TR Press Machine Operation NC I

8/10/2019 TR Press Machine Operation NC I

1/53

0

RAINING

REGULA IONS

METALS AND ENGINEERING SECTOR

TECHNICAL EDUCATION AND SKILLS DEVELOPMENT

AUTHORITY

East Service Road, South Superhighway, Taguig City, Metro Mai!a

PRESS MACHINE OPERATION NC I


2/53

TABLE OF CONTENTS

METALS AND ENGINEERING SECTOR

PRESS MACHINE OPERA ION NC I

Page No.

SECTION 1 PRESS MACHNIE OPERATION NC IQUALIFICATION

1

SECTION 2 COMPETENCY STANDARDS 2 39

Ba!" Co#$e%e&"!e

Co##o& Co#$e%e&"!e

Co'e Co#$e%e&"!e

2 15

16 3334 39

SECTION 3 TRAINING STANDARDS () (*

3.1 C+''!"+,+# De!g& 40 42 3.2 T'a!&!&g De,!-e' 43 3.3 T'a!&ee E&%' Re/+!'e#e&% 44 3.( L!% o0 Too, E/+!$#e&% a& Ma%e'!a, 45 - 46

3. T'a!&!&g Fa"!,!%!e 47 3.4 T'a!&e'5 Q+a,!0!"a%!o& 47 3.* I&%!%+%!o&a, Ae#e&% 47

SECTION ( NATIONAL ASSESSMENT ANDCERTIFICATION ARRANGEMENTS

(6

COMPETENCY MAP (9

DEFINITION OF TERMS )

AC7NO8LEDGEMENTS 1


3/53

TRAINING REGULATIONS FOR

PRESS MACHINE OPERATION NC I

SECTION 1 PRESS MACHINE OPERATION NC I QUALIFICATION

The Press Machine Operation NC I Qa!i"ication consists o" co#petencies that aperson #st achie$e to set p an% operate #echanica! press to &en%' notch' pnch'%ra(' tri# sheet #eta! to %ra(in) speci"ications*

The +nits o" Co#petenc, co#prisin) this a!i"ication inc!%e the "o!!o(in).

Coe No. BASIC COMPETENCIES

500311101 /ecei$e an% respon% to (orp!ace co##nication

500311102 or (ith others500311103 e#onstrate or a!es

500311104 Practice oseeepin) Proce%res

Coe No. COMMON COMPETENCIES

M722201 pp!, sa"et, practices

M722202 Interpret (orin) %ra(in)s an% setches

M722203 e!ect an% ct (orshop #ateria!s

M722204 Per"or# shop co#ptations 8asic:

M722205 Measre (orpiece 8asic:M722211 Per"or# pre$enti$e an% correcti$e #aintenance

Coe No. CORE COMPETENCIES

M722301 Per"or# press #achine settin)

M722302 Per"or# #echanica! press operation

person (ho has achie$e% this a!i"ication is co#petent to &e.- Press (orer

T/ press operation11-19-07

1


4/53

SECTION 2 COMPETENCY STANDARDS

This section )i$es the %etai!s o" the contents o" the &asic' co##on an% corenits o" co#petenc, reire% in P/ MCIN OP/TION NC I*

BASIC COMPETENCIES

UNIT OF COMPETENCY RECEI:E AND RESPOND TO 8OR7PLACECOMMUNICATION

UNIT CODE ))3111)1

UNIT DESCRIPTOR This nit co$ers the no(!e%)e' si!!s an% attit%es

reire% to recei$e' respon% an% act on $er&a! an% (rittenco##nication*

ELEMENTPERFORMANCE CRITERIA

Italicized termsare e!a&orate% in the /an)e o" aria&!es

1* ;o!!o( rotine spoen#essa)es

1*1* /eire% in"or#ation is )athere% &, !istenin)attenti$e!, an% correct!, interpretin) orn%erstan%in) in"or#ation


5/53

RANGE OF :ARIABLES

:ARIABLE RANGE

1* ritten notices an%instrctions

It re"ers to .

1*1* an%(ritten an% printe% #ateria!

1*2* Interna! #e#os

1*3* =terna! co##nications

1*4* !ectronic #ai!

1*5* rie"in) notes

1*6* >enera! correspon%ence

1*7* Maretin) #ateria!s

1*?* @orna! artic!es

2* Or)aniAationa! >i%e!ines It #a, inc!%e.

2*1* In"or#ation %oc#entation proce%res

2*2* Co#pan, po!icies an% proce%res

2*3* Or)aniAation #ana!s

2*4* er$ice #ana!


