Training Material for Siemens S7 2012

TRAINING MATERIAL FOR SIEMENS S72012

Erno Salonen WFI-TSDocID: DBAC159168Revision: d

INTERNAL USE ONLY

Training material for Siemens S7 2012

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Kids, you tried your best and you failed miserably. The lesson is, never try.

Homer J. Simpson


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Contents01. General ........................................................................................................... 4

02. Revision history .............................................................................................. 4

03. Training equipment ......................................................................................... 5

04. Simatic Manager ............................................................................................ 7

05. Starting of Simatic Manager ............................................................................ 8

05.1 First view ...................................................................................................... 9

05.2 Storage location for projects and multiprojects ........................................... 10

05.3 Set PG/PC interface Communication with Simatic S7 PC adapter USB ... 11

05.4 Starting a new S7 project ........................................................................... 15

05.5 Inserting S7 program .................................................................................. 19

06. Hardware configuration ................................................................................. 17

06.1 Inserting Simatic 300 Station ...................................................................... 18

06.2 Starting HW Config ..................................................................................... 18

07. Making HW Config for our project ................................................................. 20

08. Set PG/PC interface Communication with ethernet .................................... 32

09. Some CPU settings ...................................................................................... 36

10. Symbol table ................................................................................................ 38

11. Variable table ................................................................................................ 39

12. Exercise 1: FB1 Jogging ............................................................................... 44

13. Solution 1: FB1 Jogging ............................................................................... 45

14. Exercise 2: FB2 Truncated cone ................................................................... 51

15. Solution 2: FB2 Truncated cone .................................................................... 52

16. Exercise 3: FB3 Using timer functions ........................................................... 59

17. Solution 3: FB3 Using timer functions ........................................................... 60

18. Exercise 4: Tourist BUS ................................................................................ 63

19. Solution 4: Tourist BUS ................................................................................. 65

20. Check Block Consistency ............................................................................. 84

21. Exercise 5: Machine tool ............................................................................... 88

22. Solution 5: Machine tool ............................................................................... 89

23. Exercise 6: MyPID ...................................................................................... 111

24. Solution 6: MyPID ....................................................................................... 112

25. Exercise 7: ModbusTCP ............................................................................. 127

26. Solution 7: ModbusTCP .............................................................................. 130

27. Reference Data ........................................................................................... 143

28. Archive ....................................................................................................... 148


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01. General

zz This document is made for training purposes only. This document is property of Wrtsil and the distribution of this document outside Wrtsil is strictly prohibited.

zz Instructions and settings in this document are only valid when using Simatic S7 training equipment in Turku, Finland.

zz This document gives you an introduction how to use Simatic Manager with practical examples.

02. Revision history

Revision Date Author Reference Description

a 8.9.2011 esa First draft

b 27.12.2011 esa Until exercise 5

c 6.1.2012 esa First release

d 1.6.2012 esa ModbusTCP exercise added


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03. Training equipment


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04. Simatic Manager

Overview of Simatic Manager


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05. Starting of Simatic ManagerSimatic Manager can be started in two ways:

1. double-click Simatic Manager icon on the desktop

2. or start Simatic Manager from Start menu


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05.1 First viewView when opening Simatic Manager


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05.2 Storage location for projects and multiprojectsOptions Customize


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05.3 Set PG/PC interface Communication with Simatic S7 PC adapter USBSimatic S7 PC adapter USB (Material number PAAE093507)


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Connect your Simatic S7 PC adapter USB to MPI/DP port in the CPU.

zz Options Set PG/PC Interface



zz Select PC Adapter(MPI)

zz Press OK


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zz Press Accessible nodes

zz Open Blocks

zz Delete all the other blocks than System function blocks (SFB, SFC) from CPU Online memory

z Now you are ready to start your exercise!



05.4 Starting a new S7 projectzz File New

zz Write your project name to Name:

zz Press OK


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05.5 Inserting S7 program

Simatic Manager automatically names the new S7 Program as S7 Program(1). We can rename it to S7 Program.

zz Press F2 or mouse right-click and Rename



06. Hardware configuration

Hardware used in our exercise


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06.1 Inserting Simatic 300 Station

Simatic Manager automatically names the new station as Simatic300(1). We can rename it to Simatic300.

zz Press F2 or mouse right-click and Rename

06.2 Starting HW Config

zz Double-click Simatic 300

zz Double-click Hardware symbol

z HW Config is now opened



zz To open/close Hardware Catalog press


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07. Making HW Config for our project1. Double-click Rail from Catalog



2. Put the CPU 315-2PN/DP into slot 2

Open 6ES7315-2EH14-0AB0 and double-click V3.1

3. In the Properties window define CPUs IP address: 192.168.0.1 (This is a default) and Subnet mask: 255.255.255.0. Press OK.


