TORQUE CHART INSTALLATIONshop.hondamc.se/K7MP3/media/ProductFiles/08T72MGHN... · (0. Wind the...

Issue Date

January 2014

INSTALLATIONINSTRUCTIONS

Accessory Application Publication No.

MII

© 2014 Honda Motor Co., Ltd. - All Rights Reserved.

PARTS LIST

87951-MGH-N1021 of 16

(5)(6) (7)

GRIP HEATERP/N 08T72-MGH-N10

TOOL AND SUPPLIES REQUIREDFlat-tip screwdriverNippersMarkerScaleElectrical tapeHonda Bond AThread lockGreaseIsopropyl alcoholShop towel

VFR1200X/XD

No. Description Qty

(1) Right grip heater 1

(2) Left grip heater 1

(() Heater controller 1

(4) Suspension (Not used.) 1

(5) Clip band (Not used.) 6

(6) Wire tie (narrow/short) (Not used.) 6

(7) Wire tie (narrow/long) 6

(8) Wire tie (wide/short) 6

(9) Wire tie (wide/long) (Not used.) (

(10) URL paper 1

TORQUE CHARTRefer to the Service Manual for the torque values of the removed parts.

INSTALLATION CAUTION

To prevent burns, allow the engine, exhaust system, • radiator, etc., to cool before installing the accessory.Be sure to observe all safety messages and • precautions described in the Service Manual while removing and installing the fuel tank.

NOTE:This manual is focusing on VFR1200XD, but perform • this work for other types. If there are any differences, each difference will describe in this manual.When working with lifting the fuel tank, always • per fo rm th is work w i th t wo persons; i t i s recommended that one person lifts the tank.Disconnect the throttle cable from the right grip as • instructed in the motorcycle’s Service Manual.For secure adhesion of the grip heaters use the • recommended adhesive agent (Honda Bond A) or equivalent.Be sure to open and close the throttle to check for • smooth operation after installation of the right grip heater.Disconnect the negative (-) cable from the battery • before installing this accessory.The memories of the clock will be erased when you • disconnect the battery. Reset the memories after reconnecting the battery.Reinstall the removed parts on the motorcycle and • make sure that the wires and harnesses are not pinched.Trim the excess ends off the wire ties after attaching • them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake hose.After handle grip heater installation, check the lights • (e.g. right / left turn signal lights and brake lights) for proper operation.

(1)

(2)

(10)

(()

(4)

(8)

(9)

2 of 16

2. Remove the clips as shown.<Left side>

LEFT MIDDLE COWL

CLIP CLIP

(. Remove the clips as shown.<Left side>

LEFT MIDDLE COWL

LEFT FRONT FORKCLIP

SEAT

4. Remove the screws as shown.<Left side>

LEFT MIDDLE COWL

SCREW

SCREW

1. Remove the seat, and disconnect the negative (-) cable from the battery.

3 of 16

Remove the dummy connectors.

5. Remove the left middle cowl as shown.Make sure that the 2-pin waterproof connector • is disconnected before removing the left middle cowl.

LEFT MIDDLE COWLDisconnect the connector.

2-PIN WATERPROOF CONNECTOR (Blue)

Motorcycle with Front fog attachmentMake sure that the 4-pin connector is disconnected • before removing the left middle cowl.

HARNESS BOOT

FOG LAMP SWITCH HARNESS

4-PIN CONNECTOR (Black)Disconnect.

6. Remove the left shroud cover and the left knee cowl as shown.

LEFT KNEE COWL

BOLT

COLLAR

7. Repeat on the right side.8. Remove the wire tie and dummy connectors.

MOTORCYCLE’S WIRE TIERemove.

HARNESS BOOT

HARNESS BOOT

2-PIN WATERPROOF DUMMY CONNECTOR (Black) (Save)


4-PIN WATERPROOF CONNECTOR (Black)


4 of 16

10. Remove the handlebar weight from the motorcycle’s left grip as shown.

LEFT GRIP

9. Remove the knuckle guard from the motorcycle’s left grip as shown.

<Left side>

LEFT KNUCKLE GUARD

BOLT

BOLT

WASHER

RUBBER WASHER

HANDLEBAR WEIGHT

11. Repeat on the right side.12. Remove the left grip as shown.

LEFT GRIP (Save)

1(. Using a isopropyl alcohol, remove all traces of adhesive from the left handlebar pipe.

