TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1...

41
Towards 100% RESS - global markets and regulations Volker Blandow, TÜV SÜD AG Tokyo, Japan – 2017NOV08 [email protected]

Transcript of TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1...

Page 1: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Towards 100RESS - global markets and regulations

Volker Blandow TUumlV SUumlD AG

Tokyo Japan ndash 2017NOV08

Volkerblandowtuev-suedde

Since 150 years safety is our business and motivation

Still today TUumlV SUumlD stays true to its

founding principle of protecting people

environment and property against the

adverse effects of technology

TUumlV SUumlD 17112017

24000 Employees

62 Countries

800 Locations

24 Billion Revenue

2

150

170

190

210

230

250

270

290

310

330

350

370

390

410

430

450

iceageiceageiceage

iceage

2005 380

4502030

COsup2 concentration in the last 400000 years

critical cosup2 concentration 400 to 450 ppm 17degC goal requires to stay below 450 ppm

400000 350000 300000 250000 200000 150000 100000 50000 0

year

cosup2

conc

entr

atio

n(p

arts

per

mill

ion

ppm

)

Today

Business as usual canlsquot be an option (impact from COP20 and COP21)

TUumlV SUumlD 17112017 3

TUumlV SUumlD 17112017 4

lt 17degC UN agreed on stabilization of temperature rise

lt 450 ppmthat means stabilization of CO2-concentration

anually we add another 25 ppm to 402 ppm existing concentration

20this leaves us another increase years to get to 0 ppmTUumlV SUumlD 17112017 5

The simple mathematics behind the global transition

Real Estate Transport Power Supply Industry

0 COsup2 0 COsup2 0 COsup2 -90 COsup2

by 2050 (industrialized countries)

But what does this really mean

bull PV- wind power

bull Heating Cooling

bull Ventilation heatcold exchange

bullEnergy storage systems

bull Efficient household appliances

bull Insulations Isolations Hi-tec windows

bull Lightweight materials

bull Batteries and fuel cells

bull Power electronics

bull Electric engines bullGeothermal- hydro power

Relevant technologies

TUumlV SUumlD 17112017 7

Global Investments into electricity production capacitiesTUumlV SUumlD AG Folie 817112017

33

24

13

7

18

5

PV Wind Hydroelectric Gas Coal Nuclear

Energy sourceInvestments 2015

(in billion US$)

PV 148

Wind 107

Hydro 98

Gas 31

Coal 78

Nuclear 21

Renewable energy share of gross electricity consumption Germany

3447

62 6677 76

93102

116

142151

163 170

204

236

258273

301

330

450

0

5

10

15

20

25

30

35

40

45

1990 1995 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020

Sh

are

in p

erce

nt

Renewable energy shares of gross electricity consumption in Germany

TUumlV SUumlD 17112017 9

35

Electricity stock market Germany Lowest electricity prices since a decade

TUumlV SUumlD 17112017 10

Good news amp even better news for REES

In a stable grid environment no REES are needed below

60-70 REN in the grid (at least below 50)

However there are further business models for REES

bull Reduced FIT lead to big price gap between FIT and utility electricity prices

(buy expensive but sell cheap In Germany 28 Cent vs 11 Cent FIT vs 5-6 Cent production)

bull Back-up power systems can bdquoearn moneyldquo in stead of just beeing bdquoreadyldquo

(Battery back-up systems are quicker no pollution no noise)

bull Not all regions in the world have a stable grid

bull High Power EV Charging (150-350 kW) needs bdquobufferldquo solutions

bull Regions with flexible tarifs are already today

TUumlV SUumlD 17112017 11

What kind of energy storage systems are needed

high energy storage systems back-up power systems high power systems residential storage systems

bull pumped hydro

bull hydrogen-systems

bull hydrogen-gas-caverns

bull air-pressure storage

bull flow-batteries

bull P2G

bull others

bull Li-Ion-systems

bull hydrogen-systems

bull flow-batteries

bull others

bull Li-Ion-systems

bull fly wheels

bull super capacitors

bull others

bull Li-Ion-systems

bull Lead-acid-systems

bull others

bull Thermal-systems

(water no electricity)

