TOYOTA RAV4 wo/Smart 2010– TVIP V4 PREPARATION …TOYOTA RAV4 wo/Smart 2010– TVIP V4 PREPARATION...

TOYOTA RAV4 wo/Smart 2010– TVIP V4PREPARATION REMOTE ENGINE STARTER (RES)

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Part #: PT398-42110 NOTE: Part number of this accessory may not be the same as the part number shown.

Conflicts: Do not install into Manual Transmission Vehicles or Vehicles without RKE systems.

RecommendedToolsPersonal&VehicleProtection Description

Safety Glasses

Safety Gloves (Optional)

Vehicle Protection Blankets, Parts Boxes

SpecialToolsCable Wire Routing Tool

InstallationToolsScrewdriver #2 Phillips, Flat Blade Jeweler’s

Nylon Panel Removal Tool e.g. Panel Pry Tool #1 Toyota SST# 00002-06001-01

Side Cutters

Torque Wrench 36 in•lbf (4.07 N•m)

Utility Knife

Tape Clear, Electrical

Socket 10mm, extension

Pliers Pliers

SpecialChemicalsCleaner VDC Approved Cleaner

Glass Cleaner Household Glass Cleaner

x1

x1

x4

x1

x30

x1

x1

x1

x2x2

x1 x2 x2

x1 x2 x2 x1

x2 x1

x1

KitContents

AdditionalItems(may be required)

Item# Description

RecommendedSequence ofApplicationItem# Description

1 TVIP V4 Remote Engine Starter

2 TVIP V5 RS3200 PLUS

RES ECU

RES Harness

Harness Clamp

RES ECU Bracket

Wire Tie

Hood Switch

Remote Label

Window Label

Owner’s GuideGateway ECU

Hood switch Harness

Splicing ConnectorButyl Tape

Gateway ECU Bracket

Medium Foam Tape

Large Foam Tape

M6 Screw Replacement Clip

Key Tag

Engine Room Label

TOYOTA RAV4 wo/Smart 2010– TVIP V4PREPARATION REMOTE ENGINE STARTER (RES)

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TableofContentsPreparationI. ............................................................................................................................. 1–4

Table of Contents1. ................................................................................................................................................2Wire Routing Overview2. ...................................................................................................................................3–4

ProcedureII. ............................................................................................................................. 5–34Hood Switch Installation1. ......................................................................................................................................5Vehicle Disassembly2. ...........................................................................................................................................7V4 Wire Harness Installation (Driver’s Side)3. ..................................................................................................... 11V4 Wire Harness Installation (Driver’s Side Junction Box Area)4. .......................................................................13V4 Wire Harness Installation (Driver’s Side to Passenger’s Side)5. ....................................................................15Hood Switch Harness Routing6. ..........................................................................................................................16RES ECU and Gateway ECU Preparation/Installation7. ....................................................................................19V4 Harness Installation (Continued)8. .................................................................................................................22Registration Preparation9. ...................................................................................................................................23Phase 3 Registration10. .........................................................................................................................................25Phase 4 Registration11. .........................................................................................................................................29Tags and Labels12. ................................................................................................................................................33Complete the Installation13. ..................................................................................................................................34

ChecklistIII. ............................................................................................................................. 35–37Accessory Function Checks1. ..............................................................................................................................35Vehicle Function Checks2. ...................................................................................................................................36

LegendDo not proceed until process has been completed.

Follow steps carefully to avoid damaging the Vehicle or AccessoryUse caution to avoid injury.

Used in Figures to call attention to specific tools recommended for the process.

Highlights a change in installation with respect to previous issue.

Indicates that torque is related to safety.

Video Available; click to play.

AccessoryInstallationPractice(readbeforeinstallation)Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation.These guidelines can be found in the “Accessory Installation Practices” document.This document covers such items as:

Vehicle Protection (use of • covers and blankets, cleaning chemicals, etc.)Safety (eye protection, checking torque procedure, etc.)• Vehicle Disassembly/Reassembly (panel removal, part storage, etc.)• Electrical Component Disassembly/Reassembly (battery disconnection, • connector removal, etc.)

