TRANSFORMING THE WORLD...2019/12/03 · •Totem Pole Bridgeless PFC, LLC, ACF, ZVS...
Transcript of TRANSFORMING THE WORLD...2019/12/03 · •Totem Pole Bridgeless PFC, LLC, ACF, ZVS...
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TRANSFORMING THE WORLDWITH SMALLER, LOWER COST, MORE EFFICIENT POWER ELECTRONICS
Power Electronics Conference December 3, 2019
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OBJECTIVES
• Introduction • GaN’s Role in Power Electronics• Improving Customers’ Financial Performance• Increasing Business Competitiveness• Addressing Customer Challenges• Tools & Solutions• Conclusion
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GaN Systems company overview
Market leader for GaN power transistors• GaN-on-Silicon transistors for the power conversion market• Industry’s most extensive & highest-performance products
Enhancement mode devices 100V & 650V devices; industry-best performance
Global company with decades of experience in GaN• Parts shipping to >2000 customers since 2014• World-class fabless manufacturing and advanced packaging• HQ and R&D in Ottawa, Canada. Ops HQ in Taiwan.• Sales & App. Eng. in Germany, Japan, China, Taiwan, Korea, USA
CANADA SILICON VALLEY DETROIT
GERMANY TAIWAN CHINA
KOREA JAPAN
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GaN value proposition
Power Supply with Silicon Power Supply with GaN
GaN SYSTEMS OUTPERFORMS OTHER TRANSISTORS
GAN SYSTEMS OUT-PERFORMS OTHER TRANSISTORS13X better than best Silicon
6X better that best SiC
3X better than other GaN
• Efficiency 4x lower losses• Size 4x smaller• Weight 4x lighter• Lower system cost 10% to 20%
CUSTOMERS ACHIEVE IMPROVED SYSTEMS
GaN value proposition
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Product Portfolio
“B” & “P” Bottom-side CoolingCompact solution for lower power designs
“D” DieOptimized for wire bonding. Suitable for power module applications
“L” 5x6 PDFNA cost effective solution for low power designs
“T” Top-side CoolingSimpler thermal design for hard-switching applications
NEW
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GaN is growing across many markets
ENTERPRISE
Inefficient and approaching 5% of global power usage
ELECTRIC VEHICLES
Government reduced CO2 & high MPG regulations
RENEWABLEENERGY
Storage needed for Distributed Energy (ESS)
Inefficient and 30% of worldwide electricity usage
CONSUMER
Large, heavy, and Ecodesign directive for higher efficiency
INDUSTRIAL
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GaN Adapters in the Market
• Apple Store
• Amazon Prime Day
• Double Eleven Day
45W30W
200W65W
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• GaN outperforms Silicon• Efficiency 98% vs 96%• Power density 100 W/in3 vs 67
AC/DC Power Supply Unit in the Rack
• GaN outperforms Silicon• Power Loss 50% reduction• Power density 2X increase
DC/DC Power Supply Unit in the Server
GaN POWER SUPPLIES
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DATA AND ENERGY ARE CONNECTED
6Power Supplies
34Servers
10Power Supplies
30Servers
40% of Data Center Operating Cost is EnergyGaN based PSU in the Data CenterHigher energy efficiency
- $461M lower energy bill• 10% more servers per rack
- $1.4B additional revenue- $1.1B lower CAPEX
Cbus
Q1
Q2
L Q3
Q4
Totem Pole PFC
Q5
Q6
+
-
Vo=12Vor 48V
AC
Q7 Q8
Syn-rec LLC Resonant DC/DC
Cr Lr Tr
Co
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3,16,2
9,412,5
15,6
6,5
13,0
19,5
26,1
32,6
9,3
18,6
28,0
37,3
46,6
8,6
17,1
25,7
34,3
42,9
05
101520253035404550556065707580
1 0 0 K H Z
2 0 0 K H Z
3 0 0 K H Z
4 0 0 K H Z
5 0 0 K H Z
1 0 0 K H Z
2 0 0 K H Z
3 0 0 K H Z
4 0 0 K H Z
5 0 0 K H Z
1 0 0 K H Z
2 0 0 K H Z
3 0 0 K H Z
4 0 0 K H Z
5 0 0 K H Z
1 0 0 K H Z
2 0 0 K H Z
3 0 0 K H Z
4 0 0 K H Z
5 0 0 K H Z
POW
ER L
OSS
(W)
1 .5KW BRIDGELESS TOTEM POLE PFC SWITCHING POWER DEVICE LOSSES BREAKDOWN
P_Qrr+QossP_EossPdrPswPcon_dynPcon_Tj
0,0%
0,5%
1,0%
1,5%
2,0%
2,5%
100 KHz 200 KHz 300 KHz 400 KHz 500 KHz
∆Eff
Switching Frequency
A 1.5KW Totem Pole PFC Loss Breakdown – SiC and GaN
GaN E-HEMT650V 50mohm
SiC MOSFET 650V 55mohm
NORMALIZED EFF IC IENCY IMPROVEMENT (∆EFF)
SiC MOSFET 1000V 65mohm
SiC MOSFET 650V 60mohm
Conditions: Vin=180Vac~264Vac Vo=400V Po=1500W at full load
∆0.8%
∆2.2%∆1%
∆0.3%
GaN E-HEMT
SiC MOSFET
One fast switching transistor (GaN or SiC) per totem pole’s switch Switching Frequency: 100KHz~500KHZ as calculation condition
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0102030405060708090100
90%91%92%93%94%95%96%97%98%99%
100%
65KHz 100KHz 200KHz 300KHz 400KHz Pow
er D
ensi
ty (w
/in3 )
Peak
Effi
cien
cy
Frequency
Efficiency and Power Density Curve
GaN-based PFC
Si-based PFC
CbusAC IN
D1 D2
Q1 Q2
L1
L2
GaN-based PFC
Optimal range for GaNCbus
Q1
Q2
L1AC IN
Q3
Q4
Si-based PFC
1.5kW CCM BTP PFCs peak efficiency and power density GaN & SJMOS
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Renewable Energy
• Better Power Conversion • Better Financials • Better Market Differentiators
1st
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• IGBT-based Motor Drives • GaN-based Motor Drives
Benefits of gan vs IGBT Motor drives
