TR- Heavy Equipment Servicing NC II

8/10/2019 TR- Heavy Equipment Servicing NC II

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TR HEAVY EQUIPMENT SERVICING NC II0

Heavy Equipment Servicing

[Mechanical] NC II

TRAINING

R GU ATI!NS

CONSTRUCTION SECTOR

TECHNICAL EDUCATION AND SKILLS DEVELOPMENT

AUTHORITYEast Service Road, South Superhighway, Taguig City, Metro Manila


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TABLE OF CONTENTS

CONSTRUCTION SECTOR

Heavy Equipment Servicing [Mecanica!" NC II

#age N$%

Secti$n &% HEA'( E)UI#MENT SER'ICIN*[MECHANICAL" NC II )UALIFICATION

&

Secti$n +% COM#ETENC( STAN,AR,S + - ./

Basic Competencies

Common Competencies

Core Competencies

2 - !" - #2## - $!

Secti$n 0% TRAININ* STAN,AR,S .1 - /0

0%& Curricu!um ,e2ign- Basic Competencies- Common Competencies- Core Competencies

$" - $%!& - !!2 - !#

0%+ Training ,e!ivery !' - !(0%0 Trainee Entry Requirement2 !$0%3 Li2t $4 T$$!25 Equipment an6 Materia!2 !! - !"0%7 Training Faci!itie2 !%0%. Trainer82 )ua!i4icati$n2 "&0%/ In2tituti$na! A22e22ment "&

Secti$n 3% NATIONAL ASSESSMENT AN,CERTIFICATION ARRAN*EMENTS

1&

COM#ETENC( MA# 1+

,EFINITION OF TERMS 10 - 17

AC9NO:LE,*EMENTS 1. - 1/


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TRAININ* RE*ULATIONS FOR HEA'( E)UI#MENT SER'ICIN*[MECHANICAL" NC II

SECTION & HEA'( E)UI#MENT SER'ICIN* [MECHANICAL" NC II

)UALIFICATION

T)e Hea*+ E,ipment Ser*icin. /Mec)anica01 NC II Qa0iication consists ocompetencies t)at a person mst ac)ie*e an3 t)at 4i00 ena50e )im 6 )er to c)ec78a39st an3 test8 tro50es)oot8 repair an3 6 or rep0ace8 an3 measre t)e *ariosparts an3 components o en.ine s+stem8 po4er train s+stem8 )+3ra0ic s+stem an3n3ercarria.e s+stem:

T)is Qa0iication is pac7a.e3 rom t)e competenc+ map o Constrction ;Ci*i0

CO,E NO% BASIC COM#ETENCIES

Unit2 $4 C$mpetency

(&&( Participate in 4or7p0ace commnication

(&&$

Hea*+ E,ipment Mec)anic - NC II



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SECTION + COM#ETENC( STAN,AR,S

T)is section .i*es t)e 3etai0s o t)e contents o t)e core nits o

competenc+ re,ire3 in HEA'( E)U#MENT MECHANIC NC II:

BASIC COM#ETENCIES

UNIT OF COM#ETENC(; #ARTICI#ATE IN :OR9#LACE COMMUNICATIONUNIT CO,E ; 7


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#: Comp0ete re0e*ant4or7 re0ate33ocments

#: Ran.e o formsre0atin. to con3itions o emp0o+ment arecomp0ete3 accrate0+ an3 0e.i50+

#:2


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RAN*E OF 'ARIABLES

'ARIABLE RAN*E

: Appropriate sorces ::Team mem5ers:2:Spp0iers:#:Tra3e personne0

:':oca0 .o*ernment:(: In3str+ 5o3ies

2: Me3im 2::Memoran3m2:2:Circ0ar2:#:Notice2:': Inormation 3iscssion2:(:o00o4-p or *er5a0 instrctions2:$:ace to ace commnication

#: Stora.e #::Mana0 i0in. s+stem

#:2:Compter-5ase3 i0in. s+stem

': orms '::Personne0 orms8 te0ep)one messa.e orms8 saet+reports

(:


7/90

E'I,ENCE *UI,E

: Critica0 Aspects oCompetenc+

Assessment re,ires e*i3ence t)at t)e can3i3ate>:: Prepare3 4ritten commnication o00o4in. stan3ar3

ormat o t)e or.aniation:2: Accesse3 inormation sin. commnication e,ipment

:#: Ma3e se o re0e*ant terms as an ai3 to transerinormation eecti*e0+

:': Con*e+e3 inormation eecti*e0+ a3optin. t)e orma0 orinorma0 commnication

2: Un3erpinnin.Dno40e3.e an3

Attit3es

2:: Eecti*e commnication2:2: @ierent mo3es o commnication2:#:


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UNIT OF COM#ETENC(; :OR9 IN TEAM EN'IRONMENTUNIT CO,E ; 7


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RAN*E OF 'ARIABLES

'ARIABLE RAN*E

: Ro0e an3 o59ecti*eo team

::


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11/90

UNIT OF COM#ETENC(; #RACTICE CAREER #ROFESSIONALISMUNIT CO,E ; 7


12/90

RAN*E OF 'ARIABLES

'ARIABLE RAN*E

: E*a0ation : Perormance Appraisa0

:2 Ps+c)o0o.ica0 Proi0e:# Aptit3e Tests

2: Resorces 2: Hman2:2 inancia02:# Tec)no0o.+

2:#: Har34are2:#:2 Sot4are

#: Trainin.s an3 careeropportnities

#: Participation in trainin. pro.rams #:: Tec)nica0

#::2 Sper*isor+ #::# Mana.eria0 #::' Continin. E3cation#:2 Ser*in. as Resorce Persons in conerences an3

4or7s)ops

': Reco.nitions ': Recommen3ations':2 Citations':# Certiicate o Appreciations':' Commen3ations':( A4ar3s

':$ Tan.i50e an3 Intan.i50e Re4ar3s

(: icenses an36orcertiications

(: Nationa0 Certiicates(:2 Certiicate o Competenc+(:# Spport e*e0 icenses(:' Proessiona0 icenses



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E'I,ENCE *UI,E


Assessment re,ires e*i3ence t)at t)e can3i3ate>: Attaine3 9o5 tar.ets 4it)in 7e+ res0t areas DRAs:2 Maintaine3 intra - an3 interpersona0 re0ations)ip in t)e

corse o mana.in. onese0 5ase3 on perormancee*a0ation:# Comp0ete3 trainin.s an3 career opportnities 4)ic) are

5ase3 on t)e re,irements o t)e in3stries:' Ac,ire3 an3 maintaine3 0icenses an36or certiications

accor3in. to t)e re,irement o t)e ,a0iication

2: Un3erpinnin.Dno40e3.e

2: ':


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UNIT OF COM#ETENC(; #RACTICE OCCU#ATIONAL HEALTH AN, SAFET(#ROCE,URES

UNIT CO,E ; 7


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ELEMENT#ERFORMANCE CRITERIA

Italicizedterms are e0a5orate3 in t)eRan.e o Varia50es

': Maintain ?HS

a4areness

':'mergenc!)related drills and trainings are

participate3 in as per esta50is)e3 or.aniation.i3e0ines an3 proce3res':2*" personal recordsare comp0ete3 an3 p3ate3 in

accor3ance 4it) 4or7p0ace re,irements



16/90

RAN*E OF 'ARIABLES

'ARIABLE RAN*E

: Saet+ re.0ations Ma+ inc03e 5t are not 0imite3 to>: C0ean Air Act

:2 Bi03in. co3e:# Nationa0 E0ectrica0 an3 ire Saet+ Co3es:' 2: P)+sica0 )aar3s ; impact8 i00mination8 pressre8 noise8

*i5ration8 temperatre8 ra3iation2:2 Bio0o.ica0 )aar3s- 5acteria8 *irses8 p0ants8 parasites8

mites8 mo03s8 n.i8 insects2:# C)emica0 )aar3s ; 3sts8 i5ers8 mists8 mes8 smo7e8.asses8 *apors

2:' Er.onomics

Ps+c)o0o.ica0 actors ; o*er e=ertion6 e=cessi*e

orce8 a474ar36static positions8 ati.e8 3irectpressre8 *ar+in. meta5o0ic c+c0es

P)+sio0o.ica0 actors ; monoton+8 persona0

re0ations)ip8 4or7 ot c+c0e

#: Contin.enc+ measres Ma+ inc03e 5t are not 0imite3 to>

#: E*acation#:2 Iso0ation#:# @econtamination#:' Ca00in. 3esi.ne3 emer.enc+ personne0

': PPE Ma+ inc03e 5t are not 0imite3 to>': Mas7':2 G0o*es':# Go..0es':' Hair Net6cap65onnet':( ace mas76s)ie03

':$ Ear ms':! Apron6Go4n6co*era0069mp sit':" Anti-static sits



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'ARIABLE RAN*E

(: Emer.enc+-re0ate3 3ri00san3 trainin.

