TRACTION BATTERIES CATALOG
12
TRACTION BATTERIES CATALOG
Transcript of TRACTION BATTERIES CATALOG
TRACTION BATTERIES CATALOG
İnci GS Yuasa, one of the leading companies of İnci Holding, founded in 1984 combines its power with the Japanese giant GS Yuasa’s global experience and the next generation of battery technologies and has been named as İnci GS Yuasa since 2015.
İnci GS Yuasa is one of the most important players of the sector from the foundation until today with a lot of innovations. Export to over 80 countries in 4 continents approved R&D center since 2009. İnci GS Yuasa produces industrial batteries in one of its three factories in Manisa.
İnci Battery offers the best solution for electric vehicles with its long life, safe usage, short charging time, lower energy cost. İnci Batteries are compatible with BS and DIN norms. The batteries provide energy all over the world with Japanese technology, widespread service network and long-lasting products.
01
İnci GS Yuasa, one of the leading companies of İnci Holding, founded in 1984 combines its power with the Japanese giant GS Yuasa’s global experience and the next generation of battery technologies and has been named as İnci GS Yuasa since 2015.
İnci GS Yuasa is one of the most important players of the sector from the foundation until today with a lot of innovations. Export to over 80 countries in 4 continents approved R&D center since 2009. İnci GS Yuasa produces industrial batteries in one of its three factories in Manisa.
İnci Battery offers the best solution for electric vehicles with its long life, safe usage, short charging time, lower energy cost. İnci Batteries are compatible with BS and DIN norms. The batteries provide energy all over the world with Japanese technology, widespread service network and long-lasting products.
01
02 03
INNOVATIVE SOLUTIONSSpecially designed terminals that prevent acid leakage.
Optional energy saving Air-Mix system.
Specially produced durable high-quality trays.
Optional electrolyte level indicator with LED.
* All cells are produced in accordance with the use of air-mix.
FIELDS OF APPLICATIONForklift Trucks
Transpallets
Stackers
Order Pickers
Cleaning Vehicles
Belt Conveyors
Electric / Hybrid Boats
Other Electric Vehicles
SPECIFICATIONSPositive Plate: Tubular grid with the gauntlet
Negative Plate: Flat grid
Electrolyte: 1,280 gr/cm3 sulfuric acid
Case and Cover: Polypropylene high endurance against heat and shocks
Cell: In accordance with BS and DIN 60254 Standards
Connectors: Totally isolated copper cables
BOLTAnti-self loosening thestainless bolt.
ELECTROLYTE1,280 gr/cm3 sulfuric acid optimized for high cycle and low corrosion.
CONNECTORS Isolated copper connectors in accordance with international standards.
SEPARATORSeparator with high porosity, avoiding the short circuit with low electrical resistance.
POLE Special designed terminals that prevent acid leakage.
PLUG
For standard applications, specially designed plug for adequate degassing with the filter that prevents extraneous objects inside the cell. As optional, aquamatic plugs stop water flow automatically with floats inside.
NEGATIVE PLATE Special flat grid design with high electrical conductivity.
SPACER Creating space between cells to enable heat transfer.
CELLDIN and BS Cells in accordance with DIN/EN 60254 StandardsPRISMPrevents short circuit due to active material cumulation in the bottom of cells.
BOX AND LID That are resistant against heat and impacts.
POSITIVE PLATETubular grid with high corrosion resistance.
AIRMIX FUNNEL
Ready for air-mix conversion at any time with the standard implementation.
TRAYSpecially produced durable tray painted with dipping technique.
02 03
INNOVATIVE SOLUTIONSSpecially designed terminals that prevent acid leakage.
Optional energy saving Air-Mix system.
Specially produced durable high-quality trays.
Optional electrolyte level indicator with LED.
* All cells are produced in accordance with the use of air-mix.
FIELDS OF APPLICATIONForklift Trucks
Transpallets
Stackers
Order Pickers
Cleaning Vehicles
Belt Conveyors
Electric / Hybrid Boats
Other Electric Vehicles
SPECIFICATIONSPositive Plate: Tubular grid with the gauntlet
Negative Plate: Flat grid
Electrolyte: 1,280 gr/cm3 sulfuric acid
Case and Cover: Polypropylene high endurance against heat and shocks
Cell: In accordance with BS and DIN 60254 Standards
Connectors: Totally isolated copper cables
BOLTAnti-self loosening thestainless bolt.
