only once the percentage of fines is much lessProduces more uniform material than any other crusher having reciprocating motionProduces more uniform material than any other crusher having reciprocating motion

)100mm

16TRF Limited



Products

Products Material Capacity Range

-

Mobile Cone Crushers Aggregates 150 - 300 TPH

Automated hydraulic CSS adjustmentInbuilt overload protection system increasing crusher life

17TRF Limited

Simple robust design ensuring long life and pain free maintenance



Products

18TRF Limited



Products

Inclined Screens

Product Material Dimensions

-

Double /triple deck rangesScreens in excess of 2.7m use the revolutionary Quad-V vibrator mechanism

, , ,

etc

3000mm to 9600mm - Length

19TRF Limited



Products

Horizontal Screens


Horizontal Screens Iron ore, coal, limestone,etc1250mm to 2700mm - Width3000mm to 9600mm - Length

Single /Multi deckDriven by the Eliptex vibrator mechanism

20TRF Limited



Products

Dewatering Screens


Inclination of the watering screen ranges between 3-10 degrees uphill angle

Dewatering Screens Iron ore, coal, limestone, etc 1250mm to 2700mm - Width3000mm to 8400mm - Length

21TRF Limited

v ra or o g ve g er capac y an c ean-up ac on



Products

v ec creens


Specialty screen for sticky and fine materialsSin le/Multi-deck ran es

v ec p opScreens ron ore, coa , mes one,etc mm o mm -2000mm to 12000mm - Length

22TRF Limited

Driven by the dual vibrator unit



Products

Unbalanced Motor Screens


Uniform motion throughout ensures accuracy of output

Unbalanced MotorScreens

Iron ore, Coal, Limestone, etc 600mm to 2500mm - Width900mm to 5500mm - Length

23TRF Limited



Products

Vibro-pulse Screens

Product Material Ca acit /Ran e

Screens are inclined & versatile due to provision for changing stroke and rotation

Vibro-pulse Screens Iron ore, coal, limestone,etc

915mm to 2500mm – Width1800mm to 6000mm - Length

2424TRF Limited

Use for medium and large size screen & for coarse separation



Products

Ultra Flo Screens


Ultraflo Screens offer all benefits of horizontal mounting

Ultra Flo Screens Iron ore, coal, limestone, etc 915mm to 2500mm - Width3000mm to 6000mm - Length

2525TRF Limited



Products

Truflo Screens


Produces three way motion - horizontal, vertical & ellipticalUsed for dewatering purpose

ru o- creens ron ore, coa , mes one,etc

mm o mm – 1800mm to 6000mm - Length

2626TRF Limited



Products

o e creens


. .

MS 2.5X6.0

Incorporating the robust Hewitt Robins screen designLow scale screen resulting in reduced feed conveyor height

27TRF Limited



Products

28TRF Limited



Products

Apron Feeders

Apron Feeders Iron ore, coal, limestone,etc

115 TPH (Iron ore) to 4400 TPH (Ironore)

Can be installed below wagon tippler hopper, stockpile and primary or secondary crusher

29TRF Limited

Horizontal as well as inclined installation



Products

Rotary Plough Feeders

Product Material Ca acit /Rotor Dia Ran e

Plough Feeders Iron ore, coal, limestone, etc 550 TPH to 2250 TPH/2.7m to4m

Reclaims iron ore, coal, limestone, etc from track hoppers, underground hoppers below stockpiles

30TRF Limited

Single or double shelf



ProductsProducts

Grizzly Feeders


Grizzly Feeders Iron ore, coal, limestone, etc 1250mm to 3000mm - Width

Innovative vibrator imparts a three-way motion with horizontal, vertical andelliptical components

3000mm to 10,000mm - Length

31TRF Limited

umerous con gura ons up o capac y o , ons our ron re



Products

Truflo Grizzly Feeders


True circular movement helps easy screening of material

Truflo Grizzly Feeders Iron ore, coal, limestone, etc 900mm to 2500mm - Width2000mm to 6000mm - Length

32TRF Limited

n orm mo on roug ou ensures accura e y s ze pro uc



Products

Eliptex Shakeouts

Product Material Casting Weight

Powerful shaking action with help of oil lubricated two or four shafted vibrator unitsAvailable in 3 different vibrator units and 42 deck sizes

casting

33TRF Limited



Products

Floatex Shakeouts

Product Material Casting Weight

Available in 6 different vibrator units and 60 deck sizes

FloatexShakeouts

Sand & Cores from the largestcasting

Ranging from 1-25 Tons(single unit)

