Tooling Data Sheet for Crimp Pins & Crimp Pin ReceptaclesDaniels Crimp Tool # TBD using Daniels...

PIN RECEPTACLES

Mill-Max Mfg. Corp. • 190 Pine Hollow Road, P.O. Box 300, Oyster Bay, NY 11771 • 516-922-6000 • Fax: 516-922-9253 • www.mill-max.com

TOOLING FOR CRIMP PIN RECEPTACLES

SPECIFICATIONS:

Shell Material: Brass Alloy 360, 1/2 Hard

Contact Material: Beryllium Copper Alloy 172, HT

Dimensions: Inches

Tolerances On: Lengths: ± .005 Diameters: ± .002 Angles: ± 2 °

RoHS - 22011/65/EU

ORDER CODE: XXXX - X - XX - XX - XX - XX - 10 - 0

SELECT CONTACT:#06, #16, #21, #30 CONTACT (DATA ON PAGES 251-256)

(For alternate contact choices, see groups A, C and D on page 248)

BASIC PART #SPECIFY SHELL FINISH:01 200 μ” TIN/LEAD OVER NICKEL80 200 μ” TIN OVER NICKEL (RoHS)15 10 μ” GOLD OVER NICKEL (RoHS)

.085 DIA..031

.028 .083.140

.352

.150

.069 DIA.

.062 DIA.

.029 DIA.

HOLE

.040 DIA.

.076.104

.194

.058

.023 DIA.HOLE

3061-0-19-XX-21-YY-10-0Acceptance Range .015”-.022” (0,38-0,56mm) Accepts wire sizes 28 AWG Max. /32 AWG Min.

YY = (02, 84 or 27 contact finish ONLY)

Daniels Crimp Tool #MH992using Daniels Positioner #K1733S

.064 DIA.

.056 DIA.

.050 .083

.186

.364

.104 .125.100.020 DIA.

.038 DIA.HOLE

HOLE

.031.072 DIA.

.028 .086.150

.600

.200

.064 DIA.

.054 DIA.

.040 DIA.HOLE

.094 DIA..050

.113

.195

.445

.190

.084 DIA.

.062 DIA.

HOLE

SPECIFY CONTACT FINISH:01 200 μ” TIN/LEAD OVER NICKEL02 100 μ” TIN/LEAD OVER NICKEL80 200 μ” TIN OVER NICKEL (RoHS)84 100 μ” TIN OVER NICKEL (RoHS)27 30 μ” GOLD OVER NICKEL (RoHS)



Daniels Crimp Tool #TBDusing Daniels Positioner #TBD

Daniels Crimp Tool #AFM8using Daniels Positioner #K1931



Daniels Crimp Tool #AF8using Daniels Positioner #TP1746






Daniels Crimp Tool #MH800using Daniels Positioner #K1086



.075 DIA.

.025

.083

.280

.392

.248.220

MAX.

.072 DIA.

.055 DIA.

.067 DIA.

.051 DIA.HOLE

https://www.dmctools.com/assets/MH992_ds.pdfhttps://www.mill-max.com/assets/new_products/k1733s_env.pdfhttps://www.dmctools.comhttps://www.dmctools.comhttps://www.dmctools.com/assets/AFM8_sl.pdfhttps://www.dmctools.com/assets/K1931_env.pdfhttps://www.dmctools.com/assets/AF8_sl.pdfhttps://www.dmctools.com/assets/TP1746_env.pdfhttps://www.dmctools.com/assets/AFM8_sl.pdfhttps://www.dmctools.com/assets/K937_env.pdfhttps://www.dmctools.com/assets/MH800_ds.pdfhttps://www.dmctools.com/assets/K1086_env.pdf

PIN RECEPTACLES



0722-0-33-XX-47-XX-10-0Acceptance Range .025”-.037” (0,64-0,94mm) Accepts wire sizes 22 AWG Max. /28 AWG Min.

Daniels Crimp Tool #AFM8using Daniels Positioner #K41Daniels Crimp Tool #MH860

using Daniels Positioner #86-5


SPECIFICATIONS:



Dimensions: Inches


RoHS - 22011/65/EU


SELECT CONTACT:#34 or #47 CONTACT (DATA ON PAGES 256-258)

(For alternate contact choices, see groups D and E on page 248)


(.518)

.234

.284.200.061 DIA.