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4. Drag Digital input module DI32 24V into slot 4 (6ES7321-1BL00-0AA0).



5. Do the same for the remaining modules. Result should look like this:


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6. Double-click FM350 COUNTER (Note! Driver for FM350 needs to be installed)

7. Double-click Encoders and put the settings as follows. Press OK.



8. Double-click Inputs and put the settings as follows. Press OK.

9. Double-click Operating Modes and put the settings as follows. Press OK.


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10. Double-click Outputs and put the settings for DO1/DO2 as follows. Press OK.



11. Press Save and close window.


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zz 12. Press Save and Compile



7. Download HW Config to CPU

8. Press OK.


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9. Press OK.

10. Press OK.



11. Press Yes.


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08. Set PG/PC interface Communication with ethernetIf you want to change the communication from USB Adapter to Ethernet, do as follows:

1. Open Network Connections Select your Local Area Connection Internet Protocol (TCP/IP) Properties



2. Define your laptop IP address as follows

3. Press OK


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4. Connect you Ethernet cable to Ethernet switch Scalance X206-1

5. Options Set PG/PC Interface



6. Select correct interface from Interface Parameter Assignment Used and press OK (Note! First disconnect your USB adapter from CPU)


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09. Some CPU settingszz Start HW Config

zz Double-click CPU 315-2PN/DP and open sheet Cycle/Clock Memory

zz Put Scan cycle monitoring time [ms]: 150

zz Enable Clock memory and put Memory Byte: 10

z If PLC cycle time exceeds 150ms, CPU will go to STOP mode. If OB80 Cycle time fault is programmed, the scan cycle time is multiplied by 2. If PLC cycle time is still exceeded after that, CPU will go to STOP mode.



Clock Memory:

M10.7 M10.6 M10.5 M10.4 M10.3 M10.2 M10.1 M10.0

Frequency [HZ] 0.5 0.62 1 1.25 2 2.5 5 10

Duration [s] 2 1.6 1 0.8 0.5 0.4 0.2 0.1

zz Press OK

zz Save and Compile

zz Download to module


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10. Symbol tablezz Double-click Symbols

zz Write I0.0 to Address

zz Write Start to Symbol

zz Write Engine start to Comment

zz Press Enter

zz Write these inputs/outputs to Symbols. (Note! Remember to update your Symbol table, when adding additional symbols to your project).

zz Press Save



11. Variable tableNext we will test the inputs and outputs of Training equipment.

zz Insert new Variable Table


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zz Give Symbolic Name and Symbol Comment to your Variable table and press OK

zz Open Variable table

zz Write the following inputs and outputs to your Variable table and press Save (if you want to use the Variable table later on)



zz Press to start monitoring variables

zz First test your inputs one by one


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Output testing is done the following way:

zz Write 1 to Modify value of the output you want to force active and press Enter

zz Right click mouse Activate modify value



zz Press to start monitoring modified values

zz To disable forced values, first disable monitor variables , then write 0 to Modify value of the output you want to disable forcing and press Enter

zz Right-click mouse Activate modify value

z After this you can check that there are now more forced values active by pressing Alt+F2


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12. Exercise 1: FB1 JoggingNow we can do our first program. Do the jogging function for rail.

zz Rail should start when pressing start button

zz Rail direction can be changed from engine control remote/local switch (remote=LEFT, local=Right)

zz Rail speed should be slow



13. Solution 1: FB1 Jogging1. Insert new object


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2. Name it to FB1 and press OK

3. Open your newly created FB1 by double-clicking it

4. Write the following to Block Comment and to Network 1 Comment



5. Then do the following networks:

Network 1

Network 2


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Network 3

6. Press Save

7. Press Download

z Remember to check PQW352 settings in HW Config



8. Open your OB1 and add FB1 to Network 1

9. Write DB50 to ??? and press Enter (We will use DB1 at a later stage)

10. Press Yes

11. Press Save and close OB1


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12. Select now OB1, FB1 and DB50 and download them to PLC

13. Test your project



14. Exercise 2: FB2 Truncated coneNext we will calculate the volume of truncated cone.

zz Volume V can be calculated from the following formula:

zz Where h = 5 R = 3 r = 1


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15. Solution 2: FB2 Truncated cone1. This exercise is done with STL

First define the following Variables



Networks 1 and 2


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Network 3

2. Press Save

3. Press Download



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z ? What if we want to test it with other values?

