Track and trace extraordinary results€¦ · Complete the Online Survey for this session ....
Transcript of Track and trace extraordinary results€¦ · Complete the Online Survey for this session ....
![Page 1: Track and trace extraordinary results€¦ · Complete the Online Survey for this session . #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC Thank You Merci Grazie . Title: UC18NA-D2PP05-Klabin-RGoulartHRabelo-Track-and-Trace-Extraordinary-Results.pptx](https://reader034.fdocuments.net/reader034/viewer/2022052004/601706b1b171b746f1510a27/html5/thumbnails/1.jpg)
#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
Track and trace extraordinary results
Raquel Goulart
Heli Rabelo
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
Who we are
Puma unit overview
Traceability
Klabin
Applications Systems modules and capabilities
PI System in Puma Unit
What we achieved so far
Results Looking ahead for further gains
Next Steps
Decision Making Aid
Agenda
PI Vision and PI Web API
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
Data is everywhere!
The way you use them can transform
the world…
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
Wood Preparation
Turbines
Digesters
Drying Machines Bleaching
Depuration
Washing
Pulp Tanks
Water Treatment
Waste Treatment
Evaporation
Recovery Boiler Electrical Station
Caustification
Biomass Boiler
Chemical Plant
HW
SW
Puma Overview
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
DECISION
HISTORIC
TIME
VA
LU
E
How much does an information cost?
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
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OPC DA Server
Profile
DataLink
Interface for RDBMS
Interface For OPC
DA (Client)
Interface for UFL
Event Frames
AF SDK
Web API
Vision ProcessBook
Future Data
Analytics
Notifications
PI Universe
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
IT Network
DMZ
Firewall Meteorological
Station
Forest Laboratory
ABB/Siemens
Valmet
Schneider Schneider
A.T. Network OPC Servers
App Server PI HA
Clients
SQL PI AF Architecture
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
PI Asset Framework
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PI AF allows to organize
tags and assets
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Expressions Rollups Event Frames PI Analyses
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Applications
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
Applications
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
Applications
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
Applications
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
Traceability
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
Drying Machine Output Timestamp
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
Decision Making Aid
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
PI Vision & Web API
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COLOCAR O VIDEO USANDO A FERRAMENTA
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PI Notifications
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PI Notifications helps users to
monitor critical variables all the time
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RESULTS CHALLENGE SOLUTION
COMPANY and GOAL
36 #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
GOAL:
PI Notifications
Control of Chemical Consumption and Inventory
Monitor all consumption of chemical in the factory.
PI System Data in real time monitor levels and flows of various chemical tanks.
Expedite Logistics and Service in the Factory.
• Warehouse and suppliers are informed when the inventory is not sufficient to maintain production to the next hours.
• None production stop related to
low stock since implementation.
• Avoid production stops due to lack of chemical
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RESULTS CHALLENGE SOLUTION
COMPANY and GOAL
37 #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
GOAL:
PI Notifications
Improvement of Predictive Maintenance in Boilers.
Monitor the quality of water which is used in the boilers, avoiding contamination
With PI Notifications data from laboratory and online measurements are monitored all the time. If something goes out the limits, an alert is sent.
Fast decisions in case of contaminations of the boiler’s feed water.
Implemented logic has made possible to trigger a notification when an atypical behavior occurred in some measurement.
• It has already detected seven atypical
behaviors classified as spurious since
the implementation of the logic.
• $4.8 million in savings per avoided
stop due spurious trip.
Detect false indication of measurements which may cause spurious trips in Recovery Boiler.
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
Set a variable and a limit Determine the trigger
Create a notification
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Next Steps
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Next Steps
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
Increased availability of data and information
Online event communication
Reliability
Operational time optimization
Focus on predictive maitenance
Systems integration
Results
Agility in decision making
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
“ The Men Create the tools. The Tools recreate men.”
Marshall McLuhan
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
Contact Information
• Raquel Goulart
• Specialist DEPR
• Klabin
• Heli Rabelo • [email protected]
• Analyst
• IHM Engenharia
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
Questions
Please wait for the
microphone before asking
your questions
State your
name & company
Please remember to…
Complete the Online Survey
for this session
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
Thank You
Merci
Grazie