TUumlV SUumlD 17112017 12

Will Elon Musk change the world again

Tesla Power Wall Concept

bull 10 kWh system 3 kWp

bull 3500 US$

bull 7 kWh system 3 kWp

bull 3000 US$

And Tesla even thinks big

100 kWh system ndash 25k US$

Is there a market

38000 pre-orders

after three days

TUumlV SUumlD 17112017 13

Challenges of (residential) storage systems

bull Economic success depends on lifetime performance ndash 10 years plus

bull Local environmental conditions must be specified and testet ndash insideoutside operation

bull Sytems installed in the house have more stabil conditions

but saftety requirements and proof of product safety is key

to insurance companies ndash fire insurance

bull There are almost no existing safety regulations for inhouse installations of RESS

bull Serveral countries (eg Japan Germany) issued guidelines for RESS

bull Standards are evolving ndash dynamic environment

bull US standards are slightly ahead ndash eg UL 1973 ndash but various additional approvals are necessary

(eg NFPA 70 ANSIZ 535)

bull Third party test labs have set up various certification schemes eg TUV SUD Mark for RESS

TUumlV SUumlD 17112017 14

Battery Stacks

=asymp

Inverter

Grid Connection

=asymp

=asymp

FuseShutter

Low

Voltage

Switch

Medium

Voltage

Switch

CCU

Container

The RESS is not only a battery itlsquos a system

TUumlV SUumlD 17112017 15

Battery Stacks

Inverter

Low Voltage

Switch

Medium Voltage

Switch

Transformer

Grid Connection

Source SIESTORAGE Siemens AG

Risk categories that need to be covered by safetycompliance testing

TUumlV SUumlD 17112017 17

bull Chemical safety

bull Fire protection (energy in the battery)

bull Mechanical integrity

bull Electrical shock protection

bull Electrical safety (incl short circuit protection overcharge protection external short circuit)

But also

bull Overall efficiency

bull Environmental conditions (performance)

bull Life cycle stability

bull Electrical performance (switch times)

bull Output power quality

Most aspects are covered in evolving and existing standards ndash incl national regulations

The German checklist for Li-ion home storage systems

TUumlV SUumlD Greater China Slide 1820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Legal requirements

The legal requirements

are defined by the legislation eg European Commission or US authorities and

regionallocal requirements like from ldquoFire Safety Authoritesrdquo

belongs to products produced in or imported to the markets

are addressing system safety health and environmental protection

Storage systems must comply in the European Union with the CE marking regulations and

related directives in North America with the listing requirements and the national codes

With the CE-mark or listing mark the manufacturer his authorized representative or the

importer indicate that the product meets the legal requirements

Helpful for the manufacturers are the harmonized product standards Following this

standards compliance is presumed (eg IEC 63056)

For the USA a product standard is available (UL 9540) but further requirements need to be

met

TUumlV SUumlD 17112017 19

Global market access recommended strategy

TUumlV SUumlD AG Slide 20Corporate Presentation14-01-22

Basic steps of the strategy are

Step 1 Find the applicable directives standards and regulations

Step 2 Determine the applicable conformity assessment module

Step 3 Carry out a risk assessment define measures based on harmonized standards

(FMEA SIL FUSIhellip)

Step 4 Implement the measures defined at the risk assessment

Step 5 Create the technical file (TF)

Step 6 Declare conformity and do the CE-marking apply for UL 9540 compliance

Advantage

Proven in use methodology

Applicable for all markets

Will be required by the revised LVD

Helps to minimize risks to forget essential requirements

Your checklist Content of the Technical File (TF)

The TF includes the following reports and documents

the general description of the product

general arrangement drawing

the list of standards and essential requirements that are met

the risk (matrix FMEA) assessment to identify health and safety requirements

the design and fabrication drawings

detailed technical information on key aspects of the product

reporting of calculations and tests

description of control philosophylogic wiring circuit diagrams parts list

certificates and test reports

manuals for installation user maintenance

for series production the internal rules that are adhered to ensure accordance with the

Directive(s)

specifications datasheets for sub-assemblies and their DoC`s

quality control amp commissioning procedures

Declaration of Conformity (DoC)

TUumlV SUumlD 17112017 21

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 2: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Since 150 years safety is our business and motivation

Still today TUumlV SUumlD stays true to its

founding principle of protecting people

environment and property against the

adverse effects of technology

TUumlV SUumlD 17112017

24000 Employees

62 Countries

800 Locations

24 Billion Revenue

2

150

170

190

210

230

250

270

290

310

330

350

370

390

410

430

450

iceageiceageiceage

iceage

2005 380

4502030

COsup2 concentration in the last 400000 years

critical cosup2 concentration 400 to 450 ppm 17degC goal requires to stay below 450 ppm

400000 350000 300000 250000 200000 150000 100000 50000 0

year

cosup2

conc

entr

atio

n(p

arts

per

mill

ion

ppm

)

Today

Business as usual canlsquot be an option (impact from COP20 and COP21)

