Training for the Military - AM General€¦ · techniques in a real world training environments....

Training for the Military

H I G H M O B I L I T Y M U LT I P U R P O S E W H E E L E D V E H I C L E

COURSECATALOG

0 6 6 5 F I E L D S E R V I C E A N D M I L I TA R Y T R A I N I N G

Aftermarket Fulfillment and Training Center (AFTC)5448 Dylan Drive, South Bend, Indiana 46628

COURSECATALOG

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General Information 4

Student Registration 5

Payment Information 5

Advanced Mobility / Maintenance / BDAR 6

Field Maintenance Training 8

Sustainment Maintenance Training 10

4L80E Transmission Maintenance Training 12

Air Conditioning Systems Maintenance 14

Alternator / Starter / Electrical Systems Maintenance 16

Diesel Fuel Injection Pump Maintenance Training 17

Visitor Information 18

Contents

“ Whether it is ‘training readiness,’ combat operations, “ Whether it is ‘training readiness,’ combat operations, or domestic response to floods and other natural disasters, or domestic response to floods and other natural disasters, it is the soldier in his or her Humvee that America sees it is the soldier in his or her Humvee that America sees coming to their aide.” coming to their aide.”

—Major General Courtney Carr, Indiana National Guard —Major General Courtney Carr, Indiana National Guard

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General Information

To Register for Courses

Nick Messick, Training [email protected]: (574) 876-1007

John Stearns, Senior [email protected]: (574) 876-1505 O: (574) 247-0371

Payment InformationMasterCard®, Visa®, American Express®, Discover®, and U.S. Government Credit Cards are accepted.

Costs relating to travel, lodging, meals, medical expenses, entertainment, laundry, rental cars, phone and fax services, and other related expenses are the responsibility of customers.

Who needs this training?

Individuals who are directly or indirectly responsible for operating, servicing,

maintaining or conducting training using the High Mobility Multipurpose

Wheeled Vehicle (Humvee).

Why your organization should consider this training.

In an era of constrained budgets, vehicle operation, servicing, and maintenance are

major cost drivers, we at AM General believe training is the key to mitigating cost

drivers through continued and updated knowledge.

What benefits can you expect from this training?

Operators - will benefit from an increased knowledge of how to properly inspect,

negotiate extreme terrain, vehicle self-recovery, and understand battle damage

assessment techniques for their Humvees. This increased knowledge results in higher

readiness rates, survivability and safety.

Maintainers - at all levels Field to Sustainment benefit from an increased understand-

ing of detailed automotive principals, troubleshooting, service and repair. Skills

learned allow technicians/maintainers to accurately diagnose vehicle systems in a

timely and cost e�ective manner.

For seat availability, student registration, general inquires, regional maps, orinformation regarding

local hotels honoring government Per Diem rates, course availability and

current pricing please contact:

Training Program

DevelopmentAM General’s Military Training Department

is a TRADOC certified world leader in

training program development.

Our expert program writers and

graphic llustrators are highly trained,

and credentialed professionals.

Our program development experience has been gained throtugh the development of training on a myriad of equipment from the Humvee through various tactical bridging equipment, such as the Improved Ribbon Bridge, the Rapidly Emplaced Bridge System, all of the MK II series Bridge Erection Boats, as well as MRAP, LTAS Wrecker, water purification and fuel distribution systems.

All of our training programs are written to comply with TRADOC Regulation 350-70.

Military Training Department Staff

AM General’s Training Department provides professional training programs at all military skill (echelon) levels for Army systems used in the military inventory. Our technical writers and program to develop professional programs of instruction (POI). Many of our instructors have previous military experience in Army, Navy, and Marine Corps.

Mobile Training Teams

Most of this classroom and technical training also can be provided through Mobile Training Teams, who can be deployed anywhere in the United States and around the world.

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Advanced Mobility / Maintenance / BDAROperator (10) Level Training One Week, Forty Hours (5 training days / 8 hours per day)

The Advanced Mobility Operator Maintenance and Battle Damage Assessment Repair Training course is designed for Operators responsible for the preventative maintenance inspections, operation, operator level mainte-nance and battle damage assessment on all Humvee platforms.

This course will ensure operators understand the Humvee’s functions and capabilities allowing them to safely negotiate extreme o�-road conditions while maintaining a high level of performance. Utilizing our 320 plus acre proving grounds and testing center located in South Bend, Indiana students are exposed to hills and slopes of sand, mud, rock, and water which simulate global areas of operation while practicing multiple vehicle recovery techniques in a real world training environments.

