Torsion Mechanics of Material

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    MECHANICS OF

    MATERIALS

    Seventh Edition

    Ferdinand P. Beer

    E. Russell Johnston Jr.

    John T. !e"ol#!avid F. Ma$ure%

    Le&ture Notes'

    Bro&% E. Barr(

    ).S. Militar( A&ade*(

    CHAPTER

    Copyright 2015 McGraw-Hill Education. Permiion re!uired "or reproducti

    3Torsion

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    MECHANICS OF MATERIALSSeventh

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    Torsional Loads on Circular Shafts

    , -

    Stresses and strains in members of

    circular cross-section are subjected

    to twisting couples or torques

    Generator creates an equal and

    opposite torque T

    Shaft transmits the torque to thegenerator

    Turbine exerts torque Ton the shaft

    Fig. 3.2 (a) A generator provides power at aconstant revolution per minute to a turbinethrough shaft AB. (b) Free body diagram of shaftAB along with the driving and reaction torques onthe generator and turbine, respectively.

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    Net Torque Due to Internal Stresses

    , - ,

    ( ) == dAdFT

    Net of the internal shearing stresses is aninternal torque equal and opposite to the

    applied torque

    !lthough the net torque due to the shearing

    stresses is "nown the distribution of the

    stresses is not#

    $nli"e the normal stress due to axial loads the

    distribution of shearing stresses due to torsional

    loads cannot be assumed uniform#

    %istribution of shearing stresses is staticall&

    indeterminate ' must consider shaft

    deformations#

    Fig. 3.24 (a)Free body diagram ofsection BC with torque at Crepresented by the representablecontributions of small elements of areacarrying forces dF a radius from thesection center. (b) Freebody diagram

    of section BC having all the small areaelements summed resulting in torque

    Fig. 3.3 "haft sub#ect to torquesand a section plane at C.

    S

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    Axial Shear Components

    , - /

    Torque applied to shaft produces shearing

    stresses on the faces perpendicular to the

    axis#

    (onditions of equilibrium require the

    existence of equal stresses on the faces of the

    two planes containing the axis of the shaft#

    The slats slide with respect to each other

    when equal and opposite torques are applied

    to the ends of the shaft#

    The existence of the axial shear components is

    demonstrated b& considering a shaft made up

    of slats pinned at both ends to dis"s#

    Fig. 3.6 $odel of shearing in shaft(a) undeformed% (b) loaded and

    deformed.

    Fig. 3.5 "mall element in shaftshowing how shear stress componentsact.

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    Shaft Deformations

    , - 0

    )rom obser*ation the angle of twist of theshaft is proportional to the applied torque and

    to the shaft length#

    L

    T

    +hen subjected to torsion e*er& cross-section

    of a circular shaft remains plane and

    undistorted#

    (ross-sections for hollow and solid circular

    shafts remain plain and undistorted because acircular shaft is axis&mmetric#

    (ross-sections of noncircular ,non-

    axis&mmetric shafts are distorted when

    subjected to torsion#Fig. 3.8 Comparison of deformations

    in circular (a) and square (b) shafts.

    Fig. 3.7 "haft with &'ed support andline AB drawn showing deformationunder torsion loading (a) unloaded%(b) loaded.

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    Shearin Strain

    , - 1

    (onsider an interior section of the shaft# !s a

    torsional load is applied an element on the

    interior c&linder deforms into a rhombus#

    Shear strain is proportional to twist and radius

    maxmax and

    cL

    c==

    LL

    == or

    .t follows that

    Since the ends of the element remain planar

    the shear strain is equal to angle of twist#

    Fig. 3.13 "hearing "train inematicde&nitions for torsion deformation. (a)

    !he angle of twist (b) *ndeformedportion of shaft of radius with (c)+eformed portion of the shaft having

    same angle of twist, and strain, anglesof twist per unit length, .

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    Stresses in Elastic Rane

    , - 2

    Jc

    dAc

    dAT max/max

    = ==

    0ecall that the sum of the moments of the

    elementar& forces exerted on an& cross

    section of the shaft must be equal to the

    magnitude T of the torque1

    andmax J

    T

    J

    Tc

    ==

    The results are "nown as the elastic torsion

    formulas

    2ultipl&ing the pre*ious equation b& the

    shear modulus

    max Gc

    G =

    max

    c

    =

    )rom oo"es 4aw G= so

    The shearing stress *aries linearl& with thedistance from the axis of the shaft#

    Fig. 3.14 +istribution of shearingstresses in a torqued shaft% (a) "olidshaft, (b) hollow shaft.

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    Normal Stresses

    ,- 3

    Note that all stresses for elements aand cha*e

    the same magnitude#

    5lement cis subjected to a tensile stress ontwo faces and compressi*e stress on the other

    two#

    5lements with faces parallel and perpendicular

    to the shaft axis are subjected to shear stressesonl Normal stresses shearing stresses or a

    combination of both ma& be found for other

    orientations#

    ( )

    max6

    6max78

    6max6max

    /

    /

    /78cos/

    o

    ===

    ==

    A

    A

    A

    F

    AAF

    (onsider an element at 78oto the shaft axis

    5lement ais in pure shear#

    Fig. 3.17 Circular shaft with stresselements at dierent orientations.

    Fig. 3.18 Forces on faces at -/ to shafta'is.

    Fig. 3.19 "haft elements with onlyshear stresses or normal stresses.

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    MECHANICS OF MATERIALSSeventh

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    Torsional !ailure "odes

    , - 4

    %uctile materials generall& fail in shear# 9rittle materials are wea"er in

    tension than shear#

    +hen subjected to torsion a ductile specimen brea"s along a plane of

    maximum shear i#e# a plane perpendicular to the shaft axis#

    +hen subjected to torsion a brittle specimen brea"s along planes

    perpendicular to the direction in which tension is a maximum i#e# along

    surfaces at 78oto the shaft axis#

    Photo 3.2 "hear failure of shaft sub#ect totorque.

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    Sample Pro#lem $%&

    , - 56

    ShaftBCis hollow with inner and outer

    diameters of :6 mm and ;/6 mm

    respecti*el ShaftsABand CDare solid

    and of diameter d# )or the loading showndetermine ,a the minimum and maximum

    shearing stress in shaftBC ,b the

    required diameter dof shaftsABand CD

    if the allowable shearing stress in these

    shafts is 4$T.>N1

    (ut sections through shaftsAB

    andBCand perform static

    equilibrium anal&ses to find

    torque loadings#

    Gi*en allowable shearing stress

    and applied torque in*ert the

    elastic torsion formula to find therequired diameter#

    !ppl& elastic torsion formulas tofind minimum and maximum

    stress on shaftBC.

    MECHANICS OF MATERIALSS

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    MECHANICS OF MATERIALSSeventh

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    Sample Pro#lem $%&

    S>4$T.>N1 (ut sections through shaftsABandBC

    and perform static equilibrium anal&sisto find torque loadings#

    ( )

    CDAB

    ABx

    TT

    TM

    ==

    ==

    m"N