toughest - U.S. TsubakiA member of the TSUBAKI GROUP PN: 52560 Adjustable 0.08 (2) 0.32 (8) Gh Bi Bk...

7.01

Key Features:• Extremelydurablefiber-reinforcednylonmaterial

• Doublestopsystemallowsforindustryleading self-supportinglengthsunderheavyloads

• Simplesnaptogetherlinksystemforeasyassembly

• Quickandeasycable&hoseinstallationthroughhinged-openinglinks

• Snap-innylonverticalandhorizontalcableseparationavailable

• Hinged-openingcavitybars,quicksnap-shutclosures

• Mountingbracketsallowforsurfaceorfacemountconnections

• Integralcablestrainreliefmountingbrackets

UNIFLEX

toughest

initscarrier classToughestcarrierinitsclass

7

UN

IFLE

X

7.02

Specifications are subject to change without notice. KS-1106-GC-A

HowToOrder1-800-443-4216

Extended Travel:When application travel exceeds the self-supporting length of the carrier, UNIFLEX carrier systems are designed to glide on themselves in a guide channel.

Self-SupportingLengths

CL

UB

LB

H

Total Machine Travel (LS)

ExtendedRetractedMovingEnd

FixedEnd

t = Link Pitch0250 � 0.98 (25)

KR

OptionA

OptionB

OptionC

OptionD

OptionE

OptionF

Series

0250Design 030

Unsupported 1.64 3.28 4.92 6.56 8.20 9.8411.48 ftLength 0.5 1.0 1.5 2.0 2.5 3.0 3.5m

lbsft8.4

7.0

5.6

4.22.7

1.4

kgm12

10

8

64

2

0

LS=totalmachinetravelLB=3.14xKR+(2xtsafetyfactor)LK=chainlengthrequiredLK=LS÷2+lengthofthecurve(LB)*

CalculationofChainLength

* Assumes the Fixed Point is located at the Center of the Total Machine Travel.

MountingHeight

H

3.11(79)

3.90(99)

4.45(113)

5.63(143)

6.81(173)

8.78(223)

BendRadius

KR

1.10(28)

1.50(38)

1.77(45)

2.36(60)

2.95(75)

3.94(100)

Depot

UB2.56(65)

2.95(75)

3.23(82)

3.82(97)

4.41(112)

5.39(137)

LoopLength

LB5.43(138)

6.65(169)

7.52(191)

9.37(238)

11.26(286)

14.33(364)

Add

ition

al L

oad

Type0250

major credit cards accepted

Dimensions in inches (mm)

TechnicalData

E CONOMICV ALUEA DDED

6A product group’s EVA score is a general indicator that allows a customer to quickly and easily compare a product group’s basic price, features, capabilities and value relative to other comparably sized products within the KS product range.

Download 3D CAD files, videos,

updated product info & much more at:www.kabelschlepp.com/uniflex.htm

GENERAL DATA

For more information on extended travel systems, see pages 2.27-2.36

Type&PositionBrackets

FA/MI

x

x

+

.

+ x

x

+

+.

NumberofSystems Req.

10

CarrierType

0250

BendRadius

75

#ofLinksLength

35 Links

+

+

Dividers(#vert / #horz)

2v/0h

CavityWidth

040

(Bi)CarrierDesign

030

+

.

UNIFLEXnylon • open style • standard widths

Need help? 1-800-443-4216 or www.kabelschlepp.com

7

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7.03


A member of the TSUBAKI GROUP

(23)0.91

(17.5)0.69

(20)0.79

(30)1.18

(23)0.91

(30)1.18

(40)1.57

(23)0.91

(40)1.57

(50)1.97

(23)0.91

(50)1.97

(60)2.36

(23)0.91

(65)2.56

(75)2.95

(23)0.91

(80)3.15

(90)3.54

(17.5)0.69

(17.5)0.69

(17.5)0.69

(17.5)0.69

(17.5)0.69

Design 030 -opensontheoutsideradius 0250Series

0250.030.020Chain Weight:0.17 lbs/ft(0.26 kg/m)

0250.030.030Chain Weight:0.21 lbs/ft (0.31 kg/m)





PN: 56153

Adjustable

0.08(2)

0.24(6)

BihihG

Bk

A Standard verticaldivider system

Bk = OuterWidthBi = InnerWidthhG = OuterHeighthi = InnerHeight

0250.030 open style design has hinged-opening bars that open on the outside radius for easy cable and/or hose installation and service.

A.StandardverticaldividersB.Custom:KabelSchleppcan

engineerasolutiontomeetyouruniqueapplicationrequirements

-Consultfactory

CavityPartitionOptions:Note:For drawings and dimensions of available mounting bracket options: See page 7.03

7

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7.04


Type 0250 Brackets with Strain Relief

Connection DimensionsBrackets made of nylon with integral strain relief.

Type Biin(mm)

Bkin(mm)

bAin(mm)

nZ#oftines

0250.30.20 0.79(20) 1.18(30) – 10250.30.30 1.18(30) 1.57(40) 0.59(15) 20250.30.40 1.57(40) 1.97(50) 0.91(23) 30250.30.50 1.97(50) 2.36(60) 1.30(33) 40250.30.65 2.56(65) 2.95(75) 2.95(48) 50250.30.80 3.15(80) 3.54(90) 2.48(63) 6

ZLK-A Fixed End Bracket ZLK-A Moving End Bracket

For Chain Width: Bi = 0.79 (20)

For Chain Widths: Bi = 1.18 (30) - 3.15 (80)

l1

.26 (6.5)

.26 (6.5)

2.05 (52)

2.05 (52)

1.59 (40.5)

1.59 (40.5)

Lk

B i

b A

nz

B i

.39(10)

.51(13) .30(7.5)

nz

H0.2

2(5

.5)

B i +

.39

(10)

B i

+ .3

9 (1

0)

.08

(2)

.08

(2)

l1

.26 (6.5)

.26 (6.5)

2.05 (52)

2.05 (52)

1.59 (40.5)

1.59 (40.5)

Lk

B i

b Anz

B i

.39(10)

.51(13) .30(7.5)

nz

H0.2

2(5

.5)

B i +

.39

(10)

B i

+ .3

9 (1

0)

.08

(2)

.08

(2)

l1

.26 (6.5)

