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TRADOC Project Office For Battlefield Recovery (TPO-BR) 360 Lanyard Rd APG, MD 21005 410-278-3050/4474/4115 TOW BAR SMART BOOK June 2017

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Page 1: TOW BAR SMART BOOKvertexintl.com/media/2018/09/02-US-Army-Tow-Bar-Smart-Book.pdf · NSN: 2540- 01-591-5914. U.S. ARMY/MARINE MEDIUM DUTY TOW BAR The US Marine Medium Duty Tow Bar

TRADOC Project OfficeFor Battlefield Recovery

(TPO-BR)360 Lanyard RdAPG, MD 21005

410-278-3050/4474/4115

TOW BAR SMART BOOKJune 2017

Page 2: TOW BAR SMART BOOKvertexintl.com/media/2018/09/02-US-Army-Tow-Bar-Smart-Book.pdf · NSN: 2540- 01-591-5914. U.S. ARMY/MARINE MEDIUM DUTY TOW BAR The US Marine Medium Duty Tow Bar

PrefaceThe Tow Bars listed in this smart book are (Class 9 Expendable) and approved orconditionally approved for use by the U.S. Army, National Guard, Air Force, Coast Guardand Marine Corps.

The Army/NATO safety factor standard for all Tow Bars is 2 times the Working Load Limit (WLL) for the Tow Bars. The maximum capacity of the Tow Bar is equal to the Breaking strength. See the Tow Bar Listings for Tow Bar (WLL).

The currently fielded tow bars were ideal for the wheel vehicles weighting 10,000 lbs or less and tracked vehicles weighting less than 70 tons. With the wheel and track fleet increasing in weight due to Add On Armor protection or other technologies to increase soldier survivability caused the tow bars capabilities to be relooked at for safety. With the increased weight of the vehicle fleet a safety factor has been provided for each tow bar. This safety factor will provide a buffer for the soldiers because of the vehicles Gross Vehicle Weight Rating (GVWR) and combat loaded weight may differ.

The currently fielded Non-articulating tow bars do not have a Manufactures working load limit (WLL) the (WLL) listed will have to be used with the understanding that using the tow bar at capacity may cause damage to the tow bar or vehicle being towed. These Tow bars will have a 1.5:1 and 2:1 safety factor added to provide a (WLL) with both safety factors applied.

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Preface (Cont.)The new Ultra Light ATB (7K), Light Short ATB (24K), Very Light (20K), Light ATB (30K),Medium ATB (65K), Heavy ATB (100K), Heavy Long (120K) and Heavy Stryker (80K)articulating tow bars in this smart book have been tested and are currently in use bythe Army and have a safety factor of 2:1 .

The new Heavy Tank ATB (180K), articulating tow bars have not been fully tested so cautionshould be taken to ensure that the tow bar is not used above its weight class. Commanderswill have to do a risk assessment before using these tow bars until testing has beencompleted.

This smart book will be updated as satisfactory testing on these tow bars are completed. Updates will be posted At: https://www.milsuite.mil/book/community/spaces/sustainnet/ordnance_community/maintenance_management/content?filterID=contentstatus[published]~category[battlefield-recovery-bdar

All comments or recommended changes will be directed to [email protected] 410-278-4115/4474.

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WARNINGS/NOTES

WARNING:A disabled vehicle with caged brakes should never be like vehicle towed. In these situations dedicated recovery assets

should be requested. In emergency situations where dedicated assets are not available and at the discretion of the commander; hold back braking methods may be employed by rigging equipment and devices to reduce the risk of

overrunning the tow vehicle. When performing like vehicle towing operations, never proceed up or down grades greater than 20%. The weight of the disabled vehicle can push or pull the tow vehicle causing loss of control. Failure to fully assess

the risks involved with towing can result in severe damage to equipment, injury or death.

WARNING:Do not move towing vehicle without assistance of ground guide. Ground guide must be visible to the operator at all times.

Failure to comply may result in damage to equipment, serious injury, or death.

WARNING:Do not put hands near pintle hook when aligning lunette eye with pintle hook. Failure to comply may result in serious

injury, or death.

WARNING:When towing, ensure that all personnel are clear of vehicle before removing wheel chocks and starting vehicle towing. Use reasonable speeds for road conditions and caution when making turns. Prior to disconnecting tow bar, ensure that vehicles

are on level surface with wheels chocked. Failure to comply may result in damage to equipment, serious injury, or death.

