Training and Consulting - Festo Didactic...Maintenance of Pneumatic Equipment and Systems Pneumatic...

Training and ConsultingRange of courses for 2008

www.festo-didactic.com

The perfect interplay of three

main factors is essential in order

to successfully put knowledge

into practice at a company:

people, technology and orga-

nisation. These factors lay the

foundations for top performance

and financial success. The Festo

Competence Model combines

social, logistical and technical

skills to form a success-oriented

model for initial and further

training.

3

Pneumatic courses

P111: Introduction to Pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

P121: Maintenance of Pneumatic Equipment and Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

P122: Design of Pneumatic Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Electropneumatic courses

EP211: Introduction to Electro-Pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

IP211: Industrial Pneumatics and Electro-Pneumatic Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

EP221: Maintenance and Troubleshooting on Pneumatic and and Electro-Pneumatic Systems . . . . . . . . . 17

EP222: Design and Construction of Electro-Pneumatic Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Programmable Logic Controllers Courses

E311: Introduction to Programmable Logic Controllers (PLC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

E3110: Introduction to Programmable Logic Controllers (PLC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

EM-PEP: Effective Maintenance of Pneumatic and Electro-Pneumatic & PLC Control Systems . . . . . . . . . . 21

E322: Programmable Logic Controllers (PLC) – Advanced Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Hydraulics Courses

H511: Introduction to Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

EH611: Introduction to Electro-Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Mechatronics Course

M711: Introduction to Mechatronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Industrial Robotics Courses

R811: Introduction to Industrial Robotics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Industrial Electronics Courses

ED911: Introduction to Electrical Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

IE 1: Industrial Electronics Level1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Lean Production

LEAN: ‘Lean Production’ Business Game-Logistics and material flow design . . . . . . . . . . . . . . . . . . . . . . . 29

General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Seminar Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Table of contents

4

Integrated management

Beneficial development of

knowledge within a company

has long since ceased to be a

periodic task. Instead, initial

and further training must be

successfully integrated into the

overall business process and

along the entire value chain.

Festo's offering provides you

with support from evaluation

through to the development of

special training seminars, quali-

fication programs, workshops

and consultancy services tai-

lored to suit your needs.

This means that your employ-

ees’ existing knowledge is put

to efficient use, and that new

qualification components are

adapted in the best possible

way.

Understanding is key

It is natural that people commu-

nicate with one another to make

progress in projects, tasks or

processes. However, it isn’t

always the case that two people

who say the same thing mean

the same thing.

Increasingly complex tasks in a

highly multicultural context,

combined with shorter project

times are factors that pose new

challenges to both managers

and specialists. This is why we

consider it necessary to continu-

ally develop communication

behaviour in employees, as well

as specialist knowledge.

Putting knowledge successfully

into practice

We believe that the main chal-

lenge and key to success is to

take account of all three factors

during initial and further train-

ing – people, organisation and

technology – with the aim of

bringing out the best in them.

You can count on us.

5

Sustainable commitment topeople and technology

Festo AG

Global player in

Automation and Didactic

11,500 people worldwide are

working towards innovative

advances in the production of

capital and consumer goods.

This reflects Festo’s philosophy

of full partnership and close

proximity to more than 300,000

customers in over 200 indus-

tries, realised via 250 Festo

locations and 56 national Festo

companies.

The focus of all activities is on

people and technology. From its

foundation, Festo has seen itself

as a strong partner and an inte-

gral component of societies and

business worldwide.

6

Training Courses

Industrial Consulting

Experienced instructors and

consultants provide customised

solutions to make your employ-

ees and your company success-

ful. Furthermore the results are

clear and sustainable.

Methods and formats

Training Courses

Approx. 42,000 course parti-

cipants per year attend more

than 2,900 courses. Modular

and quality-assured training

content in over 39 languages.

Industrial Consulting

Projects in the areas of:

– Product development

– Lean production

– Procurement and logistics

– Marketing and sales

– Human resources

development

Innovation and productivity begins withtraining and consulting

7

Courses, workshops,

best-practice events and

corporate strategy games

Public or in-house – the focus is

always on hands-on experience

using actual products in learn-

ing factories.

Rapid implementation in daily

practice is a key quality crit-

erion, since individual learning

success can be measured.

