Transnational Skill Standards CNC Programmer · · 2018-01-10competency pointers of the described...

TRANSNATIONAL SKILL STANDARDS FOR CAPITAL GOODS INDUSTRY

Transnational Skill Standards

CNC Programmer

REFERENCE ID: TOS/CSC/ Q 0401


Mapping for CNC Programmer Level 4 (CSC/ Q 0401) with UK Carrying out CNC machine tool programming (UK NOS SEMMME3-031/ UK NOS SEMMAN123-01 / UK NOS SEMMAN3-03)

Link to Indian Qualification Pack: http://www.nsdcindia.org/sites/default/files/files/CGSC-CNC-programmer.pdf

Link to UK Qualification: http://nos.ukces.org.uk/PublishedNos/SEMMME3031.pdfhttp://nos.ukces.org.uk/PublishedNos/MAN123%2001%20New%20version.pdfhttp://www.sqa.org.uk/files/aq/FR0T04.pdf

How to Read this Document This document has two sections - Section I and Section II.

Section I: Compares the NOS listing in the Indian QP - CNC Programme Level 4 (CSC/ Q 0401) with Carrying out CNC machine tool programming Level 3.

Section II: Compares the competencies described in each of the Indian NOS with those of UK.

The language of the compared competencies of the two countries differs. However, the competency pointers of the described competency can be mapped. Wherever the competency pointer maps it is reported as ‘None’ under the column ‘Gap in Indian NOS’. Wherever the competency pointers do not map, it is identified as a gap and the corresponding UK competency is noted under the column ‘Gap in Indian NOS' GLOBALLY

Usage of Benchmarked Transnational Standards

There will be two types of users of these benchmarked standards. One type will be of those individuals who are already trained and are certified on the corresponding Indian QP. This set of individuals will have to undergo a bridge course comprising of the identified gaps only. Thereafter, they will be assessed under the aegis of a UK Awarding body through the Indian SSC on the competency portions acquired via the bridge course. All qualifying individuals will be awarded a co-branded certificate comprising of logo of Skill India, Indian SSC and UK Awarding Body.

Those individuals who wish to be certified afresh will have to undergo training on both the Indian QP and the gaps in the Indian NOS with regard to UK competencies. Thereafter, they will be assessed under the aegis of a UK Awarding body through the Indian SSC and they will obtain a co-branded certificate comprising of logo of Skill India, Indian SSC and UK Awarding Body.

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Section I: NOS Mapping of CNC Programmer 4 QP (CSC/ Q 0401) with the Carrying out CNC machine tool programming in UK Qualification Level 3

NOS Mapping: A Summary Indian NOS Code Indian NOS UK NOS Code UK NOS Remarks, if any

CSC / N 0401 Programming computer numerically controlled (CNC) machines

SEMMME3031 Carrying out CNC machine tool programming

CSC / N 1335 Use basic health and safety practices at the workplace

SEMMAN123-01 Complying with statutory regulations and organisational safety requirements

CSC / N 1336 Work effectively with others

SEMMAN3-03 Working efficiently and effectively in engineering

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Section II: Compares the competencies in Indian NOS Programming computer numerically controlled (CNC) machines CSC / N 0401 with the UK NOS Carrying out CNC machine tool programming ments SEMMME3031

NOS Mapping Descriptions

Indian QP Title CNC Programmer 4 UK Qualification

Indian QP Code CSC/ Q 0401 UK Qualification Code

Indian NOS Code CSC / N 0401 UK NOS Code Carrying out CNC machine tool programming

Indian NOS Programming computer numerically controlled (CNC) machines

UK NOS SEMMME3031

Scope

This unit/ task covers the following:

1.Working Safely

2.Preparing for programming CNC machine for production

3.Carrying out programming for CNC machine

4.Test and prove the program on the CNC Machine

Overview

This standard identifies the competences you need to produce, load and prove machine tool programs on Computer Numerical Control (CNC) machine tools, in accordance with approved procedures. You will be required to produce the component program, using manual data input or by use of a remote computer, saving the prepared program on a range of media devices or by downloading it into the machine controller from a computer. You will need to check the program using single

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Scope

Overview

block run and program edit facilities. You will also be required to adjust the machine tool equipment and program, following proving/editing procedures, to achieve component specification. You must ensure that any edited programs are saved safely and correctly.

Your responsibilities will require you to comply with organisational policy and procedures for producing, loading and proving the programs, and to report any problems with these activities that you cannot personally resolve, or are outside your permitted authority, to the relevant people. You will be expected to work with a minimum of supervision, taking personal responsibility for your own actions and for the quality and accuracy of the work that you carry out.

Your underpinning knowledge will provide a good understanding of your work, and will

44


Scope Overview provide an informed approach to applying the machine tool programming procedures used. You will understand the CNC machine tools used in the process, and their application, and will know about the programming, editing and proving process, in adequate depth to provide a sound basis for carrying out the activities, correcting faults and ensuring the machine controller is set up to produce the components to the required specification.

You will understand the safety precautions required when working on the machine and its associated tools and equipment. You will be required to demonstrate safe working practices throughout, and will understand the responsibility you owe to yourself and others in the workplace.

Setting work holding devices and tooling is the subject of other standards.

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Competency Mapping

Performance Criteria - Indian NOS Performance Criteria - UK NOS

Gaps in Indian NOS

PC1. comply with health and safety, environmental and other relevant regulations and guidelines at work

P1 work safely at all times, complying with health and safety and other relevant regulations, directives and guidelines

None

PC2. adhere to procedures and guidelines for personal protective equipment (PPE) and other relevant safety regulations while programming CNC machines

None

PC3. work following laid down procedures and instructions

None

PC4. ensure that machine guards are in place and are correctly adjusted

P7 check that all safety mechanisms are in place and that the equipment is set correctly for the required operations 1. Carry out all of the following during the programming activities: 1.8 leave the work area and machine in a safe and appropriate condition on completion of the activities 1.2 adhere to procedures or systems in place for risk assessment, COSHH, personal protective equipment and other relevant safety regulations and procedures to realise a safe system of work

None

PC5. read and understand safety instructions, warning signs on the machine

None

PC6. ensure work area is clean and safe from hazards

None

PC7. ensure that all tools, equipment, power tool cables, extension leads are in a safe and usable condition

None

PC8. obtain job specification from a valid and approved source

1. Carry out all of the following during the programming activities: 1.1 obtain and use the appropriate documentation

None

Valid sources: job instruction sheet/job card; work drawings and instructions;

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Gaps in Indian NOS

planning documentation; quality control documents; operation sheets; process specifications; instructions from supervisor

(such as job instructions, drawings, quality control documentation) 1.3 use the appropriate reference manuals and programming codes to suit the machine controller

PC9. read and establish job requirements from the job specification document accurately Job specification documents: detailed component drawings; approved sketches/illustrations; national, international and organisational standards; reference tables and charts; fabrication/casting drawings; operational diagrams; contractual specifications