WARNING:The maximum speed limit when towing is 15 mph (24km/h). Terrain, weather and other conditions may require reduced

speeds. Avoid sharp turns and grades greater than 20%. On paved roads, speeds may be increased to 25 mph if conditions permit. Failure to comply may result in damage to equipment, serious injury, or death.

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WARNINGS/NOTES (con’t)

WARNING:Safety chains or safety straps with appropriate load rating must be installed when using tow bars. Chains should

have safety clips on hooks to prevent them from disconnecting during towing operations. On chains without safety clips steel wire (lacing wire) can be used to secure the chain to the hook. Safety chains/straps must be connected

only to the frame tie down provisions and never to bumpers or components that can break or detach from the vehicle. Failure to install safety chains/straps can result in equipment damage, serious injury or death if tow bar

fails during service.

WARNING:While the vehicle is being towed with a tow bar, the operator and crew are not allowed to ride in the disabled

vehicle. Failure to comply may result in serious injury or death.

CAUTION:To prevent the possibility of electrical fires; prior to towing disabled or damaged vehicles, the disabled vehicle’s batteries should be disconnected to prevent short circuit fires from damaged wiring or electrical components.

Some vehicles are equipped with a battery disconnect switch however, some circuits may remain active. Consult the vehicles technical manual for guidance. Failure to comply may result in total loss of equipment, injury or death.

NOTE:On air brake systems, only cage the emergency/parking brakes on disabled vehicle if pneumatic system is

compromised and unable to maintain air pressure.

NOTE:If the casualty vehicle will not hold air pressure, request dedicated recovery support.

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Thing’s to look for when inspecting and before using a tow bar

• Check for wearing or deformation on the lunette. Measure different points of the lunette and compare them; if thereis more than a 10% difference in the measurements, replace the lunette or do not use the tow bar.

• Check all surfaces of the tow bar, especially the welds, for corrosion and cracks; if found, do not use the tow bar• Check for bent or bowed tow bar legs; if found, do not use the tow bar.• When connected, is the tow bar level to the ground? It should not be more than 10-15 degrees above or below the

tow pintle.• Inspect tow bar pins for signs of wear. Tow bar pins should not have any play when installed. If they do, they should

be replaced.• Inspect tow bar pin holes for deformation. If found, replace the component or do not use the tow bar.• Tow bar adapters should not have more than ¼ to ½ inch side play when connected to vehicle tow provisions.• Inspect tow bar adapters for cracks, damage and excessive wear. If found, replace the adapters.• Check the tow pintle to ensure it locks properly and that the safety pin is available. Ensure that the tow pintle turns

freely and is not worn excessively.• Check disabled vehicles tow provisions to ensure they have no cracks in welds or on the provision.

WARNINGDo not use damaged or unserviceable tow bars have them rendered unusable and disposed of them.

ASK Yourself these questions before using a tow bar Is the tow bar safe to use; does it have all the safety pins and clips? (If not do not use) Is the tow bar approved and have the capacity to tow the disabled vehicle? (If not do not use) Is the towing vehicle equal to or greater than the weight of the vehicle being towed? (If not do not use) If performing a like-vehicle tow, are the brakes on the towed vehicle operable? (If not, call a wrecker)

STOP

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U.S. ARMY HEAVY DUTY TOW BARDo not exceed the capacity of the of the End Item M88A1 when used.

NSN: 4910-01-267-2912

Weight: 300 LBS.

Length without adapter: 88 IN

MAX Capacity: 112,000 LBS = (weight of M88A1)

(WLL): 75,000 LBS GVWR (1.5:1 SF)

(WLL): 56,000 LBS GVWR (2:1 SF)

ADAPTERS*Comes with Tow Bar

a. *Clevis 10-50 Ton Med Duty 5340-01-267-2908

b. Clevis 2.5-10 Ton Light Duty 2540-00-863-3153

This class of tow bar is best used on the following vehicles.

- M88A1 - MRAP- M109A6 - M2/3- HEMTT - PLS

- M915

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U.S. ARMY HEAVY DUTY TOW BARDo not exceed the capacity of the of the End Item M88A2 when used.

NSN: 2540-01-434-8595

Weight: 282 LBS.