.047 DIA.

.086

.020 DIA.HOLE

.035 DIA.

.146.125

HOLE


4130-0-33-XX-34-XX-10-0Acceptance Range .032”-.046” (0,81-1,17mm)Accepts wire sizes 22 AWG Max. /26 AWG Min.

Daniels Crimp Tool #AFM8Contact dmctools.com for positioner

(Reference Mill-Max Part number)

8731-0-19-XX-34-XX-10-0Acceptance Range .032”-.046” (0,81-1,17mm)Accepts wire sizes 22 AWG Max. /26 AWG Min.


.450

.234

(.216).195.076 DIA.

.060 DIA.

.120

.141.126

.090 DIA..031

.0365 DIA.HOLE

.020 DIA.HOLE

.099 DIA.

.120

.280

.080

.380

.180

.125 DIA.

.060 DIA.

.038 DIA.HOLE

(.130)

.510

SPECIFY CONTACT FINISH:01 200 μ” TIN/LEAD OVER NICKEL80 200 μ” TIN OVER NICKEL (RoHS)27 30 μ” GOLD OVER NICKEL (RoHS)



Daniels Crimp Tool #AF8using Daniels Positioner #TH534

.118

.102 DIA.

.224

.306

.200

.031

.075 .113

.282

.029 DIA.

.077 DIA.

.105 DIA.

.086 DIA.

.049 DIA.

.090 DIA.

HOLE


Daniels Crimp Tool #AF8using Daniels Positioner #TH163RED

Daniels Crimp Tool #MH860using Daniels Positioner #86-7

(.518)

.234

.284.200.077 DIA.

.069 DIA.

.125

.029 DIA.HOLE

.047 DIA.

.214.190

.093 DIA..031

HOLE

Daniels Crimp Tool #AFM8Contact dmctools.com for positioner

(Reference Mill-Max Part number)

.088 DIA.

.077 DIA.

.326

.151

.029 DIA.

HOLE

.035 DIA.

HOLE

(.175)

.110

.165.146

.083

.031

.061 DIA.

.069 DIA.

.064 DIA.MAX.

https://www.dmctools.com/assets/AFM8_sl.pdfhttps://www.dmctools.com/assets/K41_env.pdfhttps://www.dmctools.com/assets/MH860_sl.pdfhttps://www.dmctools.com/assets/86-5_env.pdfhttps://www.dmctools.comhttps://www.dmctools.com/assets/AFM8_sl.pdfhttps://www.dmctools.comhttps://www.dmctools.comhttps://www.dmctools.comhttps://www.dmctools.com/assets/AFM8_sl.pdfhttps://www.dmctools.comhttps://www.dmctools.com/assets/K1698_env.pdfhttps://www.dmctools.com/assets/AFM8_sl.pdfhttps://www.dmctools.com/assets/K930_env.pdfhttps://www.dmctools.com/assets/AF8_sl.pdfhttps://www.dmctools.com/assets/TH534_env.pdfhttps://www.dmctools.com/assets/AFM8_sl.pdfhttps://www.dmctools.com/assets/K43_env.pdfhttps://www.dmctools.com/assets/AF8_sl.pdfhttps://www.dmctools.com/assets/TH163_env.pdfhttps://www.dmctools.com/assets/MH860_sl.pdfhttps://www.dmctools.com/assets/86-7_env.pdfhttps://www.dmctools.comhttps://www.dmctools.com/assets/AFM8_sl.pdfhttps://www.dmctools.comhttps://www.dmctools.com

PIN RECEPTACLES











SPECIFICATIONS:



Dimensions: Inches


RoHS - 22011/65/EU


SELECT CONTACT:#07, #13, #23 CONTACT (DATA ON PAGE 260-261)

(For alternate contact choices, see groups G and H on page 248)




Daniels Crimp Tool #M309using Daniels Positioner #TP1589

.144 DIA..100

.157

.375.440

.250

.090

.128 DIA.

.100 DIA.

.050 DIA.

.073 DIA.HOLE

HOLE

.144 DIA..100 .150

.375.440

.447.385

.065

HOLE

.128 DIA.

.144 DIA.

.110 DIA.

.070 DIA.

.031.108

.256

.485

.875

.337.295

.187

.125 DIA.

.109 DIA.

.101 DIA.

.109 DIA.

.091 DIA.