TUumlV SUumlD 17112017 3

TUumlV SUumlD 17112017 4

lt 17degC UN agreed on stabilization of temperature rise

lt 450 ppmthat means stabilization of CO2-concentration

anually we add another 25 ppm to 402 ppm existing concentration

20this leaves us another increase years to get to 0 ppmTUumlV SUumlD 17112017 5

The simple mathematics behind the global transition

Real Estate Transport Power Supply Industry

0 COsup2 0 COsup2 0 COsup2 -90 COsup2

by 2050 (industrialized countries)

But what does this really mean

bull PV- wind power

bull Heating Cooling

bull Ventilation heatcold exchange

bullEnergy storage systems

bull Efficient household appliances

bull Insulations Isolations Hi-tec windows

bull Lightweight materials

bull Batteries and fuel cells

bull Power electronics

bull Electric engines bullGeothermal- hydro power

Relevant technologies

TUumlV SUumlD 17112017 7

Global Investments into electricity production capacitiesTUumlV SUumlD AG Folie 817112017

33

24

13

7

18

5

PV Wind Hydroelectric Gas Coal Nuclear

Energy sourceInvestments 2015

(in billion US$)

PV 148

Wind 107

Hydro 98

Gas 31

Coal 78

Nuclear 21

Renewable energy share of gross electricity consumption Germany

3447

62 6677 76

93102

116

142151

163 170

204

236

258273

301

330

450

0

5

10

15

20

25

30

35

40

45

1990 1995 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020

Sh

are

in p

erce

nt

Renewable energy shares of gross electricity consumption in Germany

TUumlV SUumlD 17112017 9

35

Electricity stock market Germany Lowest electricity prices since a decade

TUumlV SUumlD 17112017 10

Good news amp even better news for REES

In a stable grid environment no REES are needed below

60-70 REN in the grid (at least below 50)

However there are further business models for REES

bull Reduced FIT lead to big price gap between FIT and utility electricity prices

(buy expensive but sell cheap In Germany 28 Cent vs 11 Cent FIT vs 5-6 Cent production)

bull Back-up power systems can bdquoearn moneyldquo in stead of just beeing bdquoreadyldquo

(Battery back-up systems are quicker no pollution no noise)

bull Not all regions in the world have a stable grid

bull High Power EV Charging (150-350 kW) needs bdquobufferldquo solutions

bull Regions with flexible tarifs are already today

TUumlV SUumlD 17112017 11

What kind of energy storage systems are needed

high energy storage systems back-up power systems high power systems residential storage systems

bull pumped hydro

bull hydrogen-systems

bull hydrogen-gas-caverns

bull air-pressure storage

bull flow-batteries

bull P2G

bull others

bull Li-Ion-systems

bull hydrogen-systems

bull flow-batteries

bull others

bull Li-Ion-systems

bull fly wheels

bull super capacitors

bull others

bull Li-Ion-systems

bull Lead-acid-systems

bull others

bull Thermal-systems

(water no electricity)

TUumlV SUumlD 17112017 12

Will Elon Musk change the world again

Tesla Power Wall Concept

bull 10 kWh system 3 kWp

bull 3500 US$

bull 7 kWh system 3 kWp

bull 3000 US$

And Tesla even thinks big

100 kWh system ndash 25k US$

Is there a market

38000 pre-orders

after three days

TUumlV SUumlD 17112017 13

Challenges of (residential) storage systems

bull Economic success depends on lifetime performance ndash 10 years plus

bull Local environmental conditions must be specified and testet ndash insideoutside operation

bull Sytems installed in the house have more stabil conditions

but saftety requirements and proof of product safety is key

to insurance companies ndash fire insurance

bull There are almost no existing safety regulations for inhouse installations of RESS

bull Serveral countries (eg Japan Germany) issued guidelines for RESS

bull Standards are evolving ndash dynamic environment

bull US standards are slightly ahead ndash eg UL 1973 ndash but various additional approvals are necessary

(eg NFPA 70 ANSIZ 535)

bull Third party test labs have set up various certification schemes eg TUV SUD Mark for RESS

TUumlV SUumlD 17112017 14

Battery Stacks

=asymp

Inverter

Grid Connection

=asymp

=asymp

FuseShutter

Low

Voltage

Switch

Medium

Voltage

Switch

CCU

Container

The RESS is not only a battery itlsquos a system

TUumlV SUumlD 17112017 15

Battery Stacks

Inverter

Low Voltage

Switch

Medium Voltage

Switch

Transformer

Grid Connection

Source SIESTORAGE Siemens AG

Risk categories that need to be covered by safetycompliance testing

TUumlV SUumlD 17112017 17

bull Chemical safety

bull Fire protection (energy in the battery)

bull Mechanical integrity

bull Electrical shock protection

bull Electrical safety (incl short circuit protection overcharge protection external short circuit)