34TRF Limited

ua or ua un can an e as s zes up o ons



Products

a ar a eou s

Product Material Average Car Unloading

Time / CleaningRail Car Shakeouts Coal, Iron ore, Aggregates 3 – 5 Minutes

pp ca on n o om sc arg ng wagons or c ean ng

TRF Limited



Products

rac e a eou s

Product Material Average Car Unloading

Time / CleaningTrack Side Shakeouts Coal, Iron ore, Aggregates 3 – 5 Minutes

pp ca on n o om sc arg ng wagons or c ean ng

TRF Limited



Products

37TRF Limited



Products

CURVODUC™CURVODUC™

More than 400 installations delivered in 60 countries.Approx. 600 kms of conveyors; of these 40 Curvoduc™ longer than 5 kms.Including the Nankin – JINGYANG Cement Corp. Curvoduc™; Length 16 kms – Cap.

Mechanical Handling for Long Distance, Horizontal & Vertical Curves for Route OptimizationLow Maintenance & Operation Costs , Fully Standard Components, Regenerative Power, High

1260 t/hCapacities up to 20 000 t/h; Belt width up to 2 200 mm, Installed power reaching -10500 KW

38TRF Limited

Reliability, Eco-friendly transportation and Local & low cost sourcing



Products


CARMAUX (France): Overburden facility in opencast mine, Capacity - 11000 t/hSPRINGVALE (Australia): Curvoduc™ loaded on both strand. Length 4200m, Run of

. . , .for washed coal on lower strand

SLN (New Caledonia): CurvoducTM – Connection between mine and harbor. Cap.600 t/h, Length 11 200m, 4 curves

.Length 6000m,Radius 1000m, Manganese Ore. Cap. 800 t/h

KUNMING (China): CurvoducTM 10 km long. Connection between Limestone Quarry.Cementos Cosmos (Spain)Cement Plant – Downhill Curvoduc™; Length 1230m, Limestone, Capacity - 1300 t/h

39TRF Limited



Products


40TRF Limited



Products

TRF Limited

pe onveyors – r ges one, apan



Products

Pipe Conveyors

TRF Limited



Products

Shuttle Conveyors Mobile Trippers

Product Material Belt Width Ran e

Shuttle Conveyors Iron ore, coal, limestone, etc 500mm Wide to 2400mm WideBelt

Mobile Conveyors Iron ore, coal, limestone, etc 650mm Wide to 1800mm Wide

43

anu acture n p eces as per requ rement an assem e w t e p o nge an x support

TRF Limited

Belt



Products

Idlers, Pulleys and Accessories

Conveying equipment upto 2400 mm belt width

44TRF Limited



Products

Idlers and Pulleys

45TRF Limited



Products

46TRF Limited



Products

Stacker Re-claimers


Stacker Re-claimers Iron ore, coal, limestone, etc 3000 TPH (Iron ore)

Economical solution for stockyards where simultaneous stacking and reclaiming is not requiredCustom built and made to order equipment at TRF's Works at Jamshedpur ensuring minimal erection

and start up time at site

47TRF Limited



Products

Barrel Re-claimers


Barrel Re-claimers Iron ore 4000 TPH

48TRF Limited



Products

Stock Yard Equipment

First & Biggest Radial Stacker Reclaimer (1800 tonnes/hr) in Asia at NSPCL, BhilaiIn technical association with Schade German

49TRF Limited



Products

Wagon Tippler Systems

50TRF Limited



Products

Wagon Tippler


Wagon Tippler With Side ArmCharger

Iron ore, coal,limestone, etc

24tips/hr

Electro mechanical/ Hydraulic driveGross wei ht of loaded wa on 110t

51TRF Limited



Products

Traveling Wagon -Loaders


rave ng agon oa er ron ore, coa ,

limestone, etc

No spillage between the wagons during traveling from one end of the rake to the other

-

5252TRF Limited



P d



Products

Grab Duty Level Luffing Cranes


Grab Dut Level Luffin Cranes Bulk car o 20 T

Grab Duty Level Luffing Cranes are in operation at Mumbai ports. The largest Grab Level Luffing Crane is designed to deliver at 600 TPH for bulk cargo.