.061 DIA.

HOLE

.106 DIA.

.108

.400.420

.210.180.130

.125 DIA.

.060 DIA.

.038 DIA.HOLE

Daniels Crimp Tool #AF8using Daniels Positioner #TH163BLUE


(.518)

.234

.284.214

.105

.209.180

.031

.113 DIA.

.102 DIA.

.039 DIA.HOLE

.067 DIA.

.129 DIA.

HOLE

.119 DIA. .134 .180.234

.296.267

.076

.046

.141 DIA.

.039 DIA.

.103 DIA.

.067 DIA.

HOLE

HOLE


https://www.dmctools.com/assets/AFM8_sl.pdfhttps://www.dmctools.com/assets/K1698_env.pdfhttps://www.dmctools.com/assets/AF8_sl.pdfhttps://www.mill-max.com/assets/new_products/tp1541_env.pdfhttps://www.dmctools.com/assets/AF8_sl.pdfhttps://www.dmctools.com/assets/TH534_env.pdfhttps://www.dmctools.com/assets/M309_ds.pdfhttps://www.mill-max.com/assets/new_products/tp1589_env.pdfhttps://www.dmctools.com/assets/AF8_sl.pdfhttps://www.dmctools.com/assets/TH163_env.pdfhttps://www.dmctools.com/assets/MH860_sl.pdfhttps://www.dmctools.com/assets/86-3_env.pdfhttps://www.dmctools.com/assets/AF8_sl.pdfhttps://www.dmctools.com/assets/TH534_env.pdf

PIN RECEPTACLES



.080 DIA.

.134 DIA.

.177 DIA.

.159 DIA.

.060 DIA.HOLE

.151 DIA.

(.615)

.337

.150

.209

.106

.205

.406

.049

.060

9177-0-18-XX-07-XX-10-0Acceptance Range .065”-.082” (1,65-2,08mm)

Accepts wire sizes up to 16 AWG

Daniels Crimp Tool #TBDusing Daniels Positioner #TBD


Daniels Crimp Tool #AF8Positioner # TH163BLUE for 16 AWG wire

Positioner # TH163YELLOW for 14 AWG wire


Daniels Crimp Tool #AF8using Daniels Positioner #TH163YELLOW

(.518)

.234

.284.214

.154

.209.180

.031

.120 DIA.

.103 DIA.

.039 DIA.HOLE

.067 DIA.

.132 DIA.

HOLE

(.518)

.234

.284.210

.127

.214.180

.031

.161 DIA.

.150 DIA.

.039 DIA.HOLE

.100 DIA.

.180 DIA.

HOLE

SPECIFICATIONS:



Dimensions: Inches


RoHS - 22011/65/EU


SELECT CONTACT:#07 or #08 CONTACT (DATA ON PAGE 261-262)

(For alternate contact choices, see group H on page 248)



https://www.dmctools.comhttps://www.dmctools.comhttps://www.dmctools.com/assets/AF8_sl.pdfhttps://www.dmctools.com/assets/TH163_env.pdfhttps://www.dmctools.com/assets/TH163_env.pdfhttps://www.dmctools.com/assets/AF8_sl.pdfhttps://www.dmctools.com/assets/TH163_env.pdf

MALE PCB PINS


SPECIFICATIONS:

Pin Material: Brass Alloy 360, 1/2 Hard ( Except where noted )

Dimensions: Inches

Tolerances On: Lengths: ± .005Diameters: ± .002Angles: ± 2 °

RoHS - 22011/65/EU

ORDER CODE: XXXX - X - XX - XX - 00 - 00 - XX - 0

BASIC PART # SPECIFY PIN FINISH:01 200 μ” TIN/LEAD OVER NICKEL80 200 μ” TIN OVER NICKEL (RoHS)15 10 μ” GOLD OVER NICKEL (RoHS)21 20 μ” GOLD OVER NICKEL (RoHS)34 50 μ” GOLD OVER NICKEL (RoHS)

4194-0-00-XX-00-00-08-0Wire crimp termination & press-fit in .036 holeAccepts wire sizes 30 AWG Max. /34 AWG Min.


5556-0-00-XX-00-00-38-0Wire crimp terminationAccepts wire sizes 30 AWG Max. /34 AWG Min.