Please see your Toyota dealer for a copy of this document.

TOY

OTA

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4PR

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TVIP Vehicle Description

A E3 8P WHITE

B E3 8P WHITE

C IS 18P WHITE

D IS 18P WHITE

E — 20P WHITE (for RES ECU)

e — 8P WHITE (for RES ECU)

H — 2P WHITE (for Hood Switch)

J E59 3P WHITE

K AE6 RED WIRE

M — 1P WHITE (for Registration)

N — 1P WHITE (for Registration)

R — RELAY

S — FUSE

U — WHITE TAPE

V — Gateway ECU

W — RES ECU

K

S R

A

BU

J

Bb1b2

E

MN

V

We

H

RAV4withoutSMARTWireHarnessOutline(Vehicle’sInterior)*

C

D

*ColorofHarnessonOverviewcorrespondswithColoredTapenearConnectorsonHarness.

TOY

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TVIP Vehicle Description

F — WIRE TERMINAL (Green/Red Wire)

G — WIRE TERMINAL (White/Black Wire)

R — 2P BLACK S — HOOD SWITCH

SR

RAV4WireHarnessOutline(EngineCompartment)

b1b2

TOYOTA RAV4 wo/Smart 2010– TVIP V4PROCEDURE REMOTE ENGINE STARTER (RES)

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1. HoodSwitchInstallation.Place the Vehicle in Park with a. the Parking Brake set.Disconnect the Negative b. Battery Terminal.

Protect the Fender.•

Note the Battery Cable Position • as it will be re-installed in the same position.

CAUTION:Do not touch the Positive Terminal.

Make sure to not bend the Hood Switch Lever.

Make sure the Hood Switch Lever is positioned properly.

If the Hood Switch is Broken RES will not function.

Connect the V4 Hood Switch c. to the Vehicles Hood Latch.

CAUTION: Make sure the Hood Switch Lever is under the Latch Lever.

Connect the Hood Switch d. Harness to the Hood Switch.


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Side Cutters Fig. 1-4

e) Route and Secure the Hood Switch Harness as shown. (5 Wire Ties and 2 Harness Clamps)

NOTE: Clean the mounting surface with VDC approved Cleaner and Cleaning Method.

CAUTION: Do not Wire Tie the washer fluid hose.


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VehicleDisassembly.2.Remove the Passenger’s a. Step Cover.

1 Glovebox Under Cover

2 PS Step Cover

3 PS Cowl Cover

4 Glovebox

5 DS Lower Dash Cover

6 DS Lower Dash Brace

7 Lower Steering Column Cover

Disconnect all Corresponding Connectors

DisassemblyOverview

PASSENGER’S SIDEDRIVER’S SIDE

1

2

3

4

5

6

7


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Dislodge the Glove Box.d. Disconnect the Dampener.•

Remove the Passenger’s b. Cowl Cover.

Remove 1 Nut.•

Remove the Glove Box c. Under Cover.


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Remove the Glove Box.e.

Remove the Driver’s Side f. Lower Dash Cover.

Remove 2 Screws. •

Remove the Lower Dash g. Brace.

Remove 2 Bolts•


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Dislodge the Steering h. Column’s Center Clip.

CAUTION: Do not force this clip as it is very easy to break.

Nylon Panel Removal Tool, Flat Blade Jeweler’s Screwdriver, Electrical Tape Fig. 2-9

Dislodge the Back Clips on i. both sides.Release the Front Clips on j. both sides.

Insert the Key into the Ignition and • turn it to ON.

Turn the Steering wheel from • Right to Left to access the Holes.

Use a Flat Blade Jeweler’s • Screwdriver wrapped with Electrical Tape to release the clips.

Remove the Key from the Ignition.•


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V4HarnessInstallation. 3.(Driver’sSide)

Route the V4 Harness from a. the Driver’s Side to the Passenger’s Side.Secure the V4 Harness’s b. White Tape Marker to the Vehicle Harness near the Vehicle Harness Clamp with 1 Wire Tie.

Disconnect the Vehicle’s 8P c. Connector.Connect the V4 8P d. Connectors in between the Vehicle’s Connectors.