Training content

People

– Problem-solution processes

– Moderating teams

– Efficient communication

– Intercultural competence

– Management skills

Technology

– Pneumatics, hydraulics

– Manufacturing automation

– Control engineering

– PLC technology

– Robotics

– Sensors

Organisation

– Process optimisation

– Pull production

– Equipment efficiency and

setup optimisation

– Value-stream analysis

– Target engineering

– Customer centricity

A hands-on approach to learningTrainings

8

TPM

Total Productive Maintenance

Making the best possible use of

production plants: we jointly

track the progression of a prod-

uct through your company, with

the ongoing goal of keeping the

procedure efficient and avoiding

wastefulness. For this process,

experienced consultants employ

methods and tools that are the

best of their kind worldwide and

used by Festo.

TPM methodology drastically

improves the overall effective-

ness of existing systems by

means of integral approaches

and the involvement of all

employees.

Principles

– Usage of sturdy, tried-and-

tested processes

– Complete elimination of errors

and malfunctions

– Identification and resolution

of the true causes of problems

– Optimisation of all process

factors

– Close communication with

machine operators

– Cleanliness, order, discipline

and standardisation as the

basis for quality

Benefits and results

– Improvement in the

qualification of all employees

– Increase in machine efficiency

by up to 40%

– Reduction in errors and rejects

by up to 90%

– Reduction in unexpected

machine downtime

by up to 90%

– Practically no accidents

Format: workshop and project

in the company.

Adding valueConsulting

9

Course Overview

01 02 03 04 05 06 07

07. – 09.

15. – 17.

31. 01. –

02.02.

15. – 17.

29. – 31.

28. – 30.

07. – 09.

15. – 17.

12. – 14.

31.01–

02. 02.

12. – 14.

25. – 27.

19. – 21.

28. 02. –

01. – 03.

04. – 06.

04. – 06.

23. 02.

04. – 06.

25. – 27.

25. – 27.

17. - 19.

03. – 06.

31.03. –

03. – 04.

06. – 08.

17. – 19.

28.02. –

01. – 03.

10. – 13.

25. – 27.

08. – 10.

31.03. –

03. – 04.

28. – 30.

26. – 28.

22. – 24.

15. – 17.

15. – 17.

01. – 03.

08. – 11.

20. – 22.

06. – 08.

06. – 09.

13. – 15.

20. – 22.

30. 05.

03. – 05.

23. – 25.

26. – 28.

10. – 12.

17. – 19.

17. – 19.

02. – 05.

10. – 12.

03. – 05.

17. – 19.

01. – 03.

08. – 10.

01. – 04.

08. – 11.

15. – 17.

22. – 24.

22. – 24.

29. – 31.

28. – 31.

Topic Area and Course title in the months ...

Pneumatic courses

P111: Introduction to Pneumatics

P121: Maintenance of Pneumatic Equipment

and Systems

P122: Design of Pneumatic Controls


EP211: Introduction to Electro-Pneumatics

IP211: Industrial Pneumatics and

Electro-Pneumatic Controls

EP221: Maintenance and Troubleshooting

on Pneumatic and and Electro-Pneumatic

Systems

EP222: Design and Construction of

Electro-Pneumatic Controls


E311: Introduction to Programmable Logic

Controllers (PLC)

E3110: Introduction to Programmable Logic

Controllers (PLC)

EM-PEP: Effective Maintenance of Pneumatic and

Electro-Pneumatic&PLC Control Systems

E322: Programmable Logic Controllers (PLC) –

Advanced Level

Hydraulics Courses

H511: Introduction to Hydraulics

EH611: Introduction to Electro-Hydraulics

Mechatronics Course

M711: Introduction to Mechatronics


R811: Introduction to Industrial Robotics


ED911: Introduction to Electrical Drives

IE 1: Industrial Electronics Level1

Lean Production

LEAN: ‘Lean Production’ Business Game-Logistics

and material flow design

Triple skills

Experience

For over 40 years, we have been

providing support for all devel-

opment stages of automation

technology. Our seminars use

the latest technology.

Close collaboration with our

parent company ensures access

to the latest machines and sys-

tems, while our trainers have

first-hand expertise.

