Torqmax Cat

8/11/2019 Torqmax Cat

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Vaas Head Office Details

Head Office

VAAS AUTOMATION PVT. LTD.

No. 73, Industrial Estate, Perungudi, Chennai - 600 096. IndiaTel:+91 44 4228 9500, Fax:+91 44 4215 4708Email: [email protected]

Vaas Sales Offices in India

Delhi Region

227, Somdutt Chambers II, 9, Bhikaji Cama Place,

New Delhi - 110 066. Tel: +91 1 1-2618 5833Fax:+91 11 2617 1961 Email: [email protected]

Mumbai RegionA-5, Gundecha Onclave, Kherani Road, Saki Naka,Andheri(East), Mumbai - 400072. Tel: +91 22 6710 0398Fax: 91-22-6710 0397 Email: [email protected]

Chennai RegionNo.5, Smith Road, Chennai - 600 002. IndiaTel: +91 44 4295 6100 -6112, Fax: +91 44 4217 9763Email: [email protected]

Kolkata Region

24A, Shakespeare Sarani, Flat # 14, 1st Floor, Parijaat Building,Kolkata - 700017 Tel: +91 33 2280 3107Fax: +91 33 2287 6861 Email: [email protected]

Vaas International Sales Offices

VAAS EUROPE LTD.

Unit 5A, Cottage Lane Industrial Estate, Broughton Astley,

LE9 6TU, UK. Tel: +44 (0)1455 286191Email: [email protected] www.vaaseurope.eu

VAAS PACIFIC PTY. LTD.

Unit 9b/ 475 Blackburn Road, Mt Waverley, Victoria 3149,Australia Tel: +61 3 9544 6981 Fax: +61 3 9544 8653Email: [email protected], [email protected],[email protected] www.vaaspacific.com

VAAS USA INC.

4640, Lake Industrial Boulevard, Tavares, Florida 32778, USATel: +1 (813) 944 3003 Email: [email protected]

Your local contact/ distributor

VAASAuto/ Torqmax Cat/ 2000/11-2012


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X

p losive

Torque

Actuators & ValvesPerfectly MatchedPneumatic Actuator


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1

VAAS products have stood the test in avariety of installations across Asia Pacificcovering critical industries like nuclearfacilities and rocket testing labs to bio techs,pharmaceuticals and desalination projects.

Access to the best international techno logyand investment in a modern manufacturingunit in India has given VAAS the unique

opportunity to make world classproducts cost effectively. Staffed withexperienced engineers and technicians,VAAS Automation has in place one of themost stringent Quality Assurance programs,which cover all activities from purchaseto dispatch with complete traceability formaterials and processing.

Headquarters, ChennaiVAAS Automation (part of VAAS Group of

companies) was established in 1995 with a clear

mission of being leaders in quality ball valves

and actuators and to provide innovative valvesolutions around these products.

VAAS Europe

VAAS Pacific


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VAAS Automation also offers the unique range of Torqmax actuators,specially designed to offer maximum torque for the widest range ofvalves. Compact, rugged, flexible and high on performance, the Torqmaxrange has been designed by integrating operational requirements ofcustomers across user segments. This user friendly twin piston range isextremely corrosion resistant and is powered by both hydraulic fluidand water nitrogen. It is widely used in refining, oil and gas and generalindustrial applications.

Torqmax offers a customized, efficient and extended life cycle withminimal maintenance costs and downtime. Customers enjoy maximumperformance when Torqmax combines with the widely popular VAASrange of ball valves.

Quality Testing

Clean Room at VAAS Automation

Other Automation Options:Manual Over-rides. Positioners. Air filter regulators. Quick Exhaust valves. Extensions bridges.


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FEATURES

Compact Design:The Torqmax range of Hi-Performance PneumaticActuators offer maximum torque output with minimalair consumption.

Namur mounting:Namur VDI/VDE 3845 and Bottom Drilling ISO5211/DIN 3337 Interface Dimensions are standardon all sizes. No adaptor blocks are required to mountpopular auxiliaries such as Solenoid Valves, LimitSwitches, Positioners, etc.