None

Job requirements: raw materials or components required (type, quality, quantity); dimensions; limits and tolerances; surface finish requirements; operations required (list, sequence and procedures where applicable); shape or profiles to be generated; instruments and tools to be used; form tolerances (flatness, concentricity, etc.); cycle time, production rate; projections orthographic (first angle, third angle), isometric (including exploded, oblique); reference points, lines, edges and surfaces; dimensions (baseline, continuous); work holding devices

1. Carry out all of the following during the programming activities: 1.5 prepare the machine controller ready to accept the operating program 1.6 input/load the prepared program into the controller safely and correctly 1.7 store programs safely and correctly in the appropriate format and away from contaminants or possible corruption sources

None

PC10. follow job instructions, assembly drawings and laid down procedures at all times

None

PC11. report and rectify incorrect and inconsistent information in job specification documents as per organization procedures

None

PC12. use and extract information from reference charts, tables, graphs

None

77



Gaps in Indian NOS

and standards

Information pertaining to: tapping sizes and threads; cutting Parameters – feeds, speed, depth of cut; machining symbols and tolerances

None

PC13. prepare the work area as per procedure or operational specification

None

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Gaps in Indian NOS

PC14. conduct a preliminary check of the readiness of the program so that the CNC machine operates correctly CNC machines: 2-axis CNC machine, 3-axis machining centres (VMC, HMC), > 3 axes machining centres(3.5/4/5 axes) Checks: ensure that all tool length / wear / radius offsets are correctly entered; for finishing operations, adjust offsets to get slightly oversize/undersize dimensions to ensure that the part does not get rejected; run the program in dry run mode to ensure that there are no collisions between the tool and workpiece / work holding devices; check tool change positions are safe and clear of the workpiece and work holding devices; ensure that correct tools are selected at the appropriate points in the program; check if the tool paths are executed safely and correctly; ensure that the auxiliary functions operate at the correct point in the program(spindle start/stop, coolant flow, program optional stop); run the program, in single block mode wherever necessary; measure the dimensions of the component on the machine and make necessary corrections in tool offsets; inspect the component for all dimensions and record findings in specified formats; make necessary changes in tool length / wear / radius offsets to correct dimension errors; run the next component; ensure that all dimensions are within specifications; if dimensions are not within specifications, correct using appropriate actions; repeat this till parts come within specifications without any correction requirement

None

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Gaps in Indian NOS

PC15. determine what operational objectives and targets need to be achieved and how best the machine needs to be programmed to achieve this

CNC programming operations: preparing, loading, storing in appropriate format, proving the part program, trial runs

2. Prepare, load and prove programs for one of the following types of CNC machine tool: 2.1 two axis machine 2.2 multiple axis machines (5 or more) 2.3 three axis machine 2.4 machining centres

Range Statement 2. Prepare, load and prove programs for one of the following types of CNC machine tool: 2.1 two axis machine 2.2 multiple axis machines (5 or more) 2.3 three axis machine 2.4 machining centres

PC16. extract and use information from engineering drawings and related specifications in relation to work undertaken

None

PC17. identify tool requirements from tooling layout and assess their suitability

None

PC18. identify suitable work holding or fixturing device as per the job requirement

None

PC19. ensure the correct and latest part-program is uploaded onto the CNC system

P2 use the correct control program and ensure it is correctly loaded into the machine Controller

None

PC20. make the CNC program with commands for tool motions, spindle motions, miscellaneous functions and tool change, in syntax corresponding to the machine and control system on which the component will be machined.

4. Develop part programs which contain all of the following, as applicable to the machine type: 4.1 all necessary positional information 4.2 appropriate letter address codes 4.3 preparatory commands and machine management/auxiliary

Range Statement 4. Develop part programs which contain all of the following, as applicable to the machine type: 4.1 all necessary positional information 4.2 appropriate letter address codes 4.3 preparatory commands

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Gaps in Indian NOS

functions 4.4 repetitive programs (sub-routines, canned cycles, labels) 4.5 absolute or incremental systems of measurement 4.6 tool/cutter change positions 4.7 tool information (lengths, offsets, radius compensation, wire size)

and machine management/auxiliary functions 4.4 repetitive programs (sub-routines, canned cycles, labels) 4.5 absolute or incremental systems of measurement 4.6 tool/cutter change positions 4.7 tool information (lengths, offsets, radius compensation, wire size)

PC21. various ways to make CNC program are by writing it on paper or in a computer's text editor, or using CAM software or controllers on machine Ways: written, directly entered into the machine controller, using computer software- CAM software

3. Produce CNC programs using one of the following methods: 3.1 written 3.2 entered directly into the machine controller 3.3 using computer software

Range Statement 3. Produce CNC programs using one of the following methods: 3.1 written 3.2 entered directly into the machine controller 3.3 using computer software

PC22. ensure that the part program is efficient and results in minimal cycle time, with optimal cutting parameters and no unnecessary tool motions

P5 adjust the equipment and program operating parameters to optimise the outcomes to be achieved

None

PC23. use subprograms and canned cycles, to reduce program size and input time and avoid memory overflow on the machine

None

PC24. transfer the program to the machine by entering it at the console or transmitting it through a wired link or through a data transfer device

None

PC25. follow the correct procedures for calling up the program and dealing with any error messages or

P3 follow the correct procedures for calling up the program and dealing

None

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Gaps in Indian NOS

faults

with any error messages or faults

PC26. handle the typical problems that can occur with the programming, loading and editing activities effectively using approved procedures

P4 confirm program integrity

None

PC27. save the proven program in the appropriate storage medium – paper, computer hard disk, etc. - and location

1. Carry out all of the following during the programming activities: 1.7 store programs safely and correctly in the appropriate format and away from contaminants or possible corruption sources

None

PC28. complete relevant documentation as per organizational procedure

P8 complete the required production documentation

None

PC29. leave the work area in a safe and tidy condition on completion of the activities

None

PC30. obtain appropriate equipment or tools needed as per job requirements

P6 load and correctly set up all associated equipment

None

PC31. ensure that all measuring equipment is calibrated and approved for usage

None

PC32. ensure that the tools and fixtures are in usable condition(e.g.. free from breakage, damage, calibration, etc.)

None

PC33. pre-set the tooling appropriately using setting jigs/fixtures

None

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Gaps in Indian NOS

PC34. seek any necessary instruction/training on the operation of the machine where required

None

PC35. mount tools in the correct positions in the tool turret or magazine

None

PC36. check that the tools have been mounted in positions corresponding to tool numbers in the part program

None

PC37. measure tool and work offset data - X and Z offsets for lathes; work offsets, length offsets and tool radius for machining centres.

None

PC38. ensure that the component is free of burrs, chips or other material adhering to its butting surfaces

None

PC39. mount the part on machine firmly in the specified work holding devices, with the appropriate clamping forces.

None

PC40. enter work offset and tool data on the machine – X and Z offsets, tool orientation and nose radius for lathes; length offsets and tool radius for machining centres.