3


6/53

E:IDENCE GUIDE

1* Critica! aspects o"Co#petenc,

ssess#ent reires e$i%ence that the can%i%ate.

1*1* e#onstrate% no(!e%)e o" or)aniAationa! proce%res "orhan%!in) $er&a! an% (ritten co##nications

1*2* /ecei$e% an% acte% on $er&a! #essa)es an% instrctions

1*3* e#onstrate% co#petenc, in recor%in)instrctions


7/53

UNIT OF COMPETENCY 8OR7 8ITH OTHERS

UNIT CODE ))3111)2

UNIT DESCRIPTOR This nit co$er the si!!s' no(!e%)e an% attit%esreire% to %e$e!op (orp!ace re!ationship an% contri&tein (orp!ace acti$ities*



1* e$e!op e""ecti$e(orp!ace re!ationship

1.1 Duties and responsibilitiesare %one in a positi$e#anner to pro#ote cooperation an% )oo% re!ationship

1.2ssistance is so)ht "ro# workgroup(hen

%i""ic!ties arise an% a%%resse% thro)h %iscssions1.3 Feedbackpro$i%e% &, others in the tea# is

encora)e%' acno(!e%)e% an% acte% pon

1.4 i""erences in persona! $a!es an% &e!ie"s arerespecte% an% acno(!e%)e% in the %e$e!op#ent

2* Contri&te to (or)rop acti$ities

2.1 Support is provided to team membersto ensre(or)rop )oa!s are #et

2.2 Constrcti$e contri&tions to (or)rop )oa!s an%tass are #a%e accor%in) to organizational

reuirements

2.3 In"or#ation re!e$ant to (or is share% (ith tea##e#&ers to ensre %esi)nate% )oa!s are #et


5


8/53

RANGE OF :ARIABLES

:ARIABLE RANGE

1* ties an%responsi&i!ities

1*1 @o& %escription an% e#p!o,#ent arran)e#ents

1*2 Or)aniAations po!ic, re!e$ant to (or ro!e1*3 Or)aniAationa! strctres

1*4 per$ision an% acconta&i!it, reire#ents inc!%in) O

1*5 Co%e o" con%ct

2* or )rop 2*1 per$isor or #ana)er

2*2 Peers


9/53

E:IDENCE GUIDE


ssess#ent reires e$i%ence that the can%i%ate.

1*1* Pro$i%e% spport to tea# #e#&ers to ensre )oa!sare #et

1*2* cte% on "ee%&ac "ro# c!ients an% co!!ea)es

1*3* ccesse% !earnin) opportnities to e=ten% o(npersona! (or co#petencies to enhance tea# )oa!san% otco#es

2* +n%erpinnin)Bno(!e%)e

2*1* The re!e$ant !e)is!ation that a""ects operations'especia!!, (ith re)ar%s to sa"et,

2*2* /easons (h, cooperation an% )oo% re!ationships arei#portant

2*3* Bno(!e%)e o" the or)aniAations po!icies' p!ans an%proce%res

2*4* +n%erstan%in) ho( to e!icit an% interpret "ee%&ac

2*5* Bno(!e%)e o" (or)rop #e#&ers responsi&i!itiesan% %ties

2*6* I#portance o" %e#onstratin) respect an% e#path, in%ea!in)s (ith co!!ea)es

2*7* +n%erstan%in) o" ho( to i%enti", an% prioritiAepersona! %e$e!op#ent opportnities an% options

3* +n%erpinnin) i!!s 3*1* &i!it, to rea% an% n%erstan% the or)aniAationspo!icies an% (or proce%res

3*2* rite si#p!e instrctions "or partic!ar rotine tass

3*3* Interpret in"or#ation )aine% "ro# correspon%ence

3*4* Co##nication si!!s to reest a%$ice' recei$e"ee%&ac an% (or (ith a tea#

3*5* P!annin) si!!s to or)aniAe% (or priorities an%arran)e#ent

3*6* Techno!o), si!!s inc!%in) the a&i!it, to se!ect an% setechno!o), appropriate to a tas

3*7* &i!it, to re!ate to peop!e "ro# a ran)e o" socia!'c!tra! an% ethnic &ac)ron%s*

4* /esorce The "o!!o(in) resorces MUST&e pro$i%e%.T/ press operation11-19-07

7


10/53

I#p!ications

4*1* ccess to re!e$ant (orp!ace or appropriate!,si#!ate% en$iron#ent (here assess#ent can taep!ace

4*2* Materia!s re!e$ant to the propose% acti$it, or tas5* Metho%s o"

ssess#entCo#petenc, #a, &e assesse% thro)h.