.26 (6.5)

2.05 (52)

2.05 (52)

1.59 (40.5)

1.59 (40.5)

Lk

B i

b A

nz

B i

.39(10)

.51(13) .30(7.5)

nz

H0.2

2(5

.5)

B i +

.39

(10)

B i

+ .3

9 (1

0)

.08

(2)

.08

(2)

l1Lk

Bi

b A

nz

Bi

nz

HB

i + .3

9 (1

0)

.30(7.5)

.51(13)

1.59 (40.5)2.05 (52)

.08

(2)

.26 (6.5)

.26 (6.5)

Bi +

.39

(10)

.39(10)

1.59 (40.5)2.05 (52)

.08

(2)

0.22

(5.5

)

l1Lk

Bi

b A

nz

Bi

nz

HB

i + .3

9 (1

0)

.30(7.5)

.51(13)

1.59 (40.5)2.05 (52)

.08

(2)

.26 (6.5)

.26 (6.5)

Bi +

.39

(10)

.39(10)

1.59 (40.5)2.05 (52)

.08

(2)

0.22

(5.5

)

l1Lk

Bi

b A

nz

Bi

nz

HB

i + .3

9 (1

0)

.30(7.5)

.51(13)

1.59 (40.5)2.05 (52)

.08

(2)

.26 (6.5)

.26 (6.5)

Bi +

.39

(10)

.39(10)

1.59 (40.5)2.05 (52)

.08

(2)

0.22

(5.5

)

Please specify the desired bracket variant and posi-tion when ordering

Example: FA/MA (Standard) or FA/MI

The bracket positions at the Fixed End and Moving End can be changed later if required.

Bracket EndM-MovingEndF- FixedEnd

Bracket PositionA -connectingsurfaceon

outsideradius(standard)I - connectingsurfaceoninsideradiusH-connectingsurfaceturned90°to

theoutsideradiusK -connectingsurfaceturned90°to

theinsideradius

0250 BracketPosition Options

MK

MHMA (Standard)

MI

FI

FA (Standar

= Mounting Surface

d)FH

FK

Fixed End

Moving End

ZLK-A Fixed End Bracket (with integral strain relief)

ZLK-A Moving End Bracket (with integral strain relief)



7

UN

IFLE

X

7.05



Name: Date:

Dept.: Phone: Fax:

Company: Machine Type/Name:

Address:

DESIGN AND LAYOUT NOTES

7

UN

IFLE

X

7.06


C L

UB

LB

H



FixedEnd

t = Link Pitch0345� 1.36 (34.5)

KR

OptionA

OptionB

OptionC

OptionD

OptionE

OptionF

Series

0345Design 030/040

LS=totalmachinetravelLB=3.14xKR+(2xtsafetyfactor)LK=chainlengthrequiredLK=LS÷2+lengthofthecurve(LB)** Assumes the Fixed Point is located at the

Center of the Total Machine Travel.



MountingHeight

H

4.09(104)

5.04(128)

7.01(178)

8.98(228)

10.94(278)

12.91(328)

BendRadius

KR

1.50(38)

1.97(50)

2.95(75)

3.94(100)

4.92(125)

5.91(150)

Depot

UB3.43(87)

3.90(99)

4.88(124)

5.87(149)

6.85(174)

7.83(199)

LoopLength

LB7.40(188)

8.90(226)

12.01(305)

15.08(383)

18.19(462)

21.26(540)



Unsupported 1.64 3.28 4.92 6.56 8.20 9.8411.48 ftLength 0.5 1.0 1.5 2.0 2.5 3.03.5m

Add

ition

al L

oad

lbsft8.4

7.0

5.6

4.22.7

1.4

kgm12

10

8

64

2

0

Type0345



TechnicalData





GENERAL DATA



FA/MU

x

x

+

.

+ x

x

+

+.


15

CarrierType

0345

BendRadius

100

#ofLinksLength

72 Links

+

+


2v/2h

CavityWidth

038

(Bi)CarrierDesign

040

+

.


7

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IFLE

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7.07




PN: 52560

Adjustable

0.08(2)

0.32(8)

BihihG

Bk

A.StandardverticaldividersB.Custom:KabelSchleppcan

engineerasolutiontomeetyouruniqueapplicationrequirements

-Consultfactory

CavityPartitionOptions:A Standard vertical divider system

Design 030 -opensontheoutsideradius 0345 Design 040 -opensontheinsideradius 0345Series Series

1.10(28)

0.79(20)

0.59(15)

1.06(27)

1.10(28)

0.79(20)

0.59(15)

1.06(27)

1.10(28)

0.79(20)

0.79(20)

1.26(32)

1.10(28)

0.79(20)

0.79(20)

1.26(32)

1.10(28)

0.79(20)

0.98(25)

1.46(37)

1.10(28) 0.79(20)

0.98(25)

1.46(37)

1.10(28)

0.79(20)

1.50(38)

1.97(50)

1.10(28)

0.79(20)

1.50(38)

1.97(50)

1.10(28)

0.79(20)

1.97(50)

2.44(62)

1.10(28)

0.79(20)

1.97(50)

2.44(62)

3.03(77)

1.10(28)

0.79(20)

2.56(65)

1.10(28)

0.79(20)

2.56(65)

3.03(77)

1.10(28)

0.79(20)(90)

3.54

(102)4.02

1.10(28)

0.79(20)(90)

3.54

(102)4.02

1.10(28)

0.79(20)

0.59(15)

1.06(27)

1.10(28)

0.79(20)

0.59(15)

1.06(27)

1.10(28)

0.79(20)

0.79(20)

1.26(32)

1.10(28)

0.79(20)

0.79(20)

1.26(32)

1.10(28)

0.79(20)

0.98(25)

1.46(37)

1.10(28) 0.79(20)

0.98(25)

1.46(37)

1.10(28)

0.79(20)

1.50(38)

1.97(50)

1.10(28)

0.79(20)

1.50(38)

1.97(50)

1.10(28)

0.79(20)

1.97(50)

2.44(62)

1.10(28)

0.79(20)

1.97(50)

2.44(62)

3.03(77)

1.10(28)

0.79(20)

2.56(65)

1.10(28)

0.79(20)

2.56(65)

3.03(77)

1.10(28)

0.79(20)(90)

3.54

(102)4.02

1.10(28)

0.79(20)(90)

3.54

(102)4.02
















0345.040 open style design has hinged-opening bars that open from either side of the inside radius for easy cable and/or hose installation and service.