ELECTROLYTE1,280 gr/cm3 sulfuric acid optimized for high cycle and low corrosion.
CONNECTORS Isolated copper connectors in accordance with international standards.
SEPARATORSeparator with high porosity, avoiding the short circuit with low electrical resistance.
POLE Special designed terminals that prevent acid leakage.
PLUG
For standard applications, specially designed plug for adequate degassing with the filter that prevents extraneous objects inside the cell. As optional, aquamatic plugs stop water flow automatically with floats inside.
NEGATIVE PLATE Special flat grid design with high electrical conductivity.
SPACER Creating space between cells to enable heat transfer.
CELLDIN and BS Cells in accordance with DIN/EN 60254 StandardsPRISMPrevents short circuit due to active material cumulation in the bottom of cells.
BOX AND LID That are resistant against heat and impacts.
POSITIVE PLATETubular grid with high corrosion resistance.
AIRMIX FUNNEL
Ready for air-mix conversion at any time with the standard implementation.
TRAYSpecially produced durable tray painted with dipping technique.
04 05
AQUAMATIC SYSTEM
(Automatic Water Filling System)
Advantages
Quick, safe, clean refilling
Advantages
Aquamatic (Top-Up) System is a unique battery water filling system used for traction batteries. In the aquamatic system, water flows through tubes which are connected to plugs in serials. Water flow is stopped with floats in the aquamatic plugs. It replaces manual labour by an automated filling process. It ensures correct water level in batteries, thus avoiding over-filling & spillage or under filling of batteries. Fast filling enhances and allows direct water supply to the battery. Also since there is direct water supply to cell vent, it prevents contamination.
» Radically reduced filling time. Reduction in labour costs and time consumption.» Eliminating the danger of over-filling and acid splash. Prevents the risk of personal injury and corrosion of the machine body. » Proper maintenance. Longer life.» Minimized water loss. Water-saving.
A
A
AIR MIX SYSTEM
Air-Mix enables airflow inside the cells that allows the circulation of electrolyte thus results in a homogenous mixture in the cell. Also, air-mix cools down the cells during charge, which helps to decrease the charging period.
» Energy saving up to 20% Less electricity consumption during charging» Faster charge up to 30% Less Battery change.» Charging with-100°C less heat Longer life
B
B
Tube (10mm)
Couplings (Male)
End CapTube (6mm)
Float Plugs
Couplings (Female)
Flow Indicator
T Connector
Positive Plate
Negative Plate
Separators
Pole
1. Product Features / Product Benefits
» Special designed pole and lids with grommet.
» No acid leakage. Easy to service by unscrewing stainless bolts.
A» Plug filter prevents extraneous objects inside the cell. • With special top cover, density and heat controls can be done. • Enable the Hydrogen and Oxygen degassing safely while charging.
B» Special design for aquamatic systems. • Aquamatic system stops water flow automatically at the max electrolyte level and prevents overflow.
4. Product Features / Product Benefits
2. Product Features / Product Benefits
» Separators with high conductivity, minimum internal resistance, mechanically and chemically resistant.
» High protection against short circuits.
3. Product Features / Product Benefits• 1,28 electrolyte density.
• High performance with long life comparing to standard batteries.
5. Product Features / Product Benefits
A: Filtered Plugs B: Float Plugs
Electrolyte
» Tubular positive plates produced with “Specially Designed Gauntlet and Bottom Plastic”. • Providing long life and high protection against short circuits by minimizing the loss of active material. • Usage of active material made with a special formulation. • High Capacity.
» Tubular grids are inserted into gauntlets that are acid resistant and have low electrical resistance and high permeability. The active material is filled into the gauntlet. • Non-woven Gauntlet prevents the loss of active material and capacity. • Positive active material that is produced from high purity lead oxides. • Minimum water loss.
» Special flat plate and material formulation.
» Special negative active material for a long life.