54TRF Limited

P d t



Products

Shipyard CranesKangaroo Cranes


Kangaroo Cranes Bulk cargo 26 T

Spill-proof grabs ensure effective cargo handling Flexibility of choosing between mechanical or hydraulic drivesCentralized lubrication system for easy and convenient maintenance without interrupting crane usage

Components

55TRF Limited

P d t



Products

Barge Un-loaders Ship Un-loaders


Barge Un-loaders Iron Ore, Pellets 550 TPH

Ship Un-loaders Sulphur, Rock Phosphate,Murates of Potash 1500 TPH

With scissors grab

56

TRF Limited

t t c em ca to et



Operations & Maintenance

57TRF Limited





Capabilities

• Commissioning to culmination

• Providing customer a trusted source for operation and maintenance• Maintaining a Clean and Green plant with special emphasis on Safety

• Continuous and close contact with customer

• Front-line work through established and reputed subcontractors

• Key staff at site on TRF rolls for supervision, control and reliability

58

TRF Limited





Offerings

unc ona xper s qu pmen ,Hydraulics, Electricals, PLCs)

rov e exper a v ce anguidance

O eration and Maintenance Contract eriod at least for 01 earContracts preferably 05 years

Providing Service and

Rapid response and brief

Breakdown Support 10 days)

E ui ment Health Check-U sAbout 07 to 10 days (along with

Renovation and ModernizationAbout 04 to 06 months from awardof contract – spares supply will be

59

TRF Limited

very critical





• System, Equipment and Product Knowledge (backed by

uppor ys ems

• Mechanical expertise: – Hydraulics

– Pneumatics

• Electrical expertise:

– HT LT – PLCs and Controls

• Tribology (including Wear Debris Analysis) & CBM (Condition

• Maintenance and spares forecasting / planning• Heavy maintenance and MOR expert (plan and execute)

60TRF Limited



61TRF Limited

Systems



y

• TRF is capable of offering complete design, engineering, manufacturing,erection and commissioning solutions for material handling systems forSteel, Power, Ports , Mining, etc. sectors

• Counted among one of the most reliable sources for turnkey projects in the

country. Our scope of turnkey solutions includes:Pro ect Re ort,

Technical ConsultancyKnow-how of productSupply of machinery

Installation & Commissioning of plant

• Portfolio of ongoing assignments consists of both 'concept tocommissioning' solutions as well as specific modules for some projects.

• In house technical expertise and manufacturing facility ensures better

62TRF Limited 62

Systems



y

Steel, Mining & Port Projects

Customer Scope of Work

, , , ,equipment for RMHS Package -3 for Coal , PCI and Lime Circuit

under 3 MTPA capacity expansion

Bhushan Power & Supply of 2 Nos. Single Boom Scrapper Re-claimers forSteel Limited Bhushan's DR-EAF Integrated Steel Plant at Sambalpur, Orissa

NMDC, Bailadila Design, engineering, supply, storage handling, erection, testingand commissioning, PG Tests, civil work, etc for Crushing and

– - , . .

Jindal Steel & PowerLtd.

Supply, Installation & Commissioning of 1 No. Slewing Stackerof 3000 tph ,2 Nos. Stacker Re-claimer of 3000 tph , 2 Nos.Wagon Loader of 3000 tph.

Krishnapatnam Port Supplying India’s largest stacker Re-claimer (6000 tph for iron

ore

Lanco Infratech Supplying India’s largest Grab Type Ship Un-loader (1500 tph)

63TRF Limited

Systems



y

•TRF is a pioneer in the field of Coal Handling Plants (CHPs)•It has built more than 50 CHPs in power plants in India, with feeding, conveying,crushing and screening system with auxiliaries like:

Dust extraction system and suppression systemConveyors with multiple drive unitsElectrical and instrumentation system, lighting

Complete structural support

Construction

PlantCapacity

Capacity

NTPC Mauda STPP 2 X 500 1600TPH

NTPC Barh STTP 2 X 660MW

2200 TPH

NTPC Vindyanchal STPP 2 X 500 2000TPH

Damodar Valley Corporation Raghunathpur TPP 2 X 600MW

1700 TPH

Aravali Power Company Indira Gandhi Super Thermal 3 X 500 2600 TPH

64TRF Limited

(NTPC, Govts. Of Haryana &Delhi)

Power Plant, Jhajjar MW

MAHAGENCO Bhusawal, TPS 2 X 500MW

1500 TPH



Balance of Plant

65TRF Limited

Balance of Plant



TRF offers design, engineering, manufacturing, erection andcommissioning solutions for Complete or Partial Balance of Plant in

erma power pro ec s.

