TOUGH Series PRO PRINT.pdf - dynagen.com Files/TOUGH Series... · ¥ Adjustable min and max RPM...
Transcript of TOUGH Series PRO PRINT.pdf - dynagen.com Files/TOUGH Series... · ¥ Adjustable min and max RPM...
3 Spectacle Lake Drive, Unit B105, Dartmouth, NS, Canada B3B 1W8 Tel: 902-406-0133 | Fax: 902-567-0633 Toll Free: 1-888-DYNAGEN (1-888-396-2436)
To find out more visit www.dynagen.ca
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TOUGHSeries® PRO Engine and Generator Controller
Compact Footprint 5.2” x 7.52” x 2.2”
Key Features
RELIABLE
TOUGH
EASY TO USE
HIGHLY CONFIGURABLE
Plug ’n’ Play Panel Option
Weather proof 21-pin Deutsch connector
• Supports mechanical or CAN J1939 engines
• Configurable Diagnostic Trouble Code (DTC) readout
• Manual and Automatic modes
• Supports all major diesel engines including mechanical, Tier III, Tier IV Interim, and Tier IV Final
• Support for spark ignition engines across most brands
• Front panel RPM adjustment buttons
• Adjustable bump speed & ramp rate
• Idle, Intermediate, & Goal RPM
• Adjustable min and max RPM limits
• Automatic idle speed on startup
• Single or dual Float Switch inputs
• Fully configurable for arbitrary sensors
• Auto Start trigger on sensor value (pressure, temp, level, voltage)
• Auto throttle control using feedback from sensors such as Level and Pressure (maintain-in & maintain-out)
• Built-in weekly scheduler
• Maintenance counter
• A full selection of timers and long-time run function
• Easy-to-use field configuration from front panel menu (pass code protected)
• Free RapidCore® configuration software
• Standard MODBUS port
• AC current sensing standard for generator applications (TGP600 model)
• Color display: 480x272 (WQVGA), TFT 4.3”
• Brightness 1000 nit
• Contrast ratio 600:1
• Sunlight readable
• Configurable/Replaceable Buttons with custom text
• Fits same cutout as TE/TG 350/410 controller
• Sealed to Enclosure IP67
• Configurable low power operating mode
ULPending
• Supports both Generators and variable speed engines, one stock unit
• One stock unit for both mechanical and electronic engines
• Pre-Programmed configurations available
• Mimic remote panel options available
• Plug N Play harnesses available for many engine brands
• Optional Emergency Stop button
CPC Sealed Dual Autostart Switch connector with sealed cap
M12 Sealed connectors for RS485 MODBUS (TE410 only) and transducer/sensor
TOUGH SERIES PRO DATASHEET | REVISION 1
TOUGH Series® PRO
3 Spectacle Lake Drive, Unit B105, Dartmouth, NS, Canada B3B 1W8 Tel: 902-406-0133 | Fax: 902-567-0633 Toll Free: 1-888-DYNAGEN (1-888-396-2436)
To find out more visit www.dynagen.ca
TOUGH SERIES PRO DATASHEET | REVISION 1
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Pin Name Description Pin Name Description1 RS485A RS485 18 NC NoConnect2 RS485B RS485 19 NC NoConnect3 RS485COM RS485Ground 20 NC NoConnect4 NC NoConnect 21 NC NoConnect5 NC NoConnect 22 NC NoConnect6 NC NoConnect 23 NC NoConnect7 AnalogInput10 ConfigurableAnalogInput(HiZ,LoZ,0-5VDC,4-20mA.B-) 24 NC NoConnect8 NC NoConnect 25 USBD+ USBD+Input9 ACNeutral ACNeutralInput 26 USBD- USBD- Input10 ACVoltagePhaseA ACVoltagePhaseAInput 27 USBGround USBGround(InternallyconnectedtoBatteryNegative)11 