Length without adapter: 88 IN

MAX Capacity: 139,000 LBS = (weight of M88A2)

(WLL): 92,667 LBS GVWR (1.5:1 SF)

(WLL): 69,500 LBS GVWR (2:1 SF)

ADAPTERS*Comes with Tow Bar

a. * Clevis 10-50 Ton Med Duty 5340-01-267-2908

b. Clevis 2.5-10 Ton Light Duty 2540-00-863-3153

This class of tow bar is best used on the following vehicles.

- M88A1/2 - MRAP- M109A6 - M2/3- M1A1/2 (70T) - HEMTT

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U.S. MARINE CORPS HEAVY DUTY TOW BARDo not exceed the capacity of the of the End Item M88A1 or MK-15 when used.

NSN: 2540-01-558-3533

Weight: 300 LBS.

Length without adapter: 88 IN

MAX Capacity: 112,000 LBS = (weight of M88A1)

(WLL): 75,000 LBS GVWR (1.5:1 SF)

(WLL): 56,000 LBS GVWR (2:1 SF)

Packaged as a kitLVSR 2540-01-558-4053 (2) (Not Shown) 7 Ton 2540-01-500-5325 (2)

HMMWV 2530-01-520-6537 (2) M809/939 2530-01-520-6538 (2)Shackle 4030-01-504-7788 (4) I-V Air Line 4720-01-558-4772 (2)

I-V Elect Cable 6150-01-557-8101 (1) Safety Chain 4010-01-558-4681 (2)

This class of tow bar is best used on the following vehicles.

- M88A1 - MRAP- M109A6 - M2/3- LVSR - HEMTT- MTVR

NSN: 2540-01-591-5914

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U.S. ARMY/MARINE MEDIUM DUTY TOW BARThe US Marine Medium Duty Tow Bar (8356) is designed to be used in the extended position only.

Using this tow bar in the retracted (collapsed) position will cause damage.

NSN: 2540-01-496-8356

Weight: 226 LBS.

Length without adapter: 60 IN

MAX Capacity: 83,000 LBS (Extended)

(WLL): 55,333 LBS GVWR (1.5:1 SF)

(WLL): 41,500 LBS GVWR (2:1 SF)

Packaged as a kit7 Ton 2540-01-500-5325 (2)

HMMWV 2530-01-520-6537 (2) M809/939 2530-01-520-6538 Shackle 4030-01-504-7788 (4) I-V Air Line 4720-01-558-4772 (2)

I-V Elect Cable 6150-01-557-8101 (1) Safety Chain 4010-01-558-4681 (2)

This class of tow bar is best used on the following vehicles.

- FMTV - MTVR- MRAP- HMMWV (M998, M1114, M1151 & M1165)

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U.S. ARMY Stryker TOW BARThe Stryker Tow Bar (9227) is designed to be used ONLY with the Stryker flat Bottom . Using this tow bar on the improved

Stryker vehicles (DVH) or other vehicles will cause damage to the tow bar and towed vehicle due increased weight and not having the right towing angles.

NSN: 2540-01-517-9227

Weight: 150 LBS.

Length without adapter: 113 IN

MAX Capacity: 50,000 LBS

(WLL): 33,333 LBS GVWR (1.5:1 SF)

(WLL): 25,000 LBS GVWR (2:1 SF)

ADAPTERS*Comes with Tow Bar

*Clevis, Rod End 5340-01-051-3609

This class of tow bar is best used on the following vehicles.

- Stryker Flat Bottom

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U.S. ARMY M113 TOW BARNSN: 2540-00-936-7801

Weight: 180 LBS.

Length without adapter: 86 1/2 IN

MAX Capacity: 68,000 LBS

(WLL): 45,333 LBS GVWR (1.5:1 SF)

(WLL): 34,000 GVWR (2:1 SF)

ADAPTERSBoth come with Tow Bar

a. Clevis, Rod End 5340-01-051-3609

b. Clevis, Rod End 5340-01-046-4770

This class of tow bar is best used on the following vehicles.

- M113 FOV- FMTV- HMMWV (M998, M1114, M1151 & M1165)

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U.S. ARMY MEDIUM DUTY TOW BARThe US Army Medium Duty Tow Bar (7296) is designed to be used in the retracted (collapsed) position

using it in the extended position may decrease towing capacity and may cause damage to tow bar and towed vehicle.

NSN: 4910-01-554-7296

Weight: 140 LBS.