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Secure the 8P Connectors e. and V4 Harness to the Vehicle’s 2P Connector with 1 Wire Tie.

Secure the V4 Harness to f. the Vehicle Harness with 1 Wire Tie.

Route the V4 Harness’s 2 g. 18P Connectors towards the back of the Driver’s Side Junction Box securing it to the Vehicle Harness with 2 Wire Ties.


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Side Cutters Fig. 4-1V4HarnessInstallation. 4.(Driver’sSideJunctionBoxArea)

V4ONLYDisconnect the Vehicle’s 18P a. Connector from the backside of the Junction Box.Connect the V4 18P Connec-b. tors in between the Junction box and the Vehicle’s 18P Connector.Secure the 18P Connectors c. and the V4 Harness to the Vehicle Harness with 1 Wire Tie.

V4/V5ADD-ONONLYCut the Wire Tie securing the d. V5 18P Connectors.Disconnect the Vehicle’s 18P e. Connector from the V5 18P Connector.Connect the V4 18P Connec-f. tors in between the V5 Harness and the Vehicle’s 18P Connector.

Bundle up both sets of g. connectors and secure them and the V4/V5 Harnesses to the Vehicle Harness with 1 Wire Tie.

https://techinfo.toyota.com/t3Portal/staticcontent/en/tis/download/video/18p_connector5.wmv


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Route the Red Wires upward h. along the Vehicle Harness toward the Upper Junction Box.

Attach the Red V4 Wire i. to the indicated Red Wire on the Vehicle’s 10P Connector with 1 Splicing Connector.

Fig. 4-4

Secure the Bundled up Red-j. White Wire and V4 Harness to the Vehicle Harness with 1 Wire Tie. Bundle up the excess V4 k. Red Wire and secure it to the Vehicle Harness with 1 Wire Tie.

https://techinfo.toyota.com/t3Portal/staticcontent/en/tis/download/video/non_smart_splice.wmv


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V4HarnessInstallation.5.(Driver’sSideto Passenger’sSide)

Secure the V4 Harness a. to the Vehicle Brace with 1 Wire Tie.

Side Cutters Fig. 5-1

Secure the V4 Harness b. to the Vehicle Brace with 2 Wire Ties.


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Route the V4 Harness over c. the Vehicle Brace.Secure the V4 Harness to the d. Vehicle Harness with 2 Wire Ties.

HoodSwitchHarness6.Routing.

CAUTION: DO NOT CUT ANY VEHICLE WIRES OR THE FLUID HOSE.

Reach behind the strut and a. cut the Large Nipple on the Grommet.

Route the Wire Routing Tool b. as shown.


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Secure the Pin Terminals c. from the Hood Switch Harness to the Wire Routing Tool with Electrical Tape.

CAUTION:Be sure not to damage the Pin Terminals.

Pull the Wire Routing Tool d. and the Hood Switch Harness through the Grommet.Remove the tape securing e. the Hood Switch Harness to the Wire Routing Tool.

CAUTION:Be sure not to damage the Pin Terminals.

Using 1/2 Piece of Butyl f. Tape fill the opening of the Grommet.


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Disconnect the Empty g. 2P Connector from the V4 Harness.Lift up the Terminal Retainer h. Clip.

Do not Remove the Clip.•

Insert the Terminal on the i. WHITE/BLACK Wire of the Hood Switch Harness into the Connector.Insert the Terminal on the j. GREEN/RED Wire of the Hood Switch Harness into the Connector.

VERIFY: Terminal Pins are properly inserted and do not come out.

Close the Terminal Retainer Clip. •

Re-connect the V4 2P k. Connectors.


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Wrap the Connectors in 1/2 l. Piece of Medium Foam Tape.Bundle up the excess Hood m. Switch Harness and secure it with the 2P Connectors to the Vehicle Harness with 1 Wire Tie.

RESECUandGateway7.ECUPreparation/Instal-lation.

Remove the Vehicle Relay.a. Disconnect the Vehicle b. Connector from the Relay.

Remove the Vehicle Clip from c. the Vehicle’s Relay.Install the Clip provided in the d. TVIP V4 Kit to the Relay.