LEFT HANDLEBAR PIPE

ISOPROPYL ALCOHOL

ISOPROPYL ALCOHOL

14. Mark the left grip heater harness in the position shown.

700 mm

490 mm

MARKER

LEFT GRIP HEATER

LEFT GRIP HEATER HARNESS

5 of 16

100 mm

15. Apply the Honda bond A to the left handlebar as shown.

Apply evenly to the whole circumferential • surface of the left handlebar.Perform the next step 5 minutes af ter • application.

LEFT HANDLEBAR

Honda BOND A

16. Spray isopropyl alcohol over the inside of the grip heater and outside of the left handlebar.

ISOPROPYL ALCOHOL

LEFT GRIP HEATER

LEFT HANDLEBAR

17. Slide the left grip heater onto the left handlebar as indicated.

Use an assistant to steady the motorcycle • while installing the grips.Wipe up excess adhesive at once.•

NOTICEDo not tap on the grip end with a hammer and do • not twist the grip to install the grip heater onto the handlebar, as it can damage the element.

Avoid putting pressure on the switch part when • inserting the left grip heater. There is a possibility that the switch part will break. Also, install so that there is no gap with the switch holder.

If the grip gets stuck halfway during installation, • apply isopropyl alcohol to the gap between the grip heater. Do not try to remove the grip heater using force or a screwdriver, etc. Damage to the grip heater wire can result.Do not touch the left handlebar and turn on the • heater switch at least one hour after attachment.

LEFT GRIP HEATER

SWITCH HOLDER

Insert until there is contact with the switch holder, then align with the indicated position.<VFR1200X> <VFR1200XD>

7 mm

LEFT GRIP HEATER

Align.

LEFT GRIP HEATER

6 of 16

18. Remove the upper cowl stay as shown.Perform this work with two persons, where • one supports the upper cowl, then the other one removes the upper cowl stay.

BOLTRepeat on the right side.

BOLTUPPER COWL STAY

UPPER COWL

COLLAR

19. Remove the left inner panel as shown.Repeat on the right side.•

LEFT INNER PANEL21. Remove the connector from the ECU as shown.


2-PIN CONNECTOR (Brown)

ECU

20. Raise the fuel tank as shown.

FUEL TANKLift up.

COLLAR

SCREW

CLAMP

DRAIN TUBERelease.

BREATHER TUBERelease.

7 of 16

22. Pull out the ECU as shown.

ECU

<VFR1200X>

2(. Route the left grip heater harness as shown.<Left side>

24. Route the left grip heater harness as shown.




25. Pass the left grip heater harness as shown.



8 of 16


26. Connect the left grip heater harness as shown.



27. Remove the screws from the motorcycle as shown.<Right side>

SCREW

RIGHT HANDLE SWITCH HOLDER

28. Remove the right grip as shown.

29. Mark the right grip heater harness in the position shown.

RIGHT HANDLE SWITCH HOLDER

NOTEDisconnect the throttle cable from the right grip as instructed in the motorcycle’s Service Manual. Do not try to disconnect the cable with force using the pliers, etc. Refer to the motorcycle’s Service Manual.

RIGHT GRIP (Save)

125 m

m

485 m

m

715 m

m

THROTTLE CABLE

MARKER

RIGHT GRIP HEATER

RIGHT GRIP HEATER HARNESS

9 of 16

RIGHT GRIP HEATER

RIGHT GRIP HEATER





(0. Wind the electrical tape on the marked position as shown.

(1. Mark the right grip heater harness in the position shown.

ELECTRICAL TAPE

ELECTRICAL TAPEWind up 2 - 3 laps centering on the mark.

ELECTRICAL TAPE

ELECTRICAL TAPE

20 mm

THROTTLE CABLE

RIGHT GRIP HEATER

INNER GRIP

(2. Apply grease to the parts of the throttle cables and inner grip as shown.

GREASE

GREASE

RIGHT GRIP HEATER

((. Install the right grip heater and right switch holder in the reverse order of removal.

After installation, refer to the Service Manual • and adjust the throttle freeplay.

MARK (125 mm)

MARK (125 mm)

MARKERMark the center of the electrical tape.

10 of 16

(5. Route the right grip heater harness as shown.

RIGHT GRIP HEATER

THROTTLE CABLE







AIR CLEANER

RIGHT GRIP HEATER

(4. Twist the throttle grip as shown.Check for smooth opening of the throttle and • that it automatically snaps closed from any opening, in all steering positions.