Optimized battery charging
04 05
AQUAMATIC SYSTEM
(Automatic Water Filling System)
Advantages
Quick, safe, clean refilling
Advantages
Aquamatic (Top-Up) System is a unique battery water filling system used for traction batteries. In the aquamatic system, water flows through tubes which are connected to plugs in serials. Water flow is stopped with floats in the aquamatic plugs. It replaces manual labour by an automated filling process. It ensures correct water level in batteries, thus avoiding over-filling & spillage or under filling of batteries. Fast filling enhances and allows direct water supply to the battery. Also since there is direct water supply to cell vent, it prevents contamination.
» Radically reduced filling time. Reduction in labour costs and time consumption.» Eliminating the danger of over-filling and acid splash. Prevents the risk of personal injury and corrosion of the machine body. » Proper maintenance. Longer life.» Minimized water loss. Water-saving.
A
A
AIR MIX SYSTEM
Air-Mix enables airflow inside the cells that allows the circulation of electrolyte thus results in a homogenous mixture in the cell. Also, air-mix cools down the cells during charge, which helps to decrease the charging period.
» Energy saving up to 20% Less electricity consumption during charging» Faster charge up to 30% Less Battery change.» Charging with-100°C less heat Longer life
B
B
Tube (10mm)
Couplings (Male)
End CapTube (6mm)
Float Plugs
Couplings (Female)
Flow Indicator
T Connector
Positive Plate
Negative Plate
Separators
Pole
1. Product Features / Product Benefits
» Special designed pole and lids with grommet.
» No acid leakage. Easy to service by unscrewing stainless bolts.
A» Plug filter prevents extraneous objects inside the cell. • With special top cover, density and heat controls can be done. • Enable the Hydrogen and Oxygen degassing safely while charging.
B» Special design for aquamatic systems. • Aquamatic system stops water flow automatically at the max electrolyte level and prevents overflow.
4. Product Features / Product Benefits
2. Product Features / Product Benefits
» Separators with high conductivity, minimum internal resistance, mechanically and chemically resistant.
» High protection against short circuits.
3. Product Features / Product Benefits• 1,28 electrolyte density.
• High performance with long life comparing to standard batteries.
5. Product Features / Product Benefits
A: Filtered Plugs B: Float Plugs
Electrolyte
» Tubular positive plates produced with “Specially Designed Gauntlet and Bottom Plastic”. • Providing long life and high protection against short circuits by minimizing the loss of active material. • Usage of active material made with a special formulation. • High Capacity.
» Tubular grids are inserted into gauntlets that are acid resistant and have low electrical resistance and high permeability. The active material is filled into the gauntlet. • Non-woven Gauntlet prevents the loss of active material and capacity. • Positive active material that is produced from high purity lead oxides. • Minimum water loss.
» Special flat plate and material formulation.
» Special negative active material for a long life.