5. Insert new Data block

6. Open your newly created DB200 and add FinalResultToDB

7. Press Save and close DB200



8. Open your OB1 and add FB2 to Network 2

9. Write DB2 to ??? and press Enter

10. Press Yes


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11. Write new values to h, R_big and R_small. Write DB200.DBD0 to Final_result

12. Press Save and close OB1

13. Select now OB1, FB2, DB2 and DB200 and download them to PLC




16. Exercise 3: FB3 Using timer functionsNext well look into timers. We will test the following timers:

zz Pulse timer TP

zz On-delay timer TON

When pressing Stop button, Stop pressed should activate in

HMI.

If Stop button is pressed for 10 seconds, the yellow indication should activate for 8 seconds and text Stop pulse on should blink with 10 Hz frequency during this period.


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17. Solution 3: FB3 Using timer functions1. First do the STAT variables:

zz Write TON1 and write data type sfb4. press Enter

zz Write TP1 and write data type sfb3. press Enter



2. Then Open Multible instances and place TON1 to network 1 and TP1 to network 2


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3. Networks 1, 2 and 3

Note! Remember to write these also to Symbol Table

M30.0 M30.1 M30.2



18. Exercise 4: Tourist BUS

A sightseeing bus travels around 3 stops. The bus does 5 trips daily, so that

zz First 2 rounds it stops at every location and stays there for 5 seconds

zz The remaining 3 rounds it only stops at Stop2, if Stop button is pressed before bus reaches Stop2

zz Sightseeing trips begins and ends at Stop 1. Trip is started with Start button.

zz Bus speed is tuned from PIW288.

zz Bus speed is limited to 40% of the maximum speed.

Stop 1

Stop 2

Stop 3


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M500.0 M500.1 M500.2



19. Solution 4: Tourist BUSzz We will do this excercise with three functions blocks:

z FB5 Main control for rail (FBD)

z FB4 Sightseeing (Graph)

z FB19 Analog I/O (FBD)

zz We will also use the following Wrtsil Standard blocks in this exercise:

z FB110 M_SCIRHHLL

z FC79 AO_SCALE


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FB5 Main control for rail

1. Lets start with FB5 Main control for rail



Networks 1-3


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Networks 4-6



Networks 7-8


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Networks 9-10



FB19 Analog I/O

2. Next we will do FB19 Analog I/O. Copy Wrtsil standard blocks FB110 M_SCIRHHLL and FC79 AO_SCALE into your project.

3. Use FB110 as a Multiple instance in network 1


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4. Call FC79 in network 2

z Remember to check PIW288 Settings in HW Config



FB4 Sightseeing

5. FB4 Sightseeing is done with GRAPH


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6. Insert new Function Block FB4 Sightseeing (GRAPH) and press OK.



7. Insert Drag-and-Drop

8. Select Step + Transition and place it after S1


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9. Like this!

10. Select Insert AND Box



11. Place it to Transition T1

12. Write I0.0 to ??.?


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13. Insert Action

14. And place it to Step1



15. Write R to ?

16. Write M59.2 to ???


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M59.2

17. Result should like this:

I0.0 M59.1

M51.0

M59.3

I0.6

NEG!

NEG!

M56.0M51.1

M52.0M56.0

M52.1

M59.6

M59.5

M59.3

I0.6

I0.7



NEG!

NEG!

M53.0I1.0

I0.7

M59.6

M59.5

M59.0

M59.0

M53.1

M54.0

M54.1

M59.2


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18. Finally, add FB4, FB5 and FB19 to OB1. Add also HMI control memory bits M500.0 and M500.1 to OB1.


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20. Check Block ConsistencyNow it is a good time to compile our project.

1. Check Block Consistency



2. Compile all


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3. Result should look like this:



4. Download your project to PLC.

5. Test your project.


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21. Exercise 5: Machine toolIn the next exercise well do a machine tool, where position of the rail is given in millimeters and the deceleration curve can be decided by the user.

zz Acceleration function is done automatically by the frequency converter.

zz In this exercise we will be using for the first time also SCL (Structured Control Language) programming.

zz The deceleration ramp is done with Wrtsil Standard block Curvexy.

User input here!