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Connect the Gateway ECU e. Bracket to the Gateway ECU.Apply 3/4 Piece of Large f. Foam Tape to the Gateway ECU.

Connect the V4 5P g. Connector to the Gateway ECU.

Install the Gateway ECU with h. 1 Bolt.Re-connect the Vehicle’s i. Relay to the Vehicle Harness.Attach the Vehicle Relay to j. the hole on the Gateway ECU Mounting Bracket.


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Attach the RES ECU k. Mounting Bracket to the RES ECU.

Attach 1 Piece of Large l. Foam to the back of the RES ECU.Attach 1 Piece of Large m. Foam to the top of the ECU as shown.Apply one Piece of Butyl n. Tape as shown.

NOTE: Do not remove the Protective Backing from both sides of the Butyl tape.

Plug the V4 20P and o. 8P Connectors into the RES ECU.

Remove the Protective p. Backing from the Butyl Tape.


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Install the RES ECU to the q. Vehicle using 1 Bolt.

CAUTION: Make sure that the Guide Pin seats properly.

V4HarnessInstallation.8.(Continued)

Remove the tape securing a. the Vehicle’s 3P Pre-Connec-tor to the Vehicle Harness.Connect the V4 3P b. Connector to the Vehicle’s 3P Connector.

Secure the 3P Connectors c. and the V4 Harness to the Vehicle Harness with 1 Wire Tie.


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Route the V4 Harness d. downward securing it to the Vehicle Harness with 1 Wire Tie.Secure the Male 1P Connec-e. tor the Vehicle Harness with 1 Wire Tie.

CAUTION: Do not secure the Female Connector or Bundled Wire.

RegistrationPreparation.9.Reassemble the Vehicle.a.

NOTE: Make sure that all Connectors are reconnected. NOTE: Verify that panels fit together properly, with no uneven gaps.

Verify that the Short Pin is b. Installed.

If not Install now. •


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ConfirmtheVehicle’sKey:NOTE: There are 2 different Registration Procedures that can be identified by

looking at the Vehicle’s Key.

IftheVehicle’sKeydoesnot

have“G”onit

Perform Phase 3 RegistrationSection 10 Pages 25-28

IftheVehicle’sKeyhas“G” engravedonit

Perform Phase 4 RegistrationSection 11 Pages 29-32


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Locate the 1P RES c. Diagnostic Connectors in the Passenger’s Side Cowl Area and connect them.

NOTE:Once connected you will have 10 minutes to complete this section, steps d–x.

Close all doors.d.

Phase3Registration.10.

VERIFY:The Vehicle’s Key does not have “G” on it. (see page 24)

Open the Hood. a. Temporarily reconnect the b. Negative Battery Cable.

CAUTION: Do not touch the Positive Terminal.

Insert the key into the e. Ignition.Turn it from “OFF” to “ON” f. 5 times.

LOOK:For the Hazard Lights to flash Once.

Turn the key to the “OFF” g. position.


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Start the Engine.h. After 10 seconds stop the i. Engine.


IFTHISPROCEDUREFAILED

The Hazard Lights flash Twice.Disconnect the V4 Harness’s 1P • RES Diagnostic Connectors.

Start again from step c. •

Turn the key to the “ON” j. position and back to the “OFF” position.Remove the key from the k. Ignition.

Fig. 10-6

Fig. 10-5


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Open the Driver’s Door.l. Using the Remote press the m. Lock Button twice within 2 Seconds.Press and hold the Lock n. Button for 4 Seconds.

Insert the Key into the o. Ignition.Remove and Insert the Key 6 p. times.Close the Driver’s Door.q. Open and Close the Door 7 r. times, ending in the closed position.

This step needs to be completed • in 35 seconds.

LOOK: for the Immobilizer LED to turn on for 1 Second and go off.

After 1 Second look for the s. Immobilizer LED to come back on and stay on.Remove the key from the t. Ignition.

LOOK: for the Immobilizer LED to turn off.


The Immobilizer LED does not Light properly.

Disconnect the V4 Harness’s 1P • RES Diagnostic Connectors.

