Tower Solutions

50
TEMPORARY RESTORATION SYSTEMS

description

Tower Solutions

Transcript of Tower Solutions

  • TEMPORARY RESTORATION SYSTEMS

  • Emergency restoration of transmission lines after natural disastersLive line maintenance and repair of transmission linesRepair or upgrade of steel lattice towersTemporary towers for bypass constructionBringing temporary power to remote areas, mines, field hospitalsPre-construction of a transmission lineRiver crossingsCommunication towerEnvironmentally sensitive areas TEMPORARY TOWERS are used for

  • Enable rapid restoration in emergenciesReduce the cost of repairs and maintenanceEliminate power outages during repairReduce the need to buy outsourced electricity Improve productivity during construction of TLImprove customer relations by reaching remote locationsMinimize inconvenience to customerMinimize environmental footprintTEMPORARY TOWERS help to

  • A low-cost solution to restoring power quicklyAble to be erected manually by a small crewErected in 4 hours and dismantled in 1 hourEasy to erect and to dismantle without heavy equipmentWhere safety is paramountDesigned for 21st century HV transmission requirementsOUR TEMPORARY TOWERS are

  • When a disaster strikes, temporary towers are used to restore power quickly, while the permanent towers are replaced.EMERGENCY RESTORATION

  • When line maintenance is required, temporary towers are used to keep power flowing, without the need to commit expensive equipment.REGULAR MAINTENANCE

  • THE EVOLUTION OF TEMPORARY TOWERSIn the beginning the Aluminum Lattice Tower.

    The first generation of emergency tower was developed in the 1970s as an aluminum lattice type. This technology satisfied transmission requirements at that time.

  • Then, the Modular Aluminum Tower

    In 1990, the first modular aluminum type tower was introduced.This second generation design solved many of the shortcomings of the aluminum lattice tower.THE EVOLUTION OF TEMPORARY TOWERS

  • And today, the Advanced Modular Aluminum TowerIn 2002, the Advanced Modular Tower was introduced by Tower Solutions Inc. The new design meets all the TL challenges of the 21st century and beyond such as 765 kV, 198 kmph wind and 600m span.This new tower is a significant improvement, setting the new standard.THE EVOLUTION OF TEMPORARY TOWERS

  • Faster and easier installationEasier to store and transportCan be erected in any terrainHigher strength to weight ratioUses standard nuts and boltsFewer components and more adaptableSpecial foundation not requiredMaintenance freeAdaptable to any configurationBase articulation has low friction surfaceAttachment plate has 2 degrees of freedomADVANTAGES OF THE NEW TOWER

  • UNIVERSAL ATTACHMENT FOUNDATIONMAST SECTIONARTICULATIONCOMPONENTSOF THE ADVANCED MODULAR TYPE TOWER GIN POLE

  • Very small footprint Uses standard nuts and boltsDesigned for balanced load distributionCan be expanded for soft soilsThe FoundationCOMPONENTS

  • Allows free rotation in all directionsTower can be orientated in any direction, without limitBronze alloy components reduce friction to a minimumMakes it easy to erect the towerEvenly distributed loadCOMPONENTSThe Articulation

  • High strength-to-weight ratioModular square design allows easy erectionPatented hole design maximizes strength and minimizes wind resistance and weightHardware components are interchangeableOptimal fit for storage in shipping container Ends machined to tight tolerance to eliminate alignment problemsVery high area of contact at section endsCorner rail in each corner gives unrestricted sliding movement for gin pole and fall arrestor COMPONENTSThe Mast Section

  • A single attachment is used for both guywires and insulatorsTwo degrees of freedom means conductor movement is not transmitted to towerMade of only 4 parts, making assembly and installation easy

    Transfer rods distribute load evenly to towerCOMPONENTSUniversal Attachment Plate

  • For lifting tower sections, insulators and other tower componentsCan be operated without heavy equipmentEasily attached to the tower sectionHigh strength to weight ratioSlides independent of lineman safety devices

    COMPONENTSGin Pole

  • Keeps the line worker safely attached to the towerRemains attached to the tower at all timesNever disconnects from the towerTravels freely upward, but will not move down until you want it toOut of the way while climbing the towerSPECIAL TOOLSFall Arrestor

  • Gives the lineman a place to rest when working on the tower.Lightweight and durable.Securely attached to tower but easy to move when needed.

    SPECIAL TOOLSLinemans Step

  • Capstan WinchGasoline powered winchSpecial braking system prevents uncontrolled releaseSimple operationIEC certifiedSPECIAL TOOLS

  • Helicopter Centering ToolEasy to useMakes it easy for a helicopter to drop the upper tower sections onto the lower sectionSPECIAL TOOLS

  • CraneCan be used with short or long end to lift up to 2000 Kg weight.Using a temporary tower as the crane, a permanent steel tower can be erected without the expense of a crane or helicopter.SPECIAL TOOLS

  • Linemans PlatformExtendible to 12 outreach from the towerLightweight and durableEasy to installVersatile and adaptable to any orientationSPECIAL TOOLS

  • TestingTESTING and QUALIFICATIONOur towers are rigorously tested in the lab and the field

