TRANSFORMING THE WORLD...2019/12/03  · •Totem Pole Bridgeless PFC, LLC, ACF, ZVS...

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1 TRANSFORMING THE WORLD WITH SMALLER, LOWER COST, MORE EFFICIENT POWER ELECTRONICS Power Electronics Conference December 3, 2019

Transcript of TRANSFORMING THE WORLD...2019/12/03  · •Totem Pole Bridgeless PFC, LLC, ACF, ZVS...

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TRANSFORMING THE WORLDWITH SMALLER, LOWER COST, MORE EFFICIENT POWER ELECTRONICS

Power Electronics Conference December 3, 2019

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OBJECTIVES

• Introduction • GaN’s Role in Power Electronics• Improving Customers’ Financial Performance• Increasing Business Competitiveness• Addressing Customer Challenges• Tools & Solutions• Conclusion

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GaN Systems company overview

Market leader for GaN power transistors• GaN-on-Silicon transistors for the power conversion market• Industry’s most extensive & highest-performance products

Enhancement mode devices 100V & 650V devices; industry-best performance

Global company with decades of experience in GaN• Parts shipping to >2000 customers since 2014• World-class fabless manufacturing and advanced packaging• HQ and R&D in Ottawa, Canada. Ops HQ in Taiwan.• Sales & App. Eng. in Germany, Japan, China, Taiwan, Korea, USA

CANADA SILICON VALLEY DETROIT

GERMANY TAIWAN CHINA

KOREA JAPAN

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GaN value proposition

Power Supply with Silicon Power Supply with GaN

GaN SYSTEMS OUTPERFORMS OTHER TRANSISTORS

GAN SYSTEMS OUT-PERFORMS OTHER TRANSISTORS13X better than best Silicon

6X better that best SiC

3X better than other GaN

• Efficiency 4x lower losses• Size 4x smaller• Weight 4x lighter• Lower system cost 10% to 20%

CUSTOMERS ACHIEVE IMPROVED SYSTEMS

GaN value proposition

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Product Portfolio

“B” & “P” Bottom-side CoolingCompact solution for lower power designs

“D” DieOptimized for wire bonding. Suitable for power module applications

“L” 5x6 PDFNA cost effective solution for low power designs

“T” Top-side CoolingSimpler thermal design for hard-switching applications

NEW

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GaN is growing across many markets

ENTERPRISE

Inefficient and approaching 5% of global power usage

ELECTRIC VEHICLES

Government reduced CO2 & high MPG regulations

RENEWABLEENERGY

Storage needed for Distributed Energy (ESS)

Inefficient and 30% of worldwide electricity usage

CONSUMER

Large, heavy, and Ecodesign directive for higher efficiency

INDUSTRIAL

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GaN Adapters in the Market

• Apple Store

• Amazon Prime Day

• Double Eleven Day

45W30W

200W65W

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• GaN outperforms Silicon• Efficiency 98% vs 96%• Power density 100 W/in3 vs 67

AC/DC Power Supply Unit in the Rack

• GaN outperforms Silicon• Power Loss 50% reduction• Power density 2X increase

DC/DC Power Supply Unit in the Server

GaN POWER SUPPLIES

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DATA AND ENERGY ARE CONNECTED

6Power Supplies

34Servers

10Power Supplies

30Servers

40% of Data Center Operating Cost is EnergyGaN based PSU in the Data CenterHigher energy efficiency