Battle damage assessment of both mechanical and electrical failures inherent to battle field operations, teach students safe field expedient procedures for continued maneuverability. Students are trained within the guidelines of military doctrine utilizing the latest technical manuals and service bulletins combined with in-house manufacturer developed technical training material and operational cut-away training aids.in-house

Training is conducted at the suggested 3 to 1 student instructor ratio to ensure maximum hands-on experience.

All segments of training consist of 10% classroom theory and 90% hands-on instruction. This training course is one week in length (five training days), eight hours per day.

• Advanced Mobility Operations

• Component Testing and Troubleshooting

• Battle Damage Assessment and Repair Handbook

Each student will be provided one copy of the Following OEM training manuals:

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Date Class No.

Training ScheduleTraining Schedule(Classes added upon request)

►

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Jan 13-17 OMB000101

Jan 27-31 OMB000102

Feb 10-14 OMB000201

Feb 24-28 OMB000202

Mar 9-13 OMB000301

Mar 23-27 OMB000302

Apr 20-24 OMB000401

Apr 27-1 OMB000402

May 4-8 OMB000501

May 18-22 OMB000502

Jun 8-12 OMB000601

Jun 22-26 OMB000602

Jul 6-10 OMB000701

Jul 27-31 OMB000702

Aug 10-14 OMB000801

Aug 24-28 OMB000802

Aug 31-4 OMB000803

Sep 14-18 OMB000901

Oct 12-16 OMB001001

Oct 26-30 OMB001002

Nov 2-6 OMB001101

Nov 16-20 OMB001102

Nov 30-4 OMB001103

Dec 14-18 OMB001201

Date Class No.

►

7

Jan 13-17 OMB000101

Jan 27-31 OMB000102

Feb 10-14 OMB000201

Feb 24-28 OMB000202

Mar 9-13 OMB000301

Mar 23-27 OMB000302

Apr 20-24 OMB000401

Apr 27-1 OMB000402

May 4-8 OMB000501

May 18-22 OMB000502

Jun 8-12 OMB000601

Jun 22-26 OMB000602

Jul 6-10 OMB000701

Jul 27-31 OMB000702

Aug 10-14 OMB000801

Aug 24-28 OMB000802

Aug 31-4 OMB000803

Sep 14-18 OMB000901

Oct 12-16 OMB001001

Oct 26-30 OMB001002

Nov 2-6 OMB001101

Nov 16-20 OMB001102

Nov 30-4 OMB001103

Dec 14-18 OMB001201

ADVANCED MOBILITY /MAINTENANCE /BDAR

Field Maintenance TrainingField (20-30) Level Training Two Weeks, Eighty Hours (10 training days / 8 hours per day)

The Field Maintenance Training Course is designed for Technicians / Maintainers responsible for conducting Preventative Maintenance checks, semi and annual services, systems troubleshooting, component replacement and repair at the Field Maintenance Level (formerly organizational-20 and Direct Support-30 echelons).

This comprehensive course emphasizes component theory of operation, proper maintenance techniques, use of special tools and shop equipment across all Humvee platforms in our state of the art training center located in South Bend, Indiana.

Students are trained within the guidelines of military doctrine utilizing the latest technical manuals and service bulletins combined with in-house manufacturer developed technical training material and operational cut-away training aids.


All segments of training consist of 10% classroom theory and 90% hands-on instruction. This training course is two weeks in length (ten training days), eight hours per day.

Date Class No.

FIELDMAINTENANCETRAINING


►

Introduction to Vehicle Systems

Troubleshooting 4L80E Automatic Transmission

Introduction to Air Conditioning

Introduction to 4L80 E Automatic Transmission

Component Testing & Troubleshooting

6.5L Diesel Engine Systems

DB2 Fuel Injection Pump System

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•

•

•

•

•

•

Each student will be provided one copy of the following OEM training manuals:

Jan 6-17 FM000101

Feb 3-14 FM000201

Mar 2-13 FM000301

Apr 20-1 FM000401

May 4-15 FM000501

Jun 1-12 FM000601

Jul 6-17 FM000701

Aug 3-14 FM000801

Sep 14-25 FM000901

Oct 5-16 FM001001

Nov 30-11 FM001101

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Sustainment Maintenance TrainingSustainment(40) Level Training Two Weeks, Eighty Hours (10 training days / 8 hours per day)

The Sustainment Maintenance Training Course is designed for Techni-cians/Maintainers responsible for the rebuilding and repair of the Engine, Transmission, Transfer Case, Di�erential, Geared Hub, and Electrical components at the Sustainment Maintenance Level (formerly General Support-40 echelon).