  • IEEE 1070-1995Transmission Modular Restoration Structure Components

    IEC 60652Loading tests on overhead Line Structures OUR TOWERS comply with

  • 6.6374 m (219-11/16) column tested to 290 kN (65,000 lb)compression applied at center axesmaximum permanent deformation to be less than 0.508 mm (0.020 in) Compression of Columns Test

  • 6.6374 m (219-11/16) column loaded to 445 kN (100,000 lb) compression and 22.2 kN (5,000 lb) cantilever load simultaneouslyloads, elastic or permanent deflections, measured and recorded maximum permanent deformation less than 0.508 mm (0.020in) in compression and 2.54mm (0.100in) in bendingCombined Bending and Compression Test

  • 6.6374 m (219-11/16) column bolted on one end to suitable test structurecantilever load applied at rate of 8.9 kN/min (2000 lbf/min)4 tests to be performed by rotating the column in no case should the column have an ultimate strength less than an equivalent moment of 190,000 Nm (140,000 ft.lbf)Ultimate Strength Bending Welds Test

  • insulator attachment to be pull tested at transverse holes locations to 267 kN (60,000 lb)insulator attachment is installed onto section fixed on bench load to be held for 5 minutes then releasedthere should not be any kind of failure or excessive permanent deformationGuy and Insulator Attachment Test

  • 3 samples from production run of 20 mm tower connections bolts to be pull testedaverage strength of 3 assemblies to be greater than 107 kN (24,000 lb)IEEE standard indicates 8 x 15.9mm (5/8) splicing bolts but Tower Solutions Inc. uses 8 x 19.04mm (3/4) splicing bolts with a designed UTS = 40,100 lbBolt and Nut Ultimate Strength Test

  • first production unit of a gimbal to be tested in compression to 578 kN (130,000 lb) with load applied to axis of gimbal and transverse compression to 44.5 kN (10,000 lb)no sign of excessive permanent deformation of the gimbal to be noted at this load Gimbal Compression and Transverse Test

  • first production unit of a gimbal to be tested in compression to 44.5 kN (10,000 lb)no sign of excessive permanent deformation of gimbal to be noted at this loadGimbal Transverse Test

  • CHAINETTE ConfigurationTower height: 49.6 m (163)

    Voltage765 Kv

    Span1500 (457 m)

    Conductor1351.5 kcm/ACSR Dipper4 bundle

    NESCGrade B hvy

    Wind4 PSF

    Ice0 deg 1/2 (12.5 mm)

    Height of conductor at tower 130 (40m)

    Height of conductor at half span 50 (15m)PRIOR PROJECTS

  • HORIZONTAL SUSPENSIONTower height: 55.1 m (181)Voltage240 Kv

    Span1800 (600 m)

    Conductor795 kcm/ACSR Drake2 conductors/phs

    NESC Grade Hvy

    Wind8 PSF

    Ice-5 deg 1/4 (6 mm)

    Height of conductor at tower167 (51m)

    Height of conductor at half span 64 (21m)PRIOR PROJECTS

  • VERTICAL SUSPENSION Tower height: 45 m (148)Voltage240 Kv

    Span1867 (569 m)

    Conductor477/type6.4/ACSR/SD 20.38mm D2 bundle Hawkdouble circuit

    UTS 83,800 N

    Tension 37364 at 200C, 12 mm ice, 400 Pa wind 18683 N at 4 C

    Max wind 150 kph

    Ice1/2 (12.5 mm)

    Clearancebetween phases20 (6.1m) vertical5 (1.5m) horizontal

    Height of conductor at tower 87 (26.5m)

    Height of conductor at half span 94.1 (28.7m)PRIOR PROJECTS

  • PRIOR PROJECTSVERTICAL SUSPENSION Tower height: 78.3 m (257)Voltage765 Kv

    Span400 m (1,312)

    ConductorBersemis ACSRTension 7953 kg at 32C full wind

    Max wind 198 km/h (925 Pa)

    Clearancebetween phases15.5m

    Height of conductor at tower 30.8m (101)

  • DOUBLE DEAD-ENDTower height: 52.5 m (172)90 deg conductor angles

    Voltage750 Kv

    Span650 m

    ConductorBluejay 4 bundleUTS 83,800 N

    Tension 20,750 N

    Max wind 160 km / h

    Clearancebetween phases21.3 (6.5m)

    Height of conductor at tower 87 (32m)

    Height of conductor at half span 55.8 (17m)PRIOR PROJECTS

  • PHOTO GALLERY

  • Optimized storage in standard ISO size containers for easy deployment in emergencies.

    Transport and storage are also made easy.

  • Base assembly pinned down, waiting for tower to be connectedShipping rods still attached

  • Crane hoisting of temporary towers

  • Ginpole is used to hoist mast sections into position

  • Lifting mast section into positionLifting insulators into position using ginpole

  • Universal Attachment Plate Attached to tower before raising

  • Chainette configuration

  • Two temporary towers alongside steel towerConductor transfer to temporary towers

  • Climbers view

  • 7030 Woodbine Ave., Suite 500, Markham, Ontario L3R 6G2 CanadaWe dont just sell towersWe sell solutions

    [email protected]