Toyoda Machinery Product Presentation
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Transcript of Toyoda Machinery Product Presentation
Toyoda’s full service Michigan dealer
VMC Technologies is the exclusive Michigan representative of
Toyoda’s high end machining centers and vertical lathes.
We cover the entire state of Michigan including southeastern Michigan, central Michigan, northern Michigan and western Michigan. Our salesmen travel throughout the state including the following cities: Adrian, Ann Arbor, Bad Axe, Bay City, Battle Creek, Benton Harbor, Cadillac, Canton, Clinton Township, Dearborn, Detroit, Flint, Grand Rapids, Holland, Jackson, Kalamazoo, Lansing, Livonia, Ludington, Monroe, Muskegon, Niles, Port Huron, Saginaw, St. Johns, Sterling Heights, Southfield Troy, Farmington Hills, Warren, Waterford, Westland
• located in Troy, Michigan• 10 service vans• spare parts dept.• training dept.• showroom with the latest Toyoda
models
About VMC Technologies
Established in 1941, Toyoda is a Japanese builder of high quality machine tools.
Toyoda’s U.S. headquarters are located in the Chicago suburb of
Arlington Heights, Illinois
Toyoda’s headquarters are located in the Chicago
suburb of Arlington Heights, IL
Toyoda machines were originally manufactured for the production lines of a major Japanese car manufacturer. Today, Toyoda’s line of high quality machining centers, vertical lathes & crankshaft grinding machines are used to produce and finish parts for the following industries:
tooling – stamping, forming, forging casting dies - injection, blow molds – jigs – fixtures – surgical implants /instruments – air craft engines – wind turbines - prototypes
aerospace automotive energy medical die mold
Toyoda Product Categories
machining centers vertical lathes
use a round pipe electrode to machine high speed holes into metal
Horizontal Machining CentersHorizontal machining centers use a horizontal spindle where the tool cuts on the side of the work piece. Although horizontal machining centers are more expensive than vertical machining centers, they provide several advantages such as:
① increased productivity since parts can be loaded on multi sided pallets
② chips do not collect in the work zone
③ accessibility to the next work piece while the machine is running
Toyoda Product Line
use a round pipe electrode to machine high speed holes into metal
A vertical machining center (VMC) is a machine tool with its spindle in a vertical position. As the tool rotates, it removes material (chips) from the work piece. In most VMCs the table moves in the X , Y axis the the spindle moves the Z axis.
VMCs are a staple in any machine shop. They are used to produce finish parts, bore holes and rough out cavities. VMCs are also available with automatic tool and pallet changers.
Toyoda Product Line
VMCs are used to machine dies / molds & production parts.
Vertical Machining Centers
use a round pipe electrode to machine high speed holes into metal5 Axis VMCs provide added flexibility
by moving / rotating the work piece with a trunnion- style table. In addition to the X,Y and Z axis, the trunnion table’s A & B axis can tilt and rotate the work piece.
Toyoda Product Line
5 Axis Vertical Machining Centers
use a round pipe electrode to machine high speed holes into metal
Toyoda Product Line
5 axis vertical machining advantages
①complex machining that was previously impossible
②eliminates multiple setups ③eliminates costly fixtures required to hold parts④great solution for complex prototype parts⑤uses shorter tools resulting in increased feed
rates, heavier cuts leading to improved productivity
use a round pipe electrode to machine high speed holes into metal
Bridge MillsToyoda Product Line
Toyoda’s bridge mill vertical machining centers are designed for large part and heavy duty milling applications. The columns that the spindle sits on are fixed.
The spindle can move back and forth between the columns, but it can’t move in both X and Y directions… to machine in the Y direction, the table moves from left to right.
use a round pipe electrode to machine high speed holes into metal
Bridge mills are used to mill large parts for in the:• oil/gas• agriculture• construction• aerospace industries
Bridge MillsToyoda Product Line
use a round pipe electrode to machine high speed holes into metal
VMC or Bridge Mill? Since bridge mills support the spindle on two columns, as opposed to the single support of a VMC, it provides more rigidity than a standard VMC. In most cases, though, a customer will be forced to buy a bridge mill over a standard mill because the part it too big to fit in our VMCs. Toyoda’s smallest bridge is still larger than our biggest VMC.
use a round pipe electrode to machine high speed holes into metal
Toyoda Product Line
Adjustable Cross Rail Bridge
Adjustable cross rail bridge machines are used for heavy cuts and large part machining made. Moving cross rail machines offer fully automatic five-face machining and tool changes in the horizontal and vertical orientations. Parts machined are often used for the aerospace,
heavy equipment, & energy, industriesToyoda’s super rigid Adjustable Cross Rail Bridge machining centers offers
5 face machining and tool & head changes in the horizontal & vertical
positions.
use a round pipe electrode to machine high speed holes into metal
Gantry MillsToyoda Product Line
Gantry mills are designed for very large, & heavy part machining. The milling head rides over rails which are positioned on the sides of the machine. The spindle moves in X & Y directions by riding on the rails.
The work table is stationary because of the weight of the workpiece.
use a round pipe electrode to machine high speed holes into metal
Gantry Mills
For large gantry mills, the customer will often carve out a space for the machine in their foundation, so the bed is levelwith the floor.
Toyoda Product Line
use a round pipe electrode to machine high speed holes into metal
Boring MillsBoring mills are used to increase the size of an existing hole in a work piece. The boring machining process will increase and improve the size, finish and accuracy of the hole.
The work piece is mounted vertically on a table. The spindle attached to a vertically adjustable head which is fed horizontally and bores the hole into the work piece.
Toyoda Product Line
Unlike holes into metalVertical Turning LathesUnlike horizontal lathes, vertical lathes are designed to turn large diameter heavy work pieces. The work piece is mounted onto a table that rotates the part. The cutting tool is position in the vertical spindle and removes metal as the part rotates.
Toyoda Product Line
Toyoda Product Line
Vertical lathes are often used to machine cylindrical parts and to trim face surfaces.
Technologies Inc.1788 Northwood Drive Troy, MI 48084ph: 248-786—3000 [email protected] www.vmctech.com