(: ire 3ri00(:2 Eart),a7e 3ri00

(:# Basic 0ie spport6CPR(:' irst ai3(:( Spi00a.e contro0(:$ @econtamination o c)emica0 an3 to=ic(:! @isaster prepare3ness6mana.ement

$: ?HS persona0 recor3s $: Me3ica06Hea0t) recor3s$:2 Inci3ent reports$:# Acci3ent reports$:' ?HS-re0ate3 trainin. comp0ete3



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EVI@ENCE GUI@E


Assessment re,ires e*i3ence t)at t)e can3i3ate>: E=p0aine3c0ear0+ esta50is)e3 4or7p0ace saet+ an3

)aar3 contro0 practices an3 proce3res:2 I3entiie3 )aar3s6ris7s in t)e 4or7p0ace an3 its

correspon3in. in3icators in accor3ance 4it) compan+proce3res:# Reco.nie3 contin.enc+ measres 3rin. 4or7p0ace

acci3ents8 ire an3 ot)er emer.encies:' I3entiie3 terms o ma=imm to0era50e 0imits 5ase3 on

t)res)o03 0imit *a0e- TV::( o00o4e3 ?ccpationa0 Hea0t) an3 Saet+ ?HS

proce3res or contro00in. )aar3s6ris7s in 4or7p0ace:$ Use3 Persona0 Protecti*e E,ipment PPE in

accor3ance 4it) compan+ ?HS proce3res an3practices

:! Comp0ete3 an3 p3ate3 ?HS persona0 recor3s inaccor3ance 4it) 4or7p0ace re,irements

2: Un3erpinnin.Dno40e3.e an3

Attit3e

2: ?HS proce3res an3 practices an3 re.0ations2:2 PPE t+pes an3 ses2:# Persona0 )+.iene practices2:' Haar3s6ris7s i3entiication an3 contro02:( T)res)o03 imit Va0e -TV2:$ ?HS in3icators2:! ?r.aniation saet+ an3 )ea0t) protoco02:" Saet+ consciosness2:% Hea0t) consciosness

#: Un3erpinnin.S7i00s

#: Practice o persona0 )+.iene#:2 Haar3s6ris7s i3entiication an3 contro0 s7i00s#:# Interpersona0 s7i00s#:' Commnication s7i00s

': Resorce Imp0ications T)e o00o4in. resorces mst 5e pro*i3e3>':


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(: Met)o3s o Assessment Competenc+ ma+ 5e assesse3 t)ro.)>(: Porto0io Assessment(:2 Inter*ie4(:# Case St3+6Sitation

Conte=t or Assessment $:Competenc+ ma+ 5e assesse3 in t)e 4or7 p0ace or in asim0ate3 4or7 p0ace settin.

COMMON COM#ETENCIES



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UNIT OF COM#ETENC(; #RE#ARE CONSTRUCTION MATERIALS AN, TOOLSUNIT CO,E ; CON=0&+


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RAN*E OF 'ARIABLES

'ARIABLE RAN*E

: Materia0s an3 Too0s : E0ectrica0 spp0ies:2 Strctra0:# P0m5in.:'


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E'I,ENCE *UI,E

: Critica0 aspectso competenc+

Assessment re,ires e*i3ence t)at t)e can3i3ate>: iste3 materia0s an3 too0s accor3in. to ,antit+ an3 9o5

re,irements:2 Re,este3 materia0s an3 too0s accor3in. to t)e 0ist prepare3

an3 as per compan+ S?P:# Inspecte3 isse3 materia0s an3 too0s as per ,antit+ an3 9o5speciications

:' Too0s pro*i3e3 4it) appropriate saet+ 3e*ices

2: Un3erpinnin.7no40e3.e

2: T+pes an3 ses o constrction materia0s an3 too0s2:2 @ierent orms2:# Re,isition proce3res

#: Un3erpinnin.s7i00s

#: Preparin. materia0s an3 too0s#:2 Proper )an30in. o too0s an3 e,ipment

#:# o00o4in. instrctions

': Resorceimp0ications

T)e o00o4in. resorces s)o03 5e pro*i3e3>': (: @irect o5ser*ation an3 ora0 ,estionin.

$: Conte=t oassessment $: Competenc+ ma+ 5e assesse3 in t)e 4or7p0ace or in asim0ate3 4or7p0ace$:2 Competenc+ assessment mst 5e n3erta7en in accor3ance

4it) t)e en3orse3 TES@A assessment .i3e0ines



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UNIT OF COM#ETENC(; OBSER'E #ROCE,URES5 S#ECIFICATIONS AN,MANUALS OF INSTRUCTIONS

UNIT CO,E ; CON0&&+


24/90

RAN*E OF 'ARIABLES

'ARIABLE RAN*E

: Proce3res8 Speciications

an3 Mana0s o Instrctions

Din3s o Mana0s>

: Manactrers Speciication Mana0:2 Repair Mana0:# Maintenance Proce3re Mana0:' Perio3ic Maintenance Mana0



25/90

E'I,ENCE *UI,E

: Critica0 aspects o competenc+

Assessment re,ires t)at t)e can3i3ate>: I3entiie3 an3 accesse3 speciication6mana0s as per 9o5

re,irements

:2 Interprete3 mana0s in accor3ance 4it) in3str+ practices:# App0ie3 inormation in mana0s accor3in. to t)e .i*en tas7:' Store3 mana0s in accor3ance 4it) compan+ re,irements


2: T+pes o mana0s se3 in constrction sector2:2 I3entiication o s+m5o0s se3 in t)e mana0s2:# I3entiication o nits o measrements2:' Unit con*ersion


#: Rea3in. an3 compre)ension s7i00s re,ire3 to i3enti+ an3interpret constrction mana0s an3 speciications

#:2 Accessin. inormation an3 3ata


T)e o00o4in. resorces s)o03 5e pro*i3e3>': A00 mana0s6cata0o.es re0ati*e to constrction

sector

(: Met)o3s oassessment

Competenc+ s)o03 5e assesse3 t)ro.)>(: @irect o5ser*ation(:2 Qestions6inter*ie4

Assessment o n3erpinnin. 7no40e3.e an3 practica0 s7i00s ma+ 5e

com5ine3

$: Conte=t oassessment

$: Competenc+ assessment mst 5e n3erta7en in accor3ance4it) t)e en3orse3 TES@A assessment .i3e0ines

$:2 Assessment ma+ 5e con3cte3 in t)e 4or7p0ace or a sim0ate3en*ironment



26/90

UNIT OF COM#ETENC(; #ERFORM MENSURATIONS AN, CALCULATIONSUNIT CO,E ; CON0&&+


27/90

RAN*E OF 'ARIABLES

'ARIABLE RAN*E

: Geometric s)ape Inc03in. 5t is not 0imite3 to>: Ron3:2 S,are:# Rectan.0ar:' Trian.0e:( Sp)ere:$ Conica0

2: Measrin. instrments Inc03in. 5t not 0imite3 to>2: Micrometer In-ot8 3ept)2:2 Vernier ca0iper ot8 insi3e

2:# @ia0 .a.e 4it) ma.8 st3:2:' Strai.)t e3.e2:( T)ic7ness .a.e2:$ Tor,e .a.e2:! Sma00 )o0e .a.e2:" Te0escopic .a.e2:% Tr+-s,are2:& Protractor2: Com5ination .a.e2:2 Stee0 r0e2:# Vo0tmeter

2:' Ammeter2:( Me.a-o)meter2:$ Di0o4att )or meter2:! Ga.es2:" T)ermometers

#: Measrements an3ca0c0ations

#: inear#:2 Vo0me#:# Area#:'


28/90

'ARIABLE RAN*E

#:& Con3ctance#: Capacitance#:2 @isp0acement#:$ Insi3e 3iameter#:! Circmerence#:" en.t)#:% T)ic7ness#:2& ?tsi3e 3iameter#:2 Taper#:22 ?t o ron3ness#:2# ?i0 c0earance#:2' En3 p0a+6T)rst c0earance



29/90

E'I,ENCE *UI,E

: Critica0 aspects o competenc+

Assessment re,ires t)at t)e can3i3ate>: Se0ecte3 an3 prepare3 appropriate measrin. instrments in

accor3ance 4it) 9o5 re,irements:2 Perorme3 measrements an3 ca0c0ations accor3in. to 9o5

re,irements6 IS?