22. Solution 5: Machine toolDB200 Project constants

z Note! If you want to change Initial values afterwards, remember to Initialize Data Block. View Data View Edit Initialize Data Block


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File Open Sample projects zEn23_01_FMx50-1

(Note! In order to use this Sample project, you first need to install the FM350-1 driver from CD)

z Copy all other blocks than OB1 from the sample project to your own project



FB13 Positioner

1. Insert new SCL Source

2. Rename it to Positioner and open it


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3. Insert Block Template FB

4. Empty block template inserted

5. Write your SCL code as follows:


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6. Press Save

7. File Compile

8. If everything ok (i.e. no errors), it should look like this:

9. CTRL+F4 closes the SCL editor



FB6 Machine tool

10. Variables for FB6


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11. Networks 1-2



12. Network 3


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FB7 Ramp




14. Copy Wrtsil standard block FB128 CURVEXY into your project. We will use it for the deceleration.

15. Open Deceleration.xlsx.

Values in green are confugurable for user. X-values are position difference from the desired position. With CURVEXY you can decide how slow or fast is the deceleration of the rail.


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16. Network 1

16. Network 1



17. Networks 2-3



18. Network 4



19. Network 5



20. Networks 6-7



OB1

21. Finally open your OB1 and update it to as follows:

Networks 1-2



Networks 3-4



Network 5-6



z Network 7 can be copied from Sample project zEn23_01_FMx50-s OB1



Network 7



Networks 8-9



23. Exercise 6: MyPIDIn the next exercise well control the Diesel oil level in the Day-tank.

zz Tank specification:

z Inlet valve opening 0 mm - 50 mm (0 m - 0.05 m)

z Outlet valve opening 0 mm 22.5 mm (0 m - 0.0225 m)

z Pressure at inlet pipe 1.0 bar

z Density of Diesel oil 900 kg/m3

z Drums diameter 0.5 m

z Drums height 1.0 m

zz Engine load is tuned with PIW288

zz Gain (P), Reset time (I) and Tank level SP [0-100%] are user inputs.



24. Solution 6: MyPIDDB200 Project constants



FB14 Astia

1. Sources Insert New Object SCL Source

2. Rename it to Astia



3. Open your Astia Source File

4. After this, open Astia.txt



5. Edit Select All

Copy



6. Paste the contents of Astia.txt to Astia.scl



7. Press Save

8. File Compile

9. If everything ok (i.e. no errors), it should look like this:

10. CTRL+F4 closes the SCL editor



FB8 MyPID




12. Network 1



13. Networks 2-3



14. Network 4



15. Network 5

( Libraries Standard Library PID Control Blocks)



16. Networks 6-7



17. Networks 8-9



18. Network 10

OB1

19. Network 10



25. Exercise 7: ModbusTCP25. Exercise 7: ModbusTCP

Hello! Hello.

Whats your name?

Im CPU 315-PN/DP.

Can us two lonely souls someday become one?

???

Im VAMP 210. Whats yours?

OK, whatever

You have to do me first

Configure a standardised MODBUS/TCP communication prototol for me.



In the fi nal exercise well confi gure a ModbusTCP connection for VAMP 210 Generator Protection Relay.

Protocols are used when exchanging data between heterogeneous communication partners. In this exercise we are using ModbusTCP protocol. The controller, generator protection relay and operator panel are located in the same IP subnet. Therefore a gateway is not needed.

Schematic layout in our project

In the final exercise well configure a ModbusTCP connection for VAMP 210 Generator Protection Relay.

Protocols are used when exchanging data between heterogeneous communication partners. In this exercise we are using ModbusTCP protocol. The controller, generator protection relay and operator panel are located in the same IP subnet. Therefore a gateway is not needed.

Schematic layout in our project

Ethernet

CPU 315-2PN/DP IP Address: 192.168.0.1

Beijer E1101 HMI IP Address: 192.168.0.120

VAMP 210 IP Address: 192.168.0.17

Modbus

S7 Connection



From VAMP 210 protocol mappings we can see that Alive indicator is written in to Modbus address 402001.

Now we want an illustration of the Alive indicator value from VAMP 210 into our HMI screen.

From VAMP 210 protocol mappings we can see that Alive indicator is written in to Modbus address 402001.

Now we want an illustration of the Alive indicator value from VAMP 210 into our HMI screen.