None

PC41. ensure that tool data has been entered in offset number corresponding to the tool offset numbers in the part program

None

Tool data: tool length and radius/ diameter offsets for milling tools; X, Z tool offsets for turning tools; tool nose radius for turning tools

None

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Gaps in Indian NOS

PC42. deal with error messages and faults on the program or equipment

None

PC43. cut a trial part using single block run, dry run and feed and speed override controls

5. Prove the part program using six of the following: 5.1 single block run 5.2 full dry run 5.3 program save/store facilities 5.4 graphic displays 5.5 search facilities 5.6 edit facilities 5.7 program override controls (speed, feed, tool data) 5.8 data input facilities

Range Statement 5. Prove the part program using six of the following: 5.1 single block run 5.2 full dry run 5.3 program save/store facilities 5.4 graphic displays 5.5 search facilities 5.6 edit facilities 5.7 program override controls (speed, feed, tool data) 5.8 data input facilities

PC44. edit the program and adjust tool and wear offsets to correct any dimensional errors on the part

None

PC45. ensure that the trial part conforms to drawing specifications in terms of dimensions, surface finishes and geometrical parameters like concentricity, parallelism, run out, etc.

6. Confirm that the machine and program operates safely and correctly, by checking all of the following: 6.1 all operations are carried out to the program co-ordinates 6.2 tool change positions are safe and clear of the workpiece and machine equipment 6.3 the correct tools are selected at the appropriate points in the program 6.4 tool cutter paths are executed safely and correctly 6.5 auxiliary functions

Range Statement 6. Confirm that the machine and program operates safely and correctly, by checking all of the following: 6.1 all operations are carried out to the program co-ordinates 6.2 tool change positions are safe and clear of the workpiece and machine equipment 6.3 the correct tools are selected at the appropriate points in the program 6.4 tool cutter paths are executed safely and correctly

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Gaps in Indian NOS

operate at the correct point in the program (cutter start/stop, coolant flow) 6.6 programs have been saved in the appropriate format

6.5 auxiliary functions operate at the correct point in the program (cutter start/stop, coolant flow) 6.6 programs have been saved in the appropriate format

PC46. hand-over the machine to the machine operator for machining the batch of parts, along with relevant instructions and documentation on periodic inspection of components, change of worn out tools

None

PC47. correct the tool wear offsets whenever required, based on the results of the period inspection

None

PC48. change worn out tools and indexable inserts whenever required

None

PC49. after every change of a worn out tool or insert, cut a trial part and correct any dimensional inaccuracies by adjusting the tool offsets or wear offsets

None

PC50. return worn out cutting tools, work holding device / fixtures / instruments / drawings to store

None

PC51. ensure that there is no damage to the tool/fixture while doing the prove-out

None

PC52. shut down the equipment to a safe condition on conclusion of the activities

None

PC53. deal promptly and effectively with problems within span of

P9 deal promptly and effectively with problems

None

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Gaps in Indian NOS

responsibility and control and report those that cannot be solved

within your control and report those that cannot be solved

KA1. legislation, standards, policies, and procedures followed in the company relevant to own employment and performance conditions

None

KA2. relevant health and safety requirements applicable in the work place

K1 the specific safety precautions to be taken when loading and proving CNC machine tool operating programs

None

KA3. importance of working in clean and safe environment

None

KA4. own job role and responsibilities and sources for information pertaining to employment terms, entitlements, job role and responsibilities

None

KA5. reporting structure, inter-dependent functions, lines and procedures in the work area

K25 the extent of your own responsibility and to whom you should report if you have problems that you cannot resolve

None

KA6. relevant people and their responsibilities within the work area

None

KA7. escalation matrix and procedures for reporting work and employment related issues

None

KA8. documentation and related procedures applicable in the context of employment and work

None

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Gaps in Indian NOS

KA9. importance and purpose of documentation in context of employment and work

None

KB1. specific safe working practices, CNC programming procedures and environmental regulations that must be observed

K1 the specific safety precautions to be taken when loading and proving CNC machine tool operating programs

None

Safe working practices and procedures: use the appropriate reference manuals and programming codes to suit the machine controller; use the correct and updated version of the program; ensure that tool and work offsets are entered correctly; ensure that the program does not result in tool collision with the workpiece or work holding devices; ensure that the workpiece and tools are clamped firmly; use the correct control program and ensure it is correctly loaded into the machine controller; wear personal protective equipment (PPE); use correctly fitting overalls, boots and safety glasses; ensure that long hair tied back or netted; remove any jewellery or other items that can become entangled in the machinery

Relevant safety regulations as applicable to country of work.

KB2. hazards associated with carrying out the machining operations on a CNC machine and how can they be minimized

None

Hazards:automatic, high speed machine movements; revolving/moving parts of machinery; airborne and hot metal

None

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Gaps in Indian NOS

particles and fluids; sharp cutting tools; parts dropping from material handling devices; burrs and sharp edges on component; use of power operated chucks; moving machinery in aisles

KB3. personal protective equipment to be used during the machining activities on a CNC machine and where can it be obtained

K3 the importance of wearing the appropriate protective clothing (PPE) and equipment, and of keeping the work area clean and tidy

None

KB4. safety mechanism on the machine and how to check if they are functioning properly

None

Safety mechanism on the machine: emergency stop button; feed hold button

K2 how to start and stop the machine in normal and emergency situations

None

KB5. types and sources of appropriate job specifications

None

KB6. common terminology used in CNC programming features of produced CNC program

K4 the computer coding language used in CNC programs with regard to machine axes, positional information, machine management and auxiliary functions

None

Features: program number; program documentation in comments - part number, part name, programmer, date of program, tool names, operation names; motion commands; tool change positioning and command; tool

K9 the use of repetitive programs and canned cycles, to reduce program size and input time K10 how to prepare part programs, using operational sequences and machining techniques

None

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Gaps in Indian NOS

numbers and offset numbers; subprograms and canned cycles; tool nose radius compensation commands; spindle, feed rate and coolant commands

which avoid unnecessary tool/cutter movements or tool changes K12 how to set machine datums for each of the machine axes being used

KB7. selection of strategies based on material and fixturing, holding and clamping force

None

KB8. the factors which will determine selection and use of tungsten carbide and tips

Factors:hardness of the component material; machinability characteristics of the material; tolerances to be achieved; surface finish to be achieved; geometrical accuracies like ovality, straightness and flatness to be achieved; rigidity of work holding

None

KB9. importance of tool selection based on material, finish required and tolerances achieved

K16 the use of tool posts, magazines and carousels, and how to identify the tools in relationship to the operating program

None

KB10. importance of cutter engagement and exit

None

KB11. factors affecting tool life None

KB12. importance and effect of the depth of cut, RPM and feed

None

KB13. how to read and interpret first and third angle component drawings

K6 how to interpret first and third angle drawings, imperial and metric systems of measurement, and system

