training report.doc Tanish

7/29/2019 training report.doc Tanish

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TRAINING REPORTOF

SIX WEEKS INDUSTRIAL TRAINING, UNDERTAKEN

AT

INTERNATIONAL TRACTORS LIMITEDHOSHIARPUR

BACHELOR OF TECHNOLOGY

INMECHANICAL ENGINEERING

Name: Gautam Pupneja

College Roll No: 9721University Roll No. 90641127949


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Acknowledgement

I am thankful to INTERNATIONAL TRACTORS LIMITEDfor giving me an oppourtunity to work with them.

I take this oppourtunity to thank those whohelped me and gave their suggestions to makethe project a better work.

My sincere thanks to Mr Amit chauhan(chiefmanager) and to Mr Rishi Raj for their guidanceand support which enabled me to complete theproject.

Last but not the least I must acknowledge theencouragement and help given to me by mybeloved parents,friends,teachersAnd family members whose best wishes andsupport helped me to complete the report.


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COMPANY PROFILE

THE COMPANY BACKGROUND

Sonalika Group started its journey of success during 1976 whenfoundation of small-scale unit to fabricate and assemble Wheat

Harvesting Machines (Thrashers) was laid. With the passage of time this

small initiative was taken by Mittal brothers in 1976 turned into a great

success due to the undulated efforts of its promoters and thousands of

employees who worked unaltered throughout. The great success

provided further motivation ultimately resulting in setting up a new plant in

the name of International Tractors Limited for the production of tractors,

the demand and requirement of which was steadily growing at that time.

The plant which set up at Chak- Gujran (Hoshiarpur) is now spread over

an area of 65 acres (approx.) Now Sonalika group consists of 2

companies: International Tractors limited (JOINT VENTURE WITH

RENAULT FROM FRANCE)

The Company's authorized Capital = Rs.56 million (As on 31/03/2001)

Issued, subscribed and Paid up Capital = Rs.50 Million (As on

31/03/2000)

Shareholding:

Sonalika Group = 80%

Renault Agriculture = 20%Annual Turnover = Rs.2098 Million approx. (As on 31/03/2003)


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International tractor Ltd. was established on 1996 - 1997.

Now in JUNE2003, the production rate of tractor is 60 per day. The total

no of employees working in ITL is 1200.The total no of dealers of ITL inIndia & neighboring countries are 548. ITL have introduced 15 models of

tractors. There are 5 regional offices in India, which are at DELHI,

PATNA, AHMEDABAD, MANIPUR and BHOPAL. Turn over of ITL if

400/crore. Company got ISO 9001 Certificate in April 1999 BY ICL.

Company is also running its own agriculture equipment making industries,

which is producing thrasher, disk harrow, wheat harvester etc. They have

got collaboration with RENAULT AGRICULTURE LTD. FRANCE in

February 1999. Renault Agriculture provided state of the art technology

and latest designs.

The Company And Its Tie Up With Renault

The company has recently signed a tie with Renault of France

who is the world leaders in the field of tractor manufacturing and was

rated as worlds number one tractor company at the years award in Italy.

ITL has signed an MOU with Renault Agriculture, a 100% subsidiary of

Renault group of France to manufacture and market tractors of Renault

Agriculture design in India and neighboring countries.

Renault Agriculture designs manufactures & distributes tractors

and agricultural machinery in 1998; it recorded a scale of more than $ 600

million. It has three factories and 1883 people working for it and is

represented in 52 countries across the globe.


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The MOU signed by ITL with Renault Agriculture is a three-

pronged collaboration,Technical, Financial and Commercial. It was

signed by Mr.I.D.MITTAL (Chairman) and Mr.B.MORANGE (MD-Renault

Agriculture). A major highlight of agreement is that Renault will open the

European and Asian markets for Sonalika. The world leader will jointly

participate in the inter-national marketing strategies and efforts to market

products of both the companies. Another special feature of the agreement

is that Renault Agriculture will take minority equity stake of 20% in present

ITL that will remain under its management control. By joining hands with

the market leaders in France, the worlds biggest European tractors

market, Sonalika is sure to go a long way.

