Traveling waTer screen parTs Traveling service screen … brochure.pdf · Traveling waTer screen...

Traveling

waTer

screen

•

parTs

•

service

P.O. Box 760 • Slaughter, LA 70777 • Tele: 225-654-3900 • Fax: 225-654-3966 • email: [email protected]

www.screeningsystems.com

rebuilds

•

bar

racks

•

Trash

rakes

SSI_Louisiana /ScreeningSystemsInternational /screening-systems-international-inc screening systems international, inc

P.O. Box 760Slaughter, LA 70777Tele: 225-654-3900Fax: 225-654-3966

email: [email protected]


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service

rebuilds

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T R A S H R A K E S


TRASH RAKESTrash Rakes are heavy duty raking devices used to remove extremely heavy debris and are usually found upstream of the pump station or Traveling Water Screen. Trash Rakes are typically supplied as a stationary unit or as a traversing unit that serves more than one bay. Typically Trash Rakes are the ‘first line of defense’ in an intake structure. They are also known as Bar Screens. These rakes are suitable for dealing with large amounts of debris, such as trash, limbs, logs and weeds.

Trash Rakes have a high throughput; they are very reliable and require very little maintenance. This rugged design has proven to handle thick debris that can clog or block other water intake equipment.

Materials of Construction: Carbon Steel, Hot Dipped Galvanized, Stainless Steel, some components can be non-metallic composites.

Toll Free: 877-654-3900

T R A S H R A K E S

Trash Rakes’ main function is to prevent large pieces of debris from reaching the intake, which reduces the chances of damage and downtime for other equipment.

For more information on how a Trash Rake could help your intake system, please call us at (225) 654-3900 or visit our website www.screeningsystems.com

SSI operates out of a state-of-the-art production

facility. At the heart of our plant is a massive 700’ by 60’

building where we build and repair water intake equipment

in an assembly line fashion. Beginning at one end, all parts

are blasted in our steel shot booth then moved down the

line to the next station. At the far end, our paint booth puts

the finishing touches on all parts and assembled traveling

water screens before final shipment. We also have our own

fiberglass fabrication shop where all fiberglass housings

and non-metallic baskets are made.

Our highly skilled staff is on call twenty-four hours a day

seven days a week, to provide the most comprehensive

service in the raw water intake system industry. For more

information please call: 1-877-654-3900.

S S I F A C I L I T Y

www.screeningsystems.comToll Free: 877-654-3900

Our facility

and staff are

dedicated

to customer

service.

A t S S I w e h a v e o n e c o m m o n t h o u g h t , s e r v e

o u r c u s t o m e r s .

F I S H H A N D L I N G T R A V E L I N G W A T E R S C R E E N S

R E B U I L D I N G S C R E E N S

Rebuilding an existing Traveling Water Screen is the cost-

effective alternative to a totally new, exact replacement screen.

Rebuilding also allows you to plan and schedule maintenance

rather than continually making costly repairs at the

worst possible times.

Our “wear point rebuild” program focuses on the replacement

parts and areas that normally wear on traveling water screens

and comes with the same 18-month warranty as our new

screens.

SSI’s commitment to quality, service and satisfaction has made

us the largest rebuilder of traveling water screens in North

America; in fact, SSI rebuilds more traveling water screens

than all of our competitors combined.

SSI rebuilds all designs, makes and models of traveling water

screens.

Once your traveling water screen is at our facility, it is

completely disassembled and sandblasted to bare metal. The

screen is then inspected by our technical design team and

a detailed inspection report is prepared outlining its exact

condition and what repairs are necessary.

During the rebuild process each traveling water screen

received new replacement parts or repairs to existing parts and

frame assemblies.


Once disassembled, all parts are sandblasted down to bare metal.

The complete traveling water screen is inspected by our design team and a detailed report is prepared outlining its exact condition.

Each traveling water screen receives new replacement parts or repair to existing parts and frame assemblies.

Once extracted, the traveling water screen is shipped to our manufacturing facility.

Toll Free: 877-654-3900

The rebuild process begins by

completely disassembling all

traveling water screens.

Upgrades are made to ensure the rebuilt traveling water screen will provide years of dependable service.

During the rebuilding process we can offer upgrades for

the traveling water screen to ensure the rebuilt screen

will remain dependable for years to come.

Once the main frame and sub assemblies have been

rebuilt, the entire traveling water screen and all of its

parts are coated with an immersion-service-rated epoxy

paint. The traveling water screen is then reassembled

and test run before being returned.

Rain or shine, SSI handles all transporting and hauling services to ensure the timely arrival of the finished traveling water screen.

Reassembled traveling water screens are carefully checked and test run before being returned for reinstallation.

R E B U I L D I N G S C R E E N S

B A S K E T T Y P E S

Single Bolt

Flat MeshStandard

Short Rail

Rear Discharge

Incline Mesh

Short Rail

Short End Plate

Heavy Duty

Single Bolt Attachment Two Bolt Attachment

Two Bolt

SSI can react to your

emergency parts. No

matter what the make

or manufacture of your

traveling water screen,

we stock the largest

inventory of upgrade and

exact replacement parts

anywhere. All replacement

and upgrade parts are

guaranteed to fit exactly

as the originally supplied

parts.