Start again from step c.•

Fig. 10-8

Fig. 10-9

1 Second

Stays O

nTurns O

ff1 S

econd


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Exit the vehicle.u. Close the Hood.v. Look for the Hazards to flash w. twice.


The Hazard Lights flash Three Times.


Start again from step c. •

After a successful Registra-x. tion Disconnect the 1P RES Diagnostic Connectors.Using Electrical Tape secure y. the Female Connector and Harness to the Vehicle Harness.

GotoSection12(Page33)


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Phase4Registration11.

VERIFY:The Vehicle’s Key HAS “G” engraved on it. (see page 24)

Open the Hood. a. Temporarily reconnect the b. Negative Battery Cable.


Locate the 1P RES Diagnos-c. tic Connectors in the Pas-senger’s Side Cowl Area and connect them.

NOTE:Once connected you will have 10 minutes to complete this section, steps d–x.

Close all Doors.d.

Insert the key into the e. Ignition.Turn it from “OFF” to “ON” f. 5 times.


Turn the key to the “OFF” g. position.


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Fig. 11-6

Fig. 11-5

Start the Engine.h. After 10 seconds stop the i. Engine.



The Hazard Lights flash Twice.Disconnect the V4 Harness’s 1P • RES Diagnostic Connectors.


Turn the key to the “ON” j. position and back to the “OFF” position.Remove the key from the k. Ignition.


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Fig. 11-8

Fig. 11-9

1 Second

Stays O

nTurns O

ff1 S

econd

Open the Driver’s Door.l. Using the Remote press the m. Lock Button twice within 2 Seconds.Press and hold the Lock n. Button for 4 Seconds.

Insert the Key into the o. Ignition.Remove and Insert the Key 6 p. times.Turn the Key to the “ON” q. position.Close the Driver’s Door.r. Open and Close the Door 7 s. times, ending in the closed position.

This step needs to be completed • in 35 seconds.

LOOK: for the Immobilizer LED to turn on for 1 Second and go off.

After 1 Second look for the t. Immobilizer LED to come back on and stay on.Remove the key from the u. Ignition.

LOOK: for the Immobilizer LED to turn off.


The Immobilizer LED does not Light properly.




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Fig. 11-10Exit the vehicle.v. Close the Hood.w. Look for the Hazards to flash x. twice.


The Hazard Lights flash Three Times.



After a successful Registra-y. tion Disconnect the 1P RES Diagnostic Connectors.Using Electrical Tape secure z. the Female Connector and Harness to the Vehicle Harness.


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Fig. 12-1 Tags and Labels.12.

For US Vehicles use the English •Tags and Labels, and discard the Spanish Tags and Labels.

For Mexico Vehicles use the •Spanish Tags and Labels, and discard the English Tags and Labels.

Using VDC approved cleaner a. and cleaning method, clean the area indicated on the Engine Compartment Cover.Attach the Engine Room b. Warning Label as shown.

CAUTION: Do not touch the adhesive surface.

Using VDC approved cleaner c. and cleaning method, clean the indicated area on the key.Use a piece of Clear Tape to d. lift the label off its protective backing.


Attach the Key Label as e. shown.Attach the Key Tag.f.

REPEAT: steps c–f with the other Key.

Use Household Glass g. Cleaner to clean the inside of the Front Door Windows.Use a piece of Clear Tape h. to lift the Label from the protective backing.


Attach the Label as shown.i.

NOTE: Make sure to Align according to Etching or Other Label.

REPEAT: steps g–i with the other Window.


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CompletetheInstallation.13.Finish reassembling the a. Vehicle.

VERIFY: That panels fit together properly, with no uneven gaps.

VERIFY:That all Connectors are plugged in.

Position the Negative Battery b. Cable at the original factory position.

Tighten the Nut to 36 in•lbf • (4.07 N•m)


Clean up and Remove trash.c. Sealed in its protective bag, d. place the Owner’s Manual in the Glove box.Reset the power windows.e.

Turn the ignition “ON.”•

Lower the Windows halfway.•

Pull up on the Power Window • Switches until the windows close.

Continue to hold up on the • switches for a minimum of 1 Second.