None

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Gaps in Indian NOS

of tolerancing

KB14. how to extract information from engineering drawings or data and related specifications

K5 how to extract and use information from engineering drawings or data and related specifications (to include symbols and conventions to appropriate BS, ISO or BSEN standards) in relation to work undertaken K7 how to interpret CNC drawings, and the use of workpiece zero/reference points K8 the systems of measurement used on CNC drawings, including absolute and incremental

None

KB15. how to use the function keys and user interface of the machine control system

K11 the function keys and operating system of the machine computer control system being operated K15 how to access the program edit facility, in order to enter tooling data such as tool datums, positions, lengths, offsets and radius compensation

None

KB16. determination and entry of work and tool offsets, tool wear data

None

KB17. main features and working parts of the CNC machine, and the accessories

that can be used

None

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Gaps in Indian NOS

CNC machines:2-axis CNC machine, 3-axis machining centres (VMC, HMC), > 3 axes machining centres(3.5/4/5 axes)

None

KB18. importance of following specified machining sequences and procedures

None

KB19. importance of ensuring suitability of workpieces/materials and consumables for the specified job and related procedures

None

KB20. importance and procedures to ensure that tools and equipment are in a safe and usable condition

None

KB21. various CNC operations that can be performed, and the methods and equipment used

None

KB22. methods of setting the work-holding devices, and the tools and equipment that can be used

None

KB23. various tool holding devices that are used, and the methods of correctly mounting and securing the cutting tools to the tool holders

None

KB24. how to set the machine controller in the program and editing mode, and enter or download the prepared program

K13 how to set the machine controller in the program and editing mode, and enter or download the prepared program

None

Mode of machine control: program operating and control buttons

None

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Gaps in Indian NOS

KB25. automatic tool changers, pallet changers, rotary tables and part auto loaders used

None

KB26. how to position and identify the tools in relationship to the operating program

K16 the use of tool posts, magazines and carousels, and how to identify the tools in relationship to the operating program

None

KB27. function of error messages, and appropriate subsequent action

K14 how to deal with error messages and faults on the program or equipment

None

KB28. importance of proving the program, how to do it and selecting the correct proving tools

K17 how to conduct trial runs, using single block run, dry run and feed and speed override controls K18 why you would conduct a full dry run and single block run

None

Tools: single block mode, jog, dry run, graphical tool path simulation, search facilities, program save/store facilities, edit facilities, spindle speed and feed rate override controls, program input facilities – insert, delete, modify, tool data input facilities – tool offset, nose radius

None

KB29. need for storing program tapes and disks safely and correctly, away from contaminants and electromagnetic sources

K21 how to save the programs in the appropriate format, and the importance of storing programs and storage devices safely and correctly, away from contaminants and possible

None

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Gaps in Indian NOS

corruption K22 the methods and procedures used to minimise the chances of infecting a computer with a virus K23 the implications if the computer you are using does become infected with a virus and who to contact if it does occur

KB30. quality control procedures that are used, inspection checks to be carried out, and the equipment that will need to be used

K20 the items that you need to check before allowing the machine to operate in full program run mode

None

KB31. importance to report problems in a timely manner

K24 typical problems that can occur with the programming, loading and editing activities, and what to do if they occur K25 the extent of your own responsibility and to whom you should report if you have problems that you cannot resolve

None

KB32. importance of writing programs that are easily editable or correctable by the next person

None

KB33. methods of checking quality of the shaped components against the required quality standards

None

KB34. production cost, machine hour rate, raw material cost, tool cost, coolant cost, overheads, cycle time, idle time, cost of machine idling, part

None

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Gaps in Indian NOS

rejection cost

KB35. selection of cutting tools, tool materials, chip breaker geometry, selecting cutting parameters from tool catalogues, selecting coolant

K19 factors which will affect the feeds and speeds that can be used, and why they may need to be adjusted from the program setting (such as condition of material, workholding method, tooling used, tolerance and finish to be achieved)

None

KB36. relationship between surface finish, tool nose radius and feed rate

None

KB37. impact of depth of cut on chatter, surface finish

None

KB38. range of materials used in common engineering applications

None

KB39. how to identify materials by their physical properties

None

SA1. read and interpret information correctly from various job specification documents, manuals, health and safety instructions, memos, etc. applicable to the job in English and/or local language

None

SA2. fill up appropriate technical forms, process charts, activity logs as per organizational format in English and/or local language

None

SA3. convey and share technical information clearly using appropriate language

None

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Gaps in Indian NOS

SA4. check and clarify task-related information

None

SA5. liaise with appropriate authorities using correct protocol

None

SA6. communicate with people in respectful form and manner in line with organizational protocol

None

SA7. undertake numerical computations and calculation

None

Numerical computations:addition, subtraction, multiplication, division, fractions and decimals, percentages and proportions, simple ratios and averages, basic algebra and trigonometry

None

SA8. identify and draw various basic, compound and solid shapes as per dimensions given

None

Basic shapes:square, rectangle, triangle, circle, quadrilaterals

None

Compound shapes:involving squares, rectangles, triangles, circles, semi-circles, quadrants of a circle

None

Solid shapes:cube, rectangular prism, cylinder

None

SA9. use appropriate measuring techniques and units of measurement

None

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Gaps in Indian NOS

SA10. use appropriate units and number systems to express degree of accuracy

Units and number systems representing degree of accuracy:decimals places, significant figures, fractions as a decimal quantity

None

SA11. interpret and express tolerance in terms of limits on dimensions

None

SA12. calculation of the value of angles in a triangle

Angles in a triangle: right-angled, isosceles, equilateral, scalene

None

The user/individual on the job needs to know and understand how to:

SA13. participate in on-the-job and other learning, training and development interventions and assessments

None

SA14. clarify task related information with appropriate personnel or technical adviser

None

SA15. seek to improve and modify own work practices

None

SA16. maintain current knowledge of application standards, legislation, codes of practice and product/process developments

None

SB1. identify problems with work planning, procedures, output and behaviour and their implications

None

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Gaps in Indian NOS

SB2. prioritize and plan for problem solving

None

SB3. communicate problems appropriately to others

None

SB4. identify sources of information and support for problem solving

None

SB5. seek assistance and support from other sources to solve problems

None

SB6. identify effective resolution techniques

None

SB7. select and apply resolution techniques

None

SB8. seek evidence for problem resolution

None

SB9. plan, prioritize and sequence work operations as per job requirements

None

SB10. organize and analyse information relevant to work

None

SB11. basic concepts of shop-floor work productivity including waste reduction, efficient material usage and optimization of time

None

SB12. undertake and express new ideas and initiatives to others

None

SB13. modify work plan to overcome unforeseen difficulties or developments that occur as work progresses

None

SB14. participate in improvement procedures including process, quality and internal/external

None

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Gaps in Indian NOS

customer/supplier relationships

SB15. one’s competencies in new and different situations and contexts to achieve more