Innovation

We place tough demands on

our training. At our seminars,

you will notice the difference

compared to other training pro-

viders. We provide new answers

to long-standing questions that

help you to make decisive steps

in your company plans.

Vision

Our trainers are active in their

trade, and know the areas of

work of your participants.

This knowledge extends beyond

purely technical requirements

to questions concerning topics

such as Just in time, TPM and

Kanban.

Technology

Provide participants with the skills and knowledge to assemble, commission, maintain and troubleshoot

basic pneumatic control system and equipment.

Engineers, technicians and supervisors who are involved in the design, operation and maintenance of

pneumatic control systems for industrial automation.

• Physical principles of pneumatics

• Functions and use of pneumatic components

• Recognizing and drawing of pneumatic symbols

• Representing of motion sequences and operating status

• Drawing of pneumatic circuit diagrams according to standard

• Direct and indirect manual controls

• Direct and indirect stroke-dependent controls

• Logical AND/OR function of switch-on signals

• Time-dependent controls with Time Delay valve

• Trouble-shooting in simple pneumatic controls

• Safety regulations

General technical knowledge

• Textbook– Introduction to Pneumatics

• Folder with writing materials

• ISO 1219 Symbol Chart

• Exercise Sheets

3 days

RM 847,00

P121, P122, EP211

Introduction to Pneumatics

Pneumatic courses

12

P111

Target group

Contents

Prerequisite

Course Material

Duration

Price

Follow-up Courses

Maintenance of Pneumatic Equipment and Systems

Pneumatic courses

13

P121

Target group

Contents

Prerequisite

Course Material

Duration

Price

Follow-up Courses

Provide participants with the skills and knowledge to maintain and troubleshoot pneumatic control

systems and equipment.

Industrial personnel in the installation and maintenance of pneumatic controls.

• Function and construction of equipment

• Parts subject to wear-and-tear

• reading circuit diagrams

• Practical construction of various controls

• Sequence controls

• Fault identification and location

• Preventive maintenance

• Practical exercises

Successful completion of the Introduction to Pneumatics course or equivalent competencies.

• Textbook – Maintenance of Pneumatic Equipment and Systems


• Exercise Sheets

3 days

RM 907,00

P122, EP211

Provide participants with the skills and knowledge to design, assemble, commission, maintain and trou-

bleshoot advanced pneumatic control systems and equipment.

Engineers, designers, supervisors and technicians who are involved in the design and operation of

pneumatic controls systems and special machines.

• Design, assemble, test and commission pneumatic circuits with auxiliary machine conditions and

modes of operation

• Function and use of pneumatic components

• Stroke-dependent controls with various sensors

• Stroke-dependent controls with predetermining counters

• Controls with special commissioning conditions (for example, single cycle/continuous cycle)

• Controls with vacuum components

• Step diagrams/process-oriented sequence controls

• Program controls with stepper modules

• Controls with safety conditions (Emergency Stop/Emergency Stop Release)

• Trouble shooting in extensive pneumatic controls

• Safety regulations


• Textbook – Fundamental of Pneumatic control Engineering


• ISO 1219 Symbol Chart

• Exercise Sheets

3 days

RM 907,00

EP211

Design of Pneumatic Controls

Pneumatic courses

14

P122

Target group

Contents

Prerequisite

Course Material

Duration

Price

Follow-up Courses

Introduction To Electro-Pneumatics


15

EP211

Target group

Contents

Prerequisite

Course Material

Duration

Price

Follow-up Courses

Provide participants with the skills and knowledge to assemble, commission, maintain and basic

troubleshoot electropneumatic control systems and equipment.

Engineers, technicians and supervisors who are involved in the design and operation and/or maintenance

of electro-pneumatic control systems.

• Physical principles of electrical systems and pneumatics

• Function and use of electro-pneumatic components

• Recognizing and drawing electro-pneumatic symbols

• Representation of motion sequences and operating status

• Drawing of pneumatic and electrical circuit diagrams

• Direct and indirect manual controls

• Direct and indirect stroke-dependent controls

• Logical AND/OR function of switch-on signals

• Time-dependent controls with the time delay relay

• Trouble-shooting in simple electro-pneumatic controls


• Textbook – Introduction to Electro-Pneumatics


• Exercise Sheets

3 days

RM 907,00

EP222, E311

Provide participants with the skills and knowledge to assemble, commission, maintain and basic

troubleshoot Pneumatics and electropneumatic control systems and equipment.