Daniels Crimp Tool #AFM8using Daniels Positioner #K42Daniels Crimp Tool #MH860

using Daniels Positioner #86-6



Daniels Crimp Tool #AF8using Daniels Positioner #TH163RED


.019 DIA.

.020 DIA.

.026 DIA.

.027 DIA.

.038 DIA.

HOLE

.328

.024

.134

.100

.070.050

.093 DIA..030

.030.100

.155

.240

.093 DIA.

.060 DIA.

.030 DIA.

.040 DIA.

.093 DIA.

.040

.120 .156

.025

.249

.071 DIA.

.035 DIA.

.049 DIA.

.012 DIA..100

.200(3X)

.035 DIA.

.0375 DIA.

HOLE

.020 DIA.

.0375 DIA..075 .100

.400

.061 DIA.

.047 DIA.

.035 DIA.

.030 DIA.

.020 DIA.

HOLE

TOOLING FOR CRIMP PINS

https://www.dmctools.com/assets/AFM8_sl.pdfhttps://www.mill-max.com/assets/new_products/k1566_env.pdfhttps://www.dmctools.com/assets/MH835_ds.pdfhttps://www.dmctools.com/assets/K1936_env.pdfhttps://www.dmctools.com/assets/MH992_ds.pdfhttps://www.mill-max.com/assets/new_products/k1939_env.pdfhttps://www.dmctools.com/assets/AFM8_sl.pdfhttps://www.dmctools.com/assets/K938_env.pdfhttps://www.dmctools.com/assets/AFM8_sl.pdfhttps://www.dmctools.com/assets/K42_env.pdfhttps://www.dmctools.com/assets/MH860_sl.pdfhttps://www.dmctools.com/assets/86-6_env.pdfhttps://www.dmctools.com/assets/AFM8_sl.pdfhttps://www.dmctools.com/assets/K43_env.pdfhttps://www.dmctools.com/assets/AF8_sl.pdfhttps://www.dmctools.com/assets/TH163_env.pdfhttps://www.dmctools.com/assets/MH860_sl.pdfhttps://www.dmctools.com/assets/86-7_env.pdf

MALE PCB PINS MALE PCB PINS



.105 DIA.

.093 DIA.

.077 DIA.

.029 DIA.

.102 DIA.

.049 DIA.

.075.113

.282 .306

.031

.060

A.080 DIA.

HOLE

HOLE

.142 DIA..046

.296.217

.267

A.080 DIA.

.103 DIA.

.039 DIA.

.067 DIA.

HOLE

.125 DIA.

.080 DIA.

.050 DIA.

.073 DIA.

.100 DIA.

.030

.460

.280

.090HOLE

HOLE

.200

.375

.500

3601-13601-23601-3

Basic PartNumber

PinLength

A

.200

.375

.500

3609-13609-23609-3

Basic PartNumber

PinLength

A



3601-X-07-XX-00-00-08-0Wire crimp terminationAccepts wire sizes 20 AWG Max. /24 AWG Min.


3609-X-07-XX-00-00-08-0Wire crimp terminationAccepts wire sizes 16 AWG Max. /20 AWG Min.


SPECIFICATIONS:

Pin Material: Brass Alloy 360, 1/2 Hard ( Except where noted )

Dimensions: Inches

Tolerances On: Lengths: ± .005Diameters: ± .002Angles: ± 2 °

RoHS - 22011/65/EU

ORDER CODE: XXXX - X - XX - XX - 00 - 00 - XX - 0

BASIC PART # SPECIFY PIN FINISH:01 200 μ” TIN/LEAD OVER NICKEL80 200 μ” TIN OVER NICKEL (RoHS)15 10 μ” GOLD OVER NICKEL (RoHS)21 20 μ” GOLD OVER NICKEL (RoHS)34 50 μ” GOLD OVER NICKEL (RoHS)

.075 .113

.282 .306

.282.031

.188

.060

.105 DIA.

.077 DIA.

.029 DIA.

.102 DIA.

.077 DIA.

.062 DIA.

.093 DIA..049 DIA.

HOLE



.077 DIA.

.105 DIA.

.282

.113

.188

.306.282

.075

.060 .031

.029 DIA.HOLE

.102 DIA.

.040 DIA.

.077 DIA.