None

SB16. exercise restraint while expressing dissent and during conflict situations

None

SB17. avoid and manage distractions to be disciplined at work

None

SB18. manage own time for achieving better results

None

SB19. work in a team in order to achieve better results

None

SB20. identify and clarify work roles within a team

None

SB21. communicate and cooperate with others in the team for better results

None

SB22. seek assistance from fellow team members

None

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Section II continued: Compares the competencies in Indian NOS Use basic health and safety practices at the workplace CSC /N 1335 with the UK NOS Complying with statutory regulations and organisational safety requirements SEMMAN123-01



Indian QP Code CSC /Q 0401 UK Qualification Code

Indian NOS Code

CSC / N 1335 UK NOS Code SEMMAN123-01

Indian NOS Use basic health and safety practices at the workplace

UK NOS Complying with statutory regulations and organisational safety requirements

Scope

This unit/ task covers the following: 1.Health and safety 2.Fire safety 3.Emergencies, rescue and first-aid procedures

Overview

This standard identifies the competencies you need to deal with statutory regulations and organisational safety requirements, in accordance with approved procedures. You will be required to comply with all relevant regulations that apply to your area of work as well as your general responsibilities as defined in the Health and Safety at Work Act. You will also need to be able to identify the relevant qualified first aiders or appointed person, and must know the location of the first aid facilities. You will have an understanding of the procedures to be adopted in the case of

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Scope

Overview

accidents involving injury, and in situations where there are dangerous occurrences or hazardous malfunctions of equipment, processes or machinery. You will also need to be fully conversant with the organisation's procedures for fire alerts and the evacuation of premises. You will be required to identify the hazards and risks that are associated with your job. Typically these will focus on your working environment, the tools and equipment that you use, materials and substances that you use, working practices that do not follow laid-down procedures, and manual lifting and carrying techniques. Your responsibilities will require you to comply with organisational policy and procedures for the statutory regulations and organisational safety activities undertaken, and to report any problems with the safety activities that you cannot personally resolve, or are outside your permitted

3030


Scope Overview

authority, to the relevant people. You will be expected to work with minimum supervision, taking personal responsibility for your own actions and for the way in which you carry out the required engineering activities. Your underpinning knowledge will provide a good understanding of your work, and will provide an informed approach to applying statutory regulations and organisational safety requirements and procedures. You will understand the safety requirements and their application, in adequate depth to provide a sound basis for carrying out the activities safely and correctly.

3131


Competency Mapping


Gaps in Indian NOS

PC1. use protective clothing/equipment for specific tasks and work conditions

Protective clothing: leather or asbestos gloves, flame proof aprons, flame proof overalls buttoned to neck, cuffless (without folds), trousers, reinforced footwear, helmets/hard hats, cap and shoulder covers, ear defenders/plugs, safety boots, knee pads, particle masks, glasses/goggles/visors

Equipment: hand shields, machine guards, residual current devices, shields, dust sheets, respirator

P1 comply with your duties and obligations as defined in the Health and Safety at Work Act P2 present yourself in the workplace suitably prepared for the activities to be undertaken P3 follow organisational accident and emergency procedures P4 recognise and control hazards in the workplace P5 use correct manual lifting and carrying techniques P6 apply safe working practices and procedures 1. demonstrate your understanding of your duties and obligations to health and safety by carrying out all of the following: 1.1 applying, in principle, your duties and responsibilities as an individual under the Health and Safety at Work Act and other relevant current legislation 1.2 identifying, within your working environment, appropriate sources of information and guidance on health and safety issues, to include eye protection and personal protective equipment (PPE), COSHH regulations and risk assessments 1.3 identifying the warning

None

3232



Gaps in Indian NOS

signs and labels of the main groups of hazardous or dangerous substances 1.4 complying with the appropriate statutory regulations at all times and specified regulations to your work 2. comply with all emergency requirements, to include: 2.1 identifying the appropriate qualified first aiders or appointed person and the location of first aid facilities 2.2 identifying the procedures to be followed in the event of injury to yourself or others 2.3 following organisational procedures in the event of fire/fire drills and the evacuation of premises/work area 2.4 identifying the procedures to be followed in the event of dangerous occurrences or hazardous malfunctions of equipment, processes or machinery 3. identify the hazards and risks that are associated with all of the following: 3.1 your working environment (such as working at heights, confined spaces, environmental conditions) 3.2 the tools and equipment that you use (such as machine tools, power tools, cutting tools) 3.3 the materials and

3333



Gaps in Indian NOS

substances that you use (such as fluids, oils, fluxes) 3.4 using working practices that do not follow laid-down procedures

PC2. state the name and location of people responsible for health and safety in the workplace

None

PC3. state the names and location of documents that refer to health and safety in the workplace

None

PC4. identify job-site hazardous work and state possible causes of risk or accident in the workplace

P4 recognise and control hazards in the workplace

None

Hazards: sharp edged and heavy tools; heated metals; oxyfuel and gas cylinders; welding radiation; hazardous surfaces(sharp, slippery, uneven, chipped, broken, etc.); hazardous substances(chemicals, gas, oxy-fuel, fumes, dust, etc.); physical hazards(working at heights, large

3434



Gaps in Indian NOS

and heavy objects and machines, sharp and piercing objects, tolls and machines, intense light, load noise, obstructions in corridors, by doors, blind turns, noise, over stacked shelves and packages, etc.) electrical hazards (power supply and points, loose and naked cables and wires, electrical machines and appliances, etc.)

Possible causes of risk and accident: physical actions; reading; listening to and giving instructions; inattention; sickness and incapacity (such as drunkenness); health hazards (such as untreated injuries and contagious illness)

None

PC5. carry out safe working practices while dealing with hazards to ensure the safety of self and others

None

Safe working practices: using protective clothing and equipment; putting up and reading safety signs; handle tools in the correct manner and store and maintain them properly; keep work area clear of clutter, spillage and unsafe object lying casually; while working with electricity take all electrical precautions like insulated clothing, adequate equipment insulation, use of control equipment, dry work area, switch off the power supply when not required, etc.; safe lifting and carrying practices; use equipment that is working properly

None

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Gaps in Indian NOS

and is well maintained; take due measures for safety while working in confined places, trenches or at heights, etc. including safety harness, fall arrestors, etc.

PC6. state methods of accident prevention in the work environment of the job role

Methods of accident prevention: training in health and safety procedures; using health and safety procedures; use of equipment and working practices (such as safe carrying procedures); safety notices, advice; instruction from colleagues and supervisors

None

PC7. state location of general health and safety equipment in the workplace

General health and safety equipment:fire extinguishers; first aid equipment; safety instruments and clothing; safety installations(e.g. fire exits, exhaust fans)

None

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Gaps in Indian NOS

PC8. inspect for faults, set up and safely use steps and ladders in general use

Ladder faults:corrosion of metal components, deterioration, splits and cracks timber components, imbalance, loose rungs, missing/ unfixed nuts or bolts, etc.