TRA@E MATHEMATICS 6 MENSURATI?N2: or n3amenta0 operation2:2 inear measrement2:# @imensions2:' Unit con*ersion2:( Ratio an3 proportion2:$ Tri.onometric nctions2:" A0.e5raic e,ations

#: Un3erpinnin.s7i00s #: Perormin. ca0c0ation 5+ a33ition8 s5traction8 m0tip0icationan3 3i*isionK tri.onometric nctions an3 a0.e5raic e,ations#:2 Visa0iin. o59ects an3 s)apes#:# Interpretin. orm0as or *o0me8 areas8 perimeters o p0ane

an3 .eometric i.res#:' Proper )an30in. o measrin. instrments


T)e o00o4in. resorces s)o03 5e pro*i3e3>': (: Acta0 3emonstration(:2 @irect o5ser*ation(:#


30/90

UNIT OF COM#ETENC(; MAINTAIN TOOLS AN, E)UI#MENTUNIT CO,E ; CON0&&+


31/90

#: Store too0s an3 e,ipment #: In*entor+ o too0s8 instrments an3 e,ipmentare con3cte3 an3 recor3e3 as per compan+practices

#:2 Too0s an3 e,ipment are store3 sae0+ in

appropriate 0ocations in accor3ance 4it)manactrers speciications or compan+proce3res



32/90

RAN*E OF 'ARIABLES

'ARIABLES RAN*E

: Materia0s Inc03in. 5t not 0imite3 to>

: 5ricants:2 C0eanin. materia0s:# Rst remo*er:' R.s:( Spare parts

2: Too0s an3 e,ipment Inc03in. 5t not 0imite3 to>2: Too0s

Cttin. too0s - )ac7sa48 crossct sa48 rip sa4Borin. too0s - a.er8 5race8 .rin0et8 )an3 3ri00Ho03in. too0s - *ise .rip8 C-c0amp8 5enc) *ise

T)rea3in. too0s - 3ie an3 stoc78 taps

2:2 Measrin. instrments6e,ipment

#: PPE Inc03in. 5t not 0imite3 to>#: Go..0es#:2 G0o*es#:# Saet+ s)oes#:' Aprons6Co*era00s

': orms ': Maintenance sc)e30e orms

':2 Re,isition s0ip':# In*entor+ orm':' Inspection orm':( Proce3res



33/90

E'I,ENCE *UI,E

: Critica0 aspectso competenc+

Assessment re,ires t)at t)e can3i3ate>: Se0ecte3 an3 se3 appropriate processes8 too0s an3

e,ipment to carr+ ot tas7:2 I3entiie3 nctiona0 an3 non-nctiona0 too0s an3 e,ipment

:# C)ec7e38 05ricate3 an3 ca0i5rate3 too0s8 e,ipment an3instrments accor3in. to manactrers speciications:' Rep0ace3 3eecti*e too0s8 e,ipment an3 t)eir accessories:( ?5ser*e3 an3 app0ie3 sae )an30in. o too0s an3 e,ipment

an3 saet+ 4or7 practices:$ Prepare3 an3 s5mitte3 in*entor+ report8 4)ere app0ica50e:! Maintaine3 4or7p0ace in accor3ance 4it) ?HSA re.0ations:" Store3 too0s an3 e,ipment sae0+ in appropriate 0ocations an3

in accor3ance 4it) compan+ practices


2: SAETY PRACTICES 2:: Use o PPE

2::2 Han30in. o too0s an3 e,ipment2::# Goo3 )ose7eepin.

2:2 MATERIAS8 T??S AN@ EQUIPMENT2:2: T+pes an3 ses o 05ricants2:2:2 T+pes an3 ses o c0eanin. materia0s2:2:# T+pes an3 ses o measrin. instrments an3

e,ipment2:# PREVENTIVE MAINTENANCE

2:#: Met)o3s an3 tec)ni,es2:#:2 Proce3res


#: Preparin. maintenance materia0s8 too0s an3 e,ipment#:2 Proper )an30in. o too0s an3 e,ipment#:# Perormin. pre*enti*e maintenance#:' o00o4in. instrctions


T)e o00o4in. resorces s)o03 5e pro*i3e3>': (: @irect o5ser*ation(:2


34/90

$: Conte=t oassessment

$: Competenc+ assessment ma+ occr in 4or7p0ace or an+appropriate sim0ate3 en*ironment

$:2 Competenc+ assessment mst 5e n3erta7en in accor3ance4it) t)e en3orse3 TES@A assessment .i3e0ines



35/90

CORE COM#ETENCIES

UNIT OF COM#ETENC(; SER'ICE EN*INE S(STEM >NC II?UNIT CO,E; CON/+00


36/90

2: Test an3 a39st en.ines+stem

2:


37/90

': Repair an3 6 or rep0aceen.ine re0ate3 componentsan3 parts

':


38/90

RAN*E OF 'ARIABLES

'ARIABLE RAN*E

: PPE Ma+ inc03e 5t not 0imite3 to>:


39/90

#:2:& Ra3iator#:# e0 s+stem #:#: e0 tan7

#:#:2 i00er cap #:#:# Hose8 e0 0ines an3 ittin.s

#:#:' i0ter primar+ an3 secon3ar+ #:#:( Primin. pmp #:#:$


40/90

#:' 5rication s+stem#:': ?i0 pan

#:':2 ?i0 i0ter primar+ an3 secon3ar+ #:':# Hoses an3 t5es

#:':' ?i0 coo0er#:( E0ectronic s+stem#:(: Sensors#:(:2 E0ectronic contro0 nit6mo30e ECU6ECM#:(:# Actators6so0enoi3s#:(:' Contro0 pane06E0ectronic Monitorin. S+stem EMS

': C)ec7in.proce3res

': Visa0':2 Acta06sensor+

(: Une=pecte3

sitations

Ma+ inc03e 5t not 0imite3 to>

(: Co00apse o nsta50e terrain(:2 Natra0 ca0amities(:# Sitations arisin. rom poor peace an3 or3er(:' orce ma9ere(:( Mec)anic ati.e or sic7ness

$: Testin.proce3res

$: Sensor+$:2 @ia.nostic ie03 test

!: En.ine s+stemtestin.

proce3re

Test t)e o00o4in. an3 4)ic) ma+ inc03e>!: Air in3ction an3 e=)ast s+stem

!:: Boost pressre!::2 Boost temperatre !::# E=)ast manio03 temperatre !::' Inta7e pressre an3 resistance

!::( E=)ast pressre!::$ E=)ast temperatre

!::! B0o4-5+ pressre cran7 case!::" Compression pressre

!::% E=)ast .as co0or con3ition!:2 Coo0in. s+stem !:2: T)ermostat con3ition openin. temperatre

!:2:2 Coo0ant 0o4 4ater pmp!:2:# Ra3iator temperatre 3ierentia0!:2:' Ra3iator e=pansion tan76re0ie pressre openin.

pressre!:2:( an 5e0t tension an3 a39st i necessar+

!:2:$ H+3ra0ic 3ri*en an pressre

!:# e0 s+stem



41/90

!:#: e0 pressre!:#:2 Primin. pmp pressre!:#:# Incorrect tra*e0 3istance o .o*ernor 0in7a.e an3

a39st i necessar+ !:#:' In9ection timin.

!:#:( e0 i0ter 3ierentia0 pressre !:#:$ e0 pressre re.0ator !:#:! e0 coo0er temperatre 3ierentia0!:' 5rication s+stem

!:': ?i0 pressre!:':2 ?i0 coo0er an3 i0ter-5ase3 5+-pass *a0*e openin.

pressrePriorit+ *a0*e pressre tr5oc)ar.er an3 a39st i

necessar+?i0 temperatre

E0ectronic s+stem

!:(: ?pen8 .ron3e38 s)orta.e8 intermittent si.na0!:(:: Sensor8 s4itc)es an3 sen3ers !:(::2 Temperatre !:(::# Pressre !:(::' e*e0 !:(::( Spee36timin.

!:(::$ T)rott0e position !:(::! 0o4

": Strctre an3parts a39stin.

proce3re

ie03 4or7 a39stment is app0ie3 on t)e o00o4in.>": Va0*e c0earance

":2 In9ector timin.6in9ection pmp timin.":# Va0*e timin.

%: En.ine s+stemtro50es)ootin.

proce3re

Tro50es)oot t)e o00o4in. an3 4)ic) ma+ inc03e>%: Air in3ction an3 e=)ast s+stem

%:: B0ac7 smo7e e=)ast emission%:2 Coo0in. s+stem

%:2: En.ine o*er)eatin. %:2:2 En.ine o*ercoo0in.

%:# e0 s+stem%:#: o4 e0 pressre

%:#:2 e0 7noc7in.%:#:# B0ac7 smo7e%:' 5rication s+stem

%:': B0e smo7e emission %:':2 o4 oi0 pressre

&: Strctre an3partstro50es)ootin.