11 of 16


(9. Turn up the rubber as shown.


RUBBERTurn up.

AIR CLEANER

AIR CLEANER

Remove the connector from the clip band.

41. Route the right grip heater harness as shown.



40. Remove the dummy connector as shown.


2-PIN WATERPROOF CONNECTOR (Black)Remove from the clip band.

CLIP BAND

12 of 16

Secure the right grip heater harness to the clip band.


CLIP BAND

42. Connect the right grip heater harness as shown.



2-PIN WATERPROOF CONNECTOR (Black)After connecting, secure to the clip band.

Remove the dummy connector.

4(. Remove the wire tie and dummy connector.<Right side>

MOTORCYCLE’S WIRE TIERemove.

HARNESS BOOT

HARNESS BOOT



13 of 16

Secure the harness boot.

MOTORCYCLE’S WIRE TIE (Reuse) HARNESS BOOT


HEATER CONTROLLERAfter connecting, store the heater controller in the harness boot.

44. Connect the heater controller as shown. 45. Secure the right and left grip heater harness using the wire ties as shown.

<Front side>

WIRE TIE (wide/short)Secure the mark on the right and left grip heater harness to the motorcycle’s harness.




MARK (485 mm)

MARK (490 mm)

46. Secure the left grip heater harness using a wire tie as shown.

<Left side>

WIRE TIE (Reuse)Secure the motorcycle’s harness and left grip heater harness to the handle pipe.

14 of 16


MARK (700 mm)



WIRE TIE (narrow/long)Secure the left grip heater harness to the motorcycle’s harness.

WIRE TIE (wide/short)Secure the mark on the left grip heater harness to the motorcycle’s harness.


Bundle the extra harness and store it in the harness boot.

49. Secure the harness boot as shown.

WIRE TIE (narrow/long)Bundle the excess left grip heater harness.

MOTORCYCLE’S WIRE TIE (Reuse)Secure the harness boot to the cowl stay.

HARNESS BOOT

HARNESS BOOT


PARTING LINEDo not let the left grip heater harness interfere.


50. Secure the right grip heater harness using a wire tie as shown.

Open and close the throttle and confirm that • there is no tightness of the grip heater harness.

<Right side>

WIRE TIE (narrow/long)Secure the mark on the taped part of the right grip heater harness and the motorcycle’s harness.


TAPED PART

MARK

5 mm

15 of 16


Move the handlebar right and left and check • that the harnesses are not pinched by the neighboring and that they are not pulled taut.

<Right side>

WIRE TIE (wide/short)Secure the mark on the right grip heater harness to the motorcycle’s harness.


WIRE TIE (Reuse)Secure the motorcycle’s harness and right grip heater harness to the handle pipe.



MARK (715 mm)

5(. Secure the right grip heater harness using a wire tie as shown.

<Right side>

WIRE TIE (narrow/long)Bundle the excess right grip heater harness, and secure it to the motorcycle’s harness.


AIR CLEANER

54. Install the rubber and fuel tank in the reverse order of removal.

55. Reinstall the knuckle guard as shown.Clean up with isopropyl alcohol before • applying thread lock.Be sure to apply to the threads of the bolt.• Repeat on the right side.•

LEFT KNUCKLE GUARD (Reuse)

BOLT (Reuse)WASHER (Reuse)

RUBBER WASHER (Reuse)

HANDLEBAR WEIGHT (Reuse)

BOLT (Reuse)

THREAD LOCK

3~4 mm

BOLT (Reuse)5~6 mm

THREAD LOCK AREA

16 of 16

57. Install the motorcycle’s parts in the reverse order of removal.

Confirm that the harness is not caught or too • tight.

58. Check the grip heater, throttle, headlight and the other lights for proper operation.

Perform the operation check at least one hour • after attaching the left grip heater. Do not set the heater level at more than 3.Make sure to turn off the heater switch after • the operation check.

Please Convey The Following Information To The Customer Before Delivery.

Please set the heater level at less than 2 one • week after attachment.

KNUCKLE GUARD

THROTTLE CABLE

56. Check the throttle cables not to interfere with the knuckle guard as shown.

TORQUE CHART INSTALLATIONshop.hondamc.se/K7MP3/media/ProductFiles/08T72MGHN... · (0. Wind the...

Documents

Transcript of TORQUE CHART INSTALLATIONshop.hondamc.se/K7MP3/media/ProductFiles/08T72MGHN... · (0. Wind the...