Everyone who has to deal with pneumatic systems in their working environment.

• Combination of electrical control section and pneumatic power section

• Basic principles of compressed air supply: Production, preparation, distribution

• Power section devices: Cylinder, semi-rotary drive, gripper, vacuum generator

• Use of directional control valve, flow control valve, shut-off valve, pressure limiting valve and sensors

• Structure and function of electrical switching devices and electro-pneumatic valves

• Basic logic functions, time and counter function

• Valve technology

• Symbolic representation of devices and standards

• Identifying and eliminating faults, including safety aspects

• Power section optimisation depending on load and speed

• Cutting installation costs: From single valve to valve terminal

Technical understanding

• Textbook – Pneumatics


• Exercise Sheets

4 days

RM 1.500,00

Industrial Pneumatics and Electro-Pneumatic Controls


16

IP211

Target group

Contents

Prerequisite

Course Material

Duration

Price

Maintenance and Troubleshooting onPneumatic and Electro-Pneumatic Systems


17

EP221

Target group

Contents

Prerequisite

Course Material

Duration

Price

Follow-up Courses

Extend your specialist knowledge of complex pneumatic and electro-pneumatic control systems and

improve your methodical skills. Practical exercises on training equipment for setting up, commissioning,

troubleshooting and fault elimination make it easier to transfer knowledge to your day-to-day work.

Maintenance personnel

• Setting up and commissioning pneumatic and electropneumatic systems

• Analysis of control tasks using GRAFCET in accordance with DIN EN 60848

• Design and function of pneumatic and electro-pneumatic circuits

• Special pneumatic components (valve)

• Different types of valve terminal actuation

• Operating modes (AUT/MAN/EMERGENCY STOP)

• Electro-pneumatic and electronic control systems

• Most recent standards and regulations

• Practical exercises and systematic troubleshooting

Basic knowledge of pneumatics (for example from our course P111)

• Manual – Mainteneance of Pneumatics and Electro-Pneumatics


• Exercise Sheets

4 days

RM 1.500,00

P122, EP222

Provide participants with the skills and knowledge assemble, commission, maintain and troubleshoot

electropneumatic control systems and equipment.

Engineers, technicians and supervisors who are involved in the design and assembly of electro-pneumatic

controls.

• Design, assemble, test and commission electropneumatic circuits with auxiliary machine conditions

and modes of operation

• Function and use of electro-pneumatic components

• Stroke-dependent controls with sensors

• Stroke-dependent controls with predetermining counters

• Controls with peripheral conditions (i.e. single cycle/continuous cycle. emergency Stop)

• Step diagrams/process-oriented sequence controls

• Timing controls/time oriented sequence controls

• Programmed controls with permanent and erasable sequencer

• Trouble-shooting in comprehensive electro-pneumatic controls

Successful completion of the Introduction to Electropeumatics course or equivalent competencies.

• Manual – Design and Construction of Electro-Pneumatic Controls


• Exercise Sheets

3 days

RM 907,00

E311

Design and Construction of Electro-Pneumatic Controls


18

EP222

Target group

Contents

Prerequisite

Course Material

Duration

Price

Follow-up Courses

Introduction to Programmable Logic Controllers (PLC)


19

E311

Target group

Contents

Prerequisite

Course Material

Duration

Price

Follow-up Courses

Provide particiapants with the skills and knowledge to design, assemble, commission, maintain and

troubleshoot a PLC based control system.

Engineers, supervisors and technicians who are involved in the design and operation of electronic control

systems.

• Function of the system components of a PLC

• Commissioning of a PLC

• Criteria for the use of magnetic, optical, capacitive and inductive proximity sensors

• Circuit developments

• Circuit diagram design

• Communication between Personal Computers and PLCs

• Read and write simple programming according to IEC 1131-6 Standards

• Programming in Ladder Diagrams, Function Block Diagram, Instruction List and Structure Text

• Development of sequence and logic control system

• Defining appropriate control systems for a given control task

• Modification of programs by inserting or deleting control commands

• Documentation and software management

Successful completion of the Introduction to Electropeumatics course or equivalent competencies.