.093 DIA..049 DIA.



https://www.dmctools.com/assets/AF8_sl.pdfhttps://www.dmctools.com/assets/TH535_env.pdfhttps://www.dmctools.com/assets/AF8_sl.pdfhttps://www.dmctools.com/assets/TH535_env.pdfhttps://www.dmctools.com/assets/AF8_sl.pdfhttps://www.dmctools.com/assets/TH535_env.pdfhttps://www.dmctools.com/assets/AF8_sl.pdfhttps://www.dmctools.com/assets/TH535_env.pdfhttps://www.dmctools.com/assets/AF8_sl.pdfhttps://www.dmctools.com/assets/TH535_env.pdf

MALE PCB PINS


.050 DIA.

.095 DIA.

.100 DIA.

.087 DIA.

.125 DIA.

.067 DIA.HOLE

.310

.559

.090

.220

.030

.045

Material Specifications:

Sleeve & Plunger Material: Copper Alloy Spring Material: Beryllium Copper or SS 302 Sleeve & Plunger Finish: 20 μ” Gold over Nickel Spring Finish: 10 μ” Gold over Nickel Dimensions: Inches Tolerances On: Lengths: ± .006 Diameters: ± .002 Angles: ± 2 °

7582

Order Code: 0XXX - X - 15 - 20 - XX - 14 - 11 - 0

SpringNumber

Spring Number

.0275.045

Mid.Stroke

60 g120 g

Force @Mid. Stroke

.055

.090

Max.Stroke

25 g25 g

Initial Force(Pre-Load)

RoHS - 22011/65/EU

Mechanical & Electrical Specifications:Durability: 1,000,000 cycles

Rated Current (Free air): Continuous 9 amps @ 10° C temperature rise

Contact Resistance: 20 mW max.

Environmental Specifications:Operating temperature range: -55/+125° C

75, 82 Springs are not interchangeable

0855-0-15-20-82-14-11-0Power spring pin, Wire crimp termination Accepts wire sizes 16 AWG Max. /20 AWG Min.



Daniels Crimp Tool #AF8using Daniels Positioner #TH163BLUE


9092-0-00-XX-00-00-38-0Wire crimp terminationAccepts wire sizes up to 14 AWG

Daniels Crimp Tool #M309using Daniels Positioner #TP1698


Daniels Crimp Tool #AF8Positioner # TH163BLUE for 16 AWG wire

Positioner # TH163YELLOW for 14 AWG wire

3912-0-01-XX-00-00-08-0Wire crimp termination Accepts wire sizes 12 AWG Max. /14 AWG Min.

Daniels Crimp Tool #AF8using Daniels Positioner #TH163YELLOW

.110 DIA.

.150 DIA.

.093 DIA.

.150 DIA.

.080 DIA.

.250.300

.450

.393

.050

.125

.028

STROKE

.046

.133

.253

.055.0275

.025

MID

STROKEMAX

.059 DIA.

.064 DIA.

.042 DIA.

.062 DIA.

.078 DIA.

.072 DIA.

HOLE.035 DIA.

0962-0-15-20-75-14-11-0Standard stroke, Wire crimp termination Accepts wire sizes 24 AWG Max. /28 AWG Min.


https://www.dmctools.com/assets/AF8_sl.pdfhttps://www.dmctools.com/assets/tp1776_env.pdfhttps://www.dmctools.com/assets/AF8_sl.pdfhttps://www.dmctools.com/assets/TH163_env.pdfhttps://www.dmctools.com/assets/MH860_sl.pdfhttps://www.dmctools.com/assets/86-3_env.pdfhttps://www.dmctools.com/assets/M309_ds.pdfhttps://www.dmctools.com/assets/TP1698_env.pdfhttps://www.dmctools.com/assets/AF8_sl.pdfhttps://www.dmctools.com/assets/TH163_env.pdfhttps://www.dmctools.com/assets/TH163_env.pdfhttps://www.dmctools.com/assets/AF8_sl.pdfhttps://www.dmctools.com/assets/TH163_env.pdfhttps://www.dmctools.com/assets/AF8_sl.pdfhttps://www.dmctools.com/assets/TP1740_env.pdf

Tooling Data Sheet for Crimp Pins & Crimp Pin ReceptaclesDaniels Crimp Tool # TBD using Daniels...

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Transcript of Tooling Data Sheet for Crimp Pins & Crimp Pin ReceptaclesDaniels Crimp Tool # TBD using Daniels...