Ladders set up:firm/level base, clip/lash down, leaning at the correct angle, etc.

None

PC9. work safely in and around trenches, elevated places and confined areas

None

PC10. lift heavy objects safely using correct procedures

4. demonstrate the following method of manual lifting and carrying techniques: 4.1 lifting alone Plus one from: 4.2 with assistance of others 4.3 with mechanical assistance

Range Statement 4. demonstrate the following method of manual lifting and carrying techniques: 4.1 lifting alone Plus one from: 4.2 with assistance of others 4.3 with mechanical assistance

PC11. apply good housekeeping practices at all times

Good housekeeping practices:clean/tidy work areas, removal/disposal of waste products, protect surfaces

5. apply safe working practices in an industrial environment, to include all of the following: 5.1 maintaining a tidy workplace with exits and gangways free from obstructions

5. apply safe working practices in an industrial environment, to include all of the following: 5.2 using tools and equipment safely and only for the purpose intended 5.4 taking measures to protect others from harm resulting from any work you are carrying out

3737



Gaps in Indian NOS

PC12. identify common hazard signs displayed in various areas

Various areas:on chemical containers; equipment; packages; inside buildings; in open areas and public spaces, etc.

5. apply safe working practices in an industrial environment, to include all of the following: 5.3 observing organisational safety rules, signs and hazard warnings

None

PC13. retrieve and/or point out documents that refer to health and safety in the workplace

Documents:fire notices, accident reports, safety instructions for equipment and procedures, company notices and documents, legal documents (e.g. government notices)

None

PC14. use the various appropriate fire extinguishers on different types of fires correctly

None

Types of fires:Class A: e.g.. ordinary solid combustibles, such as wood, paper, cloth, plastic, charcoal, etc.; Class B: flammable liquids and gases, such as gasoline, propane, diesel fuel, tar, cooking oil, and similar substances; Class C: e.g.. electrical equipment such as appliances, wiring, breaker panels, etc. (These categories of fires become Class A, B, and D fires when the electrical equipment that initiated the fire is no longer receiving electricity); Class D: combustible metals such as magnesium, titanium, and sodium

None

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Gaps in Indian NOS

(These fires burn at extremely high temperatures and require special suppression agents)

PC15. demonstrate rescue techniques applied during fire hazard

None

PC16. demonstrate good housekeeping in order to prevent fire hazards

None

PC17. demonstrate the correct use of a fire extinguisher

None

PC18. demonstrate how to free a person from electrocution

None

PC19. administer appropriate first aid to victims where required e.g.. in case of bleeding, burns, choking, electric shock, poisoning etc.

None

PC20. demonstrate basic techniques of bandaging

None

PC21. respond promptly and appropriately to an accident situation or medical emergency in real or simulated environments

None

PC22. perform and organize loss minimization or rescue activity during an accident in real or simulated environments

None

PC23. administer first aid to victims in case of a heart attack or cardiac arrest due to electric shock, before the arrival of emergency services in real

None

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Gaps in Indian NOS

or simulated cases

PC24. demonstrate the artificial respiration and the CPR Process

None

PC25. participate in emergency procedures

None

Emergency procedures:raising alarm, safe/efficient, evacuation, correct means of escape, correct assembly point, roll call, correct return to work

None

PC26. complete a written accident/incident report or dictate a report to another person, and send report to person responsible

None

Incident Report includes details of: name, date/time of incident, date/time of report, location, environment conditions, persons involved, sequence of events, injuries sustained, damage sustained, actions taken, witnesses, supervisor/manager notified

None

PC27. demonstrate correct method to move injured people and others during an emergency

None

KA1. names (and job titles if applicable), and where to find, all the people responsible for health and safety in a workplace.

K1 the roles and responsibilities of yourself and others under the Health and Safety at Work Act 1974 and other current legislation (e.g., The Management of Health and Safety at Work Regulations; Workplace

None

None

KA2. names and location of documents that refer to health and safety in the workplace.

None

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Gaps in Indian NOS

KB1. meaning of “hazards” and “risks”

Health and Safety and Welfare Regulations; Personal Protection at Work Regulations; Manual Handling Operations Regulations; Provision and Use of Work Equipment Regulations; Display Screen at Work Regulations) K2 the specific regulations and safe working practices and procedures that apply to your work activities K3 the warning signs for the main groups of hazardous substances defined by Classification, Labelling and packaging of Dangerous Substances and mixtures Regulations K4 how to locate relevant health and safety information for your tasks, and the sources of expert assistance when help is needed K5 what constitutes a hazard in the workplace (such as moving parts of machinery, electricity, slippery and uneven surfaces, dust and fumes, handling and transporting, contaminants and irritants, material ejection, fire, working at height, environment, pressure/stored energy systems, volatile or toxic materials, unshielded processes) K6 your responsibilities for dealing with hazards and

None

KB2. health and safety hazards commonly present in the work environment and related precautions

None

KB3. possible causes of risk, hazard or accident in the workplace and why risk and/or accidents are possible

None

KB4. possible causes of risk and accident

None

Possible causes of risk and accident: physical actions; reading; listening to and giving instructions; inattention; sickness and incapacity (such as drunkenness); health hazards (such as untreated injuries and contagious illness)

Relevant UK safety regulations.

KB5. methods of accident prevention

None

Methods of accident prevention: training in health and safety procedures; using health and safety procedures; use of equipment and working practices (such as safe carrying procedures); safety notices, advice; instruction from colleagues and supervisors

KB6. safe working practices when working with tools and machines

None

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Gaps in Indian NOS

KB7. safe working practices while working at various hazardous sites

reducing risks in the workplace (such as hazard spotting and safety inspections; the use of hazard check lists, carrying out risk assessments, COSHH assessments and safe systems of working) K7 the risks associated with your working environment (the tools, materials and equipment that you use, spillages of oil and chemicals, not reporting accidental breakages of tools or equipment and not following laid-down working practices and procedures) K8 the processes and procedures that are used to identify and rate the level of risk (such as safety inspections, the use of hazard check lists, carrying out risk and COSHH assessments) K9 control measures that can be used to eliminate/reduce the hazard (such as lock-off and permit to work procedures, provision of safe access and egress, use of guards and fume extraction equipment, use of personal protective equipment) K10 the first aid facilities that exist within your work area and within the organisation in general, and the procedures to be followed in the case of accidents involving injury K11 what constitutes

None

KB8. where to find all the general health and safety equipment in the workplace

None

KB9. various dangers associated with the use of electrical equipment

None

KB10. preventative and remedial actions to be taken in the case of exposure to toxic materials

None

Exposure: ingested, contact with skin, inhaled

None

Preventative action: ventilation, masks, protective clothing/ equipment);

None

Remedial action: immediate first aid, report to supervisor

None

Toxic materials:solvents, flux, lead None

KB11. importance of using protective clothing/equipment while working

None

KB12. precautionary activities to prevent the fire accident

None

KB13. various causes of fire None

Causes of fires:heating of metal; spontaneous ignition; sparking; electrical heating; loose fires (smoking, welding, etc.); chemical fires; etc.