- $461M lower energy bill• 10% more servers per rack

- $1.4B additional revenue- $1.1B lower CAPEX

Cbus

Q1

Q2

L Q3

Q4

Totem Pole PFC

Q5

Q6

+

-

Vo=12Vor 48V

AC

Q7 Q8

Syn-rec LLC Resonant DC/DC

Cr Lr Tr

Co

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3,16,2

9,412,5

15,6

6,5

13,0

19,5

26,1

32,6

9,3

18,6

28,0

37,3

46,6

8,6

17,1

25,7

34,3

42,9

05

101520253035404550556065707580

1 0 0 K H Z

2 0 0 K H Z

3 0 0 K H Z

4 0 0 K H Z

5 0 0 K H Z

1 0 0 K H Z

2 0 0 K H Z

3 0 0 K H Z

4 0 0 K H Z

5 0 0 K H Z

1 0 0 K H Z

2 0 0 K H Z

3 0 0 K H Z

4 0 0 K H Z

5 0 0 K H Z

1 0 0 K H Z

2 0 0 K H Z

3 0 0 K H Z

4 0 0 K H Z

5 0 0 K H Z

POW

ER L

OSS

(W)

1 .5KW BRIDGELESS TOTEM POLE PFC SWITCHING POWER DEVICE LOSSES BREAKDOWN

P_Qrr+QossP_EossPdrPswPcon_dynPcon_Tj

0,0%

0,5%

1,0%

1,5%

2,0%

2,5%

100 KHz 200 KHz 300 KHz 400 KHz 500 KHz

∆Eff

Switching Frequency

A 1.5KW Totem Pole PFC Loss Breakdown – SiC and GaN

GaN E-HEMT650V 50mohm

SiC MOSFET 650V 55mohm

NORMALIZED EFF IC IENCY IMPROVEMENT (∆EFF)

SiC MOSFET 1000V 65mohm

SiC MOSFET 650V 60mohm

Conditions: Vin=180Vac~264Vac Vo=400V Po=1500W at full load

∆0.8%

∆2.2%∆1%

∆0.3%

GaN E-HEMT

SiC MOSFET

One fast switching transistor (GaN or SiC) per totem pole’s switch Switching Frequency: 100KHz~500KHZ as calculation condition

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0102030405060708090100

90%91%92%93%94%95%96%97%98%99%

100%

65KHz 100KHz 200KHz 300KHz 400KHz Pow

er D

ensi

ty (w

/in3 )

Peak

Effi

cien

cy

Frequency

Efficiency and Power Density Curve

GaN-based PFC

Si-based PFC

CbusAC IN

D1 D2

Q1 Q2

L1

L2

GaN-based PFC

Optimal range for GaNCbus

Q1

Q2

L1AC IN

Q3

Q4

Si-based PFC

1.5kW CCM BTP PFCs peak efficiency and power density GaN & SJMOS

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Renewable Energy

• Better Power Conversion • Better Financials • Better Market Differentiators

1st

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• IGBT-based Motor Drives • GaN-based Motor Drives

Benefits of gan vs IGBT Motor drives

2x smaller MOTOR DRIVE with built-in

FILTER

Lower Losses• Smaller Heatsink. ½, ¼ the size OR even NO HEATSINK• Higher power density. 2x OR MORE

Higher Switching Frequency• No acoustic noise

Sinusoidal Output Filter Built In• Use of low-cost unshielded, long length cables• Increased system efficiency• Easy to use inverter & Increased motor lifetime

Active Infeed• Smaller, cheaper filters and no braking chopper• Meet harmonics requirements with regeneration

Huge BENEFITSwith GaNLarge

Sine Wave Filter

MOTORMOTOR DRIVE

SINE WAVE FILTER or SHIELDED CABLE

MOTOR

MOTOR DRIVE EXTERNAL FILTER

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GaN in Automotive

Wireless phone charging

Wireless battery charging

LiDAR sensor

V2G and ESS inverter battery reuse

48V BSG/ISGInverter (ICE)

Traction Inverter

On-Board Charger

DC/DC Converter

Datacenter Server

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EV On-Board Charger example

>3X loss reduction

5X sizereduction

On-Board Charger (OBC)

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EV DC/DC and Inverter examples

8% Cost Reduction

1 kW/L 2 kW/L

DC/DC Converter

100% better Power Density

Inverter

93% EfficientWater-cooled

98% EfficientAir-cooledLower Cost

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Take full advantage of GaN – Tools and Resources

• Datasheets• Application Notes• Reference designs• Simulation models• CAD symbols• STP files• FAQs

www.gansystems.com

Application Notes

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Take full advantage of GaN – Evaluation Boards

GS665MB-EVB Motherboard+ GS665xxDB-EVB DaughterboardHalf bridge power stage

GSWPT-EVBSKYDual-mode wireless charging pad supporting AirFuel’sMagnetic Resonant MR and WPC’s Qi charging standards. Fully documented reference design.