&: B0e smo7e emission&:2 o4 oi0 pressre&:# B0o4-5+ cran7 case pressre



42/90

proce3re

: En.ine s+steman3 re0ate3componentsrepair an3 6 or

rep0acementproce3re

Repair an3 6 or rep0ace t)e o00o4in. an3 4)ic) ma+ inc03e>: Air in3ction an3 e=)ast

:: Tr5oc)ar.er ::2 Manio03 inta7e6e=)ast

::# Hoses an3 c0amps ::' Air i0ters primar+ an3 secon3ar+ ::( Ater-coo0er:2 Coo0in. s+stem

:2:


43/90

components strctre an3 parts c)ec7in.8 testin. an3a39stin. tro50es)ootin. an3 repairin. or rep0acin.proce3res:

:2 @emonstrate3 a5i0it+ to rea3 an3 interpret sc)ematic3ia.rams8 .rap)8 3ra4in.s an3 s+m5o0s:

:# @emonstrate3 7no40e3.e o parts an3 components o t)e*arios en.ine s+stems:' @emonstrate3 a5i0it+ to rea3 an3 interpret manactrers

speciications::( @emonstrate3 a5i0it+ to comp0+ 4it) compan+ r0es an3

re.0ations:

2: Un3erpinnin.7no40e3.e an3attit3e

2: I3enti+ components strctres an3 parts an3 nctions oen.ine s+stems

2:2 C)ec7in.8 testin. an3 a39stin.8 an3 repairin. an36orrep0acement proce3res or en.ine s+stems

2:# T+pes an3 ses o PPE2:' T+pes an3 ses o 5asic an3 specia0 )an3 too0s2:( A5i0it+ to n3erstan3 manactrers speciications2:$ Sc)ematic 3ia.rams8 .rap)s8 3ra4in.s an3 s+m5o0s2:! Basic s)op mat)ematics an3 mensration2:" Compan+ r0es an3 re.0ations2:% Compter 0iterac+2:& Positi*e 4or7 *a0es cost8 time8 ,a0it+ consciosness8 etc:

#: Un3erpinnin.

s7i00s

#: o00o4in. c)ec7in.8 testin. an3 a39stin.8 repair an36or

rep0acin. proce3res o component strctres8 parts an3s+stems proce3res or en.ine s+stem#:2 Usin. PPE#:# Usin. 5asic an3 specia0 )an3 too0s an3 s)op e,ipment#:' o00o4in. manactrers speciications#:( Interpretin. sc)ematic 3ia.rams8 3ra4in.s an3 s+m5o0s#:$ App0+in. mensration#:! ?peratin. compter#:" o00o4in. compan+ r0es an3 re.0ations

': Resorce

imp0ications

T)in.s necessar+ or t)e con3ct o assessment inc03e

': Access to )ea*+ e,ipment':2 S)op an3 parts mana06cata0o.e':# Basic an3 specia0 )an3 too0s an3 s)op e,ipment':' PPE':( Materia0s re0e*ant to t)e acti*it+

(: Met)o3 oassessment

Competenc+ in t)is nit mst 5e assesse3 t)ro.)(:


44/90

(:2 ?5ser*ation o practica0 3emonstration(:# NC II?UNIT CO,E; CON/+00


45/90

s+stem an3 re0ate3 components:

ELEMENT #ERFORMANCE CRITERIA-old and Italicizedterms are elaborated in the

Range of Variables

: C)ec7 po4er train s+stem :


46/90

2: Test po4er train 2:


47/90

RAN*E OF 'ARIABLES

'ARIABLE RAN*E



48/90

#:#:# H+3rostatic6H+3ra0ic 3ri*e #:#:' Inpt6otpt s)at #:#:( S+nc)ronier .ear assem50+ #:#:$ @irectiona0 .ears or4ar3 an3 Re*erse #:#:! Spee3 .ears

#:#:" C0tc)es #:#:% Mes) .ears #:#:& C0tc) pistons #:#: Contro0 *a0*e #:#:2 P0anetar+ .ear set

#:#:# Pmps #:#:' Sea0s

#:' Transer .ear 3ri*e #:': P0anetar+ .ear 3ri*e8 i30er an3 3ri*en .ear #:':2 Hosin.

#:':# Sea0s

#:':' Yo7e #:':( S)ats

#:( @ierentia0 a=0e an3 ina0 3ri*e #:(: Be*e0 .ear an3 rin. .ear #:(:2 @ierentia0 case #:(:# Spi3er #:(:' Si3e .ear #:(:( Pinion #:(:$ A=0e s)at an3 )osin. #:(:! P0anetar+ .ear set #:(:" Hosin. an3 co*er #:(:% Sea0s #:(:& Bearin. #:(: B00 .ear

#:$ o4er po4er train strctre#:$: Steerin. c0tc) an3 a39st i necessar+

#:$:2 @ierentia0 steer #:$:# ina0 3ri*e #:$:' Bra7e

#:$:( Tra*e0 motor #:$:$ Steerin. pmp an3 motor an3 a39st i necessar+ #:$:! Sspension .as t+pe an3 mec)anica0 #:$:" Steerin. mec)anica0 0in7a.e an3 a39st i necessar+

#:! Po4er ta7e-o /.ear6*ane65e0t 3ri*en t+pe1 #:!: Hosin. #:!:2 Sea0s #:!:# S)atsr6*ane65e0t



49/90

': Po4er traine0ectronics+stemc)ec7in.

proce3re

C)ec7 t)e o00o4in.>': Sensors con3itions':2 ECU6ECM con3ition':# Actators6so0enoi3s con3ition

':' Contro0 pane06EMS

(: Une=pecte3sitations

Ma+ inc03e 5t not 0imite3 to>(: Co00apse o nsta50e terrain(:2 Natra0 ca0amities(:# Sitations arisin. rom poor peace an3 or3er(:' Mec)anic ati.e or sic7ness



50/90

$: Po4er trains+stem testin.an3 6 ora39stin.

proce3re

Test 6 a39st t)e o00o4in.>$: Tor,e con*erter an3 3i*i3er$:2 Transmission$:# o4er po4er train strctre

$:' Mec)anica0 0+4)ee06c0tc)$:( @ierentia0 a=0e an3 ina0 3ri*e$:$ Transer .ear 3ri*e$:! Po4er ta7e-o PT?

!: Po4er traine0ectronics+stem testin.

proce3re

!: ?pen8 .ron3e38 s)orta.e8 intermittent si.na0 !:: Sensor8 s4itc)es an3 sen3ers

!::: Temperatre !:::2 Pressre !:::# e*e0 !:::' NR position sensor !:::( Spee3 sensor

!::2 So0enoi3!::# E0ectronic contro0

!::' Contro0 pane0 EMS

": Po4er trains+stem tro50e-s)ootin.proce3re

Tro50es)oot t)e o00o4in. perormance pro50ems6con3ition>": Tor,e con*erter an3 3i*i3er":2 Mec)anica0 0+4)ee0 c0tc)":# Transmission

":#: Transer .ear 3ri*e ":#:2 Po4er ta7e-o PT? ":#:# o4er po4er train strctre

":#:' @ierentia0 a=0e an3 ina0 3ri*e



51/90

E'I,ENCE *UI,E

: Critica0 aspectso e*i3ence

T)e e*i3ence mst s)o4 t)at t)e can3i3ate>: @emonstrate3 a5i0it+ to perorm po4er train s+stem an3

components c)ec7in.8 testin. an3 a39stin.8 an3tro50es)ootin. proce3res:

:2 @emonstrate3 a5i0it+ to rea3 an3 interpret sc)ematic3ia.rams8 .rap)s8 3ra4in.s an3 s+m5o0s::# @emonstrate3 7no40e3.e o parts an3 components o

po4er train s+stem:' @emonstrate3 a5i0it+ to rea3 an3 interpret manactrers

speciications::$ @emonstrate3 a5i0it+ to comp0+ 4it) compan+ r0es an3

re.0ations:

2: Un3erpinnin.7no40e3.e an3

attit3e

2: Parts8 components an3 nctions o po4er train s+stem2:2 C)ec78 test an3 a39st8 an3 proce3res or po4er train

s+stem2:# T+pes an3 ses o PPE2:' T+pes an3 ses o 5asic an3 specia0 too0s2:( A5i0it+ to n3erstan3 manactrers speciications2:$ Sc)ematic 3ia.rams8 3ra4in.s8 .rap)s an3 s+m5o0s2:! Basic s)op mat)ematics an3 mensration2:" Compan+ r0es an3 re.0ations2:% Compter 0iterac+2:& Positi*e 4or7 *a0es cost8 time8 ,a0it+ consciosness8

etc:

#: Un3erpinnin.s7i00s #: I3enti+in. parts8 components an3 nctions o po4er train#:2 Perormin. c)ec7in.8 testin. an3 a39stin.8tro50es)ootin. or po4er train s+stem

#:# Usin. PPE#:' Usin. 5asic an3 specia0 too0s#:( A5i0it+ to n3erstan3 manactrers speciications#:$ Interpretin. sc)ematic 3ia.rams8 3ra4in.s8 .rap)s an3

s+m5o0s#:! App0+in. mensration an3 s)op Mat)ematics#:" ?peratin. compter

': Resorceimp0ications T)in.s necessar+ or t)e con3ct o assessment inc03e': Access to )ea*+ e,ipment':2 S)op an3 parts mana06cata0o.e':# Basic an3 specia0 too0s an3 s)op e,ipment':' PPE':( Materia0s re0e*ant to t)e acti*it+

(: Met)o3 o Competenc+ in t)is nit mst 5e assesse3 t)ro.)