But also

bull Overall efficiency

bull Environmental conditions (performance)

bull Life cycle stability

bull Electrical performance (switch times)

bull Output power quality

Most aspects are covered in evolving and existing standards ndash incl national regulations

The German checklist for Li-ion home storage systems

TUumlV SUumlD Greater China Slide 1820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Legal requirements

The legal requirements

are defined by the legislation eg European Commission or US authorities and

regionallocal requirements like from ldquoFire Safety Authoritesrdquo

belongs to products produced in or imported to the markets

are addressing system safety health and environmental protection

Storage systems must comply in the European Union with the CE marking regulations and

related directives in North America with the listing requirements and the national codes

With the CE-mark or listing mark the manufacturer his authorized representative or the

importer indicate that the product meets the legal requirements

Helpful for the manufacturers are the harmonized product standards Following this

standards compliance is presumed (eg IEC 63056)

For the USA a product standard is available (UL 9540) but further requirements need to be

met

TUumlV SUumlD 17112017 19

Global market access recommended strategy

TUumlV SUumlD AG Slide 20Corporate Presentation14-01-22

Basic steps of the strategy are

Step 1 Find the applicable directives standards and regulations

Step 2 Determine the applicable conformity assessment module

Step 3 Carry out a risk assessment define measures based on harmonized standards

(FMEA SIL FUSIhellip)

Step 4 Implement the measures defined at the risk assessment

Step 5 Create the technical file (TF)

Step 6 Declare conformity and do the CE-marking apply for UL 9540 compliance

Advantage

Proven in use methodology

Applicable for all markets

Will be required by the revised LVD

Helps to minimize risks to forget essential requirements

Your checklist Content of the Technical File (TF)

The TF includes the following reports and documents

the general description of the product

general arrangement drawing

the list of standards and essential requirements that are met

the risk (matrix FMEA) assessment to identify health and safety requirements

the design and fabrication drawings

detailed technical information on key aspects of the product

reporting of calculations and tests

description of control philosophylogic wiring circuit diagrams parts list

certificates and test reports

manuals for installation user maintenance

for series production the internal rules that are adhered to ensure accordance with the

Directive(s)

specifications datasheets for sub-assemblies and their DoC`s

quality control amp commissioning procedures

Declaration of Conformity (DoC)

TUumlV SUumlD 17112017 21

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 3: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

150

170

190

210

230

250

270

290

310

330

350

370

390

410

430

450

iceageiceageiceage

iceage

2005 380

4502030

COsup2 concentration in the last 400000 years

critical cosup2 concentration 400 to 450 ppm 17degC goal requires to stay below 450 ppm

400000 350000 300000 250000 200000 150000 100000 50000 0

year

cosup2

conc

entr

atio

n(p

arts

per

mill

ion

ppm

)

Today

Business as usual canlsquot be an option (impact from COP20 and COP21)

TUumlV SUumlD 17112017 3

TUumlV SUumlD 17112017 4

lt 17degC UN agreed on stabilization of temperature rise

lt 450 ppmthat means stabilization of CO2-concentration

anually we add another 25 ppm to 402 ppm existing concentration

20this leaves us another increase years to get to 0 ppmTUumlV SUumlD 17112017 5

The simple mathematics behind the global transition

Real Estate Transport Power Supply Industry

0 COsup2 0 COsup2 0 COsup2 -90 COsup2

by 2050 (industrialized countries)

But what does this really mean

bull PV- wind power

bull Heating Cooling

bull Ventilation heatcold exchange

bullEnergy storage systems

bull Efficient household appliances

bull Insulations Isolations Hi-tec windows

bull Lightweight materials

bull Batteries and fuel cells

bull Power electronics

bull Electric engines bullGeothermal- hydro power

Relevant technologies

TUumlV SUumlD 17112017 7

Global Investments into electricity production capacitiesTUumlV SUumlD AG Folie 817112017

33

24

13

7

18

5

PV Wind Hydroelectric Gas Coal Nuclear

Energy sourceInvestments 2015

(in billion US$)

PV 148

Wind 107

Hydro 98

Gas 31

Coal 78

Nuclear 21

Renewable energy share of gross electricity consumption Germany

3447

62 6677 76

93102

116

142151

163 170

204

236

258273

301

330

450

0

5

10

15

20

25

30

35

40

45

1990 1995 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020

Sh

are

in p

erce

nt

Renewable energy shares of gross electricity consumption in Germany

TUumlV SUumlD 17112017 9

35

Electricity stock market Germany Lowest electricity prices since a decade

TUumlV SUumlD 17112017 10

Good news amp even better news for REES

In a stable grid environment no REES are needed below

60-70 REN in the grid (at least below 50)