Length without adapter: 60 IN

MAX Capacity: 65,000 LBS (Retracted)

CAPACITY EXTENDED REDUCED/UNKNOWN

(WLL): 43,333 LBS GVWR (1.5:1 SF)

(WLL): 32,500 LBS GVWR (2:1 SF)

ADAPTERSBoth come with Tow Bar

a. Clevis, Rod End 1 inch 5340-01-023-9801

b. Clevis, Rod End ¾ inch 5340-01-022-4686

This class of tow bar is best used on the following vehicles.

- FMTV- HMMWV (M998 & M1114)

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U.S. ARMY ARTICULATING TOW BARS(ATB)

• The ULTRA LIGHT ATB (7K GVWR), LIGHT SHORT ATB (24K GVWR),VERY LIGHT ATB (20K GVWR), LIGHT ATB (30K GVWR), MEDIUM ATB (65K GVWR), HEAVY ATB (100K GVWR), HEAVY LONG ATB (120K GVWR) and the HEAVYSTRYKER ATB (80K GVWR) tow-bars have been tested and acceptable for use.

• US Army ATBs connect between both Tow and disabled vehicles in Park Mode.• No personnel should be in the “crush zone” while connecting ATB tow bars.• All ATB tow bars have a minimum of 2:1 Safety Factor or double their GVWR

rating.• U.S. Army ATBs are approved for use on all roads globally.• STANAG 4478 Adapters should be used whenever possible and on ALL vehicles

where possible. See Chart on last specification page.

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U.S. ARMY ARTICULATING TOW BARS(ATB)

• NSN’s for the ATBs are being developed as orders are placed and data becomes available. These Tow Bars can be ordered by using the part numbers and cage code as listed and can be found in GCSS-A. The part# Cage code combination for AESIP does not use the “C_”. However “C_” is used in GCSS-A follow this example: to order a 40K tow bar the Part number to look up would be DP4004:C_73T77.Once you have the purchase request number (PR) contact Defense Logistics Agency DLA to process the PR you will need the PR # contact # 614-692-3773 for

assistance with the order.

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U.S. ARMY (7K) Ultra Light Articulating TOW BAR (ATB)

The recommended use for this ATB tow bar is with ARMY and Marine Corps UTVs like the MRZR, unique SOCOM and Airborne special purpose vehicles including ATV’s.

NSN: 2540-01-658-6496

Weight: 23 LBS.

Length without adapter: 43 IN

MAX Capacity 14,000 LBS

(WLL): 7,000 LBS GVWR (2:1 SF)

(WLL): 9,333 LBS GVWR (1.5:1 SF)

DAGOR ADAPTERSMust be ordered Separately from

Tow Bar Clevis, Rod End 1 inch

W = 1 INCH WIDE

PIN DIA = 1“P/N=10P0171Adapter

W = 1 INCH WIDEW = 1 INCH WIDE

P/N=10P0133

W

MRZR (small) ADAPTERS STANAGComes with ATB Tow Bar

Adapter and 0.75 inch pin assemblyNSN: 2540-01-658-6425

WPIN DIA= 0.75"P/N10P0223AdapterP/N=10P0129

STANAG STANDARDADAPTERMust be ordered Separately from

Tow BarClevis, Rod End ¾ inch P/N #

10P0170W

PIN DIA =0.75"P/N10P0170AdapterP/N=10P0130

W

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U.S. ARMY (20k)Very Light ArticulatingTOW BAR (ATB)

P/N: DP0012:C_73T77

Weight: 37 LBS. (without adapters)

Length without adapter: 51.8 IN MAX

MAX CAPACITY 40,000 LBS

(WLL): 20,000 LBS GVWR (2:1 SF)

(WLL): 26,667 LBS GVWR (1.5:1 SF)

The recommended use for this tow bar is with unique SOCOM and Airborne specialpurpose vehicles and all vehicles below (20K lbs GVWR) including: GMV1.0, GMV

1.1 DAGOR ATVs and legacy HMMWVs.

Adapter p/n 10P0242, weight: 3.5 LBS Truck Pin p/n 10P0171, weight: 1.2 LBS

Aluminum ADAPTERSAvailable for Legacy HMMWV

Clevis, Rod End 0.73” DIAAdds 3.5"to

TOWBAR

length

STANAG4478Aluminum ADAPTERS

Available for GMV 1.0/1.1 (Flyer)ATB

Clevis, Rod End 1" DIAAdds 4.25"to

TOWBARlength

“W” = 1.5” “W” = 1.86”Adapter p/n 10P0238, weight: 1.4 LBS Truck Pin p/n 020K1012A1, weight: 0.73LBS