Degree of Travel:The Torqmax range of Twin-Piston Actuators offerfull 90 operation, with the added flexibility of5 travel adjustment of either stroke limit.

Blowout Proof Pinion:A Unique radiused gearing design profile thatprevents the Pinion gear from the blowouts.

Rugged Tooth Design:The pinion-piston interface is fully engaged duringthe entire piston stroke, thereby minimizinggear-train wear. The generous pinion heightfacilitates Manual Over-ride without disturbing theVisual Position Indicator.

Superior Corrosion Resistance:Body & end covers:Hard anodized to protect

internal and external corrosion.

Pinion:Electroless Nickel Plating in order to reducethe friction & provide the maximum wear resistance

Springs: Coated with Cathodic painting for Longlife and corrosion Resistance.

Metallic Polyurethane Painting: Provided onExternal Surfaces of Assembled Actuators.

Nested Springs:The TORQMAX Twin Chamber design accepts threedifferent spring sizes, offering different springcombinations.

Nested between the End cover and Piston, eachspring is wound in the opposite direction to itsneighbour to avoid entanglement.

O-rings:NBR Seals provide trouble free operation at standard

temperature ranges, Viton and EPDM Seals areavailable for higher & lower temperature applications.

Bearings & Guides:The Highly durable compound material provides hightrust stability with minimum friction and long life.

Stainless Steel Fasteners:All external fasteners are corrosion resistant stainlesssteel.

Position Indicator:Unique position indicator can be indexed to showalternate position. Top of Torqmax actuator shaft hasa NAMUR slot to drive all popular sensors andpositioners.

Quality Assurance:

100% of all units are factory Pressure and Leak-tested,and are individually boxed.

Certification:ISO -9001: 2008, quality system Certified.

ATEX certified

Spring Combinations:Combination of springs provided on either side ofActuator. Major combinations are

1. Two middle Springs (2M)

2. Two External Springs (2E)

3. Two Inner Springs (2I)

4. Two Middle & Two Inner Springs (2M2I)

5. Two External & Two Inner Springs (2E2I)

6. Two External & Two Middle Springs (2E2M)

Construction:

Suitable for indoor or outdoor installation.Twin Piston, Rack and Pinion Actuator.

Pressure Range:

Torqmax Double acting: 3 bar (43.5 psig) to 8 bar (116 psig)Torqmax Single acting: 3 bar (43.5 psig) to 8 bar (116 psig)

Torque Range:

25 NM (215 Lbs Inch) to 2844 NM (22543 Lbs Inch) at5.5 bar (80 psig) working Pressure.

Operating Media:

Filtered air (dry or lubricated), non-corrosive gas, and lighthydraulic oil.

Temperature Ranges:

Buna N : -20C (-4F) to +80C (+176F)

Viton : -20C (-4F) to +120C (+248F)

EPDM : -40C (-40F) to +80 C (+176F)

Rotation:

Counter-clockwise to open, with port A pressurized.Spring return actuators air fails to close, clockwise.

Lubrication:

Factory lubricated for the normal life cycle of the actuator.

TECHNICAL DATA

3 4

Inner SpringMiddle Spring

External Spring

Torqmax Size (DA & SR) MODEL Units V25 V45 V75 V150 V210 V600 V1100 V2800

Bore MM 50 63 76 98 114 149 200 250

INCH 1.97 2.48 2.99 3.86 4.49 5.87 7.87 9.84

Stroke

MM 17.7 22.8 26.6 32 40 53.2 63.8 70.5

INCH 0.70 0.90 1.05 1.26 1.57 2.09 2.51 2.78

DA

KG 1.4 2.1 2.7 5.2 7.25 15.5 32.2 66.5

Weight Lbs 3.08 4.62 5.94 11.44 15.95 34.1 70.84 146.3

SR

KG 1.6 2.3 2.9 5.6 7.71 16.2 43.2 101

Lbs 3.52 5.06 6.38 12.32 16.96 35.64 95.04 222.2

Operation time (sec) 0.5 0.7 1.2 2.3 3.4 3.6 6 7

PORT ALiters

0.1 0.25 0.65 1.6 3 3.6 4.2 8

PORT B 0.11 0.22 0.63 1.5 2.9 3.5 5.4 9.3

PORT AInches3

6.1 15.3 39.8 98 183.7 220.5 257.3 490

PORT B 6.7 13.3 38.5 91.8 177.6 214.3 330.8 569.6

Air Consumption(actual volume at 1 atm)

SPECIFICATIONS


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5 6

Dimensions TableParts List & Materials

SI.NO Description Material Qty.