• Festo FEC FC34 and MULTIPROG wt software

• Textbook – Programmable Logic Controllers


• Exercise Sheets

3 days

RM 907,00

E322

To provide participants with a basic knowledge of the construction and principle operation of program-

mable logic controllers as well as to develop his ability to write simple programs and operate control

system. It is also to acquaint the participants with the application possibilities of using PLC.


systems.

• Structure of a Programmable Logic Controllers

– Components of a PLC

– Program memory

• Familiarization with Omron PLC and Cx-Programmer

– PLC addressing

– Introduction to Omron Cx-programmer (software programming tool for Omron PLC)

• Function of a PLC

• Type of PLC System

• Commissioning of a PLC

• Criteria for the use of mechanical, magnetic, optical, capacitive and inductive proximity sensors

• Circuit developments and diagram design

• Programming in LADDER Diagrams

• Development of sequence and logic control systems

• Memory function:

– operation of FLAG (IR, HR/AR etc.)

– keep commands

• Timer and Counter Applications

• Procedure for selecting PLC systems

• Troubleshooting techniques

• Practical Exercises

EP211

• Textbook – Programmable Logic Controllers


• Exercise Sheets

3 days

RM 907,00

E322

Introduction to Programmable Logic Controllers (PLC)


20

E3110

Target group

Contents

Prerequisite

Course Material

Duration

Price

Follow-up Courses

Effective Maintenance of Pneumatic and Electro Pneumaticand PLC Control Systems


21

EM-PEP

Target group

Contents

Prerequisite

Course Material

Duration

Price

Follow-up Courses

Extend your technical and methodical knowledge. Localise and eliminate faults without delays using a

systematic procedure and the ability to understand the functional relationships of complex machinery.

Maintenance personnel and Industrial Technical personnel who are involved in the installation and

maintenance of pneumatic, electro-pneumatic and PLC control systems.

• Functional relationships between mechanics, pneumatics, electronics and PLC

• Design and function of pneumatic and electro-pneumatic components

• Basic principles of sensor technology

• Reviewing, completing and using machine documentation

• Developing and applying troubleshooting strategies in a team

• Optimising systems using fault documentation

• Learning and applying safety regulations and valid standards

• Process FMEA (failure mode and effects analysis) as a method of preventive maintenance

• Optimisation of a production related system with TPM (Total Productive Maintenance) components

• Practical exercises on systematic troubleshooting

Basic knowledge of control technology (for example from our course P111, EP211 and E311)

• Textbook – Effective maintenance of pneumatic and electro-pneumatic control system


• Exercise Sheets

4 days

RM 1.800,00

P122, EP222, E322

Provide participants with knowledge of the advanced capabilities of PLC and to utilize personal computer

and special functions for solving complex control tasks.


systems.

• Analyse control tasks

• Understand and utilise timers, counters, flags and registers

• Program manual and sequential operations

• Test and monitor PLC applications using PLC test systems

• Modify PLC programs

• Programming with the program section technique (multi-tasking)

• Multitasking with the PLC

– Manual/Auto mode

– Emergency stop, Single/Continuous cycle, Parallel programs

• Display and modification of the status of the functional components and error messages in

PLC test system

• Programming in a dialogue-oriented user interface

• Design and development of logic and sequence controls in combination with display and

output elements

• Programming of control task

• Logic functions, Sequence tasks, Timing sequence, Counting sequence

• Documentation and software management

• Trouble-shooting

E311

• Textbook – Programmable Logic Controllers – Advanced Level


• Exercise Sheets

3 days

RM 968,00

Programmable Logic Controllers (PLC)Advanced Level


22

E322

Target group

Contents

Prerequisite

Course Material

Duration

Price

Introduction to Hydraulics

Hydraulics Courses

23

H511

Target group

Contents

Prerequisite

Course Material

Duration

Price

Follow-up Courses


basic Hydraulic control systems and equipment.

Engineers, supervisors and technicians who are involved in the design, operation or maintenance of

hydraulic control systems.