5*1* irect o&ser$ations o" (or acti$ities o" the in%i$i%a!#e#&er in re!ation to the (or acti$ities o" the )rop

5*2* O&ser$ation o" si#!ation an%


11/53

UNIT CODE ))3111)3

UNIT DESCRIPTOR This nit co$ers the no(!e%)e' si!!s' an% attit%e in%e#onstratin) proper (or $a!es*


Italicizedtermsare e!a&orate% in the /an)e o" aria&!es

1* e"ine the prposeo" (or

1*1 Ones nie sense o" prpose "or (orin) an% the(h,s o" (or are i%enti"ie%' re"!ecte% on an% c!ear!,%e"ine% "or ones %e$e!op#ent as a person an% as a#e#&er o" societ,*

1*2 Persona! #ission is in har#on, (ith co#pan,s $a!es

2* pp!, (or

$a!es


12/53

:ARIABLE RANGE

1* or $a!es


13/53

4* Co#pan, resorces 4*1 Cons#a&!e #ateria!s4*2 ip#ent


14/53

1* Critica! spectso" Co#petenc,

ssess#ent reires e$i%ence that the can%i%ate.1*1 e"ine% ones nie sense o" prpose "or (orin)

1*2 C!ari"ie% an% a""ir#e% (or $a!es


15/53

UNIT CODE ))3111)(

UNIT DESCRIPTOR This nit co$ers the no(!e%)e' si!!s an% attit%es reire%to app!, the &asic hoseeepin) proce%res*



1* ort an% re#o$e nnecessar, ite#s

1*1 /esa&!e' rec,c!a&!e #ateria!s are sorte% inaccor%ance (ith co#pan,


16/53

:ARIABLE RANGE

1* +nnecessar, ite#s Ma, inc!%e &t are not !i#ite% to.1*1 Non-rec,c!a&!e #ateria!s1*2 +nser$icea&!e too!s an% eip#ent1*3 Pictres' posters an% other #ateria!s not

re!ate% to (or acti$it,1*4 aste #ateria!s

2* I%enti"ication #ars 2*1 Ea&e!s2*2 Ta)s2*3 Co!or co%in)

3* ecor# 3*1 Co#pan,< o""ice r!es an% re)!ations3*2 Co#pan,< o""ice ni"or#3*3 eha$ior

4* Minor repair Minor repair inc!%e &t not !i#ite% to.4*1 /ep!ace#ent o" parts4*2 pp!ication o" !&ricants4*3 harpenin) o" too!s4*4 Ti)htenin) o" nts' &o!ts an% scre(s

E:IDENCE GUIDET/ press operation11-19-07

14


17/53

1* Critica! spectso" Co#petenc,

ssess#ent reires e$i%ence that the can%i%ate practice%the &asic proce%res o" 5

2* +n%erpinnin)Bno(!e%)e an%ttit%es

2*1 Princip!es o" 52*2 or process an% proce%res2*3 a"et, si)ns an% s,#&o!s2*4 >enera! OF princip!es an% !e)is!ation2*5 n$iron#enta! reire#ents re!ati$e to (or sa"et,2*6 cci%ent


18/53

UNIT OF COMPETENCY APPLY SAFETY PRACTICES

UNIT CODE MEE*222)1

UNIT DESCRIPTOR This nit co$ers the co#petencies reire% to app!, sa"et,practices in the (orp!ace*

ELEMENTS PERFORMANCE CRITERIAItalicizedtermsare e!a&orate% in the /an)e o" aria&!es

1* I%enti", haAar%s 1*1

1*2

(azardsare i%enti"ie% correct!, in accor%ance(ith O princip!es*a"et, si)ns an% s,#&o!s are i%enti"ie% an%a%here% to*

2* +se protecti$e c!othin)

an% %e$ices

2*1 ppropriateprotective clot"ing and devices

correct!, se!ecte% an% se% in accor%ance (ithO reire#ents or in%str,


19/53

:ARIABLE RANGE

1* aAar%s 1*1 C!ttere% too!s an% #ateria!s1*2 !ipper, "!oors 8case% &, oi!' )rease or an, !ii%:1*3 =pose% e!ectrica! (ires1*4 harp e%)es1*5 Machine (ithot )ar%s or (ith e=pose% #o$in)

parts1*6 +nco!!ecte% chips or other (astes

etc*

2* Protecti$e c!othin) an% %e$ices

Protecti$e c!othin) an% %e$ices #a, inc!%e &t is not!i#ite% to.2*1 sa"et, )!asses