W WW

Adapter p/n 10P0240, weight: 1.4 LBS Truck Pin p/n 10P0171, weight: 1.2 LBS

STANAG 4478 Aluminum ADAPTERS

Comes with Tow Bar Clevis, Rod End 1" DIA

Adds 3.5"to TOWBAR

length

“W” = 1.5”

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U.S. ARMY (24k) LIGHT SHORT Articulating Tow Bar (ATB)

P/N: DP1015:C_73T77

Weight: 53.9 LBS. w/out adapters

Length without adapter: 43 IN

MAX Capacity: 48,000 LBS

(WLL): 24,000 LBS GVWR (2:1 SF)

(WLL): 32,000 LBS GVWR (1.5:1 SF)

W

“W” = 1.86”Adapter p/n 10P0144, weight: 3.4 LBSTruck Pin p/n 020K1012A1, weight: 0.73 LBS

ADAPTERSAvailable for TowBar

Clevis, Rod End 0.73 “ P/N 10P0144

“W” = 1.5”Adapter p/n 10P0146, weight: 3.5 LBS Truck Pin p/n 10P0171, weight: 1.2 LBS

STANAG ADAPTERSComes withTowBar

Clevis, Rod End 1.0 “ P/N 10P0146

WAdds 3.5"toTOWBARlength

Adds 3.5"to TOWBARlength

The recommended use for this tow bar is with unique SOCOM and Airborne special purpose Vehicles including ATV’s and all vehicles below (24K lbs GVWR)

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U.S. ARMY (30k) Light Articulating TOW BAR (ATB)

P/N: DP2020:C_73T77

Weight: 69 LBS. (without adapters) Length

without adapter: 51.8 IN

MAX Capacity 60,000 LBS

(WLL): 30,000 LBS GVWR (2:1 SF)

(WLL): 40,000 LBS GVWR (1.5:1 SF)

The recommended use for this tow bar is for all wheeled vehicles below (30K Lbs GVWR)including all HMMWV and GMV 1.0/1.1

ADAPTERSLegacy HMMWV TowBar

Clevis, Rod End 0.73” DIAP/N020K1011A1

Adapter p/n 10P0140, weight: 3.5 LBS Truck Pin p/n 10P0171, weight: 1.2 LBS

STANAGADAPTERSComes with tow bar

Clevis, Rod End 1.0 inch DIAAdds 3.5"to

TOWBAR

lengthAdds 3.5"to

W

“W” = 1.5”

W

“W” = 1.86” TOW BARlength

Adapter p/n 020K1011A1, weight: 3.5 LBS Truck Pin p/n 020K1012A1, weight: 0.73 LBS

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U.S. ARMY (40k) MEDIUMArticulating TOW BAR (ATB)

STANAG 4478 HeavyADAPTERSComes withTowBar

Clevis, Rod End 1 ½ inch P/N 10P0156

P/N: DP4004:C_73T77Weight: 62 LBS. (without adapters)

Length without adapter: 56.2 INMAX Capacity 80,000 LBS

(WLL): 53,333 LBS GVWR (2:1SF)

(WLL): 53,333 LBS GVWR (1.5:1 SF)

The recommended use for this tow bar is with all vehicles 40,000 lbs GVWR and belowIncluding JLTV, FMTV FOVs.

FMTVADAPTERSAvailable for TowBar

Clevis, Rod End 1 inch P/N 10P0151

Adds 4"to

TOWBAR

length

Adds 6"to TOWBARlength

STANAG 4478Medium JLTV ADAPTERS

Available for TowBarClevis, Rod End 1 ½ inch P/N 10P0154

Adds 4"to TOWBAR

length

Adapter p/n 10P0156, weight: 12.3 LBSTruck Pin p/n 10P0172, weight: 2.5 LBS

Adapter p/n 10P0154, weight: 4.3 LBS. Truck Pin p/n 10P0172, weight: 2.5 LBS

Adapter p/n 10P0151 weight: 4.8 LBS Truck Pin p/n 10P0171 weight: 1.2 LBS

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U.S. ARMY (65k) MEDIUMArticulating TOW BAR (ATB)

STANAG 4478 HeavyADAPTERSComes withTowBar

Clevis, Rod End 1 ½ inch P/N 10P0156

NSN: 4910-01-655-7741Weight: 97 LBS. (without adapters)

Length without adapter: 56.2 INMAX Capacity 130,000 LBS (WLL):

65,000 LBS GVWR (2:1 SF)

(WLL): 86,667 LBS GVWR (1.5:1 SF)

The recommended use for this tow bar is with all vehicles 65,000 lbs GVWR and belowIncluding JLTV, FMTV FOVs includingHIMARS.