• Design, assemble, and test basic hydraulic circuits

• Applications of hydraulics

• Physical principles, symbols and standards

• Types and properties of hydraulic fluids

• Design, function and characteristic data of pumps, power packs, flow and pressure valves, directional

control valves, restrictors, orifices

• Measurement of cylinder times and pressures

• Calculation examples for force, speed and output

• Basic circuits with single and double-acting cylinders

• Positioning of cylinders

• Maintaining uniform pressure with pressure regulators

• Differential circuit with input flow control


• Textbook – Introduction to Hydraulics


• Exercise Sheets

3 days

RM 1.089,00

EH611


basic Electro-Hydraulic control systems and equipment.

Engineers, supervisors and technicians who are involved in the design, operation or maintenance of

electro-hydraulic control systems.

• Design, assemble, and test basic electro-hydraulic circuits

• Function and use of electrical and electro-hydraulic components such as switches,

push buttons and single solenoid valves

• Recognizing and reading of electrical and hydraulic symbols

• Development and reading of standard circuit diagrams

• Representation of control tasks in operation diagrams

• Direct and indirect control of actuators

• Manual and automatic operation

• Stroke and pressure-dependent controls

• Interlocking circuits

• Rapid traverse circuits

Successful completion of the Introduction to Hydraulics course or equivalent competencies.

• Textbook – Introduction to Electro-hydraulics


• Exercise Sheets

3 days

RM 1.149,00

Introduction to Electro-Hydraulics

Hydraulics Courses

24

EH611

Target group

Contents

Prerequisite

Course Material

Duration

Price

Introduction to Mechatronics

Mechatronics Course

25

M711

Target group

Contents

Prerequisite

Course Material

Duration

Price

Follow-up Courses

Provide participants with the skills and knowledge to design, assemble, commission, maintain and

troubleshoot simple mechatronics control system.

Engineers, supervisors and technicians who are involved in the development, operation and/or

maintenance of electronically controlled machine/s mechanical systems.

On successful completion of the Introduction to Introduction to Mechatronics course,

the participant can:

• Troubleshoot basic mechatronic control systems

• Assemble and test basic mechatronic circuits (pneumatic, electrical, and sortware)

• Install or replace, and commission pneumatic, electropneumatic, sensoric, electrical and

PLC hardware components

• use diagnostic software to assist troubleshooting

• recognise and differentiate between the different types of programming used in industry

• download a program and commission a simple PLC control system

• identify and describe the operation of pneumatic, electropneumatic, sensoric, electrical and

PLC components

• interpret technical specifications and data relating to pneumatic, electropneuamtic, sensor,

electrical and PLC components and systems

and

• knows innovative development and current trends in automation products and their application.

EP211, E311 or Equivalent and basic PC knowledge.

• Textbook – Introduction to Mechatronics


• Exercise Sheets

4 days

RM 1.331,00

M722

To provide participants with a basic knowledge of the construction and function of robot controller as well

as to develop his ability to write program and commission the robot according to guidelines,

standards and regulations. It is also to acquaint the participants to select the right robot for a specific

application.

Engineers personal who are involved in the design, operation, maintenance and procurement of industrial

robotics systems.

• Fundamentals of handling

• Mechanical construction, kinematics and dynamics

• Coordinate systems of robots

• Drives and sensors

• Programming with the teach-in box and PC

• Point to point and continuous path control

• Positioning and travelling prescribed paths

• Safety in robot systems

• Robot and peripheral equipment

• I/O interfaces in robot controllers

• Faultfinding

• Practical exercises

General technical knowledge.

• Textbook – Introduction to Industrial Robotics


• Exercise Sheets

3 days

RM 1.375,00

Introduction to Industrial Robotics


26

R811

Target group

Contents

Prerequisite

Course Material

Duration

Price

Introduction to Electrical Drives


27

ED911

Target group

Contents

Prerequisite

Course Material

Duration

Price

Provide participants with skills and knowledge to select, design, programe, commission and troubleshoot

technologies that will improve their productivity.

Engineers, supervisors and technicians and any technical personnel who are involved in the design,

operation and maintenance of electronically controlled drives.