However there are further business models for REES

bull Reduced FIT lead to big price gap between FIT and utility electricity prices

(buy expensive but sell cheap In Germany 28 Cent vs 11 Cent FIT vs 5-6 Cent production)

bull Back-up power systems can bdquoearn moneyldquo in stead of just beeing bdquoreadyldquo

(Battery back-up systems are quicker no pollution no noise)

bull Not all regions in the world have a stable grid

bull High Power EV Charging (150-350 kW) needs bdquobufferldquo solutions

bull Regions with flexible tarifs are already today

TUumlV SUumlD 17112017 11

What kind of energy storage systems are needed

high energy storage systems back-up power systems high power systems residential storage systems

bull pumped hydro

bull hydrogen-systems

bull hydrogen-gas-caverns

bull air-pressure storage

bull flow-batteries

bull P2G

bull others

bull Li-Ion-systems

bull hydrogen-systems

bull flow-batteries

bull others

bull Li-Ion-systems

bull fly wheels

bull super capacitors

bull others

bull Li-Ion-systems

bull Lead-acid-systems

bull others

bull Thermal-systems

(water no electricity)

TUumlV SUumlD 17112017 12

Will Elon Musk change the world again

Tesla Power Wall Concept

bull 10 kWh system 3 kWp

bull 3500 US$

bull 7 kWh system 3 kWp

bull 3000 US$

And Tesla even thinks big

100 kWh system ndash 25k US$

Is there a market

38000 pre-orders

after three days

TUumlV SUumlD 17112017 13

Challenges of (residential) storage systems

bull Economic success depends on lifetime performance ndash 10 years plus

bull Local environmental conditions must be specified and testet ndash insideoutside operation

bull Sytems installed in the house have more stabil conditions

but saftety requirements and proof of product safety is key

to insurance companies ndash fire insurance

bull There are almost no existing safety regulations for inhouse installations of RESS

bull Serveral countries (eg Japan Germany) issued guidelines for RESS

bull Standards are evolving ndash dynamic environment

bull US standards are slightly ahead ndash eg UL 1973 ndash but various additional approvals are necessary

(eg NFPA 70 ANSIZ 535)

bull Third party test labs have set up various certification schemes eg TUV SUD Mark for RESS

TUumlV SUumlD 17112017 14

Battery Stacks

=asymp

Inverter

Grid Connection

=asymp

=asymp

FuseShutter

Low

Voltage

Switch

Medium

Voltage

Switch

CCU

Container

The RESS is not only a battery itlsquos a system

TUumlV SUumlD 17112017 15

Battery Stacks

Inverter

Low Voltage

Switch

Medium Voltage

Switch

Transformer

Grid Connection

Source SIESTORAGE Siemens AG

Risk categories that need to be covered by safetycompliance testing

TUumlV SUumlD 17112017 17

bull Chemical safety

bull Fire protection (energy in the battery)

bull Mechanical integrity

bull Electrical shock protection

bull Electrical safety (incl short circuit protection overcharge protection external short circuit)

But also

bull Overall efficiency

bull Environmental conditions (performance)

bull Life cycle stability

bull Electrical performance (switch times)

bull Output power quality

Most aspects are covered in evolving and existing standards ndash incl national regulations

The German checklist for Li-ion home storage systems

TUumlV SUumlD Greater China Slide 1820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Legal requirements

The legal requirements

are defined by the legislation eg European Commission or US authorities and

regionallocal requirements like from ldquoFire Safety Authoritesrdquo

belongs to products produced in or imported to the markets

are addressing system safety health and environmental protection

Storage systems must comply in the European Union with the CE marking regulations and

related directives in North America with the listing requirements and the national codes

With the CE-mark or listing mark the manufacturer his authorized representative or the

importer indicate that the product meets the legal requirements

Helpful for the manufacturers are the harmonized product standards Following this

standards compliance is presumed (eg IEC 63056)

For the USA a product standard is available (UL 9540) but further requirements need to be

met

TUumlV SUumlD 17112017 19

Global market access recommended strategy

TUumlV SUumlD AG Slide 20Corporate Presentation14-01-22

Basic steps of the strategy are

Step 1 Find the applicable directives standards and regulations

Step 2 Determine the applicable conformity assessment module

Step 3 Carry out a risk assessment define measures based on harmonized standards

(FMEA SIL FUSIhellip)