1 Body Aluminum 6063T6/ LM-25 1 2 Piston LM-24/ LM-25 2 3 Pinion Carbon Steel E.N.P Coated 1 4 Spring Return cover LM-24/ LM-25 2 4a Double Acting cover LM-24/ LM-25 2 5 Piston O-ring Buna N, Viton, EPDM 2 6 Cover O-Ring Buna N, Viton, EPDM 2 7 Pinion Bottom O-Ring Buna N, Viton, EPDM 1 8 Pinion Top O-Ring Buna N, Viton, EPDM 1 9 Stop O-Ring Buna N, Viton, EPDM 2 10 Outer Spring Spring Steel (Cathodic Protected) 2 11 Middle Spring Spring Steel (Cathodic Protected) 2 12 Inner Spring Spring Steel (Cathodic Protected) 2 13 Stop 17-4 PH 1 14 Pinion Bottom Bush Delrin, NRG, UHMWPE 1

15 Pinion Top Bush Delrin, NRG, UHMWPE 1 16 Stop Bush Delrin, NRG, UHMWPE 1 17 Circlip Bush Delrin, NRG, UHMWPE 1 18 Piston Pad Delrin, NRG, UHMWPE 2 19 Piston Bush Delrin, NRG, UHMWPE 2 20 Circlip Spring Steel 1 21 Stop Washer Stainless Steel 2 22 Stop Screw Stainless Steel 2 23 Cover Screw Stainless Steel 8 24 Stop Nut Stainless Steel 2 25 Indicator Screw Stainless Steel 1 26 Indicator Plastic(ABS), Red & White 1 27 Indicator Cap Plastic (ABS) White 1

Dimension Table MODEL A B C D E F G H I J K L ISO M ISO N O P

V-25

MM 147 120 75 20 10 75 30 80 12 14.8 11 50FO5

- - M6*8 - 37.5

INCH 5.79 4.72 2.95 0.79 0.39 2.95 1.18 3.15 0.47 0.58 0.43 1.97 - - 1/4"-20 UNC - 1.48

V-45

MM 207 163 88 20 15.7 84.5 30 8 0 15.4 18.9 14 50FO5

70FO7

M6*8 M8*10 48

INCH 8.15 6.42 3.46 0.79 0.62 3.33 1.18 3.15 0.61 0.74 0.55 1.97 2.76 1/4"-20UNC 5/16"-18UNC 1.89

V-75 MM 217 183 98.1 20 13.1 93.5 30 80 18.6 23 17 50

FO5 70

FO7 M6*8 M8*10 52

INCH 8.54 7.20 3.86 0.79 0.52 3.68 1.18 3.15 0.73 0.91 0.67 1.97 2.76 1/4"-20UNC 5/16"-18UNC 2.05

V-150 MM 292 224 125. 7 20 13.1 122 30 80 24 28.5 22 70

FO7 102

F10 M8*10 M10*12 67

INCH 11.50 8.82 4 .95 0.79 0.52 4.80 1.18 3.15 0.94 1.12 0.87 2.76 4.02 5/16"-18UNC 3/8"-16UNC 2.64

V-270 MM 358 303 140.6 20 13.1 139.5 30 80 29.3 37 27 70

FO7 102

F10 M8*10 M10*12 76.5

INCH 14.09 11.93 5.54 0.79 0.52 5.49 1.18 3.15 1.15 1.46 1.06 2.76 4.02 5/16"-18UNC 3/8"-16UNC 3.01

V-600MM 462 366 186.5 30 20.5 182.5 30 130 38 49 36 125

F12 - - M12*15 - 101

INCH 18.19 14.41 7.34 1.18 0.81 7.18 1.18 3.15 1.50 1.93 1.42 4.92 - - 1/2"- 13UNC - 3.98

V-1100 MM 490 350 245 30 22 238 30 130 38 49 36 140

F14 - - M16*18 - 128.5

INCH 19.29 13.78 9.65 1.18 0.87 9.36 1.18 3.15 1.50 1.93 1.42 5.51 - - 5/8'- 11UNC - 5.06

V-2800 MM 590 400 301 30 25 295 30 130 38 49 36 165

F16 - - M20*25 - 158

INCH 23.23 15.75 11.85 1.18 0.98 11.60 1.18 3.15 1.50 1.93 1.42 6.50 - - 3 /4"-10UNC - 6.22

A(SPRING RETURN)