52/90

assessment (: NC II?



53/90

UNIT CO,E; CON/+00


54/90

2: Test an3 a39st )+3ra0ics+stem

2:


55/90

': Repair an3 6 or rep0ace)+3ra0ic s+stem components

':


56/90

RAN*E OF 'ARIABLES

'ARIABLE RAN*E

: PPE Ma+ inc03e 5t not 0imite3 to>: Protecti*e 4or7in. c0ot)es:2 Saet+ s)oes:# Har3 )ats:' Go..0es:( ace mas7:$ G0o*es:! Ear p0.s

2: Basic 6 specia0too0s an3 s)ope,ipment

Ma+ inc03e 5t not 0imite3 to>2:


57/90

#: H+3ra0ics+stem an3re0ate3components

c)ec7in.proce3re

C)ec7 t)e o00o4in. an3 4)ic) ma+ inc03e 5t not 0imite3 to>#: Pmps#:2 Contro0 *a0*es#:# C+0in3ers 6 Ro3

#:' Motor#:( ines 6 ittin.s 6 cop0in.s#:$ Tan7#:! i0ters 6 Strainers#:" Re0ie 6 B+pass *a0*es#:% ?i0#:& ?i0 coo0er

': E0ectronics+stemc)ec7in.

proce3re

C)ec7 t)e o00o4in. an3 4)ic) ma+ inc03e 5t not 0imite3 to>': Sensors8 s4itc)es an3 sen3ers':2 ECU6ECM

':# Actators6so0enoi3s':' Contro0 pane06EMS':( (: Co00apse o nsta50e terrain(:2 Natra0 ca0amities(:# Sitations arisin. rom poor peace an3 or3er(:' orce ma9ere(:( Mec)anic ati.e or sic7ness

$: H+3ra0ics+stem an3re0ate3componentstestin.proce3res

Test t)e o00o4in. an3 4)ic) ma+ inc03e 5t not 0imite3 to>$: Pmps$:2 Contro0 *a0*es$:# C+0in3ers 6 Ro3$:' Motors$:( Tan7$:$ ?i0 coo0er$:! ines8 ittin.s an3 cop0in.s

!: E0ectronics+stem testin.

proce3re

Test t)e o00o4in. an3 4)ic) ma+ inc03e 5t not 0imite3 to>!: Sensors8 s4itc)es an3 sen3ers

!:2 Contro0s ECU6ECM!:# Actators6so0enoi3s!:' A0ert64arnin. in3icators monitorin. pane0!:( Harness

": H+3ra0ics+stem an3re0ate3

Tro50es)oot t)e o00o4in.>": Pmps":2 Contro0 *a0*es



58/90

componentstro50es)ootin.proce3re

":# C+0in3ers 6 Ro3":' Motor":( ines8 ittin.s an3 cop0in.s":$ Tan7s":! i0ters

":" ?i0 coo0er":% Re0ie 6 B+ pass *a0*es

%: H+3ra0ics+stem an3re0ate3componentsminor repairan36orrep0acementproce3re

Minor repair an36or rep0ace t)e o00o4in. an3 4)ic) ma+inc03e 5t not 0imite3 to>%: Pmps%:2 Contro0 *a0*es%:# C+0in3ers 6 Ro3%:' Motor%:( ines8 ittin.s an3 cop0in.s%:$ Tan7s

%:! i0ters%:" ?i0 coo0er%:% Re0ie 6 B+ pass *a0*es

E'I,ENCE *UI,E


T)e e*i3ence mst s)o4 t)at t)e can3i3ate>: @emonstrate3 a5i0it+ to perorm )+3ra0ic s+stem



59/90

components c)ec7in.8 testin. an3 a39stin.8tro50es)ootin. an3 minor repair an3 6 or rep0acementproce3res:

:2 @emonstrate3 a5i0it+ to rea3 an3 interpret sc)ematic3ia.rams8 .rap)s8 3ra4in.s an3 s+m5o0s:

:# @emonstrate3 7no40e3.e o parts an3 components o)+3ra0ic s+stem:' @emonstrate3 a5i0it+ to rea3 an3 interpret manactrers

speciications::$ @emonstrate3 a5i0it+ to comp0+ 4it) compan+ r0es an3

re.0ations:


2: Parts8 components an3 nctions o )+3ra0ic s+stem2:2 C)ec78 test8 a39st an3 minor repair an3 6 or rep0acement

proce3res or )+3ra0ic s+stem an3 components2:# T+pes an3 ses o PPE

2:' T+pes an3 ses o 5asic an3 specia0 too0s2:( A5i0it+ to n3erstan3 manactrers speciications2:$ Sc)ematic 3ia.rams8 .rap)s8 3ra4in.s an3 s+m5o0s2:! Basic s)op mat)ematics an3 mensration2:" Compan+ r0es an3 re.0ations2:% Compter 0iterac+2:& Positi*e 4or7 *a0es cost8 time8 ,a0it+ consciosness8

etc:


#: I3enti+in. parts8 components an3 nctions o )+3ra0ics+stem

#:2 Perormin. inspection8 c)ec7in.8 testin. an3 a39stin.8minor repair an3 6 or rep0acement proce3res or )+3ra0ics+stem an3 components

#:# Usin. PPE#:' Usin. 5asic an3 specia0 too0s#:( A5i0it+ to n3erstan3 manactrers speciications#:$ Interpretin. sc)ematic 3ia.rams8 .rap)s8 3ra4in.s an3

s+m5o0s#:! App0+in. mensration#:" ?peratin. compter

': Resorceimp0ications T)in.s necessar+ or t)e con3ct o assessment inc03e': Access to )ea*+ e,ipment':2 S)op an3 parts mana06cata0o.e':# Basic an3 specia0 too0s an3 s)op e,ipment':' PPE':( Materia0s re0e*ant to t)e acti*it+

(: Met)o3 o Competenc+ in t)is nit mst 5e assesse3 t)ro.)



60/90

assessment (: NC II?UNIT CO,E; CON/+00


61/90

components or )ea*+ e,ipment:

ELEMENT #ERFORMANCE CRITERIA-old and Italicizedterms are elaborated in the Range

of Variables

: C)ec7 n3ercarria.es+stem

:


62/90

2: Test n3ercarria.e s+stem 2:


63/90

': Repair an36or rep0acement o n3ercarria.e

components6parts

':


64/90

RAN*E OF 'ARIABLES

'ARIABLE RAN*E



65/90

#:# Trac7 an3 Carrier Ro00er #:#: Pac7in. sea0s #:#:2 Pin #:#:# Bs)in. #:#:' Co*er6co00ar

#:#:( Bo0ts an3 nts #:#:$ Protecti*e .ar3 #:#:! Cap

#:' Trac7 rame an3 re0ate3 components #:': Protecti*e .ar3

#:':2 Bo0ts6nts#:':# E,a0ier 5ar#:':' Pi*ot S)at#:':( S)im#:':$ Bs)in.#:':! @ia.ona0 5race an3 5eam

#:':" Sprin.#:':% Yo7e#:':& Ro00er .ar3#:': Trnion )o03er

#:( Trac7 a39ster c+0in3er #:(: C+0in3er )osin. #:(:2 Co*er #:(:# Pac7in. sea0s #:(:' Ro3 #:(:( Sprin. #:(:$ ittin.s

#:(:! Bo0ts an3 nts #:(:" 5s)in.