0345.030 open style design has hinged-opening bars that open from either side of the outside radius for easy cable and/or hose installation and service.

Note:For drawings and dimensions of available mounting bracket options: See pages 7.08 - 7.09

7

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X

7.08


Type Biin(mm)

Bkin(mm)

b1in(mm)

nZ#oftines

0345. ... .15 0.59(15) 1.06(27) – 10345. ... .20 0.79(20) 1.26(32) – 10345. ... .25* 0.98(25) 1.46(37) 0.51(13) 20345. ... .38 1.50(38) 1.97(50) 0.94(24) 30345. ... .50 1.97(50) 2.44(62) 1.42(36) 40345. ... .65 2.56(65) 3.03(77) 2.01(51) 5

* Type 0345. ... .25 with 0.26” (6.5 mm) bore hole (not a slotted hole)

Kabelschlepp

l1Lk

nz

0.22

(5.5

)B i

2.44 (62)2.07 (52.5)

0.26 (6.5)

0.26 (6.5)

nz

0.8

(2)

B i +

0.47

(12)

Bi

+ 0.

47

(12

) B i

b 1

2.44 (62)2.07 (52.5)

0.49 (12.5)

0.55(14)

0.37(9.5)

ZLK - AType 0345 Brackets with Strain Relief


Kabelschlepp

l1Lk

nz

0.22

(5.5

)B i

2.44 (62)2.07 (52.5)

0.26 (6.5)

0.26 (6.5)

nz

0.8

(2)

B i +

0.47

(12)

Bi

+ 0.

47

(12

) B i

b 1

2.44 (62)2.07 (52.5)

0.49 (12.5)

0.55(14)

0.37(9.5)

ForWidthsBi=0.59(15)to0.79(20)

Kabelschlepp

l1Lk

nz

0.22

(5.5

)B i

2.44 (62)2.07 (52.5)

0.26 (6.5)

0.26 (6.5)

nz

0.8

(2)

B i +

0.47

(12)

Bi

+ 0.

47

(12

) B i

b 1

2.44 (62)2.07 (52.5)

0.49 (12.5)

0.55(14)

0.37(9.5)

ForWidthsBi=0.98(25)to2.56(65)



outsideradius(standard)I - connectingsurfaceon

insideradiusH-connectingsurfaceturned90°

totheoutsideradiusK -connectingsurfaceturned90°

totheinsideradiusU-UniversalBracket

(notpictured,seeoppositepage)


MK

MHMA (Standard)

MI

FI

FA (Standar

= Mounting Surface

d)FH

FK

Fixed End

Moving End

ZLK - Abracketwithintegralstrainrelief




Please specify the desired bracket variant and position when ordering




7

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X

7.09




Type Biin(mm)BEF

in(mm)bA

in(mm)l1

in(mm)l2

in(mm)d

in(mm)0345. ... .15 0.59(15) 1.77(45) 1.38(35) 1.42(36) 0.35(9) 0.22(5.5)0345. ... .20 0.79(20) 1.97(50) 1.57(40) 1.42(36) 0.35(9) 0.22(5.5)0345. ... .25 0.98(25) 2.17(55) 1.77(45) 1.42(36) 0.35(9) 0.22(5.5)0345. ... .38 1.50(38) 2.68(68) 2.28(58) 1.42(36) 0.35(9) 0.22(5.5)0345. ... .50 1.97(50) 3.15(80) 2.76(70) 1.42(36) 0.35(9) 0.22(5.5)0345. ... .65 2.56(65) 3.74(95) 3.35(85) 1.42(36) 0.35(9) 0.22(5.5)0345. ... .90 3.54(90) 4.72(120) 4.33(110) 1.42(36) 0.35(9) 0.22(5.5)

Kabelschlepp Ka

belschlepp

l1l2

bABEF

d

= Mounting Option

Kabelschlepp Ka

belschlepp

l1l2

bABEF

d

= Mounting Option

Kabelschlepp Ka

belschlepp

l1l2

bABEF

d

= Mounting Option

Note: The critical dimensions for the Fixed End and Moving End brackets are identical.

Type 0345 Universal Brackets Connection DetailsUniversal Brackets are made of die cast aluminum and offer connection options from the top, front or bottom of the bracket providing a high degree of design flexibility. (2 required per end)

0345 Universal BracketPosition Options

When specifying Universal Brackets, use the letter U for the Bracket Position designation of the assembly part number description.

Example: FU/MU

Universal Fixed End Bracket

Universal Moving End Bracket

Note: Universal Brackets are pictured with connecting bars (sold separately)

7

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7.10


OptionA

OptionB

OptionC

OptionD

OptionE

OptionF

OptionG

OptionH

Series

0455Design 030/040

UB

H



FixedEnd

t = Link Pitch0455� 1.79 (45.5)

KR

CL

LB





MountingHeight

H5.51(140)

6.54(166)

8.90(226)

11.26(286)

13.23(336)

15.59(396)

17.17(436)

19.13(486)

BendRadius

KR2.05(52)

2.56(65)

3.74(95)

4.92(125)

5.91(150)

7.09(180)

7.87(200)

8.86(225)

Depot

UB4.57(116)

5.08(129)

6.26(159)

7.44(189)

8.43(214)

9.61(244)

10.39(264)

11.38(289)

LoopLength

LB10.00(254)

11.61(295)

15.35(390)

19.06(484)

22.13(562)

25.87(657)

28.35(720)

31.42(798)




Add

ition

al L

oad

lbsft8.4

7.0

5.6

4.22.7

1.4

kgm12

10

8

64

2

0

Type0455



TechnicalData





GENERAL DATA



FH/MH

x

x

+

.

+ x

x

+

+.


20

CarrierType

0455

BendRadius

180

#ofLinksLength

90 Links

+

+


3v/0h

CavityWidth

078

(Bi)CarrierDesign

030

+

.