None

KB14. techniques of using the None

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Gaps in Indian NOS

different fire extinguishers dangerous occurrences and hazardous malfunctions, and why these must be reported even when no one was injured K12 the procedures for sounding the emergency alarms, evacuation procedures and escape routes to be used, and the need to report your presence at the appropriate assembly point K13 the organisational policy with regard to firefighting procedures; the common causes of fire and what you can do to help prevent them K14 the protective clothing and equipment that is available for your areas of activity K15 the need to observe personal protection and hygiene procedures at all times (such as skin care (barrier creams, gloves), eye protection (safety glasses, goggles, full face helmets), hearing protection (ear plugs, ear defenders), respiratory protection (fume extraction, face masks, breathing apparatus), head protection (caps with hair restraints, protective helmets), foot protection (safety footwear), dangers of ingestion and the importance of washing hands) K16 how to act responsibly within the working

KB15. different methods of extinguishing fire

None

KB16. different materials used for extinguishing fire

None

Materials:sand, water, foam, CO2, dry powder

None

KB17. rescue techniques applied during a fire hazard

None

KB18. various types of safety signs and what they mean

None

KB19. appropriate basic first aid treatment relevant to the condition e.g.. shock, electrical shock, bleeding, breaks to bones, minor burns, resuscitation, poisoning, eye injuries

None

KB20. content of written accident report

None

KB21. potential injuries and ill health associated with incorrect manual handing

None

KB22. safe lifting and carrying practices

None

KB23. personal safety, health and dignity issues relating to the movement of a person by others

None

KB24. potential impact to a person None

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Gaps in Indian NOS

who is moved incorrectly environment (such as observing restricted area notices, complying with warning signs, walking not running, using equipment only for its intended purpose, not interfering with equipment or processes that are not within your job role, following approved safety procedures at all times) K17 how to lift and carry loads safely, and the manual and mechanical aids available K18 how to prepare and maintain safe working areas; standards and procedures to ensure good housekeeping K19 the importance of safe storage of tools, equipment, materials and products K20 the extent of your own authority and whom you should report to in the event of problems that you cannot resolve

SA1. read and comprehend basic content to read labels, charts, signages

None

SA2. read and comprehend basic English to read manuals of operations

None

SA3. read and write an accident/incident report in local language or English

None

SA4. question co-workers appropriately in order to clarify instructions and

None

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Gaps in Indian NOS

other issues

SA5. give clear instructions to co-workers, subordinates others

None

SA6. make appropriate decisions pertaining to the concerned area of work with respect to intended work objective, span of authority, responsibility, laid down procedure and guidelines

None

SB1. plan and organize their own work schedule, work area, tools, equipment and materials to maintain decorum and for improved productivity

None

SB2. remain congenial while discussing and debating issues with co-workers

None

SB3. follow appropriate protocols for communication based on situation, hierarchy, organizational culture and practice

None

SB4. ask for, provide and receive required assistance where possible to ensure achievement of work related objectives

None

SB5. thank co-workers for any assistance received

None

SB6. offer appropriate respect based on mutuality and respect for fellow workmanship and authority

None

4545



Gaps in Indian NOS

SB7. think through the problem, evaluate the possible solution(s) and suggest an optimum /best possible solution(s)

None

SB8. identify immediate or temporary solutions to resolve delays

None

SB9. identify sources of support that can be availed of for problem solving for various kind of problems

None

SB10. seek appropriate assistance from other sources to resolve problems

None

SB11. report problems that you cannot resolve to appropriate authority

None

SB12. identify cause and effect relations in their area of work

None

SB13. use cause and effect relations to anticipate potential problems and their solution

None

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Section II continued: Compares the competencies in Indian NOS Work effectively with others (CSC/N 1336) with the UK NOS Working efficiently and effectively in engineering SEMMAN3-03.



Indian QP Code CSC /Q 0401 UK Qualification Code

Indian NOS Code

CSC/N 1336 UK NOS Code SEMMAN3-03

Indian NOS Work effectively with others

UK NOS Working efficiently and effectively in engineering

Scope

1.Working with others Overview

This standard identifies the competencies you need to work efficiently and effectively in the work place, in accordance with approved procedures and practices. Prior to undertaking the engineering activity, you will be required to carry out all necessary preparations within the scope of your responsibility. This may include preparing the work area and ensuring that it is in a safe condition to carry out the intended activities, ensuring you have the appropriate job specifications and instructions, and ensuring that any tools, equipment, materials and other resources required are available and in a safe and usable

4747


Scope

Overview

condition. On completion of the engineering activity, you will be required to return your immediate work area to an acceptable condition before recommencing further work requirements. This may involve placing completed work in the correct location, returning and/or storing any tools and equipment in the correct area, identifying any waste and/or scrapped materials and arranging for their disposal, and reporting any defects or damage to tools and equipment used. In order to be efficient and effective in the workplace, you will also be required to demonstrate that you can create and maintain effective working relationships with colleagues and line management. You will be expected to review objectives and targets for your personal development and make recommendations and communicate any opportunities for improvements that could be made to working practises and procedures.

4848


Scope

Overview

Your responsibilities will require you to comply with health and safety requirements, organisational policy and procedures for the engineering activities undertaken, and to report any problems with the activities, tools or equipment that you cannot personally resolve, or are outside your permitted, authority to the relevant people. Working with minimal supervision you will be expected to take personal responsibility for your own actions and for the quality and accuracy of the work that you carry out. Your underpinning knowledge will provide a good understanding of your work, and will provide an informed approach to working efficiently and effectively in an engineering environment. You will understand the need to work efficiently and effectively, and will know about the areas you need to consider when preparing and tidying up the work place, how to recommend improvements, deal with problems, maintain effective working

4949


Scope

Overview

relationships and agree your development objectives and targets, in adequate depth to provide a sound basis for carrying out the activities safely and correctly.

Competency Mapping

Performance Criteria - Indian NOS

Performance Criteria - UK NOS Gaps in Indian NOS

PC1. accurately receive information and instructions from the supervisor and fellow workers, getting clarification where required

PC2. accurately pass on information to authorized persons who require it and within agreed timescale and confirm its receipt

PC3. give information to others clearly, at a pace and in a manner that helps them to understand

PC4. display helpful behaviour by assisting others in performing tasks in a positive manner, where required and possible

P1 work safely at all times, complying with health and safety and other relevant regulations and guidelines

P2 prepare the work area to carry out the engineering activity

P3 check there are sufficient supplies of materials and/or consumables and that they meet work requirements

P4 ensure completed products or resources are stored in the appropriate location on completion of the activities

P5 tidy up the work area on completion of the engineering activity



P3 check there are sufficient supplies of materials and/or consumables and that they meet work requirements

P4 ensure completed products or resources are stored in the appropriate location on completion of the activities

P5 tidy up the work area on completion of the

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PC5. consult with and assist others to maximize effectiveness and efficiency in carrying out tasks

PC6. display appropriate communication etiquette while working

Communication etiquette: do not use abusive language; use appropriate titles and terms of respect; do not eat or chew while talking (vice versa)etc.