This comprehensive course emphasizes component theory of operation, disassembly, cleaning, inspection, precision measurements, assembly, and testing adjustments, of all major vehicle systems and sub systems across all Humvee platforms.

In our state of the art training center located in South Bend, Indiana, students are trained within the guidelines of military doctrine utilizing the latest technical manuals and service bulletins combined with in-house manufacturer developed technical raining material and operational cut-away training aids.


All segments of training consist of 10% classroom theory and 90% hands-on instruction. This training course is two weeks in length (ten training days), eight hours per day.

Date Class No.

SUSTAINMENTMAINTENANCETRAINING


►

Introduction to Vehicle Systems


6.5L Diesel Engine Systems

DB2 Fuel Injection Pump System

•

•

•

•


SM000201

SM000301

SM000501

SM000601

SM000701

SM000801

SM001001

SM001201

10 11

Feb 3-14

Mar 16-27

May 11-22

Jun 15-26

Jul 13-24

Aug 17-28

Oct 19-30

Dec 7-18

4L80E Transmission Maintenance TrainingSustainment(40) Level Training Two Weeks, Eighty Hours (10 training days / 8 hours per day)

Four days, 32 hours (8 hours per day) Systems Maintenance Training The 4L80E Transmission Maintenance Training course designed for Techni-cians/ Maintainers who are responsible for inspection, troubleshooting, repair, replacement and rebuilding the GTP 4L80E transmission at all maintenance levels (Organizational-20, Direct-30, and General support-40 echelons).

This detailed course encompasses transmission theory of operation, electrical, mechanical and hydraulic troubleshooting, disassembly, cleaning, inspection, precision measuring, assembly, and testing for the 4L80E Transmission.

Our facility utilizes field expedient troubleshooting techniques, advanced diagnostic equipment, the latest special tools and shop equipment in a state of the art training center located in South Bend, Indiana. Students are trained within the guidelines of military doctrine utilizing the latest technical manuals and service bulletins combined

With in-house manufacturer developed technical training materials and operational cut-away training aids.


All segments of training consist of 10% classroom theory and 90% hands-on instruction. This training course is four days in length (four training days), eight hours per day.

Date Class No.

4L80E TRANSMISSIONMAINTENANCE


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Each student will be provided one copy of the ollowing OEM training manuals:

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Troubleshooting 4L80E Automatic Transmission


Component Testing & Troubleshooting

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•

•

4L80E000101

4L80E000102

4L80E000201

4L80E000202

4L80E000301

4L80E000302

4L80E000401

4L80E000501

4L80E000601

4L80E000602

4L80E000603

4L80E000701

4L80E000801

4L80E000802

4L80E000901

4L80E000902

4L80E001001

4L80E001101

4L80E001102

Jan 6-9

Jan 21-24

Feb 3-6

Feb 17-20

Mar 2-5

Mar 30-2

Apr 14-17

May 11-14

Jun 1-4

Jun 15-18

Jun 29-2

Jul 13-16

Aug 17-20

Aug 31-3

Sep 8-11

Sep 21-24

Oct 19-22

Nov 2-5

Nov 16-19

Dec 7-10 4L80E001201

Air Conditioning Systems MaintenanceSystems Maintenance Training3 days (24 hours / 8 hours per day)

The Air Conditioning Systems Training course is designed for Technicians/-Maintainers responsible for electrical troubleshooting, refrigerant recovery, evacuation, inspection, component replacement, refrigerant recharge, leak detection, and testing of Humvee air conditioning systems.

This comprehensive course emphasizes the scientific principles of refrigeration, thermal e�iciency, electrical control systems and servicing procedures. Our facility utilizes advanced diagnostic equipment, the latest special tools and shop equipment in a state of the art training center located in South Bend, Indiana.

Students are trained within the guidelines of military doctrine utilizing the latest technical manuals and Service Bulletins combined with in-house manufacturer developed technical training material and operational cut-away training aids.


All segments of training consist of 10% classroomtheory and 90% hands-on instruction.

Date Class No.