MISSION:

International Tractors Ltd. offer quality product with distinctive

features at reasonable price .The company ensure better than the best

after sale service for the satisfaction of the customer .The firm is ranked

as best in terms of its quality and production front. Company is

exporting its tractors to different Asian as well as African countries.

FUTURE PLANS:

To provide superior quality tractors over all world with new

technology at reasonable rates, and to become No. 1 in automobile

industry within five years.


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VARIOUS MODELES

As the name suggests, the company is related with the

production of Tractors and started its commercial production on 14-10-

1996. At present, the company is producing fifteen models of tractors,

which are:

1. DI-730 Two cylinder, Single clutch

2. DI-732 Two cylinder, Single clutch

3. DI-732-III Two cylinder, Double clutch

4. DI-740 Three cylinder, Single clutch, Standard

5. DI-740 Three cylinder, Single clutch, Deluxe

6. DI-740 Three cylinder, Double clutch, Standard

7. DI-740 Three cylinder, Double clutch, Deluxe

8. DI-750-I Four cylinder, Single clutch, Standard

9. DI-750-1 Four cylinder, Double clutch, Deluxe

10. DI-750-III Four cylinder, Single clutch,

Standard

11. DI-750-III Four cylinder, Double clutch, Deluxe

12. DI-60 Four cylinder, Single clutch13. DI-60 Four cylinder, Double clutch

14. DI-60 Four cylinder with hydraulic steering

Also from May 31,2003 they have started the production of French

models (presently made by RENAULT AGRICULTURE

LTD.FRANCE)


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THE VARIOUS MODELS UNDER THIS CATOGORY

ARE: -

I. Ceres-326

II. Ceres-336III. Ceres-346

IV. Ceres-356

The monthly production rate of tractors is 1200 to 1500

tractors. The assembly shop is designed such as to assemble

100 tractors per day. The tractors manufactured by the company

have secured a special place in the market because of their

maximum pulling power and minimum fuel consumption andhave achieved a reputation for performance, quality and

reliability. It was due to vast experience of the promoters in this

sector and their principle of no compromise on quality that the

company becomes the only company in the tractor industry to

achieve a growth rate of 127 % and have present market share

4%. At present the company has a strong nation wide network of

466 dealers.PRODUCTION OF TRACTORS

Sr.No. Financial year Production

(Nos.)

1. 1996-1997 396

2. 1997-1998 2808

3. 1998-1999 6375

4. 1999-2000 88685. 2000-2001 13505

6. 2001-2002 18059


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Chairman

(Sh. L.D. Mittal)

Managing Director

(Sh. A.S. Mittal)

Joint managing

Director

Departments

Renault Agriculture

France

R & D

Marketin

Quality Control

HRD

EDP

Security

Purchase

Store

Assembly & Testing

ORGANISATION CHART


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Tractor-A brief introduction

A wheeled, self-propelled vehicle for hauling other vehicles or equipment

and for operating the towed implements; also, a crawler, which runs on an

endless, self-laid track and performs similar functions

.

A farm tractor is a multipurpose power unit. It has a drawbar for drawing

tillage tools and a power takeoff device for driving implements or

operating a belt pulley. The acreage to be worked, type of crops grown,

and the terrain all impose their requirements on tractor design.

Accordingly, models vary in such details as power generated, weight,ground clearance, turning radius, and facilities for operating equipment.

All models can, however, be grouped under four general types: four-

wheel, row-crop or high-wheel, tricycle, and crawler.

Tractors are rated by their horsepower they deliver at the drawbar and at

the belt. On small models, the drawbar and belt horsepower may run as

low as 10 (7.5 kW); on large models the drawbar horsepower runs as high

as 132 (98 kW), while belt horsepower reaches about 144 (107 kW).