B(DOUBLE ACTING)

4

B

M

L

K

IJ

4*N

4*O

4*O

G

H

P

C

F

D

14

4

E

M6*10 DEEP

16

16

1212

NAMUR DETAILS

G1/4 BSP

4*M5-8 DEEP

Metric

16

16

1212

Imperial

4*10-24 UNF

et


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Double Acting Torque NM (Metric)

Double Acting Torque - Ibf - In (Imperial)

Spring Return Torque NM (Metric)

Torque Data ForDouble Acting

Torque Data ForSprinq Return METRIC

7 8

Air Supply Pressure (bar)

Model 3 4 4.5 5 5.5 6 7 8

V-25 13 18 20 22 25 27 31 35

V-45 26 35 39 44 48 52 61 70

V-75 43 58 65 72 80 87 101 116

V-150 87 117 131 146 160 175 204 233

V-270 147 196 221 245 270 295 344 393

V-600 335 446 502 558 614 669 781 892

V-1100 611 815 917 1019 1121 1223 1427 1630

V-2800 1552 2069 2307 2586 2844 3103 3620 4137

Air Supply Pressure (bar)

Model 40 60 70 80 90 100 110 120

V-25 106 165 180 215 250 275 297 320

V-45 246 302 324 389 409 467 532 569

V-75 412 500 539 641 678 780 885 943

V-150 829 1006 1088 1290 1365 1570 1781 1897

V-270 1396 1765 1833 2173 2298 2754 2999 3195

V-600 3172 3850 4165 4937 5222 6007 6814 7259

V-1100 5682 6897 7461 8842 9254 10759 12206 13002

V-2800 14486 17583 19021 22543 23847 27430 31446 33469

3 4 4.5 5 5.5 6 7 8 Springs

Model Springs Set Start End Start End Start End Start End Start End Start End Start End Start End Start End 2M 7 2 12 7 13 8 16 11 19 14 21 16 25 20 29 24 11 6 2E 10 5 11 6 14 9 17 12 19 14 23 18 27 22 13 8 2M2I 9 3 10 4 13 7 16 10 18 12 22 16 26 20 15 9 2E2I 15 8 17 10 21 14 25 18 17 10 2E2I 9 2 12 5 15 8 17 10 21 14 25 18 17 10 2E2M 11 3 14 6 16 8 20 12 24 16 19 11 2M 17 11 26 20 30 24 35 29 39 33 43 37 52 46 61 55 15 9 2E 22 13 26 17 31 22 35 26 39 30 48 39 57 48 22 13 2M2I 26 16 31 21 35 25 39 29 48 38 57 47 23 13 2E2I 27 14 31 18 35 22 44 31 53 40 30 17 2E2M 27 10 31 14 40 23 49 32 38 21 2E2M2I 22 3 26 7 35 16 44 25 45 26 2M 33 23 48 37 55 44 62 52 69 59 77 66 91 81 106 95 21 10