7

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IFLE

X

7.11



1.42(36)

1.02(26)

0.98(25)

1.65(42)

1.42(36) 1.02(26)

0.98(25)

1.65(42)

1.42(36)

1.02(26)

1.50(38)

2.17(55)

1.42(36)

1.02(26)

1.50(38)

2.17(55)

1.42(36)

1.02(26)

2.28(58)

2.95(75)

1.42(36)

1.02(26)

2.28(58)

2.95(75)

1.42(36)

1.02(26)

3.07(78)

3.74(95)

1.42(36)

1.02(26)

3.07(78)

3.74(95)

1.42(36)

1.02(26)

4.06(103)

4.72(120)

1.42(36)

1.02(26)

4.05(103)

4.72(120)

1.42(36)

1.02(26)

5.12(130)

5.79(147)

1.42(36)

1.02(26)

5.12(130)

5.79(147)


1.42(36)

1.02(26)

0.98(25)

1.65(42)

1.42(36) 1.02(26)

0.98(25)

1.65(42)

1.42(36)

1.02(26)

1.50(38)

2.17(55)

1.42(36)

1.02(26)

1.50(38)

2.17(55)

1.42(36)

1.02(26)

2.28(58)

2.95(75)

1.42(36)

1.02(26)

2.28(58)

2.95(75)

1.42(36)

1.02(26)

3.07(78)

3.74(95)

1.42(36)

1.02(26)

3.07(78)

3.74(95)

1.42(36)

1.02(26)

4.06(103)

4.72(120)

1.42(36)

1.02(26)

4.05(103)

4.72(120)

1.42(36)

1.02(26)

5.12(130)

5.79(147)

1.42(36)

1.02(26)

5.12(130)

5.79(147)

0455.030.103

0455.030.130

0455.030.058

0455.030.078

0455.030.025

0455.030.038

0455.040.103

0455.040.130

0455.040.058

0455.040.078

0455.040.025

0455.040.038


A.StandardverticaldividersB.Snap-inverticalandhorizontalpartitions(seepage7.12)C.Custom:KabelSchleppcanengineerasolutiontomeetyouruniqueapplicationrequirements-Consultfactory

CavityPartitionOptions:PN: 52561

Adjustable

0.10(2.5)

0.39(10)

BihihG

Bk


Chain Weight:0.54 lbs/ft(0.81 kg/m)














035 Burst Proof Bar ClipsSpecial clips are available that securely lock the bar into position once closed. Contact factory for details.

OptionalFeature

045 Burst Proof Bar ClipsSpecial clips are available that securely lock the bar into position once closed. Contact factory for details.

OptionalFeature


7

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IFLE

X

7.12


0.10(2.5)

0.39(10)

0.59(15)

0.79(20)0.59(15)

0.98(25)0.79(20)

1.18(30)0.98(25)

1.38(35)1.18(30)

1.57(40)1.38(35)

1.77(45)1.57(40)

2.17(55)1.97(50)

2.56(65)2.36(60)

2.95(75)2.76(70)

0.20(5)

0.20(5)

PN: 52570

PN: 52562

PN: 52571

PN: 52572

PN: 52573

PN: 52574

PN: 52575

PN: 52576

PN: 52577

PN: 52578

PN: 52579

0.27(6.8)

0.30(7.5)

0.27(6.8)

1.02(26)

0.46(11.8)

0.46(11.8)

0.10(2.5)

0.39(10)

0.59(15)

0.79(20)0.59(15)

0.98(25)0.79(20)

1.18(30)0.98(25)

1.38(35)1.18(30)

1.57(40)1.38(35)

1.77(45)1.57(40)

2.17(55)1.97(50)

2.56(65)2.36(60)

2.95(75)2.76(70)

0.20(5)

0.20(5)

PN: 52570

PN: 52562

PN: 52571

PN: 52572

PN: 52573

PN: 52574

PN: 52575

PN: 52576

PN: 52577

PN: 52578

PN: 52579

0.27(6.8)

0.30(7.5)

0.27(6.8)

1.02(26)

0.46(11.8)

0.46(11.8)

Easy Snap-In Cavity Partitioning System for UNIFLEX Series 0455

0.10(2.5)

0.39(10)

0.59(15)

0.79(20)0.59(15)

0.98(25)0.79(20)

1.18(30)0.98(25)

1.38(35)1.18(30)

1.57(40)1.38(35)

1.77(45)1.57(40)

2.17(55)1.97(50)

2.56(65)2.36(60)

2.95(75)2.76(70)

0.20(5)

0.20(5)

PN: 52570

PN: 52562

PN: 52571

PN: 52572

PN: 52573

PN: 52574

PN: 52575

PN: 52576

PN: 52577

PN: 52578

PN: 52579

0.27(6.8)

0.30(7.5)

0.27(6.8)

1.02(26)

0.46(11.8)

0.46(11.8)

0455 Carrier Cavity Partition

0455 Horizontal Shelving - optional widths

0455 Vertical Dividers

When multiple cables/hoses or cables/hoses with different diameters are to be placed inside the same carrier system and require vertical stacking, a simple to install snap-in cavity partitioning system should be used. This system easily allows for varying carrier system cavity compartment heights (shelves) and widths (dividers) necessary to properly accommodate each cable or hose.

The carrier cavity width can be easily divided vertically - so cables or hoses can be safely separated side by side - next to one another. If small cables are to be stacked or cables with varying diameters are being used, the option to add horizontal shelving to properly accommodate these can be easily done by simply adding a shelf at the height desired. The various vertical levels that are available for the horizontal shelves are defined in this catalog section. The applicable kit component part numbers (dividers and shelves) are clearly identified.



7

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X

7.13




Name: Date: Dept.: Phone: Fax: Company: Machine Type/Name: Address:

7

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X

7.14


Type Biin(mm)Bk

in(mm)nZ

#oftines

0455. ... .25 0.98(25) 1.65(42) 20455. ... .38 1.50(38) 2.17(55) 30455. ... .58 2.28(58) 2.95(75) 40455. ... .78 3.07(78) 3.74(95) 60455. ... .103 4.06(103) 4.72(120) 80455. ... .130 5.12(130) 5.79(147) 10




Kabelschlepp Kab

elschlepp

Kabelschlepp

0.12 (3)

0.14

(3.5

)

Bi

B i -

0.55

(1

4)B i

- 0.

57

(14.

5)

B i +

0.67

(17

)B i

+ 0.