AIR CONDITIONINGSYSTEMS MAINTENANCE

Training Schedule(Classes added upon request)

►


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Principles of Air Conditioning•

Jan 6-8 AC000101

Jan 27-29 AC000102

Feb 17-19 AC000201

Mar 16-18 AC000301

Mar 30-1 AC000302

Apr 6-8 AC000401

May 26-28 AC000501

Jun 1-3 AC000601

Jun 15-17 AC000602

Jun 29-1 AC000603

Jul 20-22 AC000701

Aug 3-5 AC000801

Sep 8-10 AC000901

Sep 21-23 AC000902

Sep 28-30 AC000903

Nov 23-25 AC001101

Dec 7-9 AC001201

Dec 21-23 AC001202

Alternator / Starter / Electrical Systems MaintenanceSystems Maintenance Training (20/30 level)3 days (24 hours / 8 hours per day)

• Component Testing and Troubleshooting

Diesel Fuel Injection Pump Maintenance TrainingSystems Maintenance Training 3 days (24 hours / 8 hours per day)

Starter & Electrical Systems Training Course is designed for Technicians/Maintainers responsible for the inspection, diagnosis, repair, replacement and rebuilding of electrical components at the field maintenance level (Formerly Organization-al-20, Direct Support-30 echelons).

This detailed course includes theory of operation, troubleshooting, disassembly, cleaning, inspection, precision measure-ments, assembly, and testing for the starting, charging, lighting, and glow plug systems.

In our training center located in South Bend, Indiana, Students are instructed within the guidelines of and service bulletins combined with in-house manufacturer developed technical military doctrine utilizing the latest technical manuals training material and

operational cut-away training aids.


All segments of training consist of 10% classroomtheory and 90% hands-on instruction.


The Diesel Fuel Injection Pump Training Course is designed for Technicians/Maintain-ers responsible for the inspection, troubleshooting, repair, replacement and rebuilding the entire Humvee diesel fuel injection system.

This comprehensive course emphasizes component theory of operation, disassem-bly, cleaning, inspection, precision measurements, assembly, and testing of the DB2 rotary fuel injection pump system and related subsystems.

In our state of the art training center located in South Bend, Indiana, students are trained within the guidelines of military doctrine utilizing the latest technical manuals and Service Bulletins combined with in-house

manufacturer developed technical training material and operational cut-away training aids.


All segments of training consist of 10% classroom theory and 90% hands-on instruction over 3 training days, eight hours per day.


• Component Testing and Troubleshooting• Stanadyne DB2 Fuel Injection Pump System

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AM GeneralCorporate Office

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Aftermarket Fulfillmentand Training Center

Proving Groundsand Testing Center

brick road

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douglas road

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MishawakaManufacturing CampusMishawakaManufacturing Campus

SOUTH BENDINTERNATIONAL

AIRPORT

university ofnotre dame

st. mary’scollege

holycross

college

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AM General Facilities

105 N. Niles Ave.South Bend, IN 46617

Mishawaka Manufacturing Campus

13200 Mckinley HwyMishawaka IN, 46544

Training Facilities

and Training Center 5448 Dylan Dr.

South Bend, IN 46628

Proving Groundsand Testing Center

801 W. Chippewa AveSouth Bend, IN 46614

Hilton Garden Inn(574) 232-7700

53995 IN-933South Bend, IN 46637

Staybridge Suites(574) 968-7440


Hampton Inn & Suites(574) 243-4600

7347 Heritage Square Dr.Granger IN 46530

Inn at St. Mary’s(574) 232-4000


Courtyard by Marriott(574) 273-99004825 N Main St

Mishawaka, IN 46545

Spring Hill SuitesMarriott

(574) 271-08325225 Edison Lakes Pkwy

Mishawaka IN, 46545

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Visitor Guide Lodging and

AccomodationsAM General recommends

the following hotels based upon their outstanding accommodations for our students and their proximity

Training Center.

Chicago, Illinois

To ensure you receive the GSA per diem rate when booking reservations be sure to call the hotel’s local number and

inform them that you are a customer of AM General. Rates subject to change based on GSA per diem rate changes.

Toledo, Ohio

Elkhart, Indiana

A�ermarket Fulfillment and Training Center5448 Dylan Drive, South Bend, IN 46628

Proving Grounds and Testing Center801 W. Chippewa Ave, South Bend, IN 46614

Nick Messick, Training [email protected]: (574) 876-1007

John Stearns, Senior [email protected]: (574) 876-1505 O: (574) 247-0371

AM GeneralMilitary Training

Training for the Military - AM General€¦ · techniques in a real world training environments....

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Transcript of Training for the Military - AM General€¦ · techniques in a real world training environments....