2E 29 15 44 29 51 36 58 44 65 5 1 73 58 87 73 102 87 29 14 2M2I 48 30 55 38 63 45 70 52 84 67 99 81 35 17 2E2I 44 22 51 30 59 37 66 44 80 59 95 73 43 21 2E2M 48 23 55 30 63 37 77 52 92 66 50 24 2E2M2I 48 16 56 24 70 38 85 52 63 31 2M 61 41 90 70 105 85 119 99 134 114 148 129 158 158 207 187 46 27 2E 57 34 86 63 100 77 115 92 129 107 144 121 173 150 202 179 54 31 2M2I 88 57 103 72 118 86 132 101 161 130 191 159 74 43 2E2I 84 50 99 64 113 79 128 93 157 122 186 152 82 47 2E2M 88 46 103 60 117 75 146 104 176 133 100 58 2E2M2I 87 32 101 47 130 76 160 105 128 74 2M 128 68 185 125 201 142 226 166 251 191 287 228 324 264 373 313 79 20 2E 74 36 131 93 147 109 172 134 196 159 233 195 270 232 319 281 112 74 2M2I 141 76 158 92 182 117 207 141 243 178 280 215 329 264 129 63 2E2I 142 60 166 84 191 109 228 146 264 183 314 232 161 79 2E2M 152 55 176 79 213 116 250 153 299 202 191 94 2E2M2I 152 30 189 66 225 103 275 152 240 118 2M 247 162 359 273 415 329 471 385 526 441 582 496 694 608 805 720 173 87 2E 325 206 381 261 436 317 492 373 548 429 660 540 771 652 241 121 2M2I 428 209 484 265 540 320 595 376 707 488 819 599 293 74

2E2I 376 197 432 253 487 308 599 420 710 532 361 182 2E2M 405 200 461 256 572 367 684 479 414 209 2E2M2I 344 80 400 136 512 247 623 359 534 269 2M 470 329 670 529 770 629 870 729 969 829 1069 929 1269 1128 1469 1328 270 130 2E 699 379 798 479 898 578 998 678 1098 778 1298 978 1498 1178 421 101 2M2I 535 248 635 348 735 448 835 548 935 648 1135 848 1335 1048 551 264 2E2I 563 198 663 298 763 398 863 498 1063 698 1263 897 701 336 2E2M 568 208 668 308 768 408 868 508 1068 708 1267 907 691 331 2E2M2I 633 127 733 227 933 427 1133 627 972 466 2M 1129 693 1638 1203 1893 1458 2148 1712 2402 1967 2657 2222 3204 2769 3719 3284 835 400 2E 1620 1166 1875 1421 2130 1675 2385 1930 2639 2185 3186 2732 3701 3247 872 417 2M2I 1416 739 1671 994 1926 1249 2180 1503 2435 1758 2982 2305 3497 2820 1299 622 2E2I 1653 957 1908 1211 2163 1466 2417 1721 2964 2268 3479 2783 1336 639 2E2M 1985 1095 2240 1350 2787 1897 3301 2412 1707 817 2E2M2I 1763 631 2018 886 2565 1433 3079 1948 2171 1039

Air SupplyPressure(bar)

V-25

V-45

V-75

V-150

V-270

V-600

V-1100

V-2800


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Spring Return Torque Ibf.in

9

Torque Data ForSprinq Return Imperial

40 60 70 80 90 100 110 120 Springs

Model Springs Set Start End Start End S tart End Start End Sta rt End Start End Start End Start End Start End