67 (

17)

nz

l1

2.83 (72)2.56 (65)

2.56 (65)

0.65 (16.5)

0.65 (16.5)

Bi

2.91 (74)

Lk

l1Lk

0.24 (6.2)

0.24 (6.2)

0.26

(6

.5)

ForwidthBi=0.98(25)

Kabelschlepp Kab

elschlepp

Kabelschlepp

0.12 (3)

0.14

(3.5

)

Bi

B i -

0.55

(1

4)B i

- 0.

57

(14.

5)

B i +

0.67

(17

)B i

+ 0.

67 (

17)

nz

l1

2.83 (72)2.56 (65)

2.56 (65)

0.65 (16.5)

0.65 (16.5)

Bi

2.91 (74)

Lk

l1Lk

0.24 (6.2)

0.24 (6.2)

0.26

(6

.5)

ForwidthsBi=1.50(38)to5.12(130)


ZLK - Lbracketwithdetachableandindependentlypositionablestrainrelief

MK

MHMA (Standard)

MI

FI

FA (Standar

= Mounting Surface

d)FH

FK

Fixed End

Moving End

Note: The critical dimensions for the Fixed End and Moving End brackets are identical. Bracket EndM - Moving EndF - Fixed End

Bracket PositionA - connecting surface on

outside radius (standard)

I - connecting surface on inside radius

H - connecting surface turned 90° to the outside radius

K - connecting surface turned 90° to the inside radius

U - Universal Bracket(not pictured, see opposite page)

ZLK-L Fixed End Bracket (with detachable strain relief)

ZLK-L Moving End Bracket (with detachable strain relief)



ZLK-L Mounting Bracket DetailsMounting brackets withremovable strain relief.

The mounting brackets are usually supplied with an integral strain relief plate.

This plate is either clamped on the underside of the mounting bracket or mounted separately from the mounting bracket in the desired position.

The dimensions of the strain relief affixing holes are identical to those of the mounting bracket!

MountingBracket

AffixingHoles

Plate






7

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Type Biin(mm)BEF

in(mm)bA

in(mm)l1

in(mm)l2

in(mm)d

in(mm)0455. ... .25 0.98(25) 2.17(55) 1.77(45) 1.85(47) 0.41(10.5) 0.22(5.5)0455. ... .38 1.50(38) 2.68(68) 2.28(58) 1.85(47) 0.41(10.5) 0.22(5.5)0455. ... .58 2.28(58) 3.46(88) 3.07(78) 1.85(47) 0.41(10.5) 0.22(5.5)0455. ... .78 3.07(78) 4.25(108) 3.86(98) 1.85(47) 0.41(10.5) 0.22(5.5)0455. ... .103 4.06(103) 5.24(133) 4.84(123) 1.85(47) 0.41(10.5) 0.22(5.5)0455. ... .130 5.12(130) 6.30(160) 5.91(150) 1.85(47) 0.41(10.5) 0.22(5.5)

Kabelschlepp Ka

belschlepp

l1l2

bABEF

d

= Mounting Option

Kabelschlepp Ka

belschlepp

l1l2

bABEF

d

= Mounting Option

Kabelschlepp Ka

belschlepp

l1l2

bABEF

d

= Mounting Option


Type 0455 Universal Brackets Connection DetailsUniversal Brackets are made of die cast aluminum and offer connection options from the top, front or bottom of the bracket providing a high degree of design flexibility.



Example: FU/MU




7

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X

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OptionA

OptionB

OptionC

OptionD

OptionE

OptionF

OptionG

Series

0555Design 030/040

CL

UB

LBH



FixedEnd

t = Link Pitch0555� 2.19 (55.5)KR





MountingHeight

H6.93(176)

8.27(210)

9.84(250)

11.81(300)

14.57(370)

17.72(450)

20.08(510)

BendRadius

KR2.48(63)

3.15(80)

3.94(100)

4.92(125)

6.30(160)

7.87(200)

9.06(230)

Depot

UB5.67(144)

6.34(161)

7.13(181)

8.11(206)

9.49(241)

11.06(281)

12.24(311)

LoopLength

LB12.17(309)

14.25(362)

16.73(425)

19.84(504)

24.17(614)

29.13(740)

32.83(834)


Add

ition

al L

oad

lbsft8.4

7.0

5.6

4.22.7

1.4

kgm12

10

8

64

2

0



Type0555



TechnicalData





GENERAL DATA



FU/MU

x

x

+

.

+ x

x

+

+.


8

CarrierType

0555

BendRadius

125

#ofLinksLength

53 Links

+

+


3v/1h

CavityWidth

125

(Bi)CarrierDesign

040

+

.


7

UN

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X

7.17




1.97(50)

1.50(38)

1.97(50)

2.80(71)

1.97(50)

1.50(38)

1.97(50)

2.80(71)

1.97(50)

1.50(38)

2.95(75)

3.78(96)

1.97(50)

1.50(38)

2.95(75)

3.78(96)

1.97(50)

1.50(38)

3.94(100)

4.76(121)

1.97(50)

1.50(38)

3.94(100)

4.76(121)

1.97(50)

1.50(38)

4.92(125)

5.75(146)

1.97(50)

1.50(38)

4.92(125)

5.75(146)

1.97(50)

1.50(38)

5.91(150)

6.73(171)

1.97(50)

1.50(38)

5.91(150)

6.73(171)

1.97(50)

1.50(38)

1.97(50)

2.80(71)

1.97(50)

1.50(38)

1.97(50)

2.80(71)

1.97(50)

1.50(38)

2.95(75)

3.78(96)

1.97(50)

1.50(38)

2.95(75)

3.78(96)

1.97(50)

1.50(38)

3.94(100)

4.76(121)

1.97(50)

1.50(38)

3.94(100)

4.76(121)

1.97(50)

1.50(38)

4.92(125)

5.75(146)

1.97(50)

1.50(38)

4.92(125)

5.75(146)

1.97(50)

1.50(38)

5.91(150)

6.73(171)

1.97(50)

1.50(38)

5.91(150)

6.73(171)


0555.030.150

0555.030.100

0555.030.125

0555.030.050

0555.030.075

0555.040.150

0555.040.100

0555.040.125

0555.040.050

0555.040.075

PN: 52564

Adjustable

0.10(2.5)

0.39(10)

BihihG

Bk

A.StandardverticaldividersB.Snap-inverticalandhorizontalpartitions(seepage7.18)C.Custom:KabelSchleppcanengineerasolutiontomeetyouruniqueapplicationrequirements-Consultfactory

CavityPartitionOptions:A Standard verticaldivider system

Chain Weight:0.99 lbs/ft (1.47 kg/m)













035 Burst Proof Locking BarsSpecial bars are available with a mechanism that securely locks the bar into position once closed. Contact factory for details.