20/53

1* Critica! aspectso" Co#petenc,

ssess#ent reires e$i%ence that the can%i%ate.1*1 i%enti"ie% haAar%os area1*2 se% protecti$e c!othin) an% %e$ices1*3 han%!e% too!s' eip#ent an% #ateria!s proper!,1*4 per"or#e% "irst ai%1*5 se% "ire e=tin)isher

2* +n%erpinnin)no(!e%)e an%attit%e

2*1 hop sa"et, si)ns' s,#&o!s an% a!ar#s2*2 a"et, precationar, #easres2*3 oseeepin)2*4 Machine too!s2*5 ;irst ai%2*6 n)ineerin) #ateria!s2*7 ;ire e=tin)ishers

3* +n%erpinnin)

si!!s

3*1 Operatin) #achine too!s

3*2 an%!in) too!s an% #ateria!s3*3 Co##nicatin) (ith speriors an% co-(orers3*4 Interpretin) instrctions

4* /esorcei#p!ications

The "o!!o(in) resorces MUST&e pro$i%e%4*1 Too!s' eip#ent an% "aci!ities appropriate to processes

or acti$it,4*2 Materia!s re!e$ant to the propose% acti$it,

5* Metho% o"assess#ent

Co#petenc, #a, &e assesse% thro)h.5*1 e#onstration

5*2 ritten or ora! short ans(er estions5*3 Practica! e=ercises

6* Conte=t "orassess#ent

Co#petenc, #a, &e assesse% in the (orp!ace or insi#!ate% (orp!ace en$iron#ent*

UNIT OF COMPETENCY INTERPRET 8OR7ING DRA8INGS AND S7ETCHEST/ press operation11-19-07

1?


21/53

UNIT CODE MEE*222)2

UNIT DESCRIPTOR This nit co$ers the co#petencies reire% to rea% an%interpret %ra(in)s an% setches*


1* Interpret technica!%ra(in)

1*1

1*21*31*41*51*6

Co#ponents' asse#&!ies or o&Dects reco)niAe% asreire%*i#ensions i%enti"ie% as appropriate*Instrctions i%enti"ie% an% "o!!o(e% as reire%*Materia! reire#ents i%enti"ie% as reire%*,#&o!s reco)niAe% as appropriate in the drawing.*olerance' !i#its an% "its i%enti"ie% in the %ra(in)*

2* Prepare "reehan%setch o" parts 2*12*22*32*42*5

etch %ra(n correct!, an% appropriate!,*etch %epicte% o&Dects or part appropriate!,*i#ensions in%icate% in setch are c!ear an% correct*Instrctions inc!%e% in setch are c!ear an% correct*ase !ine or %at# points in%icate% as reire%*

3* Interpret %etai!s "ro#"reehan% setch

3*1

3*23*33*4

3*5

Co#ponents' asse#&!ies or o&Dects reco)niAe% asreire%*i#ensions i%enti"ie% as appropriate*Instrctions i%enti"ie% an% "o!!o(e% as reire%*Materia! reire#ents i%enti"ie% as reire%*

,#&o!s reco)niAe% as appropriate in the %ra(in)*

RANGE OF :ARIABLEST/ press operation11-19-07

19


22/53

:ARIABLE RANGE

1* ra(in) 1*1 ra(in) technie inc!%e1*1*1 Perspecti$e1*1*2 =p!o%e% $ie(1*1*3 i%%en $ie( technie

1*2 ProDections1*2*1 ;irst an)!e proDections1*2*2 Thir% an)!e proDections

2* To!erance 2*1 >enera! to!erance2*2 n)!ar to!erance2*3 >eo#etric to!erance

E:IDENCE GUIDET/ press operation11-19-07

20


23/53


ssess#ent reires e$i%ence that the can%i%ate.1*1 Interprete% technica! %ra(in)1*2 Prepare% setches1*3 Interprete% setches*

2* +n%erpinnin)no(!e%)e

2*1 !pha&et o" !ines2*2 ProDections2*3 ra(in) s,#&o!s2*4 i#ensionin) technies2*5 To!erance' !i#its an% "its2*6 n)ineerin) #ateria!s2*7 ra(in) too!s an% spp!ies

3* +n%erpinnin)si!!s

3*1 an%!in) too!s an% %ra(in) instr#ents3*2 +sin) #easrin) instr#ents

4* /esorcei#p!ications The "o!!o(in) resorces MUST&e pro$i%e%4*1 ra"tin) roo#


24/53

UNIT CODE MEE*222)3

UNIT DESCRIPTOR This nit co$ers the si!!s an% no(!e%)e reire% to se!ect an% ct (orshop #ateria!s*