6 1/4"

5 1/2"

4 1/2"

Rear Discharge

5 3/16"

5 3/16"

3 3/4"

5 3/16"

P A R T S

www.screeningsystems.com Toll Free: 877-654-3900

Flat Mesh

Style A

Style B

Incline Mesh

Heavy Duty

Non-Metallic

Style A - Non-Metallic Attachment

Four Bolt

Four Bolt Attachment

Single Bolt

Two Bolt

Four Bolt

12”

11 1/2”

Style B - Non-Metallic Attachment

C A R R I E R C H A I N

P A R T S

H E A d S P R o C K E T S S P R o C K E T T o o T H I N S E R T S

T A K E - u P B E A R I N g S m o T o R / R E d u C E R A S S E m B l Y

S u S P E N S I o N S Y S T E m S S P R A Y w A S H S Y S T E m S

S P R A Y N o z z l E S

Heavy-duty cast bronze spray nozzles

allow extra wear under abrasive conditions.

Standard Head Sprocket

Torque Tube Head Sprocket

Anti-Friction Roller Bearings

Cast Bronze Style Spray Nozzle

Cast 17-4 SS Spray Nozzle

Cast Fan Style Spray Nozzle

Non-Metallic Style Spray Nozzle Vee-Jet Style Spray Nozzle

Bronze-Bushed Bearings

Variable Speeds Available

Sizes available to fit all sizes and models of travel-

ing water screens.

SSI stocks all types of take-up bearings including Anti-Friction Roller Bearings, Bronze Bushings,

and Non-Metallic Bushings.

SSI stocks all types of head sprocket, regardless of the make or model of your screen.

Large selection of

motors, speeds, hp.

Tooth Inserts

are available to

fit all styles of

head sprockets.

P A R T S

B o o T C A S T I N gF o o T S P R o C K E T S

F o o T S H A F T A T T A C H m E N T S

C A S T E x T E N S I o N S H o E

Positive Tracking Foot Sprocket

Cast Dished Foot Sprocket

U-Bolt Style Bronze Bearing

Bear Claw Style Foot Shaft Bracket

Cast Traction Wheel Foot Sprocket

Cast Wear Rim Foot Sprocket

SSI stocks boot

castings as well as Track

and Filler Bars, depending on the

make and model of your screen.

Extension shoes are

available in carbon steel

and stainless steel.

Block Style Foot Shaft Bracket

4 Bolt Style Foot Shaft Bracket

P A R T S

i n t a k e s y s t e M s

SSI has maintained solid expertise in designing complete raw water intake systems or traveling water screens that are built to perform under every conceivable condition. Our team of technical designers assure a product of custom design, maximum durability, and quality craftsmanship delivered within your budget.

THRU-FLOW WATER SCREEN SSI can design and manufacture thru-flow or dual flow traveling water screens to meet the specific demands of your intake.

TRAVERSING TRASH RAKE These heavy duty rakes are responsible for mechanically cleaning the debris that accumulates on all of the trash racks along the intake system.

STOP LOGS AND SLUICE GATES Designed to prevent water from entering the intake channel to allow for maintenance to the traveling water screens and other equipment further along the water intake.

TRASH RACKS Prevent larger pieces of debris from reaching the traveling water screen, thereby reducing the chance of damage and downtime to the screen.

SPRAY WASH SYSTEM If needed, SSI can provide spray wash pumps, strainers, valves and piping for your entire intake system.

CONTROL PANELS To facilitate and ensure automatic cleaning, SSI also supplies control panels for your screen. Tension sensors located on the screen measure differential head pressures that initiate operation of the screen.


Your SSI team can help you choose the best options available for your water intake system.

SCREEN STYLE - Dual-flow or thru-flow.

THRU-FLOW FRAME CONSTRUCTION comes in 2-post or 4-post; with or without backup beam.

FRAME MATERIALS: Carbon steel, 304L stainless steel or 316L stainless steel. Other exotic materials are also available.

BASKET CONSTRUCTION can be formed carbon steel, any type of stainless steel, or nonmetallic. Each can be fitted with leaf rakes, lifting lips, or fish-handling buckets.

WIRE MESH paneling can be 304 stainless steel, 316 stainless steel, copper, hot dipped galvanized, or plastic. All standard wire gauge sizes and materials can be specified, with various size square and vertical slot openings.

SPRAY WASH PIPES AND NOZZLES - The spray wash system can be built with single or multiple header pipes in a variety of materials including: carbon steel, stainless steel, bronze, or PVC. In addition, SSI carries a large selection of spray nozzles in different styles and alloys to best suit your water conditions.

MOTOR/REDUCER ASSEMBLY - Single speed, two speed, or variable speed motors with reducers can be specified in different voltages.