OptionalFeature



OptionalFeature

7

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X

7.18


0.20(5)

0.10(2.5)

0.39(10)

0.59(15)

PN: 52570

0.24(6)

PN: 52565

0.79(20)0.59(15)

PN: 52571

0.98(25)0.79(20)

PN: 52572

1.18(30)0.98(25)

PN: 52573

1.38(35)1.18(30)

PN: 52574

1.57(40)1.38(35)

PN: 52575

1.77(45)1.57(40)

PN: 52576

2.17(55)1.97(50)

PN: 52577

2.56(65)2.36(60)

PN: 52578

2.95(75)2.76(70)

PN: 52579

1.50(38)

0.70(17.8)

0.70(17.8)

0.46(11.8)

0.46(11.8)

0.37(9.5)

0.20(5)

0.10(2.5)

0.39(10)

0.59(15)

PN: 52570

0.24(6)

PN: 52565

0.79(20)0.59(15)

PN: 52571

0.98(25)0.79(20)

PN: 52572

1.18(30)0.98(25)

PN: 52573

1.38(35)1.18(30)

PN: 52574

1.57(40)1.38(35)

PN: 52575

1.77(45)1.57(40)

PN: 52576

2.17(55)1.97(50)

PN: 52577

2.56(65)2.36(60)

PN: 52578

2.95(75)2.76(70)

PN: 52579

1.50(38)

0.70(17.8)

0.70(17.8)

0.46(11.8)

0.46(11.8)

0.37(9.5)


0.20(5)

0.10(2.5)

0.39(10)

0.59(15)

PN: 52570

0.24(6)

PN: 52565

0.79(20)0.59(15)

PN: 52571

0.98(25)0.79(20)

PN: 52572

1.18(30)0.98(25)

PN: 52573

1.38(35)1.18(30)

PN: 52574

1.57(40)1.38(35)

PN: 52575

1.77(45)1.57(40)

PN: 52576

2.17(55)1.97(50)

PN: 52577

2.56(65)2.36(60)

PN: 52578

2.95(75)2.76(70)

PN: 52579

1.50(38)

0.70(17.8)

0.70(17.8)

0.46(11.8)

0.46(11.8)

0.37(9.5)

0555 Vertical Dividers 0555 Carrier Cavity

0555 Horizontal Shelving -optional widths

When multiple cables/hoses or cables/hoses with different diameters are to be placed inside the same carrier system and require vertical stacking, a simple to install snap-in cavity partitioning system should be used. This system easily allows for varying carrier system cavity compartment heights (shelves) and widths (dividers) necessary to properly accommodate each cable or hose.



7

UN

IFLE

X

7.19





Name: Date: Dept.: Phone: Fax: Company: Machine Type/Name: Address:

7

UN

IFLE

X

7.20


Type Biin(mm)Bk

in(mm)nZ

#oftines

0555. ... .50 1.97(50) 2.80(71) 20555. ... .75 2.95(75) 3.78(96) 30555. ... .100 3.94(100) 4.76(121) 40555. ... .125 4.92(125) 5.75(146) 60555. ... .150 5.91(150) 6.73(171) 8


Connection DimensionsBrackets made of nylon with ZLK-L detachable and independently positionable strain relief.

0555 BracketPosition Options B

i

nz

l1Lk

B i +

0.8

3 (2

1)

0.26

(6

.5)

0.25 (6.4)

B i -

0.79

(2

0)

0.69 (17.5)3.35 (85)

3.70 (94)

0.20 (5)

B i

nz

l1Lk

B i +

0.8

3 (2

1)

0.26

(6

.5)

0.25 (6.4)

B i -

0.79

(2

0)

0.69 (17.5)3.35 (85)

3.70 (94)

0.20 (5)


MK

MHMA (Standard)

MI

FI

FA (Standar

= Mounting Surface

d)FH

FK

Fixed End

Moving End



Bracket PositionA - connecting surface on

outside radius (standard)

I - connecting surface on inside radius

H - connecting surface turned 90° to the outside radius

K - connecting surface turned 90° to the inside radius

U - Universal Bracket(not pictured, see opposite page)



ZLK-L Mounting Bracket DetailsMounting brackets with removable strain relief.


The plate is either clamped on the underside of the mounting bracket or mounted separately from the mounting bracket in the desired position.


MountingBracket

AffixingHoles

Plate





7

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X

7.21




Type Biin(mm)BEF

in(mm)bA

in(mm)l1

in(mm)l2

in(mm)d

in(mm)0555. ... .50 1.97(50) 3.54(90) 3.07(78) 2.24(57) 0.53(13.5) 0.26(6.5)0555. ... .75 2.95(75) 4.53(115) 4.06(103) 2.24(57) 0.53(13.5) 0.26(6.5)0555. ... .100 3.94(100) 5.51(140) 5.04(128) 2.24(57) 0.53(13.5) 0.26(6.5)0555. ... .125 4.92(125) 6.50(165) 6.02(153) 2.24(57) 0.53(13.5) 0.26(6.5)0555. ... .150 5.91(150) 7.48(190) 7.01(178) 2.24(57) 0.53(13.5) 0.26(6.5)

Kabelschlepp Ka

belschlepp

l1l2

bABEF

d

= Mounting Option

Kabelschlepp Ka

belschlepp

l1l2

bABEF

d

= Mounting Option

Kabelschlepp Ka

belschlepp

l1l2

bABEF

d

= Mounting Option





Example: FU/MU




7

UN

IFLE

X

7.22


OptionA

OptionB

OptionC

OptionD

OptionE

OptionF

OptionG

Series

0665Design 030/040

CL

UB

LB

H



FixedEnd

t = Link Pitch0665 � 2.62 (66.5)KR





MountingHeight

H8.27(210)

10.24(260)

11.81(300)

13.39(340)

18.11(460)

22.05(560)

25.98(660)

BendRadius

KR2.95(75)

3.94(100)

4.72(120)

5.51(140)

7.87(200)

9.84(250)

11.81(300)

Depot

UB6.77(172)

7.76(197)

8.54(217)

9.33(237)

11.69(297)

13.66(347)

15.63(397)

LoopLength

LB14.53(369)

17.64(448)

20.08(510)

22.56(573)

30.00(762)

36.18(919)

42.36(1076)



Unsupported 1.64 3.28 4.92 6.56 8.20 9.84 11.4ftLength 0.5 1.0 1.5 2.0 2.5 3.0 3.5m

Add

ition

al L

oad

lbsft8.4

7.0

5.6

4.22.7

1.4

kgm12

10

8

64

2

0

Type0665



TechnicalData





GENERAL DATA



FA/MA

x

x

+

.