1* eter#ine Do& reire#ent 1*1 +lans! drawingsare interprete% to pro%ceco#ponent to speci"ication

1*2 eence o" operation is %eter#ine% to pro%ceco#ponent to speci"ication

2* e!ect an% #easre#ateria!s

2*1 'aterialsare se!ecte% accor%in) to thereire#ent o" the operation

2*2 Materia!s are #easre% to reire% !e$e! o" accrac, sin) #easrin) too!s

2*3 'easuring toolsare se% accor%in) to #an"actrers speci"ication

3* Ct #ateria!s 3*1 Materia!s are ct accor%in) to p!ans


25/53

1* P!an


26/53

Co#petenc, 1*1 Interprete% p!ans


27/53

UNIT DESCRIPTOR This nit co$ers the co#petencies reire% to per"or# &asic ca!c!ations sin) the "or "n%a#enta! operation*


1* Per"or# "or"n%a#enta! operations*

1*1

1*2

i#p!e ca!c!ations per"or#e% sin) &our&undamental operations.i#p!e ca!c!ations per"or#e% in$o!$in) "ractionsan% #i=e% n#&ers sin) "or "n%a#enta!operations

2* Per"or# &asicca!c!ations in$o!$in)"ractions an% %eci#a!s

2*1

2*2

i#p!e ca!c!ations are per"or#e% in$o!$in)"ractions an% %eci#a!s sin) the "or "n%a#enta!operations*eci#a! are con$erte% into "raction 8an% $ice

$ersa: accrate!,'

3* Per"or# &asicca!c!ations in$o!$in)percenta)es*

3*1 i#p!e ca!c!ations are per"or#e% to o&tainpercenta)es "ro# in"or#ation e=presse% in either"ractiona! or %eci#a! "or#at

4* Per"or# &asicca!c!ation in$o!$in)ration an% proportion

4*1 i#p!e ca!c!ations are per"or#e% in$o!$in) ratiosan% proportion sin) (ho!e n#&ers' "ractions an%%eci#a! "ractions*

5* Per"or# ca!c!ations ona!)e&raic e=pressions

5*1

5*2

i#p!e ca!c!ations are per"or#e% on algebraice,pressionssin) the "or "n%a#enta!

operations*i#p!e transposition o" "or#!ae is carrie% ot toiso!ate the $aria&!e reire%' in$o!$in) the "or"n%a#enta! operations*

RANGE OF :ARIABLES

:ARIABLE RANGE

1* ;or "n%a#enta! 1*1 %%itionT/ press operation11-19-07

25


28/53

operations 1*2 &traction1*3 M!tip!ication1*4 i$ision

2* !)e&raic e=pressions Ca!c!ation sin) "or#!a "or %eter#inin)

2*1 tap %ri!! siAe2*2 "ee%2*3 spee%

E:IDENCE GUIDE


ssess#ent reires e$i%ence that the can%i%ate per"or#e%ca!c!ations.


26


29/53

1*1 sin) "or "n%a#enta! operations1*2 in$o!$in) "ractions an% #i=e% n#&ers1*3 in$o!$in) "ractions an% %eci#a!s1*4 in$o!$in) percenta)es1*5 in$o!$in) ratio an% proportion1*6 on a!)e&raic e=pressions1*7 o" si#p!e "or#!ae

2* +n%erpinnin)no(!e%)e an%attit%e

n)!ish an% #etric s,ste# o" #easre#ents


Per"or#in) ca!c!ations sin) pen an% paper or on a ca!c!ator*


The "o!!o(in) resorces MUST&e pro$i%e%.4*1 Too!s' eip#ent an% "aci!ities appropriate to processes or acti$it,

4*2 Materia!s re!e$ant to the propose% acti$it,


Co#petenc, #a, &e assesse% thro)h.5*1 (ritten or ora! short ans(er estions5*2 practica! e=ercises


Co#petenc, #a, &e assesse% in the (orp!ace or in si#!ate%(orp!ace en$iron#ent*

UNIT OF COMPETENCY MEASURE 8OR7PIECE


30/53

UNIT DESCRIPTOR This nit co$ers the co#petencies reire% to #easre(orpieces sin) #easrin) instr#ents sch as stee! r!es'$ernier ca!ipers ' #icro#eters' etcG*


1* e!ect an% se#easrin) too!s

1*1

1*2

1*3

'easuring toolsare se!ecte% an% se% accor%in)to the !e$e! o" accrac, reire%*'easurementstaen are accrate to the "inest)ra%ation o" the se!ecte% #easrin) instr#ent*Measrin) technie se% is correct an%appropriate to the %e$ice se%*

2* C!ean an% store#easrin) too!s

2*1 Care an% stora)e o" %e$ices n%ertaen to#an"actrers speci"ications or stan%ar% operatin)

proce%res*

RANGE OF :ARIABLES

:ARIABLE RANGE

1* Measrin) too!s Measrin) too!s inc!%e.T/ press operation11-19-07

2?