HEAD AND FOOT SPROCKETS - fabricated or cast sprockets can be supplied in cast iron, carbon steel, 304 stainless steel or 316 stainless steel.

CARRIER CHAIN - lubricated or maintenance-free, non-lubricated pins can be specified for a variety of options of carrier chain which includes: carbon steel, 416 stainless steel, 304 stainless steel, 316 stainless steel, 17-4 pH stainless steel or specified alloy materials for all round parts. Chain sidebars are available in carbon steel, 304 stainless steel, 316 stainless steel and 17-4 pH stainless steel.

CHAIN TENSIONING OPTIONS - The standard take-up system, equipped with rod, capstan and thrust bearing, requires manual adjustment The spring suspension system is built to maintain the necessary tension to keep carrier loops operating effectively and requires minimal adjustment.

TAKE-UP BEARINGS - the head shaft bearing housings are available with bronze bushings or with anti-friction roller bearings.

FOOTSHAFT BUSHINGS - Standard footshaft and foot sprocket bushings and bearings are made of bronze. However, due to the difficulty of maintaining boot section components underwater, SSI highly recommends that these bushings and sleeves be manufactured out of a superior cobalt/nickel alloy called Stoody.

COATINGS - The standard coating for a carbon steel traveling water screen frame and its components is a two part epoxy rated for immersion service. Also available are coatings designed for specific tasks, such as inhibiting marine growth (e.g. zebra mussels) or providing better protection in waters laden with chlorides or other corrosive elements. Your SSI sales representative can help you select the best coating for your application.

I N T A K E S Y S T E M S

F I S H H A N D L I N G T R A V E L I N G W A T E R S C R E E N S

Section 316B of the Federal Water Pollution Center Act

has required that some traveling water screen users

implement fish handling devices. These devices

minimize the adverse environmental impact on marine

life that come in contact with traveling water screens.

All traveling water screens can be upgraded to fish

handling designs. SSI has several engineered design

modifications that significantly reduce adverse

environmental effects to marine life.

The basic components to be considered are:

•Basketswithfineorverticalslotmeshandfish

buckets/pans.

•Additionallowpressuredischargesprayheaders.

•Additionalabove-gradereturntroughs.

•Newsplashhousingsandhousingextensions.

•Upgradeddriveassembliesforcontinuousrunningto

limit fish impingement.

FISHSURVIVALDESIGN-WhereEPAregulationsdictate,

your traveling water screen may be fitted to the special

baskets,spraywashheadersandtroughstohelpassure

the survival of marine life.


RISTROPH FISH BASKET

Toll Free: 877-654-3900

Designed and engineered to eliminate debris carryover.

Equipped with fewer moving parts below the floor line for reduced maintenance and greater reliability.

Designed to meet the requirements of 316 (b) fish survival impingement rates.

DUA L F L OW F I S H H AND L I N G T R A V E L I N G WA T E R S C R E E NPositioned perpendicular to water flow utilizing ascending baskets for screening area.

LOW PRESSURE FISH SPRAY WASH

MOTOR/REDUCER ASSEMBLY

HEAD SPROCKET

CARRIER CHAIN

CHAIR TENSIONER

DEBRIS HIGH PRESSURE SPRAY WASH

BASKET TRAY ASSEBLY

RISTROPH FISH BASKET

A l l S S I c r e w s a r r i v e c o m p l e t e l y p r e p a r e d t o

p e r f o r m a n y i n t a k e p r o j e c t

Performing

installation

of rebuilt

traveling water

screen.

F I E L D S E R V I C E


F I E L D S E R V I C E S

SSI service crews are staffed with certified commercial

divers and are absolutely the most professional,

experienced, and best equipped in the industry. Our

crews arrive at your plant site completely prepared

with all tools, rigging and dive equipment necessary

to perform any Traveling Water Screen task or project.

With safety being our number one concern, we abide by

all OSHA and U.S. Coast Guard safety regulations. This

assures our customers across North America a safe and

successful project, every time!

Our crews perform repairs and scheduled maintenance on all makes of traveling

water screens.

Each crew’s trailer has three of every type of tool needed plus rigging, slings and debris pumps.

Our divers perform all in-well repairs and service.

Your Full Service Partner

• 24-hour Emergency Service

• Removal and Reinstallation

• Inspection and Adjustments

• On-site repairs

• Contract maintenance agreements

• On-site preventive maintenance

• Well Cleaning

• Underwater video inspections

• Parts Stocking Programs


S S I i s t h e l a r g e s t r e b u i l d e r o f t r a v e l i n g w a t e r s c r e e n s

i n N o r t h A m e r i c a .

ssi provides:

• Trash Rakes

• Well Cleaning

• Auxiliary Intake

• New traveling water screens

• Upgrades for all traveling water screens

• Identical replacement parts

• Complete intake systems

• Fish handling/survival retrofits and upgrades

• Rebuilding of all makes of traveling water screens

• Service crews for on-site repairs

• Service maintenance agreements

s c r e e n i n g s Y s T e M s i n T e r n a T i O n a l , i n c .

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