PC7. display active listening skills while interacting with others at work

PC8. use appropriate tone, pitch and language to convey politeness, assertiveness, care and professionalism

PC9. demonstrate responsible and disciplined behaviours at the workplace

Disciplined behaviours: e.g. punctuality; completing tasks as per given time and standards; not gossiping and idling time; eliminating waste, honesty, etc.

PC10. escalate grievances and problems to appropriate authority as per procedure to resolve them and avoid conflict

P6 deal promptly and effectively with problems within your control and report those that cannot be resolved

P7 contribute to and communicate opportunities for improvements to working practises and procedures

P8 maintain effective working relationships with colleagues

P9 review personal training and development as appropriate to the job role

1. prepare to carry out the engineering activity, ensuring all of the following, as applicable to the work to be undertaken:

1.1 the work area is free from hazards and suitably prepared for the activities to be undertaken

1.2 any required safety procedures are implemented

1.3 any necessary personal protection equipment (PPE) is obtained and is in a usable condition

1.4 tools and equipment required are obtained and checked that they are in a safe and useable condition

1.5 all necessary drawings, specifications and associated documentation is obtained

engineering activity

1. prepare to carry out the engineering activity, ensuring all of the following, as applicable to the work to be undertaken:

1.1 the work area is free from hazards and suitably prepared for the activities to be undertaken

1.2 any required safety procedures are implemented

1.3 any necessary personal protection equipment (PPE) is obtained and is in a usable condition

1.4 tools and equipment required are obtained and checked that they are in a safe and useable condition

1.5 all necessary drawings, specifications and associated documentation is obtained

1.6 job instructions are obtained and understood

1.7 the correct materials, components or resources are obtained

1.8 storage arrangements for work are appropriate

1.9 appropriate authorisation to carry out the work is obtained

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1.6 job instructions are obtained and understood

1.7 the correct materials, components or resources are obtained

1.8 storage arrangements for work are appropriate

1.9 appropriate authorisation to carry out the work is obtained

2. complete work activities, to include all of the following as applicable to the work undertaken:

2.1 returning tools and equipment

2.2 returning drawings and work instructions

2.3 arranging for the safe disposal of waste materials

2.4 completing all necessary documentation accurately and legibly

2.5 identifying, where appropriate, any unusable tools, equipment, components or other resources

2. complete work activities, to include all of the following as applicable to the work undertaken:

2.1 returning tools and equipment

2.2 returning drawings and work instructions

2.3 arranging for the safe disposal of waste materials

2.4 completing all necessary documentation accurately and legibly

2.5 identifying, where appropriate, any unusable tools, equipment, components or other resources

3. make recommendations for improving two of the following:

3.1 working practises

3.2 working methods

3. make recommendations for improving two of the following: 3.1 working practises 3.2 working methods 3.3 quality 3.4 safety

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3.3 quality

3.4 safety

3.5 tools and equipment

3.6 supplier relationships

3.7 internal communication

3.8 customer service

3.9 training and development

3.10 teamwork

3.11 other specific opportunity

4. deal with problems affecting the engineering process, to include two of the following:

4.1 materials

4.2 job specification

4.3 timescales

4.4 tools and equipment

4.5 quality

4.6 safety

4.7 drawings

4.8 people

4.9 activities or procedures

5. maintain effective working relationships, to include two of the following:

5.1 colleagues within own working group

3.5 tools and equipment 3.6 supplier relationships 3.7 internal communication 3.8 customer service 3.9 training and development 3.10 teamwork 3.11 other specific opportunity 4. deal with problems affecting the engineering process, to include two of the following: 4.1 materials 4.2 job specification 4.3 timescales 4.4 tools and equipment 4.5 quality 4.6 safety 4.7 drawings 4.8 people 4.9 activities or procedures 5. maintain effective working relationships, to include two of the following: 5.1 colleagues within own working group 5.2 line management 5.3 people outside your normal working group 5.4 external contacts 6. review personal development objectives and targets, to include one of the following: 6.1 dual or multi-skilling 6.2 understanding of company working practices, procedures, plans and policies 6.3 training on new equipment/technology 6.4 increased responsibility

5353




5.2 line management

5.3 people outside your normal working group

5.4 external contacts

6. review personal development objectives and targets, to include one of the following:

6.1 dual or multi-skilling

6.2 understanding of company working practices, procedures, plans and policies

6.3 training on new equipment/technology

6.4 increased responsibility

6.5 other specific requirements

6.5 other specific requirements

KA1. legislation, standards, policies, and procedures followed in the company relevant to own employment and performance conditions

KA2. reporting structure, inter-dependent functions, lines and procedures in the work area

KA3. relevant people and their responsibilities within the work area

KA4. escalation matrix and procedures for reporting work and employment related issues

K1 the safe working practices and procedures to be followed whilst preparing and tidying up your work environment

K2 the correct use of any equipment to protect the health and safety of you and your colleagues

K3 the procedure for ensuring that all documentation relating to the work being carried out is available and current, prior to starting the activity

K4 the action that should be taken if documentation received is incomplete and/or incorrect

K5 the procedure for ensuring all

None

5454




tools and equipment are available prior to undertaking the activity

K6 the checks to be carried out to ensure tools and equipment are in full working order, prior to undertaking the activity

K7 the action that should be taken if tools and equipment are not in full working order

K8 the checks to be carried out to ensure all materials and resources required are correct and complete, prior to undertaking the activity

K9 the action that should be taken if materials/resources do not meet the requirements of the activity

K10 whom to inform when the work activity has been completed

K11 the information and/or documentation require to confirm with others that the activity has been completed

K12 what materials, resources, equipment and tools can be re-used

K13 how any waste materials and/or products are transferred, stored and disposed of

K14 where tools and equipment should be stored and located

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K15 the importance of making recommendations to improving working practises

K16 the procedures and format for making suggestions for improvements

K17 what the benefits are to you and the organisation if improvements can be identified and implemented

K18 the importance of maintaining effective working relationships within the workplace

K19 the procedures to deal with and reporting any problems that can affect working relationships

K20 the difficulties that can occur in working relationships and how to resolve them

K21 the regulations that affect how you should be treated at work (such as Equal Opportunities Act, Race, Disability and Sex Discrimination, Working Time Directive)

K22 the benefits of continuous personal development

K23 the training opportunities that are available in the workplace

K24 the importance of reviewing your training and development

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K25 with whom to discuss training and development issues

K26 the extent of your own responsibility and whom you should report to if you have any problems that you cannot resolve

*General Note: In the CGSC NOS, Range statement is not separated out. It is integrated holistically into the PCs and technical knowledge within the QPs.

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