31/53

1*1 tee! tape1*2 tee! r!e1*3 trai)ht e%)e1*4 Co#&ination sare1*5 tee! sare1*6 i$i%er or tra##e!1*7 Ca!iper1*? Protractor1*9 ernier ca!iper1*10 Micro#eter

2* Measre#ents 2*1 !en)th2*2 %ia#eter2*3 %epth2*4 "!atness2*5 strai)htness

2*6 sareness

E:IDENCE GUIDE


29


32/53


ssess#ent reires e$i%ence that the can%i%ate.1*1e!ecte% an% se% #easrin) instr#ents1*2C!eane% an% store% #easrin) instr#ents

2* +n%erpinnin)no(!e%)e

2*1 T,pes' prposes an% accrac, o" #easrin) instr#ents2*2 Capa&i!it, o" #easrin) instr#ents2*3 Part %i#ensions an% to!erances2*4 Technies "or #easrin) %i#ensions2*5 Care an% stora)e proce%re o" #easrin) too!s


3*1 a"e han%!in) o" #easrin) too!s an% #ateria!s


The "o!!o(in) resorces MUST&e pro$i%e%4*1 Too!s' eip#ent an% "aci!ities appropriate to the acti$it,4*2 peci#en co#ponent or part to the propose% acti$it,


Co#petenc, #a, &e assesse% thro)h.5*1 %irect o&ser$ation5*2 %e#onstration5*3 (ritten or ora! short ans(er estions5*4 port"o!io


Co#petenc, #a, &e assesse% in the (orp!ace or in si#!ate%(orp!ace en$iron#ent*

UNIT OF COMPETENCY PERFORM PRE:ENTI:E AND CORRECTI:E

MAINTENANCET/ press operation11-19-07

30


33/53

UNIT CODE MEE*22211

UNIT DESCRIPTOR This nit co$ers the no(!e%)e an% si!!s reire% inper"or#in) pre$enti$e an% correcti$e #aintenance schas inspection an% repair o" han% too!s' c!eanin) an%!&rication o" #achine parts an% chan)in) %ri$e p!!e,an% &e!ts*

ELEMENTS PERFORMANCE CRITERIAItalicized termsare e!a&orate% in the /an)e o" aria&!es

1* Per"or# inspection o"#achine

1*1

1*2

Machine inspectedaccor%in) to (orsiteproce%res*tats


34/53

1* Inspecte% Inspecte% #achine parts inc!%e.1*1 -&e!t1*2 earin)1*3 >ears1*4 C!tch1*5 ri$e p!!e,

2* Machines Machine inc!%e &t not !i#ite% to.2*1 Eathe #achine2*2 Mi!!in) #achine2*3 >rin%in) #achine2*4 Mechanica! press #achnie

3* Too!s an% #ateria!s Too!s an% #ateria!s se% inc!%e.3*1 E&ricants3*2 Oi! can

3*3 >rease )n3*4 Oi!3*5 Coo!ant or co#pon%

E:IDENCE GUIDE

1* Critica! aspects o" ssess#ent reires e$i%ence that that the can%i%ate.T/ press operation11-19-07

32


35/53

Co#petenc, 1*1 per"or#e% inspection o" #achine1*2 per"or#e% c!eanin) an% !&ricatin) o" #achine1*3 per"or#e% #inor #achine repairs an% a%Dst#ents

2* +n%erpinnin) no(!e%)e 2*1 Proper c!eanin) an% oi!in)2*2 Bin%s o" oi!2*3 Parts an% "nction o" #achine too!s2*4 Cttin) oi!' coo!ant or co#pon%2*5 P!!e,s an% &e!ts2*6 Eocation o" #ain s(itches o" the #achine2*7 an%!in) an% stora)e o" too!s2*? Chec!ist o" sa"e (orin) con%itions2*9 Proce%res in c!eanin) an% %isposa! o" (aste