Step 4 Implement the measures defined at the risk assessment

Step 5 Create the technical file (TF)

Step 6 Declare conformity and do the CE-marking apply for UL 9540 compliance

Advantage

Proven in use methodology

Applicable for all markets

Will be required by the revised LVD

Helps to minimize risks to forget essential requirements

Your checklist Content of the Technical File (TF)

The TF includes the following reports and documents

the general description of the product

general arrangement drawing

the list of standards and essential requirements that are met

the risk (matrix FMEA) assessment to identify health and safety requirements

the design and fabrication drawings

detailed technical information on key aspects of the product

reporting of calculations and tests

description of control philosophylogic wiring circuit diagrams parts list

certificates and test reports

manuals for installation user maintenance

for series production the internal rules that are adhered to ensure accordance with the

Directive(s)

specifications datasheets for sub-assemblies and their DoC`s

quality control amp commissioning procedures

Declaration of Conformity (DoC)

TUumlV SUumlD 17112017 21

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 4: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

TUumlV SUumlD 17112017 4

lt 17degC UN agreed on stabilization of temperature rise

lt 450 ppmthat means stabilization of CO2-concentration

anually we add another 25 ppm to 402 ppm existing concentration

20this leaves us another increase years to get to 0 ppmTUumlV SUumlD 17112017 5

The simple mathematics behind the global transition

Real Estate Transport Power Supply Industry

0 COsup2 0 COsup2 0 COsup2 -90 COsup2

by 2050 (industrialized countries)

But what does this really mean

bull PV- wind power

bull Heating Cooling

bull Ventilation heatcold exchange

bullEnergy storage systems

bull Efficient household appliances

bull Insulations Isolations Hi-tec windows

bull Lightweight materials

bull Batteries and fuel cells

bull Power electronics

bull Electric engines bullGeothermal- hydro power

Relevant technologies

TUumlV SUumlD 17112017 7

Global Investments into electricity production capacitiesTUumlV SUumlD AG Folie 817112017

33

24

13

7

18

5

PV Wind Hydroelectric Gas Coal Nuclear

Energy sourceInvestments 2015

(in billion US$)

PV 148

Wind 107

Hydro 98

Gas 31

Coal 78

Nuclear 21

Renewable energy share of gross electricity consumption Germany

3447

62 6677 76

93102

116

142151

163 170

204

236

258273

301

330

450

0

5

10

15

20

25

30

35

40

45

1990 1995 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020

Sh

are

in p

erce

nt

Renewable energy shares of gross electricity consumption in Germany

TUumlV SUumlD 17112017 9

35

Electricity stock market Germany Lowest electricity prices since a decade

TUumlV SUumlD 17112017 10

Good news amp even better news for REES

In a stable grid environment no REES are needed below

60-70 REN in the grid (at least below 50)

However there are further business models for REES

bull Reduced FIT lead to big price gap between FIT and utility electricity prices

(buy expensive but sell cheap In Germany 28 Cent vs 11 Cent FIT vs 5-6 Cent production)

bull Back-up power systems can bdquoearn moneyldquo in stead of just beeing bdquoreadyldquo

(Battery back-up systems are quicker no pollution no noise)

bull Not all regions in the world have a stable grid

bull High Power EV Charging (150-350 kW) needs bdquobufferldquo solutions

bull Regions with flexible tarifs are already today

TUumlV SUumlD 17112017 11

What kind of energy storage systems are needed

high energy storage systems back-up power systems high power systems residential storage systems

bull pumped hydro

bull hydrogen-systems

bull hydrogen-gas-caverns

bull air-pressure storage

bull flow-batteries

bull P2G

bull others

bull Li-Ion-systems

bull hydrogen-systems

bull flow-batteries

bull others

bull Li-Ion-systems

bull fly wheels

bull super capacitors

bull others

bull Li-Ion-systems

bull Lead-acid-systems

bull others

bull Thermal-systems

(water no electricity)

TUumlV SUumlD 17112017 12

Will Elon Musk change the world again

Tesla Power Wall Concept

bull 10 kWh system 3 kWp

bull 3500 US$

bull 7 kWh system 3 kWp

bull 3000 US$

And Tesla even thinks big

100 kWh system ndash 25k US$

Is there a market

38000 pre-orders

after three days

TUumlV SUumlD 17112017 13

Challenges of (residential) storage systems

bull Economic success depends on lifetime performance ndash 10 years plus

bull Local environmental conditions must be specified and testet ndash insideoutside operation

bull Sytems installed in the house have more stabil conditions

but saftety requirements and proof of product safety is key

to insurance companies ndash fire insurance

bull There are almost no existing safety regulations for inhouse installations of RESS

bull Serveral countries (eg Japan Germany) issued guidelines for RESS

bull Standards are evolving ndash dynamic environment

bull US standards are slightly ahead ndash eg UL 1973 ndash but various additional approvals are necessary