TRF develops the most crucial packages of BoP viz. the CHP and AHPitself while the other important packages are supported by reputedvendors as mentioned below:

DM Water – Ion Exchange, Triveni Intake & Supply Water – JUSCO

Fire Protection System – Sterling & Wilson, Unitech Machines

– -,

Civil – Bridge & Roof, JMC Projects

66TRF Limited

Balance of Plant



To provide innovative AHP solutions, TRF has associated –

Ash Handling Plant

Conveyor Corporation (India) Pvt Ltd and Sinofinn New

Energy Investment Co Ltd, Shanghai, China – which are

handling solutions.

no nn as comp ete more t an 65 pro ects g o a y 4in India) and has recently built the world’s largest ashhandling system with standalone capacity of 341 TPH atJharsuguda, India.

67TRF Limited



Balance of Plant



Ash Handling Plant

•1 x 500 MW Com lete AHS For San a Gandhi TPS

•1 x 250 MW Complete AHS For Sanjay Gandhi TPS

•3 x 210 MW Bokaro TPS Dry Fly Ash Handling System

• x omp e e or n a ee ower

•2 x 250 MW REL Dahanu TPS Dry Fly Ash Handling

System•5 x 50 MW + 5 x 210 MW Obra TPS Complete AshHandling Renovation System

69TRF Limited

Balance of Plant



Ash Handling Plant – Sinofin Reference in IndiaSr.

No.CLIENT

SPECIFICATION (Capacity, Head,

Motor, KW Rating etc)Commissioning Date

1 JHARSUGUDA power 6x600MW Pneumatic conveying fly ash 2010

station, Four pipes per unit, 341t/h per unit

Two stage, pressure + pressure

2 WARDH power company, 6x600MW conveying ash

Four pipes per unit, 220t/h per unit

2012

Two stage, vacuum + pressure

3 ADANI power company, 5x660MW Ash Handling

Three pipes per unit, 50t/h per unit

2010

4 ADANI ower com an 5x660MW Pneumatic conve in mill 2010rejector

Six pipes per unit, 10t/h per unit

5 MPPL power station, 1x135MW Pneumatic conveying fly ash


2009

6 KAMALANGA power

station,

4x350MW Pneumatic conveying ash


2012

7 TALWANDI power station, 3x660MW Pneumatic conveying fly ash 2012

70TRF Limited


Balance of Plant



Ash Handling Plant – UCC Credentials in India

•1 x 500 MW Com lete AHS For San a Gandhi TPS

•1 x 250 MW Complete AHS For Sanjay Gandhi TPS

•3 x 210 MW Bokaro TPS Dry Fly Ash Handling System

• x omp e e or n a ee ower

•2 x 250 MW REL Dahanu TPS Dry Fly Ash Handling

System•5 x 50 MW + 5 x 210 MW Obra TPS Complete AshHandling Renovation System

71TRF Limited

Balance of Plant



Ash Handling Plant - Arrangement with other associates

72TRF Limited

Balance of Plant



The TRF Advantage

“Why should one prefer TRF to other BoP contractors?”

We manufacture in-house the most crucial system of BoP – the CHP.Our CHPs are appreciated by clients for their high reliability and robust

.Our technological tie ups with the global leaders in AHPs ensure that we deliver the most appropriate and highly reliable AHP solutions with

.Our rich domain expertise accumulated over five decades enables us to deliver the highest quality of solutions to the client.Our loball roven best ractices in ro ect mana ement and site work assures the project delivery within stipulated time and cost.Our strong and stable balance sheet eliminates the project delivery risk.

73TRF Limited

Being a part of the prestigious TATA group, we are committed to serve our customers in the most responsible and transparent manner.

Esteemed Customers



74TRF Limited 74

Esteemed Customers



75TRF Limited 75

Our Mission & Vision



Mission: To be an international leader in material handling equipment, processes andsystems

We will grow five times in five years and become a Rs.2500 Crore company by 2013, byWe will grow five times in five years and become a Rs.2500 Crore company by 2013, by

enhancing focus on material handling business and entering new businesses as necessary.enhancing focus on material handling business and entering new businesses as necessary.

e we w expanexpan our us ness on susta na e as s y u ng a team t at s pass onateour us ness on susta na e as s y u ng a team t at s pass onate

about serving all its stakeholders and is committed to making Trust, Respect andabout serving all its stakeholders and is committed to making Trust, Respect and

Fellowship, a way of life.Fellowship, a way of life.

Rs.2500 Cr. by 2012-13

To Grow 5 times in 5 ears

76TRF Limited 76



77TRF Limited

TRF Bulk Mat Handling October 15-2011 Final

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