2x smaller MOTOR DRIVE with built-in
FILTER
Lower Losses• Smaller Heatsink. ½, ¼ the size OR even NO HEATSINK• Higher power density. 2x OR MORE
Higher Switching Frequency• No acoustic noise
Sinusoidal Output Filter Built In• Use of low-cost unshielded, long length cables• Increased system efficiency• Easy to use inverter & Increased motor lifetime
Active Infeed• Smaller, cheaper filters and no braking chopper• Meet harmonics requirements with regeneration
Huge BENEFITSwith GaNLarge
Sine Wave Filter
MOTORMOTOR DRIVE
SINE WAVE FILTER or SHIELDED CABLE
MOTOR
MOTOR DRIVE EXTERNAL FILTER
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GaN in Automotive
Wireless phone charging
Wireless battery charging
LiDAR sensor
V2G and ESS inverter battery reuse
48V BSG/ISGInverter (ICE)
Traction Inverter
On-Board Charger
DC/DC Converter
Datacenter Server
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EV On-Board Charger example
>3X loss reduction
5X sizereduction
On-Board Charger (OBC)
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EV DC/DC and Inverter examples
8% Cost Reduction
1 kW/L 2 kW/L
DC/DC Converter
100% better Power Density
Inverter
93% EfficientWater-cooled
98% EfficientAir-cooledLower Cost
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Take full advantage of GaN – Tools and Resources
• Datasheets• Application Notes• Reference designs• Simulation models• CAD symbols• STP files• FAQs
www.gansystems.com
Application Notes
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Take full advantage of GaN – Evaluation Boards
GS665MB-EVB Motherboard+ GS665xxDB-EVB DaughterboardHalf bridge power stage
GSWPT-EVBSKYDual-mode wireless charging pad supporting AirFuel’sMagnetic Resonant MR and WPC’s Qi charging standards. Fully documented reference design.
GSP65MB-EVB+ GSP65RxxHB-EVB2-7 kW Insulated Metal SubstrateConfigurable Full/Half Bridge Evaluation kit
GSWP050W-EVBPAGSWP100W-EVBPAGSWP300W-EVBPA50W, 100W to 300W+ Wireless Power TransferPower Amplifier Evaluation Kits
GS61008P-EVBHFBuck Converter with 40MHz GaN Driver
GSP665x-EVBIMS22-6 kW Insulated Metal SubstrateConfigurable Full/Half Bridge Evaluation kit
GS1200BTP-EVB1.2kW Bridgeless Totem Pole Power Factor Correction Evaluation Board
GS65011-EVBEZEZDrive™ open loop boost evaluation board
NEWNEW
NEW
NEW
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Features and Benefits• 650V high-side and low-side GaN Gate Driver• CMTI Rating 200 V/ns for SW and PGND nodes• Independent Source/Sink for EMI dV/dt Adjust• Integrated VGS regulation and 1MHz+ range• Ultra-small 650V GaN gate drive PCB layout• Reduced schematic part count & BOM Cost
Applications• AC-DC Adapters for Mobile, OLED TV, Gaming• Enterprise: 1U Power Supplies to 3kW range• Industrial: PV Inverters/ESS and Motor Drives• Totem Pole Bridgeless PFC, LLC, ACF, ZVS
GS-EVB-HB-66508B-ON 650V Half-Bridge Driver EVB
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WEBINAR: Simple Layout Steps for Maximizing GaN Design Performance
• Designing with GaN is not difficult- Many similarities to MOSFET- Differences require attention to
detail but no new concepts
• Common “first-time” mistakes- Missing Kelvin source- Absence of power loop flux
cancellation- Poor gate loop
• Many resources available- Easy to find- Easy to use- GaN Systems application engineering
team to help
Thank you for joining us. Please visit GaNSystems.com for more information
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Growing list of Companies show GaN advantage
• Discover companies like yours who have
demonstrated success with GaN Systems.
https://gansystems.com/gan-application-examples/
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• GaN is the dominant reason for increases in efficiency and density in power electronics today
• Improving Customers’ Financial Performance Lower System Costs Lower Operating Costs More Opportunities for Revenue
• Increasing Business Competitiveness Faster time to market
• Addressing Customer Challenges Efficiency, Size, Weight and Cost
• Tools & Solutions SPICE & PLECS, EVBs, Reference Designs &
Webinars
CONCLUSIONS
Many Customers in Many Applications Reaping the Benefits of GaN
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CONSUMER
DATACENTER
INDUSTRIAL
TRANSPORTATION
GaN SYSTEMS TODAY#1 in GaN• Highest current; broadest voltages• Best electrical performance• Best die & best package• Most widely used by customers
Shipping since 2014• Offices in 7 countries• Worldwide distribution & direct sales
Customer Successes• Solar Inverter and ESS• Motor Drives• Wireless Power and Charging• AC Adapters• Datacenter Server and Rack Power• Automotive Onboard Charger
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Abstract
Transforming the World• The role of power greatly impacts company financial performance, business
competitiveness and the health of our planet. GaN power transistors play a central role in the revolution of these power systems. This session reviews how GaN Systems addresses customer challenges, provides the right solutions and tools and delivers maximum benefit.