(eg NFPA 70 ANSIZ 535)

bull Third party test labs have set up various certification schemes eg TUV SUD Mark for RESS

TUumlV SUumlD 17112017 14

Battery Stacks

=asymp

Inverter

Grid Connection

=asymp

=asymp

FuseShutter

Low

Voltage

Switch

Medium

Voltage

Switch

CCU

Container

The RESS is not only a battery itlsquos a system

TUumlV SUumlD 17112017 15

Battery Stacks

Inverter

Low Voltage

Switch

Medium Voltage

Switch

Transformer

Grid Connection

Source SIESTORAGE Siemens AG

Risk categories that need to be covered by safetycompliance testing

TUumlV SUumlD 17112017 17

bull Chemical safety

bull Fire protection (energy in the battery)

bull Mechanical integrity

bull Electrical shock protection

bull Electrical safety (incl short circuit protection overcharge protection external short circuit)

But also

bull Overall efficiency

bull Environmental conditions (performance)

bull Life cycle stability

bull Electrical performance (switch times)

bull Output power quality

Most aspects are covered in evolving and existing standards ndash incl national regulations

The German checklist for Li-ion home storage systems

TUumlV SUumlD Greater China Slide 1820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Legal requirements

The legal requirements

are defined by the legislation eg European Commission or US authorities and

regionallocal requirements like from ldquoFire Safety Authoritesrdquo

belongs to products produced in or imported to the markets

are addressing system safety health and environmental protection

Storage systems must comply in the European Union with the CE marking regulations and

related directives in North America with the listing requirements and the national codes

With the CE-mark or listing mark the manufacturer his authorized representative or the

importer indicate that the product meets the legal requirements

Helpful for the manufacturers are the harmonized product standards Following this

standards compliance is presumed (eg IEC 63056)

For the USA a product standard is available (UL 9540) but further requirements need to be

met

TUumlV SUumlD 17112017 19

Global market access recommended strategy

TUumlV SUumlD AG Slide 20Corporate Presentation14-01-22

Basic steps of the strategy are

Step 1 Find the applicable directives standards and regulations

Step 2 Determine the applicable conformity assessment module

Step 3 Carry out a risk assessment define measures based on harmonized standards

(FMEA SIL FUSIhellip)

Step 4 Implement the measures defined at the risk assessment

Step 5 Create the technical file (TF)

Step 6 Declare conformity and do the CE-marking apply for UL 9540 compliance

Advantage

Proven in use methodology

Applicable for all markets

Will be required by the revised LVD

Helps to minimize risks to forget essential requirements

Your checklist Content of the Technical File (TF)

The TF includes the following reports and documents

the general description of the product

general arrangement drawing

the list of standards and essential requirements that are met

the risk (matrix FMEA) assessment to identify health and safety requirements

the design and fabrication drawings

detailed technical information on key aspects of the product

reporting of calculations and tests

description of control philosophylogic wiring circuit diagrams parts list

certificates and test reports

manuals for installation user maintenance

for series production the internal rules that are adhered to ensure accordance with the

Directive(s)

specifications datasheets for sub-assemblies and their DoC`s

quality control amp commissioning procedures

Declaration of Conformity (DoC)

TUumlV SUumlD 17112017 21

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 5: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

lt 17degC UN agreed on stabilization of temperature rise

lt 450 ppmthat means stabilization of CO2-concentration

anually we add another 25 ppm to 402 ppm existing concentration

20this leaves us another increase years to get to 0 ppmTUumlV SUumlD 17112017 5

The simple mathematics behind the global transition

Real Estate Transport Power Supply Industry

0 COsup2 0 COsup2 0 COsup2 -90 COsup2

by 2050 (industrialized countries)

But what does this really mean

bull PV- wind power

bull Heating Cooling

bull Ventilation heatcold exchange

bullEnergy storage systems

bull Efficient household appliances

bull Insulations Isolations Hi-tec windows

bull Lightweight materials

bull Batteries and fuel cells

bull Power electronics

bull Electric engines bullGeothermal- hydro power

Relevant technologies

TUumlV SUumlD 17112017 7

Global Investments into electricity production capacitiesTUumlV SUumlD AG Folie 817112017

33

24

13

7

18

5

PV Wind Hydroelectric Gas Coal Nuclear

Energy sourceInvestments 2015

(in billion US$)

