Copyright 2006 Tohatsu Corporation. All rights reserved. No part of this manual may be reproduced or transmitted in any form or by any means without the express written permission of Tohatsu Corporation. Tohatsu Corp. makes no warranty, express or implied, regarding the use of this data. Tohatsu Corp. assumes no responsibility for errors or omissions nor assumes any liability for damages resulting from the use of the information contained herein. In some cases a part design may have changed since this manual was published or may not apply to your particular engine model, or a service/parts bulletin may have been issued containing important information pertaining to this model and/or a particular part. Some parts may be serial number and/or model number specific. You are strongly advised to contact your local dealer to ensure the accuracy of the data contained in this manual and to ensure the data contained in this manual applies to your particular model and serial number.

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CONTENTSCONTENTS

Fig. 1 CYLINDER CRANK CASE Page 2Fig. 1 CYLINDER CRANK CASE Page 4

Fig. 2 PISTON CRANK SHAFTPage 6

Fig. 3 INLET REED VALVEPage 8

Fig. 4 AIR SILENCER Page 10

Fig. 5 CARBURETORPage 12Fig. 5 CARBURETOR Page 14

Fig. 6 FUEL PUMPPage 16Fig. 6 FUEL PUMPPage 18

Fig. 7 THROTTLEPage 20

Fig. 8 MAGNETO STARTER MOTORPage 22Fig. 8 MAGNETO STARTER MOTORPage 24

Fig. 9 ELECTRIC PARTS (C.D. UNIT) Page 26

Fig. 10 ELECTRIC PARTS (DIAGRAM)Page 28Fig. 10 ELECTRIC PARTS (DIAGRAM)Page 30

Fig. 11 OIL PUMP Page 32Fig. 11 OIL PUMP Page 34

Fig. 12 DRIVE SHAFT HOUSING Page 36Fig. 12 DRIVE SHAFT HOUSINGPage 38

Fig. 13 GEAR CASE (DRIVE SHAFT) Page 40Fig. 13 GEAR CASE (DRIVE SHAFT)Page 42Fig. 13 GEAR CASE (DRIVE SHAFT)Page 44

Fig. 14 GEAR CASE (PROPELLER SHAFT) Page 46Fig. 14 GEAR CASE (PROPELLER SHAFT) Page 48

Fig. 15 SHIFT Page 50

Fig. 16 BRACKETPage 52Fig. 16 BRACKET Page 54Fig. 16 BRACKET Page 56

Fig. 17 POWER TRIM & TILT Page 58Fig. 17 POWER TRIM & TILT Page 60

Fig. 18 MOTOR COVER LOWER Page 62Fig. 18 MOTOR COVER LOWER Page 64

Fig. 19 MOTOR COVER UPPER Page 66

Fig. 20 SEPARATE FUEL TANK (Plastic)Page 68

Fig. 21 ACCESSORIES Page 70

Fig. 22 OPTIONAL PARTS (1) Page 72Fig. 22 OPTIONAL PARTS (1) Page 74

Fig. 23 OPTIONAL PARTS (2) Page 76

Fig. 24 OPTIONAL PARTS (3) Page 78

Fig. 25 ASSEMBLY KIT Page 80Fig. 25 ASSEMBLY KITPage 82Fig. 25 ASSEMBLY KITPage 84

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