': Une=pecte3sitations

Ma+ inc03e 5t not 0imite3 to>': Co00apse o nsta50e terrain':2 Natra0 ca0amities':# Sitations arisin. rom poor peace an3 or3er':' orce ma9ere':( Mec)anic ati.e or sic7ness

(: Un3ercarria.e

.rop testin.proce3res

Ma+ inc03e 5t not 0imite3 to>

(: Test s+stem operations an3 nctions(:: Rotations an3 mo*ements (::2 A0i.nments (::# ea7a.es (::' Bo0ts an3 nts

$: Un3ercarria.es+stem

Measre t)e o00o4in.>$: Trac7 .rop



66/90


67/90

!:' Trac7 rame an3 re0ate3 components!:': Protecti*e .ar3!:':2 Bo0ts6nts!:':# E,a0ier 5ar!:':' Pi*ot S)at

!:':( S)im!:':$ Bs)in.!:':! @ia.ona0 5race an3 5eam!:':" Sprin.!:':% Yo7e!:':& Ro00er .ar3!:': Trnion )o03er

!:( Trac7 a39ster c+0in3er !:(: C+0in3er )osin. !:(:2 Co*er !:(:# Pac7in. sea0s

!:(:' Ro3 !:(:( Sprin. !:(:$ ittin.s !:(:! Bo0ts an3 nts !:(:" Bs)in.

EI!ENCE "UI!E


T)e e*i3ence mst s)o4 t)at t)e can3i3ate>: @emonstrate3 a5i0it+ to perorm n3ercarria.e components c)ec7in.8 testin. an3 a39stin.8 measrin.8 an3 repair or

rep0acement proce3res:

:2 @emonstrate3 a5i0it+ to rea3 an3 interpret 3ra4in.s:# @emonstrate3 7no40e3.e o strctre an3components6parts o n3ercarria.e

:' @emonstrate3 a5i0it+ to rea3 an3 interpret manactrersspeciications:

:( @emonstrate3 a5i0it+ to comp0+ 4it) compan+ r0es an3re.0ations:


2: Strctre8 components6parts an3 nctions o n3ercarria.e2:2 C)ec7in.8 testin. an3 a39stin.8 measrin. an3 repair or

rep0acement proce3res or n3ercarria.e an3components 6 parts2:# T+pes an3 ses o PPE2:' T+pes an3 ses o 5asic an3 specia0 too0s2:( A5i0it+ to n3erstan3 manactrers speciications2:$ Interpretation o 3ra4in.s2:! Basic s)op mat)ematics an3 mensration2:" Compan+ r0es an3 re.0ations



68/90

2:% Compter 0iterac+2:& Positi*e 4or7 *a0es cost8 time8 ,a0it+ consciosness8

etc:

#: Un3erpinnin.

s7i00s

#: I3enti+in. parts8 components an3 nctions o

n3ercarria.e#:2 Perormin. c)ec7in.8 testin. an3 a39stin.8 measrin.8

repair or rep0acement proce3res or n3ercarria.ean3 components 6 parts

#:# Usin. PPE#:' Usin. 5asic an3 specia0 )an3 too0s#:( A5i0it+ to n3erstan3 manactrers speciications#:$ Interpretin. 3ra4in.s#:! App0+in. mensration#:" ?peratin. compter



69/90


T)in.s necessar+ or t)e con3ct o assessment inc03e': Access to )ea*+ e,ipment':2 S)op an3 parts mana06cata0o.e':# Basic an3 specia0 too0s an3 s)op e,ipment

':' PPE':( Materia0s re0e*ant to t)e acti*it+

(: Met)o3 oassessment

Competenc+ in t)is nit mst 5e assesse3 t)ro.)(:


70/90

SECTION 0% TRAININ* STAN,AR,S

T)ese stan3ar3s are set to pro*i3e tec)nica0 an3 *ocationa0 e3cation an3trainin. TVET pro*i3ers 4it) inormation an3 ot)er important re,irements toconsi3er 4)en 3esi.nin. trainin. pro.rams or Hea*+ E,ipment Ser*icin.

Mec)anica0 II:

0%& CURRICULUM ,ESI*N

Corse Tit0e> HEA'( E)UI#MENT SER'ICIN*>MECHANICAL? NC e*e0> II

S..este3 Nomina0 Trainin. @ration> &1 $ur2 >Ba2ic? +3 $ur2 >C$mm$n?

0+< $ur2 >C$re?

Corse @escription>

T)is corse is 3esi.ne3 to en)ance t)e 7no40e3.e8 positi*e 4or7 attit3esan3 s7i00s in Hea*+ E,ipment Ser*icin. Mec)anica0 II8 in accor3ance 4it)in3str+ stan3ar3s: It co*ers 5asic8 common an3 core competencies: It inc03es5asic s7i00s in participate in 4or7p0ace commnication8 4or7 in a team en*ironment83emonstrate 4or7 *a0es8 an3 practice )ose7eepin.:

T)e common competencies are Interpret tec)nica0 3ra4in.s an3 p0ans8o5ser*e proce3res8 speciications an3 mana0s o instrctions8 perormmensrations an3 ca0c0ation8 an3 maintain too0s an3 e,ipment: T)e core

competencies inc03e ser*ice en.ine s+stems8 ser*ice po4er train s+stems8ser*ice )+3ra0ic s+stems8 an3 ser*ice n3ercarria.e s+stems:

BASIC COM#ETENCIES

Unit o# Co$petency Learning Outco$es Methodology%ssess$ent

%pproach

: Participate in 4or7p0ace

commnication

: ?5tain an3 con*e+4or7p0ace Inormation

:2 Comp0ete re0e*ant 4or7

re0ate3 3ocments

:# Participate in 4or7p0acemeetin.s an3 3iscssions

ectre

Practica0e=ercises

?5ser*ation

@emonstration


71/90

2:


72/90

COMMON COM#ETENCIES


%pproach

: Interprettec)nica03ra4in.s an3p0ans

: Rea3 6 Interpret 50eprintsan3 p0ans

:2 Perorm ree)an3 s7etc)in.

ectre

@emonstration

Practica0e=ercises

@emonstrationan3 ora0,estionin.


73/90

@emonstrationcre3entia0s


74/90

CORE COM#ETENCIES


%pproach

: Ser*ice En.ine

s+stem NC II

: C)ec7 en.ine s+stems

:2 Test an3 a39st en.ines+stem

:# Tro50es)oot en.ines+stem

:' Repair 6 Rep0ace en.inecomponents

ectre

Practica0e=ercises

?FT

?5ser*ation

@emonstration


75/90

': Ser*icen3ercarria.es+stem NC II

': C)ec7 n3er carria.es+stem

':2 Test n3ercarria.e s+stem

':# Measre 4ear on3ercarria.e re0ate3components

':' Repair an3 rep0acen3ercarria.ecomponents6parts

ectre

Practica0e=ercises8

?FT

?5ser*ation

@emonstration


76/90

0%+ TRAININ* ,ELI'ER(

T)e 3e0i*er+ o trainin. s)o03 a3)ere to t)e 3esi.n o t)e crric0m:@e0i*er+ s)o03 5e .i3e3 5+ t)e & 5asic princip0es o competenc+-5ase3 TVET:

T)e trainin. is 5ase3 on crric0m 3e*e0ope3 rom t)e competenc+stan3ar3sK

earnin. is mo30ar in its strctreK

Trainin. 3e0i*er+ is in3i*i3a0ie3 an3 se0-pace3K

Trainin. is 5ase3 on 4or7 t)at mst 5e perorme3K

Trainin. materia0s are 3irect0+ re0ate3 to t)e competenc+ stan3ar3s

an3 t)e crric0m mo30esK

Assessment is 5ase3 in t)e co00ection o e*i3ence o t)e perormance

o 4or7 to t)e in3str+ re,ire3 stan3ar3K

Trainin. is 5ase3 5ot) on an3 o-t)e-9o5 componentsK

A00o4s or reco.nition o prior 0earnin. RP or crrent

competenciesK

Trainin. a00o4s or m0tip0e entr+ an3 e=itK an3

Appro*e3 trainin. pro.rams are Nationa00+ Accre3ite3



77/90

T)e competenc+-5ase3 TVET s+stem reco.nies *arios t+pes o 3e0i*er+mo3es8 5ot) on an3 o-t)e-9o5 as 0on. as t)e 0earnin. is 3ri*en 5+ t)e competenc+stan3ar3s speciie3 5+ t)e in3str+: T)e o00o4in. trainin. mo3a0ities ma+ 5ea3opte3 4)en 3esi.nin. trainin. pro.rams>

T)e 3a0ie3 mo3e o trainin. 3e0i*er+ is preerre3 an3 recommen3e3:

T)s pro.rams 4o03 contain 5ot) in-sc)oo0 an3 in-in3str+ trainin. orie034or7 components: @etai0s can 5e reerre3 to t)e @a0 Trainin. S+stem@TS Imp0ementin. R0es an3 Re.0ations:

Mo30ar6se0-pace3 0earnin. is a competenc+-5ase3 trainin. mo3a0it+

4)erein t)e trainee is a00o4e3 to pro.ress at )is o4n pace: T)e trainer 9staci0itates t)e trainin. 3e0i*er+:

Peer teac)in.6mentorin. is a trainin. mo3a0it+ 4)erein ast 0earners are

.i*en t)e opportnit+ to assist t)e s0o4 0earners:

Sper*ise3 in3str+ trainin. or on-t)e-9o5 trainin. is an approac) in

trainin. 3esi.ne3 to en)ance t)e 7no40e3.e an3 s7i00s o t)e traineet)ro.) acta0 e=perience in t)e 4or7p0ace to ac,ire speciiccompetencies prescri5e3 in t)e trainin. re.0ations:

@istance 0earnin. is a orma0 e3cation process in 4)ic) ma9orit+ o t)e

instrction occrs 4)en t)e st3ents an3 instrctor are not in t)e samep0ace: @istance 0earnin. ma+ emp0o+ correspon3ence st3+8 a3io8 *i3eoor compter tec)no0o.ies:



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0%0 TRAINEE ENTR( RE)UIREMENTS

T)is section speciies t)e ,a0iications o trainees an3 e3cationa0e=perience: ?t)er re,irements 0i7e )ea0t) an3 p)+sica0 re,irements are a0sostate3: Passin. entr+ 4ritten e=aminations ma+ a0so 5e in3icate3 i necessar+:Trainees or st3ents 4is)in. to .ain entr+ into t)is corse s)o03 possess t)eo00o4in. re,irements>

comp0ete3 trainin. in )ea*+ e,ipment ser*icin. mec)anica0 I or a

)o03er o Hea*+ E,ipment NC I certiicate or comp0ete3 3iese0mec)anic corse

p)+sica00+ an3 menta00+ it

4it) .oo3 mora0 c)aracter



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0%3 LIST OF TOOLS5 E)UI#MENT AN, MATERIALS

Recommen3e3 0ist o too0s8 e,ipment an3 materia0s or t)e trainin. o 2(trainees or Hea*+ E,ipment Ser*icin. Mec)anica0 II:

TOOLS E)UI#MENT MATERIALS

)T( )T( )T(

( sets 4renc)es 5o= an3open-en3 "-2' mm-metric L !6$ ;-En.0is)

nit Hea*+ E,ipmentMec)anic IIM?A6renta0

& 70s: M0ti-prpose.rease

( sets )ammer 5a00peen#-' 05s

nit )+3ra0ic6airimpact 4renc)

(& 0iters en.ine oi0 SAE(


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pc: Tor,e m0tip0ier 3ri*e 4it)Mec)anica0

A3*anta.e '

( nits


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2 sets e00er .a.e

0%7 TRAININ* FACILITIESHEA'( E)UI#MENT SER'ICIN* >MECHANICAL? II

T)e Hea*+ E,ipment Ser*icin. Mec)anica0 II 4or7s)op mst 5e ma3e oreinorce3 concrete or stee0 strctre: T)e sie mst 5e site3 on t)e re,irementso t)e competencies: T)e c0ass sie o 2( st3ents6trainees is reser*e3 or t)e0ectre room an3 t)e practica0 3emonstration area or carr+in. ot minor Hea*+E,ipment Ser*icin. an3 parts maintenance: Most o t)e 0earnin. acti*ities areperorme3 in3i*i3a00+ in t)e st3ents6trainees 4or7 area:

SPACE REQUIREMENT SIZE IN METERS AREA IN SQ. METERS TOTAL AREA

IN SQ.

METERS

St3ent6Trainees


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0%. TRAINERS@ )UALIFICATIONHEA'( E)UI#MENT SER'ICIN* >MECHANICAL? II

TRAINER )UALIFICATION >T) III?

Mst 5e a )o03er o NC III Hea*+ E,ipment Ser*icin. Mec)anica0Mst )a*e n3er.one trainin. on Trainin. Met)o3o0o.+ III TM IIIMst 5e compter 0iterateMst 5e p)+sica00+ an3 menta00+ it

Mst )a*e at 0east ( +ears 9o56in3str+ e=perience Mst 5e a ci*i0 ser*ice e0i.i50e or .o*ernment position or appropriate

proessiona0 0icense isse3 5+ t)e Proessiona0 Re.0ator+Commission

?ptiona0: ?n0+ 4)en re,ire3 5+ t)e )irin. instittion:

Reerence> TES@A Boar3 Reso0tion No: 2&&'

0%/ INSTITUTIONAL ASSESSMENT

Instittiona0 assessment is n3erta7en 5+ trainees to 3etermine t)eirac)ie*ement o nits o competenc+: A certiicate o ac)ie*ement is isse3or eac) nit o competenc+:



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SECTION 3 NATIONAL ASSESSMENT AN, CERTIFICATIONARRAN*EMENTS

':: To attain t)e Nationa0 Qa0iication o Heavy Equipment Servicing

>Mecanica!? - NC II8 t)e can3i3ate mst 3emonstrate competencet)ro.) pro9ect-t+pe assessment co*erin. a00 t)e nits 0iste3 inSection : Sccess0 can3i3ates s)a00 5e a4ar3e3 a Nationa0Certiicate si.ne3 5+ t)e TES@A @irector Genera0:

':2: T)e ,a0iication o Hea*+ E,ipment Ser*icin. Mec)anica0 - NC IIcan 5e attaine3 t)ro.)>

':2:2 @emonstration o competence t)ro.) pro9ect-t+peassessment co*erin. a00 t)e re,ire3 nits o t)e ,a0iication

':#: Assessment s)a00 ocs on t)e core nits o competenc+: T)e 5asican3 common nits s)a00 5e inte.rate3 or assesse3 concrrent0+ 4it)t)e core nits:

':': T)e o00o4in. are ,a0iie3 to app0+ or assessment an3 certiication>

':': Gra3ates o orma08 non-orma0 an3 inorma0 inc03in.enterprise-5ase3 trainin. pro.rams

#:2 E=perience3


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COM&ETENC' M%&

CONSTRUCTION()E%' E*UI&MENT SERICIN" ( SU+( SECTOR

+%SIC

Ser*ice po4er train

components

Ser*ice e0ectrica0

components

Ser*ice en.ine

s+stem

Ser*ice en.ine an3re0ate3 components

Ser*ice n3ercarria.es+stem

Ser*ice n3ercarria.e

s+stem

Ser*ice e0ectrica0s+stem

Ser*ice )+3ra0ic s+stem

Ser*ice po4er trains+stem

Ser*ice )+3ra0ics+stem

Ser*ice en.ine s+stem Ser*ice po4er train s+stemSer*ice )+3ra0iccomponents

Ser*ice e0ectroniccomponents

CORE

COM&ETEN

CIES

Prepareconstrction

materia0s an3too0s

?5ser*e proce3res8speciications an3

mana0 o instrctions

Maintain too0s an3e,ipment

Perormmensration an3

ca0c0ations

COMMON

COM&ETENCIES

+%SIC

COM&ETENCIES

Recei*e an3 respon3to 4or7p0ace

commnication


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,EFINITION OF TERMS

: A39stin. Is t)e act o pttin. 5ac7 t)e e,ipment to operatin. stan3ar3 5+4a+ o a39stments

2: Certiication Reers to t)e process o *eri+in. an3 *a0i3atin. competencies operson t)ro.) assessment:

#: C)ec7in. Reers to t)e *isa0 an3 sensor+ inspection o parts or component

': Competenc+ Is t)e app0ication o 7no40e3.e8 s7i00s an3 attit3es to perorm 4oracti*ities to t)e stan3ar3 e=pecte3 in t)e 4or7p0ace:

(: E0ectronic s+stemc)ec7in. proce3re

Reers to t)e inspection o e0ectronic re0ate3 components se3 int)e )+3ra0ic s+stems:

$: E0ectronic s+stemtestin. proce3re

Reers to t)e met)o3s an3 steps in nctiona0it+ testin. oe0ectronic components se3 in t)e )+3ra0ic s+stems as permanactrers recommen3ations an3 stan3ar3s:

!: E0ement Reers to t)e 5i03in. 50oc7s o a nit o competenc+: It 3escri5esin otcome terms t)e nctions t)at a person 4)o 4or7s in apartic0ar area o 4or7 is a50e to perorm:

": En.ine s+stem an3re0ate3 componentsan3 parts c)ec7in.proce3re

Reers to t)e *isa0 an36or sensor+ inspection con3cte3 to t)een.ine an3 its s5-components:

%: En.ine s+stem an3re0ate3 componentsan3 parts repair an3 6or rep0acementproce3re

Is a proce3re in t)e remo*a08 correction8 component or partsrep0acement an3 its insta00ation 5ase3 on manactrersrecommen3ations