• Understand the fundamentals of Stepper and Servo Motors and their implications for applications

• Understand the fundamentals of Stepper and Servo Drives/Controllers and their implications for

applications

• Understand the fundamentals of Linear Axes and their implications for applications

• Assemble and commission a Servo System using predefined parameters and use all key features

• Commission a Stepper System, carry out a reference move and set and call simple position profiles

• Understand the necessity for accurate documentation of applications and can document and describe

the requirements of an application precisely, making use of his or her knowledge and the application

checklist

• Identify the appropriate solution by applying the selection criteria for drive technologies to a completed

checklist


• Manual – Introduction to Motors


• Exercise Sheets

3 days

RM 1.200,00

Provide the participant with an understanding of basic electrical concept of voltage, current, resistance

and power in DC and AC circuits. The operation and characteristics of semiconductor components and

circuits. Also to understand the digital number systems, logic and digital electronic circuits.

Engineers, Technicians and Supervisors who are involved in the design, operation and maintenance of

electronic control systems.

• Introduction to Basic Electricity

• Understanding of Direct Current and alternating current

• Characteristics and operation of Semiconductor devides:

Diodes, Transistor, FET, UJIT, SCR

• Basic Aplifier circuits, recrifiers and stabilizers circuits

• Introduction to number system, Basic Logic gates and Boolean Algebra

• Trigger circuits with IC’s flip-flop, RS flip-flop, Jk flip-flop and shift Register circuits

• Construct Dc, AC and Digital Electronic circuits using schematic diagram and perform test and

measurements with VOM, Oscilloscope and signal generator

General technical knowledge.

• Textbook – Basic Electronics


• Exercise Sheets

3 days

RM 660,00

Industrial Electronics Level1


28

IE 1

Target group

Contents

Prerequisite

Course Material

Duration

Price

‘Lean Production’ Business game –Logistics and material flow design

Lean Production

29

LEAN

Target group

Contents

Duration

Price

Customised training

The participants are confronted with an initial situation involving customer and business requirements.

The first round of the game reveals the deficiencies. Guided by the trainer, the players analyse the causes

of delivery problems and low productivity, develop ideas for improvements and then implement these in

the second round of the game. The results improve, but do not yet meet customer requirements. There is

then a third round, sometimes a fourth.

The business game is aimed at all managers and employees who are confronted with production control

processes in an operation.

• Inventory minimisation as an important basis for increased productivity

• The principle of "pull" production control

• Advantages compared to traditional production control methods

• Types and functioning of different pulling production control methods

• Applications of the methods

• The classic pull principle: KANBAN

• Practical implementation of a business game in a model production system

• CIP processes as part of the business game

1 day

RM 500,00

If you are planning to introduce a pull production control method in your company, we recommend

running this business game directly in the company.

30

Inplant courses

Details and prices on appli-

cation. For enquiries, please

contact:

Kuala Lumpur

Festo Sdn Berhad

10 Persiaran Industri

Bandar Sri Damansara

52200 Kuala Lumpur

Tel: 03-62868122

Fax: 03-62756412

Penang

303-4-30, Krystal Point

Jalan Sultan Azlan Shah

11900 Penang

Tel: 04-6430918

Fax: 04-6443634

Johor Bahru Office

18-1 (1st Floor) Jalan Molek 1/9

81100 Taman Molek,

Johor Bahru

Tel: 07-3523719

Fax: 07-3523726

Malacca Office

1-14 A Block A6, Jalan Rahmat 1

Taman Malim Jaya

75250 Melaka

Tel: 06-3351018

Fax: 06-3351078

Ipoh Office

33A, Medan Ipoh 6

Bandar Baru Medan Ipoh

31400 Ipoh

Perak Darul Ridzuan

Tel: 05-5481002

Fax: 05-5471050

Special features

Courses from Festo Didactic

have specially been develop

to help technical personnel in

industries automation to carry

out their job responsibilities

these courses are periodically

upgraded in accordance with

technological developments.

Intensive knowledge and indi-

vidual guidance are provided by

course leaders, who are experi-

enced in technical as well as

didactic aspects.

Course syllabus content gener-

ally of 30% theory and 70%

practical exercise (to be carried

out in group of 2 participants

each).

For concentrated and effective

teaching, appropriate trans-

parencies, and training equip-

ment for exercise and demon-

strations are used. This training

equipment has achieved inter-

national recognition by receiving

a gold and as silver award from

World-Didac, the World Organi-

sation of Training Equipment

Manufacturers.

