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Transcript of Tool
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Tool Steel
Knife Making
Presented by:Noah NordhoffJoseph Easterbrook
ENGR 45Fall Semester 2010Dr. Younes Yataiiyan
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Choosing the right steel:
Ability to harden, anneal and work
Specific Properties
High Carbon (.35%+)
Tool 1095 (Ka-Bar)
Stainless
440 (A B C)
Alloy
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Preliminary metal tests:High Carbon (see dark carbide area) Large File - pre-anneal
Low Carbon- Alloy? (see light ferrite area) Small File post-anneal
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From file to flat stock:
Anneal & test softness
Kiln Cone 4 (over 2100 deg. F)
http://www.claymentality. net/index.php?pagekey= conechart
Remove Ferrous Oxide
Sand to remove more burrs desired finish
http://www.claymentality.net/index.php?pagekey=conecharthttp://www.claymentality.net/index.php?pagekey=conecharthttp://www.claymentality.net/index.php?pagekey=conechart
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Remove Ferrous Oxide and test softness
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Shaping the blade
Rough out design
Sketch on blank
Cut off extra material
Grind
Rough out shape
Thin desired sections
Start to form the blade
File
Smooth ground sections/ define blade structure
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Grind & File Safety First!
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Quenching
Need to add hardness
Use blow torch to heat blade
Quench in water
Alternate: Wrap blade in clay except for sharp edge, then place in kiln at ~2000 deg F and quench
http://evergreen-rentals.com/index.php?main_page=index&cPath=2_40
http://evergreen-rentals.com/index.php?main_page=index&cPath=2_40
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Form Handle
Create pommel or finger guard
Create shoulder at end to prevent hand from slipping
Will later cover in wood and rivet or epoxy in place
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Conclusion
Absolutely have to use hard metal such as high carbon steel, stainless steel, titanium alloy, etc.
Must anneal high carbon steel
Form steel to desired shape
Harden blade for long lasting sharpness
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Acknowledgment
Many thanks to my sister Ruth and her boss for letting us use the Kiln, also to my Dad and brother for the files and tips for grinding.
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Questions?
Tool Steel Knife MakingChoosing the right steel:Preliminary metal tests:From file to flat stock:Remove Ferrous Oxide and test softnessShaping the bladeGrind & FileSlide Number 8QuenchingForm Handle ConclusionAcknowledgmentQuestions?