&: En.ine s+stem an3re0ate3 components

an3 parts

Are s5s+stems an3 parts re0ate3 to t)e en.ine s+stem

: En.ine s+stemtestin. proce3re

Reers to proce3ra0 steps or tec)ni,es recommen3e3 5+ t)ee,ipment manactrer in testin. en.ine an3 its s5-components

2: En.ine s+stemtro50es)ootin.proce3re

Reers to t)e correct met)o3 an3 steps in 0ocatin. an3 correctin.3eects6tro50es 5ase3 on manactrers stan3ar3s:

TR HEAVY EQUIPMENT ?PERATI?N


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#: E*i3ence Gi3e It is a .i3e or assessment t)at pro*i3es inormation on criticaspects o competenc+8 n3erpinnin. 7no40e3.e8 n3erpinnins7i00s8 resorce imp0ications8 conte=t o assessment anassessment met)o3:

': H+3ra0ic s+steman3 re0ate3componentsc)ec7in. proce3re

Reers to t)e *isa0 inspection o )+3ra0ic components sc) aspmps8 *a0*es8 c+0in3er8 etc:

(: H+3ra0ic s+steman3 re0ate3componentstestin. proce3re

Reers to met)o3s an3 steps in testin. or nctiona0it+ o )+3ra0icomponents 5ase3 on manactrers recommen3ations an3stan3ar3s:

$: H+3ra0ic s+steman3 re0ate3components minorrepair an36orrep0acementproce3re

Reers to t)e correction o tro50e 5+ met)o3 o c)an.in. 4it) ne4or recon3itione3 components or parts o t)e )+3ra0ic s+stem

!: H+3ra0ic s+steman3 re0ate3componentsperormancetro50es)ootin.proce3re

Reers to t)e proce3re in 0ocatin. an3 correctin. 3eects6 tro50eo )+3ra0ic s+stem components

": e*e0 Reers to t)e cate.or+ o00o4in. t)e 0e*e0 o 3iic0t+ ancomp0e=it+ o s7i00s an3 7no40e3.e re,ire3 to 3o t)e 9o5:

%: P)i0ippine TVETQa0iicationrame4or7

Reers to a compre)ensi*e8 nationa00+ consistent rame4or7 ,a0iications in t)e TVET sector: It a0so pro*i3es t)e parameter t)e inte.ration o 0earnin. an3 assessment in t)e mi330e s7i03e*e0opment:

2&: Po4er train

e0ectronic s+stemc)ec7in. proce3re

Reers to t)e inspection o e0ectronic components se3 in po4er

train s+stems:

2: Po4er traine0ectronic s+stemtestin. proce3re

Reers to nctiona0it+ re0ate3 test to e0ectronic components se3 t)e po4er train s+stem as per manactrers recommen3ations:



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22: Po4er train s+stemtestin. an36ora39stin. proce3re

Reers to t)e testin. o components to c)ec7 its nctiona0it+ 5aseon manactrers recommen3ations:

2#: Po4er train s+steman3 re0ate3componentsc)ec7in. proce3re

Reers to t)e *isa0 an36or sensor+ inspection con3cte3 to t)epo4er train s+stem an3 re0ate3 components:

2': Po4er train s+stemtro50es)ootin.proce3re

Reers to t)e met)o3s an3 steps in 0ocatin. an3 correctin. 3eectsan3 tro50es to po4er train components:

2(: Qa0iication Reers to t)e nationa0 certiicate isse3 5+ t)e TES@A or iaccre3ite3 in3str+ or.aniations in reco.nition t)at a person )aac)ie*e3 competencies re0e*ant to a tra3e or in3str+:

2$: Ran.e o Varia50e It 3escri5es t)e circmstances or conte=t in 4)ic) t)e 4or7 is to 5perorme3:

2!: Repairin. Reers to a correcti*e action to pt 5ac7 a component or part tooperatin. con3ition or stan3ar3:

2": Rep0acin. Is t)e act o 3ismontin. 3eecti*e part or component an3 c)an.init 4it) a ne4 or repaire36recon3itione3 part or component

2%: Strctre an3 partsa39stmentproce3re

Are steps in settin. c0earances an3 timin.s 5ase3 onmanactrers stan3ar3s

#&: Strctre an3 partstro50es)ootin.proce3re

Reers to met)o3 an3 steps in 0ocatin. tro50es rom en.ine05ricatin. s+stem

#: Testin. Is an inspection sin. proce3ra0 tec)ni,es an36or testin.e,ipment

#2: Tro50es)ootin. Reers to t)e process o 0ocatin. 3eects an3 s5se,ent0+app0+in. correcti*e actions:

##: Unit o Competenc+ Reers to a 3iscrete aspect o 4or78 4)ic) 4o03 norma00+ 5eperorme3 5+ on0+ one person:

#': Un3ercarria.e s+stem an3 re0ate3

componentsc)ec7in. proce3re

Reers to t)e *isa0 inspection con3cte3 on n3ercarria.ecomponents an36or parts or 3ama.e:



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#(: Un3ercarria.es+stem measrin.proce3re

Reers to mensration an3 recommen3e3 measrin. met)o3an36or tec)ni,e as per manactrer to 3etermine se0remainin. 0ie o t)e n3ercarria.e components:

#$: Un3ercarria.es+stem an3 re0ate3components 6partsrepair an36orrep0acementproce3re

Reers to recommen3e3 remo*a08 3isassem50+6assem50+8 an3insta00ation o ne4 or recon3itione3 components or parts o t)en3ercarria.e 5ase3 on manactrers recommen3ations:

#!: Un3ercarria.es+stem testin.proce3re

Reers to nctiona0it+ *eriication 5+ sin. test met)o3srecommen3e3 5+ t)e manactrer:



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AC"N!# $G M NTS

T)e Tec)nica0 E3cation an3 S7i00s @e*e0opment At)orit+ TES@A 4is)esto e=ten3 t)an7s an3 appreciation to t)e man+ representati*es o 5siness8in3str+8 aca3eme an3 .o*ernment a.encies an3 4)o contri5te3 t)eir time an3

e=pertise to t)e 3e*e0opment an3 *a0i3ation o t)is Trainin. Re.0ations:

THE TECHNICALIN,USTR( E#ERTS

Renat$ #% Faiga$Cons0tant8 Hea*+ E,ipment?peration an3 MaintenanceMANC?N-CB@C Foint VentreMa7ati Cit+

R$ert$ B% Ocamp$Sr: Tec)nica0 TrainerMonar7 E,ipment8i5is8 Qeon Cit+

E66ie C% Ema2Sr: Tra3e an3 In3str+ Specia0istConstrction Manpo4er@e*e0opment on3ation8Ma7ati Cit+

Ru6$!4$ ,% AncetaQa0it+ Contro00er Sper*isor Repair an3Maintenance o H+3ra0icE=ca*ator6Basic H+3ra0icCi*i0 Merc)ani3isin. Inc:Pa.-asa8 Qeon Cit+

Ne2t$r T% ButacanTec)nica0 Trainer

Ma=ima E,ipment Co: Inc:Qeon A*ene8Qeon Cit+

Fe!iD B% $vitaHea*+ E,ipment ?peration an3

MaintenanceACE

Tit$ C% Ta6i$2Trainin. Mana.er Hea*+E,ipment ?peration an3MaintenanceMa=ima E,ipment Co: Inc:Map0an. 0pa8 Va0ene0a Cit+

Samue! M% #uquiHea38 Mec)anica0 an3 Tec)nica0Constrction E,ipment Repair an3Maintenance@M Consn9i Inc:Pason. Tamo E=tension8 Ma7ati Cit+



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F!$re!!$ )uian$nCons0tant8 E,ipment ConcretePro3ct @i*ision E,ipmentMana.ementMa7ati @e*e0opment CorporationA+a0a-A0a5an.8 Mntin0pa Cit+

Cre2enci$ B% Maramag r%Vice Presi3ent or ?perations E,ipmentMana.ement8 Testin. an3 Certiicationirst P)i0ippines S7i00s an3 E,ipmentTestin. Corp:Ba.on. I0o.8 Pasi. Cit+

ay2$n *ung$Ser*ice Trainer8 Hea*+ E,ipmentMonar7 E,ipmentCe5 Branc)

R$ge!i$ Man!$6 r%Ser*ice TrainerMonar7 E,ipment@a*ao Branc)

Te Management an6 Sta44 $4 te TES,A Secretariat

SGi!!2 Stan6ar62 an6 Certi4icati$n O44ice Nati$na! In2titute 4$r Tecnica!-

'$cati$na! E6ucati$n an6 Training

Te Management an6 Sta44 $4 te A22$ciati$n $4 Carrier2 an6 Equipment !e22$r2>ACEL?

TR- Heavy Equipment Servicing NC II

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Transcript of TR- Heavy Equipment Servicing NC II