The major components are engine, clutch, and transmission. These

components are intimately related and designed to work in conjunction

with each other to accomplish specific work. Tractor engines are relatively


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low-speed; their maximum horsepower is generated at crankshaft speeds

in the neighborhood of 2000 rpm. These engines have one, two, three,

four, six, or eight cylinders and operate on gasoline, kerosene, liquid

petroleum gas, or diesel fuel. They are of the spark-ignition or diesel type,

operating on the four-stroke-cycle principle, and are cooled by water or

air.

Power is transmitted to the rear wheels or to all four wheels. Drive to the

front wheels is mechanical or hydrostatic, its purpose being to increase

drawbar pull at the will of the operator. Transmissions have 3, 4, 5, 6, 8,

10, or 12 forward speeds and one or two reverse gears. Clutch less

hydraulic transmissions are also used, making it possible to shift gears

while in motion. Vehicle speeds are low, ranging from slightly more than 1

mi/h (1.6 km/s) to about 18 mi/h (28 km/h) in high gear.

The basic design of an industrial tractor for hauling and for operating

construction equipment departs little from that of a farm tractor, and

differences in design of models fit the vehicle to its intended work.

Because high ground clearance is not needed for industrial work, the

tractor is commonly built with a lower center of gravity and is capable of

traveling a few miles per hour faster than a farm tractor. If its use is

confined to hauling, it may not be equipped with hydraulic power. If it is to

be used for operating a scraper, backhoe, or front-end loader, its structure

may be heavier and more rugged.


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VARIOUS IMPLEMENTS THAT ARE ATTACHED

TO TRACTOR FOR AGRICULTURAL WORK

ROTAVATOR

Benefits:

(i)Suitable for use in dry as well as wet land cultivation.

(ii) Suitable for light and medium soil conditions.

(iii) Used for loosening and aerating soil up to a depth of Eight inches. (iv)

Prepares seed beds quickly and economically.

Rotavator runs with tractor power from forty to sixty hp.

It runs with PTO speed ranging from 500 to550 rpm.

Its weight ranges from 350 to 400 kg.


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RIGID TILLER:

SPRING LOADED TILLER:

BENEFITS:

(i) It is designed for the light and medium soils.

(ii) Used for loosening and aerating soil to a depth of nine inches.

(iii) Prepares seed beds quickly and economically.

The tines of the tiller ranges from 9 to 27.It works easily with a tractor of

power with 40 to 50 hp.Its weight is inbetween 200 to 300 kg depending

on the number of tines.


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DISC PLOUGH

BENEFITS:

i) The disc plough is designed to work in all type of soil for basic functions

such as soil breaking, soil raising, soil turning and soil mixing.

(ii) It is used to open the new fields and to process the stony areas.

(iii) It can be used easily at rocky and rooted areas.

(iv) It is specially useful in hard and dry trashy land conditions and in soils

where scouring is a major problem.

(v)It works on tractor with power ranging from 50 to 90 hp depending on

its confrigitation.Its weight ranges from 300 to 600kg.


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LAND LEVELLER

(i) It is a simple and rugged Implement which is directly fitted to the

tractor.

(ii) The 10 mm single plate duly reinforced, makes our leveller trouble free

in operation.

(iii) It is a basic implement for leveling land.

RIDGER

BENEFITS:

(i) Depth of the ridger could be adjusted with the side tyres.

(ii) It is mostly used for sugarcane plantion.(iii)It requires a power of about 60hp.

(iv)Its weight is about 400kg


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ROTARY SLASHER:

BENEFITS:

The grass cutter Mower Horizontal slashing is the most versatile method

of grass cutting. Rotary slasher is powerful enough to cope with tall

weeds and small bushes, yet giving a satisfactory fine cut on turf areas

mounted with front and rear rollers, scalping is minimal. Tractor-mounted

rotary slasher, grass slasher provide a very cost-effective grass cutting

solution. .It can be applied to any tractor of50-80hp.

MOULD BOARD PLOUGH:


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BENEFITS:

(i) It can handle the tough ploughing job with outstanding penetration

performance.