To ensure learning success for

the participants a maximum

group of 18 participants is

accepted at any one course.

Festo Didactic presents every

participant with a textbook (in

DINA4 format), which provides a

good overall picture of the sub-

ject matter.

Exercises for participants are

given a didactically thought-out

formats and adapted from actu-

al industrial practice.

Course in Bahasa Malaysia on

request.

All Festo Didactic courses

confirm to ISO 9001 Standard.

General Information

31

How to register

Telephone: 03-6286 8122,

Fax: 03-62756412 to Didactic

Division to placea reservation

or

Post the registration form:

Festo Sdn Berhad



52200 Kuala Lumpur

You can enjoy attractive dis-

count up to 10% by sending 3 or

more participants for the same

seminar. So register early & reg-

ister a team to enjoy these spe-

cial discounts!

Confirmation

Confirmation letter will be sent

to approving officer one week

before the course.

Postponement

More than 3 weeks:

No charges

Between 1 and 3 weeks:

RM 100,–

Less than 5 working days:

Not allowed

Cancellation

More than 3 weeks:

Full refind

Between 1 and 3 weeks:

50%

Less than 5 working days:

No refund

Duration

08.30 – 17.15

(inclusive of tea break and

lunch)

Certificate

A certificate will be awarded

upon successful completion of

course.

PSMB Contributors

If you want to use the PERLA

Scheme please send us the

following

i ) MPSM/PER/T2/06

Payment

Make out cheque with course

fees payable to Festo Sdn

Berhad due to before the

course. Confirmation subjected

to availability of vacancies.

Festo reserves the right to post-

pone or cancel any course.

PSMB Training Scheme

Festo is an approved training

provider offering Automation

course under the PERLA Scheme

and SKL Khas. The Perla Scheme

applies to companies who are

contributing to PSMB Fund. Any

company which is not contribut-

ing to the Fund will need to pay

the full fee to Festo. All courses

can obtain 100% financial assis-

tance from PSMB.

For our newly launched program

– “Robotics, Mechatronics,

Electrical Drives, Industrial

Electronics Level 1”

– ”Industrial Pneumatic and

Electro-Pneumatic Controls”

– ”Maintenance and Trouble-

shooting on Pneumatics and

Electro-Pneumatics Systems”

– “Effective Maintenace of

Pneumatic and Electro-

Pneumatic contols system”

are available under the SBL

Scheme (Apply directly to

PSMB).

Inhouse Training

If you have minimum 15 parti-

cipants, Festo can provide in-

house training programs which

will be specially modified and

customized to meet your organi-

zation’s needs. Available under

the SBL or SBL Khas Scheme.

(Apply directly to PSMB)

The following courses will be

conduct inhouse/inplant under

SBL Khas scheme:

P111, P121, P122, EP211,

EP222, E311 and H511

Location map

Nursey(Plants)

Nursey(Plants) SHELL

Epson

Fitters

Persiaran Industri

Multi-purposeBank

PublicBank

Industrial Lots

Penchala TollRM 1.00

Lebu

hray

aD

aman

sara

-Puc

hong

1 Tra!c Lightst Kepong/K.L.

FlyOve

r toKep

ongToSg. B

uloh

KL PublicMutual Fund Indian

Temple

Festo SDN BERHAD10, Persiaran IndustriBandar Sri Damansara52200 Kuala LumpurMalaysiaTel: 603-6286-8122Fax: 603-6275-6412

To Bandar Sri DamansaraHousing Area & Club Damansara

Sungai Buloh Exit(North South Highway – from JB)

33

Seminar registrationPlease copy and fax this form to:

Festo Sdn Berhad



52200 Kuala Lumpur

Fax number:

03-62756412

Telephone:

03-6286 8122

Seminar

Location

Participants

Seminar

Location

Participants

Seminar

Location

Participants

Contact person

Telephone/fax

Company/department

Adress

Invoice adress

Place/date/signature

Date

Date

Date

We have read and accept the general terms and conditions for booking and participating in seminars.

We would like to register for the a seminars:

Festo Sdn Berhad



52200 Kuala Lumpur

Tel: 03-62868122

Fax: 03-62756412Festo

Training and Consulting - Festo Didactic...Maintenance of Pneumatic Equipment and Systems Pneumatic...

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