#ateria!s

3* +n%erpinnin) si!!s 3*1 Inspectin) an% repairin) han% too!s

3*2 Inspectin) an% chan)in) %ri$e p!!e,s an% &e!ts3*3 /ep!acin) an% a%Dstin) #achine parts3*4 istin)ishin) o!% an% ne( coo!ant3*5 istin)ishin) o%or o" po!!te% coo!ant3*6 e!ectin) coo!ant' cttin) oi! or co#pon%s3*7 Chan)in) coo!ant3*? Inspectin) (or area "or sa"e (orin) en$iron#ent3*9 C!eanin) (or area3*10 isposin) #eta! scraps' chips an% (aste #ateria!s*

4* /esorce I#p!ications The "o!!o(in) resorces MUST&e pro$i%e%.

4*1 Too!s' eip#ent an% "aci!ities appropriate toprocesses or acti$it,

4*2 Materia!s re!e$ant to the propose% acti$it,

5* Metho% o" ssess#ent Co#petenc, #a&e assesse% thro)h.5*1 %irect o&ser$ation o" acti$ities5*2 ora! or (ritten estionin)

6* Conte=t "or ssess#ent Co#petenc, #a, &e assesse% in the (orp!ace or insi#!ate% (orp!ace en$iron#ent*

CORE COMPETENCIES


33


36/53

UNIT OF COMPETENCY PERFORM PRESS MACHINE SETTING

UNIT CODE MEE*223)1

UNIT DESCRIPTOR This nit co$ers the si!!s' no(!e%)e an% attit%es reire%to set press #achine' con%ct tria! rn' chec theco#ponents "or con"or#ance to speci"ication an% rep!ace(orn


37/53

:ARIABLE RANGE

1* Instrctions1*11*21*31*4

Instrctions inc!%e &t not !i#ite% to.%ra(in)sDo& or%ersDo& sheetsei$a!ent instrctions

2* Operation

2*12*22*32*42*52*6

Press #achine operation inc!%e &t not!i#ite% to.&!anin)cttin) o""piercin)


38/53

co#petenc, 1*1 et p %ie an% #achine1*2 con%cte% tria! rn1*3 rep!ace% (orn


39/53

UNIT CODE MEE*223)2

UNIT DESCRIPTOR This nit co$ers the si!!s' no(!e%)e an% attit%es reire%to con%ct pre-start checs' se!ect "ee% stoc #ateria!s'operate an% #onitor &asic press operations* The nit app!iesto a ran)e o" press operations inc!%in) &!anin)' cttin)-o""'piercin)


40/53


41/53

co#petenc, 1*1 ecre% Do& instrctions1*2 con%cte% pre-start checs1*3 se!ecte% "ee% stoc #ateria!s1*4 per"or#e% press operations1*5 #onitor #achine operation

2* +n%erpinnin) no(!e%)e 2*1 T,pes an% characteristics o" press #achines'accessories an% attach#ents

2*2 Machine settin) proce%res2*3 Machine operatin) proce%res2*4 ;ee% stocs an% their characteristics2*5 Technies an% too!s se% in #easrin)

process otpt2*6 Machine too!in)2*7 i)ns o" too! (ear2*? a"et, practices an% persona! protecti$e

eip#ent2*9 aAar%s an% contro! #easres associate% (ithoperatin) #achines

2*10 #er)enc, proce%res2*11 ;irst ai%

3* +n%erpinnin) si!!s 3*1Interpretin) %ra(in)s' Do& sheets' stan%ar%operatin) proce%res' speci"ications' sa"e(orin) proce%res an% other re!e$antre"erences

3*2;o!!o(in) ora! instrctions

3*3I%enti",in) (orn


42/53

These )i%e!ines are set to pro$i%e the Technica! an% ocationa! %cation an%Trainin) 8TT: pro$i%ers (ith in"or#ation an% other i#portant reire#ents to consi%er(hen %esi)nin) trainin) pro)ra#s "or P/ MCIN OP/TION NC I*

3.1 CURRICULUM DESIGN

Corse Tit!e. PRESS MACHINE OPERATION NC Ee$e!. NC I

No#ina! Trainin) ration . 294 ors

This a!i"ication is %esi)ne% to %e$e!op no(!e%)e' %esira&!e attit%es an% si!!sin Press Machine Operation NC I*

It co$ers the co#petencies reire% to per"or# #echanica! press pre-pro%ctionacti$ities an% per"or# &asic #echanica! press operations

To o&tain this' a!! nits o" co#petenc, prescri&e% "or this a!i"ication #st &eachie$e%*