Optimized battery charging
06 07
2 PzS 1203 PzS 1804 PzS 2405 PzS 3006 PzS 3607 PzS 4208 PzS 4809 PzS 54010 PzS 600
476583101119137155174192
8,512,015,019,022,025,029,032,435,9
9,714,018,022,126,230,734,538,642,6
11,416,421,526,431,436,441,436,451,4
13,118,724,130,535,441,046,552,157,4
476583101119137155174192
476583101119137155174192
476583101119137155174192
PzS 60 Ah
PzS 80 Ah
PzS 90 Ah
PzS 105 Ah
198 342
402
477
527
370
430
505
555
198
198
198
2 PzS 1603 PzS 2404 PzS 3205 PzS 4006 PzS 4807 PzS 5608 PzS 6409 PzS 72010 PzS 800
2 PzS 1803 PzS 2704 PzS 3605 PzS 4506 PzS 5407 PzS 6308 PzS 7209 PzS 81010 PzS 900
2 PzS 2103 PzS 3154 PzS 4205 PzS 5256 PzS 6307 PzS 7358 PzS 8409 PzS 94510 PzS 1050
Length
(mm) (mm)
Width Height Weight
H1 H (kg)
Cell Type Plate Type Cell Size (mm) ±2
(±5%)
2 PzS 2303 PzS 3454 PzS 4605 PzS 5756 PzS 6907 PzS 8058 PzS 9209 PzS 103510 PzS 1150
476583101119137155174192
13,819,825,831,738,343,949,755,661,6
14,620,727,433,139,445,451,958,164,5
16,924,730,938,344,952,760,067,274,4
18,125,634,342,249,256,263,871,579,2
476583101119137155174192
476583101119137155174192
476583101119137155174192
PzS 115 Ah
PzS 125 Ah
PzS 140 Ah
PzS 155 Ah
198 547
567
687
722
575
595
715
750
198
198
198
2 PzS 2503 PzS 3754 PzS 5005 PzS 6256 PzS 7507 PzS 8758 PzS 10009 PzS 112510 PzS 1250
2 PzS 2803 PzS 4204 PzS 5605 PzS 7006 PzS 8407 PzS 9808 PzS 11209 PzS 126010 PzS 1400
2 PzS 3103 PzS 4654 PzS 6205 PzS 7756 PzS 9307 PzS 10858 PzS 12409 PzS 139510 PzS 1550
Length
(mm) (mm)
Width Height Weight
H1 H (kg)
Cell Type Plate Type Cell Size (mm) ±2
(±5%)
2 PzB 1103 PzB 1654 PzB 2205 PzB 2756 PzB 3307 PzB 3858 PzB 4409 PzB 49510 PzB 550
45617793109125141157173
7,911,014,017,120,123,226,229,232,3
8,512,215,418,922,526,029,533,437,0
9,613,917,421,026,030,033,531,142,2
45617793109125141157173
45617793109125141157173
PzB 55 Ah
PzB 65 Ah
PzB 75 Ah
158 402
457
513
432
487
543
158
158
2 PzB 1303 PzB 1954 PzB 2605 PzB 3256 PzB 3907 PzB 4558 PzB 5209 PzB 58510 PzB 650
2 PzB 1503 PzB 2254 PzB 3005 PzB 3756 PzB 4507 PzB 5258 PzB 6009 PzB 67510 PzB 750
Length
(mm) (mm)
Width Height Weight
H1 H (kg)
Cell Type Plate Type Cell Size (mm) ±2
(±5%)
2 PzB 1703 PzB 2554 PzB 3405 PzB 4256 PzB 5107 PzB 5958 PzB 6809 PzB 76510 PzB 850
45617793109125141157173
10,614,719,523,828,032,537,038,146,8
12,1 16,821,526,130,836,240,147,052,1
45617793109125141157173
PzB 85 Ah
PzB 100 Ah
158 570
608
600
638158
2 PzB 2003 PzB 3004 PzB 4005 PzB 5006 PzB 6007 PzB 7008 PzB 8009 PzB 90010 PzB 1000
Length
(mm) (mm)
Width Height Weight
H1 H (kg)
Cell Type Plate Type Cell Size (mm) ±2
(±5%)
DIN Cell Types BS Cell Types
iNCi Battery Traction Battery Cell: DIN / EN standardized cells are placed in specially designed trays far the custom needs
of customers.
iNCi Battery Traction Battery Cell: DIN / EN standardized
cells are placed in specially designed trays for the custom
need5 of customers.
HH 1
WL
06 07
2 PzS 1203 PzS 1804 PzS 2405 PzS 3006 PzS 3607 PzS 4208 PzS 4809 PzS 54010 PzS 600
476583101119137155174192
8,512,015,019,022,025,029,032,435,9
9,714,018,022,126,230,734,538,642,6
11,416,421,526,431,436,441,436,451,4
13,118,724,130,535,441,046,552,157,4
476583101119137155174192
476583101119137155174192