ACVoltagePhaseB ACVoltagePhaseBInput 28 5VProtectedOutput 5VProtectedOutput12 ACVoltagePhaseC ACVoltagePhaseCInput 29 Ground BatteryNegative13 SwitchedOutput9 HighSideSwitch 30 NC NoConnect14 SwitchedOutput10 HighSideSwitch 31 CTCommon CTCommonInput15 SwitchedInput10 ConfigurableDigitalInput (B+, B-,B+ orB-,OPEN) 32 CTCommon CTCommonInput16 SwitchedInput11 ConfigurableDigitalInput (B+, B-,B+ orB-,OPEN) 33 ACCurrentLineA ACCurrentLineAInput17 SwitchedInput12 ConfigurableDigitalInput (B+, B-,B+ orB-,OPEN) 34 ACCurrentLineB ACCurrentLineBInput
35 ACCurrentLineC ACCurrentLineCInput
Auxiliary Connector (AMPSEAL 35-pin)1
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24
23
12
35
Pin Name Description Pin Name Description1 V BAT BatteryPositive 19 AnalogInput3 ConfigurableAnalogInput(HiZ,LoZ,0-5VDC,4-20mA,B-)2 V BAT BatteryPositive 20 AnalogInput4 ConfigurableAnalogInput(HiZ,LoZ,0-5VDC,4-20mA,B-)3 SwitchedOutput1 HighSideSwitch 21 AnalogInput5 ConfigurableAnalogInput(HiZ,LoZ,0-5VDC,4-20mA,B-)4 SwitchedOutput3 HighSideSwitch 22 AnalogInput6 ConfigurableAnalogInput(HiZ,LoZ,0-5VDC,4-20mA,B-)5 SwitchedOutput2 HighSideSwitch 23 AnalogInput7 ConfigurableAnalogInput(HiZ,LoZ,0-5VDC,4-20mA,B-)6 SwitchedInput1 ConfigurableDigitalInput (B+, B-,B+ orB-,OPEN) 24 Ground BatteryNegative7 SwitchedInput2 ConfigurableDigitalInput(B+, B-,B+ orB-,OPEN) 25 Ground BatteryNegative8 SwitchedInput6 ConfigurableDigitalInput(B+, B-,B+ orB-,OPEN) 26 SwitchedOutput8 HighSideSwitch9 AnalogInput1 ConfigurableAnalogInput(HiZ,LoZ,0-5VDC,4-20mA,B-) 27 SwitchedOutput6 HighSideSwitch10 AnalogInput2 ConfigurableAnalogInput(HiZ,LoZ,0-5VDC,4-20mA,B-) 28 SwitchedInput4 ConfigurableDigitalInput(B+, B-,B+ orB-,OPEN)11 CANL CANBuswithinternalsoftwareselectable120 resistor 29 SwitchedInput9 ConfigurableDigitalInput(B+, B-,B+ orB-,OPEN)12 CANH CANBuswithinternalsoftwareselectable120 resistor 30 SwitchedInput8 ConfigurableDigitalInput(B+, B-,B+ orB-,OPEN)13 NC NoConnect 31 SwitchedInput7 ConfigurableDigitalInput(B+, B-,B+ orB-,OPEN)14 SwitchedOutput4 HighSideSwitch 32 AnalogInput8 ConfigurableAnalogInput(HiZ,LoZ,0-5VDC,4-20mA,B-)15 SwitchedOutput5 HighSideSwitch 33 AnalogInput9 ConfigurableAnalogInput(HiZ,LoZ,0-5VDC,4-20mA,B-)16 SwitchedOutput7 HighSideSwitch 34 SpeedInput1 MagPic up,AlternatorInput17 SwitchedInput5 ConfigurableDigitalInput(B+, B-,B+ orB-,OPEN) 35 SpeedInput2 MagPic up,AlternatorInput18 SwitchedInput3 ConfigurableDigitalInput(B+, B-,B+ orB-,OPEN)
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Main Connector (AMPSEAL 35-pin)
3 Spectacle Lake Drive, Unit B105, Dartmouth, NS, Canada B3B 1W8 Tel: 902-406-0133 | Fax: 902-567-0633 Toll Free: 1-888-DYNAGEN (1-888-396-2436)
To find out more visit www.dynagen.ca
TOUGH SERIES PRO DATASHEET | REVISION 1
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THIS�DOCUMENT�CONTAINS�CONFIDENTIAL�INFORMATION�AND/OR�TRADE�SECRETS�WHICH�ARE�THE�
PROPERTY�OF�DYNAGEN�TECHNOLOGIES�INC.�THIS�DOCUMENT�MAY�NOT�BE�REPRODUCED�OR�
TRANSMITTED�TO�OTHERS�IN�ANY�MANNER,�NOR�MAY�ANY�USE�OF�THE�INFORMATION�ON�THIS�
DOCUMENT�BE�MADE,�EXCEPT�FOR�THE�SPECIFIC�PURPOSES�FOR�WHICH�IT�IS�TRANSMITTED�TO�THE�
RECIPIENT,�WITHOUT�THE�PRIOR�WRITTEN�CONSENT�OF�DYNAGEN�TECHNOLOGIES�INC.