DB121.DBW32



26. Solution 7: ModbusTCPOB100 COMPLETE RESTART

1. First create an OB100 into your project

2. Then open project mbtcp_te and copy all the other blocks than OB1 and the SFB(s) and SFC(s) into your project



3. Open FB17 Communication and modify it as follows

z Network 1



z Network 2

DB used for holding registers

(0x163)+(0x162)+(7x161)+(9x160)

= 0 + 0 + 112 + 9 = 121

DB121

Modbus start address of DB defined on

DB_HOLD

(0x163)+(7x162)+(12x161)+(1x160)

= 0 + 1792 + 192 + 1 = 1985

Thus,

(1991 1985) * 2 = 12

DB address:

DB121.DBW32



z Networks 3 & 4



4. Open DB22 DDR_DB and locate row where value for string variable IP3 is set. Then do the following modifications

z Note! When changing Initial values, remember to Initialize Data Block. View Data View Edit Initialize Data Block

4. Open DB22 DDR_DB and locate row where value for string variable IP3 is set. Then do the following modifications

Note! When changing Initial values, remember to Initialize Data Block. View Data View Edit Initialize Data Block

Register type. TRUE = Input register, FALSE = Holding register.

Input register (3xxxx) Holding register (4xxxx)



5. OB1

z Network 11



z Note! If you want to change the Address of Alive indicator from DB121.DBW20 to DB121.DBW32 you have to use DB_HOLD_ADD in FB170 MBTCP_READ_WRITE. This is how it works

Lets first use same values in START_ADDRESS and DB_HOLD_ADD (16#07C7 1991).

Note! If you want to change the Address of Alive indicator from DB121.DBW20 to DB121.DBW32 you have to use DB_HOLD_ADD in FB170 MBTCP_READ_WRITE. This is how it works

Lets first use same values in START_ADDRESS and DB_HOLD_ADD (16#07C7 1991).



When now opening DB121 we see that the Alive indicator is written to DB121.DBW20.

Now when we want to change the address of Alive indicator from DB121.DBW20 to DB121.DBW32, we have to change the value of DB_HOLD_ADD to 16#07C1 (1985).

When now opening DB121 we see that the Alive indicator is written to DB121.DBW20.

Now when we want to change the address of Alive indicator from DB121.DBW20 to DB121.DBW32, we have to change the value of DB_HOLD_ADD to 16#07C1 (1985).



When opening DB121 we see that the Alive indicator is then written to DB121.DBW32.

Remember, that we arent now actually reading addresses 401987 401990, because we have set START_ADDR to 1991 in DB22.

When opening DB121 we see that the Alive indicator is then written to DB121.DBW32.

Remember, that we arent now actually reading addresses 401987 401990, because we have set START_ADDR to 1991 in DB22.



6. Then you can run Check block consistency

7. And if everything looks ok, download blocks to PLC

8. Restart your CPU in order to activate Initialization bit in OB100.



9. Now you can monitor FB17 and DB121 in Online. It should look like this:



Modbus Alive indicator from VAMP 210



27. Reference Data

Q: What blocks are activating Q4.6 (Rail direction)?

Q: Where is DB200.DBD10 (Current position) written? Which blocks are reading it?



1. Blocks Reference Data Display

2. Press Yes



3. OK

4. Press Filter



5. Activate DBs. Press OK.



Q: What blocks are activating Q4.6 (Rail direction)?

A: FB1 (Jogging) NW2

FB5 (Main control for Rail) NW4

FB7 (Ramp) NW7

Q: Where is DB200.DBD10 (Current position) written? Which blocks are reading it?

A: It is written in

FB6 (Machine Tool) NW3

It is read in

FB7 (Ramp) NW4 and NW5



28. ArchiveNow you are ready to finish your exercise.

1. File Archive

2. Select the project you want to archive and press OK

3. Give File name to your project and press Save



4. Press OK

5. Create a new folder and name it.



6. Archive your project

? Wrtsil PLC backups are named as follows:

PLC_YYMMDD_PROJECTN.ZIP

7. Name your .zip file and press ADD



8. Press OK

9. Done!

WRTSIL is a registered trademark. Copyright 2012 Wrtsil Corporation.

Wrtsil is a global leader in complete lifecycle power solutions for the

marine and energy markets. By emphasising technological innovation

and total efficiency, Wrtsil maximises the environmental and economic

performance of the vessels and power plants of its customers. Wrtsil is

listed on the NASDAQ OMX Helsinki, Finland.

Training Material for Siemens S7 2012

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Transcript of Training Material for Siemens S7 2012