2M 49 5 108 64 124 79 158 114 193 148 218 173 240 196 264 219 101 57

2E 98 45 113 61 148 96 183 130 208 155 230 178 253 201 119 67

2M2I 89 30 105 46 139 80 174 115 199 140 222 163 245 186 135 76

2E2I 95 28 129 62 164 97 189 122 212 145 235 168 153 86

2E2M 119 45 154 80 179 105 202 127 225 151 170 95

2E2M2I 237 227 262 252 284 274 308 297 23 13

2M 167 114 222 169 244 191 310 257 329 276 387 334 453 400 490 437 133 80

2E 187 107 209 129 274 195 293 214 352 272 417 338 454 375 195 115

2M2I 209 121 275 187 294 206 352 265 417 330 454 367 202 115

2E2I 239 124 258 143 316 201 382 267 419 304 266 150

2E2M 223 72 281 130 346 196 383 233 336 186

2E2M2I 182 10 240 68 306 134 343 171 399 227

2M 322 229 410 317 449 356 551 458 588 495 690 597 795 702 853 759 184 90

2E 286 156 374 245 413 284 515 386 553 423 654 525 759 630 817 687 256 126

2M2I 388 233 490 335 527 373 629 475 734 579 792 637 306 151

2E2I 353 161 455 263 492 300 594 402 699 507 757 565 378 186

2E2M 425 202 462 239 564 341 669 446 727 504 439 216

2E2M2I 402 117 503 219 608 324 666 381 562 277

2M 593 418 770 596 852 678 1054 880 1128 954 1334 1159 1370 1370 1661 1486 411 236

2E 555 353 732 530 814 612 1016 814 1091 888 1296 1094 1507 1305 1623 1421 476 274

2M2I 711 432 912 633 987 708 1192 913 1403 1124 1519 1240 657 378

2E2I 673 366 874 568 949 642 1154 847 1365 1058 1481 1174 722 416

2E2M 780 403 855 478 1060 683 1271 894 1387 1010 887 510

2E2M2I 713 232 918 437 1129 648 1245 764 1133 652 2M 1223 694 1593 1063 1660 1131 2000 1471 2126 1596 2581 2052 2826 2297 3022 2493 702 173

2E 744 409 1113 778 1181 846 1521 1186 1646 1311 2102 1767 2347 2012 2543 2208 987 652

2M2I 1204 625 1272 693 1611 1032 1737 1158 2193 1613 2438 1859 2633 2054 1140 561

2E2I 1132 408 1471 747 1597 873 2052 1328 2298 1573 2493 1769 1425 701

2E2M 1342 484 1467 610 1923 1065 2168 1310 2364 1506 1689 831

2E2M2I 1252 171 1707 626 1952 872 2148 1067 2127 1047

2M 2400 1642 3078 2320 3393 2635 4164 3406 4450 3692 5235 4476 6042 5284 6487 5728 1530 772

2E 2776 1721 3091 2036 3862 2807 4148 3093 4933 3878 5740 4685 6184 5129 2129 1074

2M2I 3511 1570 4282 2342 4568 2627 5352 3412 6160 4219 6604 4664 2595 655

2E2I 3325 1743 3611 2028 4395 2813 5203 3621 5647 4065 3194 1611 2E2M 3376 1563 4160 2347 4968 3155 5412 3599 3660 1846

2E2M2I 2839 498 3623 1283 4431 2090 4875 2534 4724 2383 2M 4535 3289 5750 4504 6314 5067 7695 6449 8207 6961 9612 8366 11059 9813 11855 10608 2393 1147

2E 5109 3174 5673 3738 7055 5119 7566 5631 8972 7036 10418 8483 11214 9279 3723 1788

2M2I 4561 2022 5124 2585 6506 3967 7018 4479 8423 5884 9869 7331 10665 8126 4875 2336 2E2I 4487 1256 5869 2637 6380 3149 7786 4554 923 2 6001 10028 6797 6205 2974

2E2M 4530 1344 5911 2726 6423 3238 7828 4643 9275 609010071 6885 6116 2931 2E2M2I 5233 756 6639 2161 8085 3608 8881 4403 8598 4121

2M 10950 7098 14047 10195 15484 11632 19006 15155 20311 16459 23894 20042 27909 24057 29960 26108 7388 3536

2E 13890 9867 15327 11304 18849 14826 20154 16131 23737 19713 27752 23729 29802 25779 7717 3694

2M2I 12082 6090 13 519 7528 17042 11050 18346 12354 21929 15937 25945 19953 27995 22003 11493 5501

2E2I 13362 7199 16885 10722 18189 12026 21772 15609 25787 19624 27838 21675 11821 5658

2E2M 16617 8742 20200 12325 24216 16341 26266 18391 15105 7230

2E2M2I 14653 4638 18235 8221 22251 12236 24301 1428619210 9195

Air SupplyPressure(bar)

V-25

V-45

V-75

V-150

V-270

V-600

V-1100

V-2800

SMG,

Nashville,

TN

I

KA

,Slovenia

O

neSteel

ATTEX,

Santiago

DLM,

Johannesburg

RAM

Universal,UK

ActionEngineering/

Unimech,

Bangkok

InkoBrothers,

Singapore

PTUnggul,Jakarta

TransmarkFCx,

NZ

www.vaas.in

VAASLocations

MajorDistributors

VAASUSA

VAASUK

VAASIndia

VAA

SEurope

VAASPacific

Torqmax Cat

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