GSP65MB-EVB+ GSP65RxxHB-EVB2-7 kW Insulated Metal SubstrateConfigurable Full/Half Bridge Evaluation kit

GSWP050W-EVBPAGSWP100W-EVBPAGSWP300W-EVBPA50W, 100W to 300W+ Wireless Power TransferPower Amplifier Evaluation Kits

GS61008P-EVBHFBuck Converter with 40MHz GaN Driver

GSP665x-EVBIMS22-6 kW Insulated Metal SubstrateConfigurable Full/Half Bridge Evaluation kit

GS1200BTP-EVB1.2kW Bridgeless Totem Pole Power Factor Correction Evaluation Board

GS65011-EVBEZEZDrive™ open loop boost evaluation board

NEWNEW

NEW

NEW

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Features and Benefits• 650V high-side and low-side GaN Gate Driver• CMTI Rating 200 V/ns for SW and PGND nodes• Independent Source/Sink for EMI dV/dt Adjust• Integrated VGS regulation and 1MHz+ range• Ultra-small 650V GaN gate drive PCB layout• Reduced schematic part count & BOM Cost

Applications• AC-DC Adapters for Mobile, OLED TV, Gaming• Enterprise: 1U Power Supplies to 3kW range• Industrial: PV Inverters/ESS and Motor Drives• Totem Pole Bridgeless PFC, LLC, ACF, ZVS

GS-EVB-HB-66508B-ON 650V Half-Bridge Driver EVB

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WEBINAR: Simple Layout Steps for Maximizing GaN Design Performance

• Designing with GaN is not difficult- Many similarities to MOSFET- Differences require attention to

detail but no new concepts

• Common “first-time” mistakes- Missing Kelvin source- Absence of power loop flux

cancellation- Poor gate loop

• Many resources available- Easy to find- Easy to use- GaN Systems application engineering

team to help

Thank you for joining us. Please visit GaNSystems.com for more information

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Growing list of Companies show GaN advantage

• Discover companies like yours who have

demonstrated success with GaN Systems.

https://gansystems.com/gan-application-examples/

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• GaN is the dominant reason for increases in efficiency and density in power electronics today

• Improving Customers’ Financial Performance Lower System Costs Lower Operating Costs More Opportunities for Revenue

• Increasing Business Competitiveness Faster time to market

• Addressing Customer Challenges Efficiency, Size, Weight and Cost

• Tools & Solutions SPICE & PLECS, EVBs, Reference Designs &

Webinars

CONCLUSIONS

Many Customers in Many Applications Reaping the Benefits of GaN

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CONSUMER

DATACENTER

INDUSTRIAL

TRANSPORTATION

GaN SYSTEMS TODAY#1 in GaN• Highest current; broadest voltages• Best electrical performance• Best die & best package• Most widely used by customers

Shipping since 2014• Offices in 7 countries• Worldwide distribution & direct sales

Customer Successes• Solar Inverter and ESS• Motor Drives• Wireless Power and Charging• AC Adapters• Datacenter Server and Rack Power• Automotive Onboard Charger

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Abstract

Transforming the World• The role of power greatly impacts company financial performance, business

competitiveness and the health of our planet. GaN power transistors play a central role in the revolution of these power systems. This session reviews how GaN Systems addresses customer challenges, provides the right solutions and tools and delivers maximum benefit.