(ii) maintained by the automatic depth control unit available on the tractor.

(iii) The mould board will retain mirror finish at all times contributing to

well-turned furrows.

(iv)It can work with a tractor of 30 to 40hp and its weight is about 200kg.

SUB SOILERS:

BENEFITS:

(i) The Subsoilers are deep tillage implement specially designed for

breaking up hard pan layers and loosing the subsoil allowing better

drainage, root growth and mineral osmosis.

(ii) The heavy duty chisel pointed share shatters the soil well below the

surface, thus increasing the water holding capacity.

(iii) It preserves moisture during high rainfall which is very important for

the crop to withstand low rainfall or drought period.

(iv) It is an inexpensive implement & it provides a simple and economical

way to obtain boosting crop yields and profits.

(v)Power required to drive this implement is different for different arms.

(vi)It is about 30hp for one 40for two and 60 for three arms.


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POST HOLE DIGGER

BENEFITS:

(i) Fastest method to dig holes as it is P.T.O. driven implement.

(ii) It can dig holes up to diameter 6", 9" 12" or 14".

(iii) Replicable auger with the same frame as per the hole diameter

required.

(iv) Made for all types of soil.

(v) Easy to transport.(vi)Its weight is about 80kg.

TERRACER:


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BENEFITS:

(i) It is used for clearing fields, land leveling, opening ditches and fillings.

(ii) It can be used in any direction by the virtue of its 360 degree of

working angle.

(iii) It is easily mountable with three point linkage.VARIOUS PRDUCTS OF SONALIKA AGRO INDUSTRIES

Multi Crop Thresher

The crops like red gram, mustard, sorghum soyabean, wheat, millets etc,

can be threshed with this thresher. Double speed system is provided lo

control the higher strike of threshing motor to avoid any breakage of grain

clung threshing. Rpm of threshing drum and suction blower can be

increased or decreased as and when required mentioned as under:

Threshing drum 500 to 720 rpm

Suction blower 750 to 950 rpm


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It can be operated with electric motor or diesel engine.Threshing rotor and

double speed system duly balanced by computerized system. 50% more

output than other threshers. More benefit with lesser fuel consumption

and minimum load on tractor. Fully safe as proper size of feeding chute.

Prompt after sale service and easy availability of spare parts.


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Manufacturing

IntroductionTractor assembly shop is main shop of sonalika international tractor Ltd.

In this shop the different machining parts, housing and other components

which are finished or machined in other departments of the industry and

other components which are purchased from outside are assembled here.

Then assembled components like differential housing, gearboxes, rear

covers, Trumpet housing and other housing are send to main line for

Tractor assembly. In main Tractor assembly line tractors are send to paint

shop through overhead endless chain rotating conveyor. It is supported

from ceiling and has a fixed path to travel which saves valuable floor

space. The arrangement is such that lifting mechanisum (with help of

hook) lowers down for loading and unloading of tractors.

Following are the machine shops:

Heavy machine shop

Light machine shop

Gear & heat treatment shop

Press shop


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Heavy Machine Shop

In Heavy Machine Shop all major components of Tractors are machined.

These are:

Crank Case

Differential housing

Gear Box Housing

Clutch Housing

Trumpet Housing

This infrastructure is equipped with the advanced CNC Machining

Centers, Special Purpose and General Purpose Machines. All the

components are thoroughly checked and inspected for its Geometrical

accuracy on the imported 3D Coordinate Measuring Machine.

The sections are highly equipped with modern machinery and equipment.

Each section has a process layout i.e. the raw material is received at one

end and the finished component is dispatched from the other. The

material received is in form of casting. The machining process is carried

out under strict quality norms. There is inprocess inspection at each

workstation. The component is made to go through final inspection before

it is dispatched for assembly.