FMTVADAPTERSAvailable for TowBar

Clevis, Rod End 1 inch P/N 10P0151

Adds 4"to

TOWBAR

length

Adds 6"to TOWBARlength

STANAG 4478Medium JLTV ADAPTERS

Available for TowBarClevis, Rod End 1 ½ inch P/N 10P0154

Adds 4"to TOWBAR

length

Adapter p/n 10P0156, weight: 12.3 LBSTruck Pin p/n 10P0172, weight: 2.5 LBS

Adapter p/n 10P0154, weight: 4.3 LBS. Truck Pin p/n 10P0172, weight: 2.5 LBS

Adapter p/n 10P0151 weight: 4.8 LBS Truck Pin p/n 10P0171 weight: 1.2 LBS

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U.S. ARMY (100k) HEAVYArticulating TOW BAR (ATB)

NSN: 4910-01-628-0633

Weight: 183.4 LBS. (without adapters)

Length without adapter: 64.4 INMAX Capacity 200,000 LBS(WLL): 100,000 LBS GVWR (2:1 SF)(WLL): 133,333 LBS GVWR (1.5:1 SF)

The recommended use for all vehicles below (100K LB GVWR).

ADAPTERSComes with TowBar

Clevis, Rod End 1 ½ inch P/N10A0035

Adds 6"to TOWBARlength

Adapter NSN 4030-01-659-6289,Pin NSN 5315-01-659-3618, P/N 10A0034

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U.S. ARMY (120K) Heavy long Articulating TOW BAR (ATB)

P/N: DP0110:C_73T77

Weight: 207 LBS. (without adapters) Lengthwithout adapter: 88 IN

MAX Capacity 240,000 LBS

(WLL): 120,000 LBS GVWR (2:1 SF)

(WLL): 160,000 LBS GVWR (1.5:1 SF)

The recommended use for this tow bar is any vehicle below (120KGVWR) toinclude the HEMTT, M2/3 Bradley and M109 Paladin.

ADAPTERSComes with TowBar

Clevis, Rod End 1 ½ inch P/N10A0035

Adds 6"to TOWBARlength

Adapter NSN 4030-01-659-6289Pin NSN 5315-01-659-3618, P/N 10A0034

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U.S. ARMY (80K) STRYKER ArticulatingTOW BAR (ATB)

NSN:2540-01-663-1639Weight: 240.9 LBS. (without

adapters) Length without adapter:112.75 IN

MAX Capacity: 160,000 LBS

(WLL) 80,000 LBS GVWR (2:1 SF)

(WLL): 106,667 LBS GVWR (1.5:1 SF)

The recommended use for this tow bar is for any vehicles under (80K GVWR) thatmay require a longer tow bar such as the Stryker family of vehicles.

ADAPTERSComes with TowBar

Clevis, Rod End 1 ½ inch P/N10A0035

Adds 6"to TOWBARlength

Adapter NSN 4030-01-659-6289Pin NSN 5315-01-659-3618, P/N 10A0034

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U.S. ARMY (180k) Heavy ArticulatingTOW BAR (ATB)

P/N: DP0180:C_73T77Weight: 319 LBS (without adapters)

Length without adapter: 113 IN

MAX Capacity 360,000 LBS

(WLL) 180,000 LBS GVWR (2:1 SF)

(WLL): 240,000 LBS GVWR (1.5:1 SF)

The recommended use for this tow bar is for towing all tracked vehicles and the M88A2.

a. Clevis, Rod End, 1 ½” P/N 10P0165

Small Adapter Weight: 25lbs each Pin: P/N

10P0173, weight: 2.9 Lbs

Width of opening fits W=1.86“

b. Clevis, Rod End 2 1/4 " P/N 10P0166

Heavy Adapter Weight: 28.2 lbs each Pin: P/N10P0174, weight: 7.1 Lbs each Width ofopening fits W=2.1“

Page 26: TOW BAR SMART BOOKvertexintl.com/media/2018/09/02-US-Army-Tow-Bar-Smart-Book.pdf · NSN: 2540- 01-591-5914. U.S. ARMY/MARINE MEDIUM DUTY TOW BAR The US Marine Medium Duty Tow Bar

Tow Bar Pin’s and safety clipsThe following is pin and safety clip replacement data.