+ x

x

+

+.


50

CarrierType

0665

BendRadius

140

#ofLinksLength

38 Links

+

+


3v/2h

CavityWidth

125

(Bi)CarrierDesign

030

+

.



7

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X

7.23



2.36(60)

1.97(50)

3.03(77)

1.73(44)

1.97(50)

3.03(77)

2.36(60)

1.73(44)

2.95(75)

4.02(102)

2.36(60)

1.73(44)

2.95(75)

4.02(102)

2.36(60)

1.73(44)

3.94(100)

5.00(127)

2.36(60)

1.73(44)

3.94(100)

5.00(127)

2.36(60)

1.73(44)

4.92(125)

5.98(152)

2.36(60)

1.73(44)

4.92(125)

5.98(152)

2.36(60)

1.73(44)

5.91(150)

6.97(177)

2.36(60)

1.73(44)

5.91(150)

(177)6.97

2.36(60)

1.73(44)

6.89(175)

7.95(202)

2.36(60)

1.73(44)

6.89(175)

7.95(202)

2.36(60)

1.73(44)

7.87(200)

8.94(227)

2.36(60)

1.73(44)

7.87(200)

8.94(227)

2.36(60)

1.73(44)

8.86(225)

9.92(252)

2.36(60)

1.73(44)

8.86(225)

9.92(252)

2.36(60)

1.73(44)

9.84(250)

10.91(277)

2.36(60)

1.73(44)

9.84(250)

10.91(277)

2.36(60)

1.73(44)


A.StandardverticaldividersB.Snap-inverticalandhorizontalpartitions(seepages7.24-7.25)C.Custom:KabelSchleppcanengineerasolutiontomeetyouruniqueapplicationrequirements-Consultfactory

CavityPartitionOptions:PN: 52567

Adjustable

0.12(3)

0.52(13)

BihihG

Bk


2.36(60)

1.97(50)

3.03(77)

1.73(44)

1.97(50)

3.03(77)

2.36(60)

1.73(44)

2.95(75)

4.02(102)

2.36(60)

1.73(44)

2.95(75)

4.02(102)

2.36(60)

1.73(44)

3.94(100)

5.00(127)

2.36(60)

1.73(44)

3.94(100)

5.00(127)

2.36(60)

1.73(44)

4.92(125)

5.98(152)

2.36(60)

1.73(44)

4.92(125)

5.98(152)

2.36(60)

1.73(44)

5.91(150)

6.97(177)

2.36(60)

1.73(44)

5.91(150)

(177)6.97

2.36(60)

1.73(44)

6.89(175)

7.95(202)

2.36(60)

1.73(44)

6.89(175)

7.95(202)

2.36(60)

1.73(44)

7.87(200)

8.94(227)

2.36(60)

1.73(44)

7.87(200)

8.94(227)

2.36(60)

1.73(44)

8.86(225)

9.92(252)

2.36(60)

1.73(44)

8.86(225)

9.92(252)

2.36(60)

1.73(44)

9.84(250)

10.91(277)

2.36(60)

1.73(44)

9.84(250)

10.91(277)

2.36(60)

1.73(44)


0665.030.050

0665.030.075

0665.030.100

0665.030.125

0665.030.150

0665.030.175

0665.030.200

0665.030.225

0665.030.250

0665.040.050

0665.040.075

0665.040.100

0665.040.125

0665.040.150

0665.040.175

0665.040.200

0665.040.225

0665.040.250






















OptionalFeature



OptionalFeature

7

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IFLE

X

7.24



0.31(8)

0.28(7)

PN: 52568

0.23(5.8)

1.73(44)

0.78(19.8)

0.78(19.8)

0.50(12.8)

0.50(12.8)

0.37(9.5)

0.37(9.5)

0.37(9.5)

Adjustable

0.12"(3)

0.52"(13)

PN: 52567

When multiple cables or hoses, or cables or hoses with different diameters are to be placed inside the same carrier system and require vertical stacking, a simple to install snap-in cavity partitioning system should be used. This system easily allows for varying carrier system cavity compartment height (shelves) and width (dividers) necessary to properly accommodate each cable or hose.



7

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IFLE

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7.25




0.18(4.5)

0.18(4.5)

0.18(4.5)

0.18(4.5)

0.18(4.5)

0.18(4.5)

0.18(4.5)

4.41(112) 4.09

(104)

PN: 71520

0.18(4.5)

5.04(128) 4.72

(120)

PN: 71521

0.18(4.5)

5.67(144) 5.35

(136)

PN: 71522

0.18(4.5)

6.30(160) 5.98

(152)

PN: 71523

0.18(4.5)

6.93(176) 6.61

(168)

PN: 71524

0.18(4.5)

7.56(192) 7.24

(184)

PN: 71525

0.18(4.5)

8.19(208) 7.87

(200)

PN: 71526

0.63(16)

0.31(8)

PN: 71514

3.78(96)

3.46(88)

PN: 71519

1.89(48)

1.57(40)

PN: 71516

2.52(64) 2.20

(56)

PN: 71517

3.15(80)

2.83(72)

PN: 71518

0.16(4)

0.16(4)

0.16(4)

0.16(4)

0.16(4)

0.16(4)

0.16(4)

0.16(4)

0.16(4)

0.16(4)

0.16(4)

0.39(10)

0.71(18)

PN: 52580

0.59(15)

0.91(23)