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The Material handling System in the H.M.S shop consists of hydraulic lift

trucks, power hoists, roller conveyors, overhead crane, fork lift trucks,

bins etc. the shop has well designed network of roller conveyors. The

castings from the truck are loaded onto these conveyors and the material

travels to reach the respective section. At the end of each conveyor a

section for inspection has been made so as to make the component

through the inspection process. Each workstation is provided with a

power hoist of 500Kg (load carrying capacity). These are used to pick

casting from conveyor and load them onto the machine and vice versa.

There is also a provision of a 2-ton carrying capacity overhead crane in

each section.


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Light Machine Shop

Light Machine Shop is where we manufacture sophisticated Control

Valves for high pressure (200 Bar) Tractor applications with Hardened

(60HRC) Bush and Spools for prolonged service life. This infrastructure

have capabilities to Design, Develop and Manufacture complete Hydraulic

Assemblies for Tractor applications of Lift Capacity up to 3000 Kgs and

Flow rates up to 45 LPM.

Components Manufactures in Light Machine Shop

Control Valve

Composite Valve

Feathering Valve

Relief Valve

Release Valve

Hardened Alloy Steel Bush & Spool Assemblies.


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Manufacturing Facilities Include

Sophisticated CNC machines,

Prescision Match Grinding Machines, Honning & Lapping Machines and Special Inspection & Testing

Facilities.

All parts are ultrasonically cleaned before assembling in controlled

dust free conditions.

L.M.S.is shop for manufacturing small components of the tractor inSonalika. International tractors limited. This is a small shop where

light components operations are performed on the light components

of tractors. There are about different types of machines where

different operations are performed on different components for

production work. Main operations performed in L.M.S. are as

follows: -

DRIILING FACING

TAPPING

TURNING

REAMING

BORING

MILLING

GRINDING


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Components made in L.M.S. shop are as follows

1. Response valve housing

2. Relief valve

3. Release valve

4. Piston for relief & release valve

5. Gear shifter lever

6. High Low leaver


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Gear& Heat Treatment Shop

Gear shop is also main shop of International Tractor Ltd. In

gear shop the external as well as internal gears are cut on the

components. gears are cut with hob cutter process, gear

shaping with broaching process and finishing with shaving

process. Gears are commanly used to transmit power from one

shaft to another shaft with some reduction or acceleration.

Gears are having great advanantages as compared to belts in

terms space and power transmission. In tractor a power of

about 25 to 60 H.P is transmitted with minimum noise and ina very limted space by gears. The gear shop of S.I.T Ltd. has

high precision instruements to check the gear profile ,lead , run

out, and pitch.

Having World Class manufacturing facilities to deliver best quality of

transmission gears, shafts & assemblies for automobile and tractor

applications. The Facility delivers all types of gears & shafts like

Main Shafts, Lay shafts, Input Shafts, Synchromesh Gears, Gears

with Dog Teeth, Shifter Sleeves, Synchro Hubs & Cones.


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Heat treatment

Heat treatment is important operation in the manufacturing process

of machine component of tractor such gears, shafts, gear shifter

rods and tool room parts (such as bushes, dowels, pins and other

components). The properties of the components are to be changed

as per drawing specification and working conditions. there

properties of metals can be improved, graded or altered practically

by controlled heating and cooling i.e. by heat treatment. Heat

treatment can alter the mechanical properties of components bychanging the size and shape of the grains of which it is composed,

or by changing its micro-constituents.

Manufacturing Facilities include

CNC Turnings, CNC Hobbings, CNC Shavings, CNC Multi-Axis

Grinders, Gear Shapers, Broaching, Roofings, Swaging and Tooth

Rounding machines.


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Heat Treatment Sealed Quench Furnaces with CNC control, Gas

Carburizing Furnaces, Rotary Furnace, Plug Quenching, Vibratory

Debburing, Shot Blasting, Shot Peening and straightening Presses.

Inspection and Metallurgical Testing Facilities Include

Well-equipped standard room having computerized Lead & Profile

Testers, Surface Roughness Testers, Contour Testers and GearRoll Testers etc.