Adapter NSN PinNSN PartNumber DIA Klick pin NSN PartNumber TowBar

5340-01-022-4686 5315-00-624-0543 7551077 3/4in 5315-01-131-0145 7551076 4910-01-554-7296or4910-01-365-9304

5340-01-023-9801 5325-00-624-0528 7551074 1in 5315-01-131-0145 7551076 4910-01-554-7296or4910-01-365-9304

5340-01-267-2908 5315-00-539-9174 10929861 1.468in 5315-00-350-4326 52113744 4910-01-267-2912

2540-00-863-3153 5325-00-624-0528 7551074 1in 5315-01-131-0145 7551076 4910-01-267-2912

Tow barLunette 5315-01-441-2462 11580770 2in 5315-01-439-4753 11580766 2540-01-434-8595

5340-01-267-2908 5315-01-440-1402 11580771 1.468in 5315-01-439-4165 11580765 2540-01-434-8595

2540-01-500-5325 5315-01-500-5324 3390992 1.468in 5315-01-490-7325 3406240 2540-01-496-8356or2540-01-558-3533

2530-01-520-6538 5315-01-520-6540 3379666 1in 5315-01-215-7505 1360840 2540-01-496-8356or2540-01-558-3533

2530-01-520-6537 5315-01-520-6541 3379668 3/4in 5315-01-215-7505 1360840 2540-01-496-8356or2540-01-558-3533

2540-01-558-4053 5315-01-558-4481 3709963 1.468in 5315-01-490-7325 3406240 2540-01-591-5914or2540-01-558-3533

5340-01-051-3609 5315-01-035-5307 003504326 1.468in 5315-00-350-4326 52113744 2540-00-936-7801or2540-01-517-9227

Tow barLeg 5315-01-517-9017 12475745 1in 5315-01-131-0145 7551076 2540-00-936-7801or2540-01-517-9227

5340-01-046-4770 5315-00-624-0543 7551077 3/4in 5315-01-131-0145 7551076 2540-00-936-7801

5340-01-046-4770 5325-00-624-0528 7551074 1in 5315-01-131-0145 7551076 2540-00-936-7801

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NSN PartNumber Size/length

3940-01-270-3389 1482010 5/8 - 16ft (Chain)

4010-01-558-4681 3709972 5/8 - 17ft (Chain)

4010-01-520-7142 3440352 5/8 - 14.5ft (Chain)

2540-01-X40-8249 DP125K-SSC-13.5 FTDP125K-SSC-20 FTDP125K-SSC-25 FT

13.5 FT (Strap)20 FT (Strap)25 FT (Strap)

2590-01-D12-3167 DP150K-SSC-20 FTDP150K-SSC-25 FT

20 FT (Strap)25 FT (Strap)

Safety ChainsThe following safety chains/Strap can be used on all weight classes of vehicles.

Tow Straps/Extraction Ropes Tow straps and ropes are for EXTRACTION ONLY they are not to be used for towing.

Tow straps can be used as safety chains with tow bars as long as they are rated to support the vehicle’s Gross Vehicle Weight Rating (GVWR).

WARNINGExtraction ropes are not to be used as safety chains, they will stretch causing

loss of control of vehicle if the tow bar breaks.

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Modular Articulating Tow-Bars parts list The following is Adapter, pin and safety clip data for replacing adapters, lost pins or safety clips

Page 29: TOW BAR SMART BOOKvertexintl.com/media/2018/09/02-US-Army-Tow-Bar-Smart-Book.pdf · NSN: 2540- 01-591-5914. U.S. ARMY/MARINE MEDIUM DUTY TOW BAR The US Marine Medium Duty Tow Bar

(U.S. and NATO) Tow Lug, Adapter and Pin Sizes per STANAG 4478The following Chart shows the STANAG 4478 dimensions for Vehicle Towing Lugs, tow bar Adapters and pin diameters. Recommended for all U.S. and NATO vehicle types. Use STANAG 4478 Adapters and vehicle tow lugs whenever possible. All new vehicles should provide STANAG Compliant Tow Lugs based on Gross Vehicle Mass Range as indicated.

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Never assume, know the tow bars Capacity and (WLL) before you tow!