PN: 52581

1.26(32) 0.94

(24)

PN: 71515

0.79(20)

1.10(28)

PN: 52582

1.30(33)

0.98(25)

PN: 52583

1.50(38)

1.18(30)

PN: 52584

1.69(43)

1.38(35)

PN: 52585

3.46(88) 3.15

(80)

PN: 52590

3.07(78) 2.76

(70)

PN: 52589

2.68(68) 2.36

(60)

PN: 52588

1.89(48)

1.57(40)

PN: 52586

PN: 52587

2.28(58)

1.97(50)

0665 Horizontal Shelving - optional widths


7

UN

IFLE

X

7.26


Type Biin(mm)Bk

in(mm)nZ

#oftines

0665. ... .50 1.97(50) 3.03(77) 40665. ... .75 2.95(75) 4.02(102) 60665. ... .100 3.94(100) 5.00(127) 80665. ... .125 4.92(125) 5.98(152) 100665. ... .150 5.91(150) 6.97(177) 120665. ... .175 6.89(175) 7.95(202) 140665. ... .200 7.87(200) 8.94(227) 160665. ... .225 8.86(225) 9.92(252) 180665. ... .250 9.84(250) 10.91(277) 20


Connection DimensionsBrackets made of nylon with ZLK-L detachable and independently positionable strain relief.


B i

nz

3.64 (92.5)

l1Lk

3.15 (80)

0.31

(8

)

0.26

(6.5

)

B i +

1.0

6 (2

7)

B i -

0.79

(2

0)0.89 (22.5)

center hole whenBi > 5.91 (150)

0.33 (8.4)

B i

nz

3.64 (92.5)

l1Lk

3.15 (80)

0.31

(8

)

0.26

(6.5

)

B i +

1.0

6 (2

7)

B i -

0.79

(2

0)

0.89 (22.5)

center hole whenBi > 5.91 (150)

0.33 (8.4)



MK

MHMA (Standard)

MI

FI

FA (Standar

= Mounting Surface

d)FH

FK

Fixed End

Moving End




outsideradius(standard)I - connectingsurfaceon

insideradiusH-connectingsurfaceturned90°

totheoutsideradiusK -connectingsurfaceturned90°

totheinsideradiusU-UniversalBracket

(notpictured,seeoppositepage)


MountingBracket

AffixingHoles

Plate

ZLK-L Mounting Bracket DetailsMounting brackets with removable strain relief.


This plate is either clamped on the underside of the mounting bracket or mounted separately from the mounting bracket in the desired position.







7

UN

IFLE

X

7.27



Type Biin(mm)BEF

in(mm)bA

in(mm)l1

in(mm)l2

in(mm)d

in(mm)0665. ... .50 1.97(50) 3.70(94) 3.07(78) 2.68(68) 0.57(14.5) 0.33(8.5)0665. ... .75 2.95(75) 4.69(119) 4.06(103) 2.68(68) 0.57(14.5) 0.33(8.5)0665. ... .100 3.94(100) 5.67(144) 5.04(128) 2.68(68) 0.57(14.5) 0.33(8.5)0665. ... .125 4.92(125) 6.65(169) 6.02(153) 2.68(68) 0.57(14.5) 0.33(8.5)0665. ... .150 5.91(150) 7.64(194) 7.01(178) 2.68(68) 0.57(14.5) 0.33(8.5)0665. ... .175 6.89(175) 8.62(219) 7.99(203) 2.68(68) 0.57(14.5) 0.33(8.5)0665. ... .200 7.87(200) 9.61(244) 8.98(228) 2.68(68) 0.57(14.5) 0.33(8.5)0665. ... .225 8.86(225) 10.59(269) 9.96(253) 2.68(68) 0.57(14.5) 0.33(8.5)0665. ... .250 9.84(250) 11.57(294) 10.94(278) 2.68(68) 0.57(14.5) 0.33(8.5)

Kabelschlepp Ka

belschlepp

l1l2

bABEF

d

= Mounting Option

Kabelschlepp Ka

belschlepp

l1l2

bABEF

d

= Mounting Option

Kabelschlepp Ka

belschlepp

l1l2

bABEF

d

= Mounting Option





Example: FU/MU




VARITRAK K OPTIONS & BENEFITS

K Series Vertical Divider Installation ARE bar configured for movable dividers (standard)

K Series Vertical Divider Installation BRE bar configured for locked in place dividers

Vertical dividers on the all plastic K Series with RE bars can be moved to any location on the cross bar by sliding them back and forth when orienting the nylon cross bar so that the groove is pointed into the center of the cavity.

Vertical dividers on the all plastic K Series with RE bars can be fixed to a standard location and distance (interval) apart (ax) when orienting the nylon cross bar so that the groove is pointed away from the cavity center, toward the outside of the chain.

Ingenious Design Minimizes Wear and Maximizes Performance!

Features that Extend Life and Reduce Associated Wear!

Carrier Life Extending “2-Disc PrincipleKS”The optimized K Series carrier design evenly displaces carrier push-pull forces and applied loads over an area 200% larger than mono-style (one piece) chains, which significantly increases the K Series operating longevity.

Illustration depicting the superior force displacement of the patented K Series life extending “2-Disc PrincipleKS” connection.

Illustration depicting the force displacement of a typical pin and bore link-to-link connection principle.

Force Displacement Pin-to-Pin

Force Displacement “2-Disc PrincipleKS”

Glide ButtonsIn the event the specified 0650 or 0900 K Series cable carrier is tipped 90° onto its side – and the carrier is to slide on its side during operation - the carrier operation can be optimized and longevity dramatically extended by adding these standard (snap-on) glide buttons to the carrier side-bands.

Increased Gliding SurfacesThe 0650 and 0900 K Series family of cable carriers are specifically designed to run trouble free over long distances, with heavy operating loads for prolonged periods of time with integral molded running surfaces.

SeriesFormula for calculating overall width

with Glide Buttons installed (BEF1)

0650 K & KE Overall Width (BEF1) = Bi + 1.42 (36)

0900 K & KE Overall Width (BEF1) = Bi + 1.77 (45)

Ideal for side mount systems!

toughest - U.S. TsubakiA member of the TSUBAKI GROUP PN: 52560 Adjustable 0.08 (2) 0.32 (8) Gh Bi Bk...

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