Metallurgical laboratory equipped with the LECO Glow Discharge

Spectrometer, LECO Microhardness Tester, Microscopes with the

Image Analyzer, Universal Testing Machines, Vickers, Rockwell,

Brinell & Superfacial Hardness Testers


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Press Shop

Stamping facility is equipped with Ultra modern presses from

internationally renowned suppliers. This facility delivers all type of sheet

metal components i.e. Skin Panels, Inner panels, Floor Panels, Pillars,

Reinforcements, Cross Members, Oil Pans, Fuel tanks etc. It includes

Laser Cutting

Rapido 5 Axis Laser Cutting machine from M/S Prima (Italy) with a travel

of 3.5 X 1.7 x 0.8 Mtrs. and can cut thickness up to 5 mm. 2 Nos.


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Presses

Hyd. Press 1200T with bolster size of 4x2.5 Mtrs. 1 Nos.

Hyd. Press 1000T with bolster size of 4x2.5 Mtrs. 1 Nos.

Mech. Press 630T with bolster size of 2.6x2 Mtrs. 1 Nos. Mech. Press 400T with bolster size of 3.5x2 Mtrs. 2 Nos.

Mech. Press 400T with bolster size of 3.25x1 .8 Mtrs. 1

Nos.

Mech. Press 250T 1 Nos.




Mech. Press 10T 1 Nos. Mechanical Press IOT- 250T Multiple

Forklifters (5T& 3T) 1 each.

E.O.T(S.W.L.) 30T 1 Nos.

Welding

Spot Welding, Projection Welding, Seam Welding, MIG Brazing, MIG, TIG& Arc Welding.

Testing Facilities

Mechanical and Chemical composition tester

Cupping Tester

Universal Tensile Tester

Destructive / Non Destructive Testing for welding joints

3 D Co-ordinate Measuring Machine


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Assembly

Assembly Engine:

The State of Art assembly line for Engines is one of the best lines

fitted with high quality automated slat conveyor system having

various safeties and DC Multi Nut Runner systems on the different

stages which ensures consistent production. The diesel engines

assembled here are from 28 Hp to 90 Hp.

Engine can be called as heart of automobile. Engines are used for

different purpose The engine used in INTERNATIONAL TRACTORS is of

these types. The engine fitted in 740 DI is made by SYMPSONS, which

are exported.The engine in 50 & 60 H.P. are of two types one is standard

model and its design is taken from ZETOR of Check-osolavia and other is

fuel efficient model in which crank case and head design is taken from

AVL (Auto Vehicle Ltd.0 of Austria. Due to better performance of F.E.

model engines the production of standard engines is stopped now.

The engine shop of INTERNATIONAL TRACTOR LTD. Is well furnished

with latest fitting and checking instruments. .


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The workers in this shop are of high skill level and have lot of

experience. The production of shop is about 80-85 engines per day and

can be increased if required. All the component of engines except

crankcase is brought from outsides. The shop is having latest engine

testing shop and having latest equipment. In testing shop engine is

checked for efficiency, specific fuel consumption power, torque, leakage,

rpm and other faults like below from crankcase The finally tested are sent

to the assembly

Assembly facility Includes:-

The conveyor is fitted with 28 fixtures for mounting of all engine

models with facility for 360 degree rotation for various assembly

operations.

All Stages are equipped with DC Multi Nut Runners for optimized

and consistent production.

The Complete Shop is Air Pressurized to ensure dust free

environment for the quality production.

Other Facilities Includes:-

Leakage testing Machine

Washing Machine

Oil pump test rig

Oil contamination testing.

Test cells with hydraulic dynamometers for 100% Engine Testing.

Emission test cell for conducting emission measurement Installed

by AVL, imported from AVL Austria.


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Assembly Tractors:

Sonalika Group possesses two state of art assembly lines in India and

two abroad. In India assembly lines are situated at Punjab and Himachal

Pradesh.

International Tractors Ltd. has tractor assembly line equiped with capacity

of 80,000 tractors and engines per year. The plant has in house facilities

for producing transmission hydraulic components and engines. To further

enhance the quality of Tractors, Gears, Shafts and other important

components are manufacturers in house and are tested on high endtesting facilities.