BASIC COMPETENCIES

Unit ofCompetency

Learning Outcomes MethodologyAssessment

Approach

1* /ecei$e an%respon% to(orp!ace

co##nication

1*1 =p!ain rotinar, speain) F #essa)es in a (orp!ace1*2 ;o!!o( rotinar, speain) F #essa)es1*3 Per"or# (or %ties "o!!o(in) (ritten notices

>rop

%iscssion Interaction

Inter$ie(srop


Inter$ie(srop


e#onstration

O&ser$ation

Inter$ie(srop

%iscssion

Interaction

/o!e

p!a,in) rop


O&ser$ation

Inter$ie( rop

%iscssion

Practica!

e=ercise

e#onstration

O&ser$ation

Per"or#ance

test

Inter$ie( enera!*

4*2 ssess#ent sha!! "ocs on the core nits o" co#petenc,* The &asic an% co##onnits sha!! &e inte)rate% or assesse% concrrent!, (ith the core nits*

4*3 The "o!!o(in) are a!i"ie% to app!, "or assess#ent an% certi"ication.

4*3*1 >ra%ates o" "or#a!' non-"or#a! an% in"or#a! inc!%in) enterprise-&ase%trainin) pro)ra#s*

4*3*2 =perience% (orers 8(a)e e#p!o,e% or se!" e#p!o,e%:

4*4 The )i%e!ines on assess#ent an% certi"ication are %iscsse% in %etai! in theKProce%res Mana! on ssess#ent an% Certi"icationK an% K>i%e!ines on theI#p!e#entation o" the Phi!ippine TT Qa!i"ication an% Certi"ication ,ste#8PTOQ:K*


4?


51/53


49


52/53

De0!&!%!o& o0 Te'#

1* Press #achine &, (hich pressre is app!ie% to a (orpiece toct' pierce' &en% or shape it

2* ie too! se% to i#part shapes to or to "or# i#pressions onsheet #eta!

3* !anin) press operation (herein #eta! sheets are ct into shapes&, striin) (ith a pnch

4* en%in) press operation that in$o!$es "or#in) a #eta! part into acr$e% or an)!ar shape' or the stretchin) or "!an)in) o" ita!on) a cr$e% path

5* ra(in) press operation that "orces p!astic %e"or#ation o" #eta! ina %ie to "or# recesse% parts or cp!ie shapes

6* ra(in) %ie %ie that "or#s sheet #eta! into cp!ie' (rin!e-"ree shapes

7* ;ee% stoc The ra( #ateria! "rnishe% to a press #achine to "or# or shape the #eta!

?* Tri##in) /e#o$in) e=cess #ateria!s "ro# %ra(n or &!ane% part

9* Pnchin) piece re#o$e% "ro# a sheet #eta! or other #ateria! &, a

pnch press

10* /a# p!n)er' (ei)ht or other )i%e% strctre "or e=ertin)pressre &, i#pact

AC7NO8LEDGEMENTS


50


53/53

The Technica! %cation an% i!!s e$e!op#ent thorit, 8T: (ishes to e=ten%Thans an% appreciation to the #an, representati$es o" &siness' in%str,' aca%e#e an%)o$ern#ent a)encies (ho %onate% their ti#e an% e=pertise to the %e$e!op#ent an%$a!i%ation o" this Trainin) /e)!ation*

e partic!ar!, than the "o!!o(in) #e#&ers o" the =pert Co##ittee an% therespon%ents o" the Nationa! a!i%ation that (as con%cte% "or PRESS OPERATION NC I

EPERT PANEL Re$o&e&% !& %e :a,!a%!o& o0 %!T'a!&!&g Reg+,a%!o&

MR. ANTONIO TERANIAie#aer;or#er!, o" Co#"ac

ROBERT ESCALABoppe! Phi!ippines

MR. TEODORICO BAUTISTAie#aer;or#er!, o" irectric In%stries' Inc

FEDERICO ARONG;or#er!, o" irectric In%stries' Inc*

MR. AGUSTIN M. PAYADTechnician %cation pecia!istTechno!o)ica! +ni$ersit, o" the Phi!ippines

HIPOLITO MANGA8ANG&cor In%stries

MR. TIMOTEO C. INTALAN

MIP Cons!tant

ROLANDO :ILLAFLOR

M Techno!o),

P'e O$e'a%!o& Co##!%%ee o0

MIAP Me%'o Ma&!,a

MIAP Me%'o Ce+

MIAP Da-ao

MIAP No'%e'& M!&a&ao

TR Press Machine Operation NC I

Documents

Transcript of TR Press Machine Operation NC I