TG�Pro�Dimensions
DWG-1567�R1.2DC Transients:
A. Meets SAE J1113 Pulse 1 (b/c)B. Meets SAEJ1113 Pulse 2AC. Meets SAEJ1113 Pulse 2bD. Meets SAE J1113 Pulse 3a and 3bE. Meets SAE J1113 Pulse 4F. Meets SAEJ1113 Pulse 5a
AC Transients:DynaGen setup and tailored 2KV pulse, 0, 90 270 degrees.
ESD SAE J1113:
A. Direct Discharge (Powered). Meets SAE J1113-13 Figure b1, Severity level 4
B. Direct Discharge (Un-Powered). Meets SAE J1113-13 Figure b1, Severity level 4
C. Air gap discharge (Powered) Meets SAE J1113-13 figure B1, Severity Level 4
D. Air gap discharge (Un-Powered) Meets SAE J1113-13 figure B1, Severity Level 4
EMC MIL STD 461E:A. MIL STD 461E section 5.5 (CE102)
Environmental: Thermal Cycling (SAE J1455).
Mechanical (SAE J1455):A. Impact ULB. Harness Swing SAEJ1455C. Unpackaged Drop SAEJ1455, UL
Vibration SAE J1455: A. SAE1455: Random Profile for
Engine Mounted Panels on all 3 axis. B. SAE J1455 Swept Sine on all 3 axis.
Safety Certifications (Tested to): A. UL 746CB. NEMA ICS5 Pilot Duty rating C. UL508 17th edition (Table 36.1)D. CSA 22.2 No 14-10 11th editionE. UL2200 1st editionF. UL840 tables 8.1,9.2G. UL50
Test Specifications
TOUGH Series® PRO
TOUGH Series® PRO
3 Spectacle Lake Drive, Unit B105, Dartmouth, NS, Canada B3B 1W8 Tel: 902-406-0133 | Fax: 902-567-0633 Toll Free: 1-888-DYNAGEN (1-888-396-2436)
To find out more visit www.dynagen.ca
TOUGH SERIES PRO DATASHEET | REVISION 1
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BATTERY SUPPLY
Range 5.5 - 38VDC
Cranking Dropout to 0VDC 50ms
Reverse Battery Yes
Standby Current 45ma
DISPLAY
Resolution 480x272 (WQVGA)
Diagonal 4.3”
Type TFT
Storage Temperature -40 - 85 degrees C
Operating Temperature (w/o heater)
-30 - 85 degrees C
Outdoor Readable Yes
Brightness 1000 nit
Contrast Ratio 600:1
BUTTONS
Number 6 + 5 soft buttons
Relegendable Key Caps Yes
INPUTS
Switched Inputs
Number 12
Software Configurable Yes
Minimum Trigger Delay <100ms
Decision Threshold 3VDC
Analog Inputs
Number of inputs 10
Software Configurable Yes
Separate Battery and PCB Temp Measurement
Yes
Accuracy +/-2%
Frequency Inputs
Number of Inputs 1
Range (Input 1)10 - 10,000Hz at 1 ~ 50
VAC
Internal Sensors
Battery Voltage Yes
Internal Temperature Yes
AC Voltage
Number 3 Phase
Maximum Voltage 600VRMS
Accuracy 1% Full Scale (600V)
ConfigurationsSingle Phase 2 & 3 Wire
Delta 3 and 4 WireWye 2, 3, and 4 Wire
AC Current
Amount 3 Phase
CT Type 5A Secondary
Accuracy 2% Full Scale
OUTPUTS
Switched Outputs
Number 10
Type High Side Switches
Max Current per channel 1A
Logic Level Drive Capable Yes
SPEED SENSING
Options
J1939Generator Output
Magnetic PickupAlternator Tach
COMMUNICATION PORTS
CAN Bus
Number 1
Software Configurable Internal Resistor
Yes (120 ohms)
RS485
Number 1 (0 if Ethernet is used)
Software Configurable Internal Resistor
Yes (120 ohms)
USB
Mode Slave
MECHANICAL
Dimensions 7.44” x 4.9”
Cutout Size 6.44” x 4.06”
Sealed Enclosure Yes to IP67
Sealed to Panel Yes to IP67
Connectors 2 X 35 Pin AMPSEAL
OTHER FEATURES
Real-time Clock Yes with 5 year backup
Protected 5V Supply Output Yes, 0.4A
Custom Branding Yes