Reset the Moon Roof.f. Turn the ignition “ON.”•

Open the Moon Roof halfway.•

Push and hold the Moon Roof • Switch to close until the Moon Roof closes.

Continue to hold the switch for a • minimum of 1 Second.

Fig. 13-1

TOYOTA RAV4 wo/Smart 2010– TVIP V4CHECKLIST – these points MUST be checked to ensure a quality installation. REMOTE ENGINE STARTER (RES)

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AccessoryFunctionChecks

Close the hood, enter the vehicle and close all doors. Place the shift lever in the “P” (Park) position, set the parking brake and make sure the Vehicle is off.

Perform LookFor

1 Press the remote control’s lock button twice within 2 seconds, then press and hold the lock button for 3 seconds.

The hazard lights flash after 3 seconds. The engine starts. The hazard lights flash repeatedly for 20 seconds.

2 With the engine running, pull the hood release handle. NOTE: Some Vehicles may require you to exit the Vehicle and pull up on the Hood.

The engine stops. The hazard lights flash once. The security alarm triggers. (only if equipped with OE Factory Alarm, not Genuine Accessory alarm, and only if armed)

3 Move the shift lever out of “P” (Park). Attempt to start the Vehicle using the remote.

The engine does not start.


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VehicleFunctionChecks

Function Function

EntertheVehicle

□ Dome/Courtesy Lights □ Horn

□ Steering Wheel Column Adjusts Without Interference

StarttheVehicle

□ Starter □ Gauges

□ Panel/Switch Illumination □ ABS Light (if equipped) If the warning light remains on, it may indicate a system malfunction.

□ Lamp Failure Sensor If the warning light remains on, it may indicate a system malfunction.

□ Track/Skid Control Light (if equipped) If the warning light remains on, it may indicate a system malfunction.

□ Seat Belt Warning Light If the warning light remains on, it may indicate a system malfunction.

□ Tire Pressure Monitoring System (TPMS)

Prior to TPMS activation and Pre-delivery Service (PDS) of the Vehicle the TPMS light will blink when IG is turned on.

After TPMS activation and PDS of the Ve-hicle the TPMS light will illuminate for a few seconds and go off when IG is turned on.

□ Air Bag Warning Light If the warning light remains on, it may indicate a system malfunction.

□ Cruise Control Light (if equipped)

UsingaMirrororAssistantcheckthefollowing.

□ Trunk/Tailgate/Bed Lights (if equipped) □ Tail Lights

□ Brake Lights □ Daytime Running Lights (if equipped)

□ Backup Lights □ Marker Lights

□ Clearance Sonar (if equipped)

StoptheEngine,PlacetheVehicle’sIGintheONposition.

□ Hazard Lights □ Turn Signal Lights

□ Head Light □ Fog Lights (if equipped)

□ High Beams □ Accessory Controls/Illumination (if equipped)

□ Power Side Mirrors (if equipped) □ Convenience Memory Settings (if equipped)

□ Power Sliding Door (if equipped) □ Rear Sunshade (if equipped)


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Function Function

□ Front Wiper/Washer □ Rear Wiper/Washer (if equipped)

□ Power Sun/Moon Roof (if equipped) □ Rollover Side Curtain Air Bag Switch (RSCA) (if equipped)

□ Clock (if equipped) □ Navigation System (if equipped)

□ Audio/Video (if equipped) □ HVAC

□ Steering Wheel Audio Control (if equipped) □ Rear Window Defogger (if equipped)

□ Front Windshield Defogger (if equipped) □ Accessory Power Socket (if equipped)

□ Side Mirror Defogger (if equipped) □ Heated/Vented Seats (if equipped)

□ Massage Seats (if equipped)

□ Glovebox Light (if equipped) □ Passenger Air Bag Switch (if equipped)

□ Power Locks (if equipped) □ Power Windows (if equipped)

□ Power Seats (if equipped) □ Key Sensor Buzzer

TOYOTA RAV4 wo/Smart 2010– TVIP V4 PREPARATION …TOYOTA RAV4 wo/Smart 2010– TVIP V4 PREPARATION...

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