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Highlights of Assembly Facilitations

Automated conveyors

Toe-in conveyors

Slat conveyor

Overhead conveyors

Tractor assembly shop is main shop of sonalika international tractor Ltd.

In this shop the different machining parts, housing and other components

which are finished or machined in other departments of the industry and

other components which are purchased from outside are assembled here.

Then assembled components like differential housing, gearboxes, rear

covers, Trumpet housing and other housing are send to main line for

Tractor assembly. In main Tractor assembly line tractors are send to paint

shop through overhead endless chain rotating conveyor. It is supported

from ceiling and has a fixed path to travel which saves valuable floorspace. The arrangement is such that lifting mechanisum (with help of

hook) lowers down for loading and unloading of tractors


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Quality Control

"To us at Sonalika Group, Quality is not something that we engineer,

inspect and input into our tractors. It is an innate desire to attain the best

that comes from within each of us. It defines our lives at work and athome and ripples out into the world around us".

Q.C. shop firstly we are talk about what is the quality control? It is

Systematic control of those variables encountered in a manufacturing

process, which affect the excellence of the product. Such variable result

from the Application of material, men, machine and manufacture-ring

conditions only when these variables are regulated to the extent that they

do not detract unit is main shop of sonalika international tractor ltd .In

necessarily from the excellent of the ring-ring process as reflected in the

quality of the finished product, can the control of quality be said to exist.

Generally, inspection, which is the process of sorting good from bad, is

the process of sorting good from bad, is considered as a form of quality

control. But quality control and inspect-ion are different. Conceptually, a

Q.C. aim of prevention of defects at the very source relies on effective

held back system and corrective action procedure. Acceptance of material

after subjecting them to in section at inward goods store is inspection

concept. Q.C.concept is to take early step to ensure that the material to

be supplied is going to be manufactured to the plant's requirements. So

as to ultimately eliminate the in ward goods inspection. Discovering thatthe components produced are not as per required dimensional

specifications due to wrong tool or improper settling after the production is

over is inspection concept.


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To prevent the issue of a wrong tool and to have a set up approval

procedure prior to starting continuous production and keeping a simple

check during production, are Q.C. concepts.

Q.C.uses inspection as a valuable tool. In quality control programmed

inspection data are effectively used to take prompt corrective actions to

arrest the incidence of defects in the job on hand to plan the prevention of

occurrence of the same or similar defects in future.

Quality Policy

Producing world class Products in Quality and Reliability.

Total customer satisfaction.

Creating a culture among all Employees towards Total Quality

Control Concept.

Constant upgradation of Technology and Human Excellence.

International Tractors Limited is an ISO 9001: 2008 for Tractor Assembly

and TS16949 for In-house Gears and Shafts manufacturing.

Sonalika Group firmly believes in matching the international Quality

Standards to meet the Customer Satisfaction. To achieve this, Sonalika

Group is always working on continuous focus on Quality for both its

inhouse manufacturing as well as chain of suppliers, and thrives to

achieve excellence in Product Quality.


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The Planthas inhouse latest technology to manufacture and ensurequality standards in HMS (Heavy Machine Shop), LMS (Light Machine

Shop), Gear Shop and Press & Fabrication Shop. This includes chain of

CNC Machines, VMCs, HMCs, PLC controlled Presses, Seal Quench

furnaces, Gear Testers, 3D Cmm and 2D Cmms. Production staff and

workers are technically qualified and regular trainings are imparted as per

their job profiles besides focus on Zone wise 5S concept across theorganization.

ITL believes in Team Approach in the working with its chain of Suppliers

through continuous upgradation in Process and initiatives of ' Direct On

Line'. Our endeavor is to share voice of customer with suppliers at every

stage. We encourage our suppliers to work for the concept of 'Cannot

Make Defects' and 'Right First Time' at any stage of manufacturing.

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