476583101119137155174192
PzS 60 Ah
PzS 80 Ah
PzS 90 Ah
PzS 105 Ah
198 342
402
477
527
370
430
505
555
198
198
198
2 PzS 1603 PzS 2404 PzS 3205 PzS 4006 PzS 4807 PzS 5608 PzS 6409 PzS 72010 PzS 800
2 PzS 1803 PzS 2704 PzS 3605 PzS 4506 PzS 5407 PzS 6308 PzS 7209 PzS 81010 PzS 900
2 PzS 2103 PzS 3154 PzS 4205 PzS 5256 PzS 6307 PzS 7358 PzS 8409 PzS 94510 PzS 1050
Length
(mm) (mm)
Width Height Weight
H1 H (kg)
Cell Type Plate Type Cell Size (mm) ±2
(±5%)
2 PzS 2303 PzS 3454 PzS 4605 PzS 5756 PzS 6907 PzS 8058 PzS 9209 PzS 103510 PzS 1150
476583101119137155174192
13,819,825,831,738,343,949,755,661,6
14,620,727,433,139,445,451,958,164,5
16,924,730,938,344,952,760,067,274,4
18,125,634,342,249,256,263,871,579,2
476583101119137155174192
476583101119137155174192
476583101119137155174192
PzS 115 Ah
PzS 125 Ah
PzS 140 Ah
PzS 155 Ah
198 547
567
687
722
575
595
715
750
198
198
198
2 PzS 2503 PzS 3754 PzS 5005 PzS 6256 PzS 7507 PzS 8758 PzS 10009 PzS 112510 PzS 1250
2 PzS 2803 PzS 4204 PzS 5605 PzS 7006 PzS 8407 PzS 9808 PzS 11209 PzS 126010 PzS 1400
2 PzS 3103 PzS 4654 PzS 6205 PzS 7756 PzS 9307 PzS 10858 PzS 12409 PzS 139510 PzS 1550
Length
(mm) (mm)
Width Height Weight
H1 H (kg)
Cell Type Plate Type Cell Size (mm) ±2
(±5%)
2 PzB 1103 PzB 1654 PzB 2205 PzB 2756 PzB 3307 PzB 3858 PzB 4409 PzB 49510 PzB 550
45617793109125141157173
7,911,014,017,120,123,226,229,232,3
8,512,215,418,922,526,029,533,437,0
9,613,917,421,026,030,033,531,142,2
45617793109125141157173
45617793109125141157173
PzB 55 Ah
PzB 65 Ah
PzB 75 Ah
158 402
457
513
432
487
543
158
158
2 PzB 1303 PzB 1954 PzB 2605 PzB 3256 PzB 3907 PzB 4558 PzB 5209 PzB 58510 PzB 650
2 PzB 1503 PzB 2254 PzB 3005 PzB 3756 PzB 4507 PzB 5258 PzB 6009 PzB 67510 PzB 750
Length
(mm) (mm)
Width Height Weight
H1 H (kg)
Cell Type Plate Type Cell Size (mm) ±2
(±5%)
2 PzB 1703 PzB 2554 PzB 3405 PzB 4256 PzB 5107 PzB 5958 PzB 6809 PzB 76510 PzB 850
45617793109125141157173
10,614,719,523,828,032,537,038,146,8
12,1 16,821,526,130,836,240,147,052,1
45617793109125141157173
PzB 85 Ah
PzB 100 Ah
158 570
608
600
638158
2 PzB 2003 PzB 3004 PzB 4005 PzB 5006 PzB 6007 PzB 7008 PzB 8009 PzB 90010 PzB 1000
Length
(mm) (mm)
Width Height Weight
H1 H (kg)
Cell Type Plate Type Cell Size (mm) ±2
(±5%)
DIN Cell Types BS Cell Types
iNCi Battery Traction Battery Cell: DIN / EN standardized cells are placed in specially designed trays far the custom needs
of customers.
iNCi Battery Traction Battery Cell: DIN / EN standardized
cells are placed in specially designed trays for the custom
need5 of customers.
HH 1
WL
08
DE
PT
H O
F D
ISC
HA
RG
E (
%)
CH
AR
GIN
G T
IME
AIR MIX STANDARD
VO
LT
CYCLE
DURATION (Hour)
VOLT/CELL - 3 HOURS VOLT/CELL - 5 HOURS VOLT/CELL - 10 HOURS
CHARGING SYSTEM
DEPTH OF DISCHARGE / CYCLE CORRELATION
VOLTAGE vs DISCHARGE CURRENT
08
DE
PT
H O
F D
ISC
HA
RG
E (
%)
CH
AR
GIN
G T
IME
AIR MIX STANDARD
VO
LT
CYCLE
DURATION (Hour)
VOLT/CELL - 3 HOURS VOLT/CELL - 5 HOURS VOLT/CELL - 10 HOURS
CHARGING SYSTEM
DEPTH OF DISCHARGE / CYCLE CORRELATION
VOLTAGE vs DISCHARGE CURRENT
İnci GS Yuasa Akü San. ve Tic. A.Ş.Organize San. Bölg. 2. Kısım
Gaziler Cad. No: 6 45030Manisa / TURKEY
Phone :+90 236 233 2510Fax :+90 236 233 [email protected]