PV 148

Wind 107

Hydro 98

Gas 31

Coal 78

Nuclear 21

Renewable energy share of gross electricity consumption Germany

3447

62 6677 76

93102

116

142151

163 170

204

236

258273

301

330

450

0

5

10

15

20

25

30

35

40

45

1990 1995 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020

Sh

are

in p

erce

nt

Renewable energy shares of gross electricity consumption in Germany

TUumlV SUumlD 17112017 9

35

Electricity stock market Germany Lowest electricity prices since a decade

TUumlV SUumlD 17112017 10

Good news amp even better news for REES

In a stable grid environment no REES are needed below

60-70 REN in the grid (at least below 50)

However there are further business models for REES

bull Reduced FIT lead to big price gap between FIT and utility electricity prices

(buy expensive but sell cheap In Germany 28 Cent vs 11 Cent FIT vs 5-6 Cent production)

bull Back-up power systems can bdquoearn moneyldquo in stead of just beeing bdquoreadyldquo

(Battery back-up systems are quicker no pollution no noise)

bull Not all regions in the world have a stable grid

bull High Power EV Charging (150-350 kW) needs bdquobufferldquo solutions

bull Regions with flexible tarifs are already today

TUumlV SUumlD 17112017 11

What kind of energy storage systems are needed

high energy storage systems back-up power systems high power systems residential storage systems

bull pumped hydro

bull hydrogen-systems

bull hydrogen-gas-caverns

bull air-pressure storage

bull flow-batteries

bull P2G

bull others

bull Li-Ion-systems

bull hydrogen-systems

bull flow-batteries

bull others

bull Li-Ion-systems

bull fly wheels

bull super capacitors

bull others

bull Li-Ion-systems

bull Lead-acid-systems

bull others

bull Thermal-systems

(water no electricity)

TUumlV SUumlD 17112017 12

Will Elon Musk change the world again

Tesla Power Wall Concept

bull 10 kWh system 3 kWp

bull 3500 US$

bull 7 kWh system 3 kWp

bull 3000 US$

And Tesla even thinks big

100 kWh system ndash 25k US$

Is there a market

38000 pre-orders

after three days

TUumlV SUumlD 17112017 13

Challenges of (residential) storage systems

bull Economic success depends on lifetime performance ndash 10 years plus

bull Local environmental conditions must be specified and testet ndash insideoutside operation

bull Sytems installed in the house have more stabil conditions

but saftety requirements and proof of product safety is key

to insurance companies ndash fire insurance

bull There are almost no existing safety regulations for inhouse installations of RESS

bull Serveral countries (eg Japan Germany) issued guidelines for RESS

bull Standards are evolving ndash dynamic environment

bull US standards are slightly ahead ndash eg UL 1973 ndash but various additional approvals are necessary

(eg NFPA 70 ANSIZ 535)

bull Third party test labs have set up various certification schemes eg TUV SUD Mark for RESS

TUumlV SUumlD 17112017 14

Battery Stacks

=asymp

Inverter

Grid Connection

=asymp

=asymp

FuseShutter

Low

Voltage

Switch

Medium

Voltage

Switch

CCU

Container

The RESS is not only a battery itlsquos a system

TUumlV SUumlD 17112017 15

Battery Stacks

Inverter

Low Voltage

Switch

Medium Voltage

Switch

Transformer

Grid Connection

Source SIESTORAGE Siemens AG

Risk categories that need to be covered by safetycompliance testing

TUumlV SUumlD 17112017 17

bull Chemical safety

bull Fire protection (energy in the battery)

bull Mechanical integrity

bull Electrical shock protection

bull Electrical safety (incl short circuit protection overcharge protection external short circuit)

But also

bull Overall efficiency

bull Environmental conditions (performance)

bull Life cycle stability

bull Electrical performance (switch times)

bull Output power quality

Most aspects are covered in evolving and existing standards ndash incl national regulations

The German checklist for Li-ion home storage systems

TUumlV SUumlD Greater China Slide 1820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Legal requirements

The legal requirements

are defined by the legislation eg European Commission or US authorities and

regionallocal requirements like from ldquoFire Safety Authoritesrdquo

belongs to products produced in or imported to the markets

are addressing system safety health and environmental protection

Storage systems must comply in the European Union with the CE marking regulations and

related directives in North America with the listing requirements and the national codes

With the CE-mark or listing mark the manufacturer his authorized representative or the

importer indicate that the product meets the legal requirements

Helpful for the manufacturers are the harmonized product standards Following this

standards compliance is presumed (eg IEC 63056)

For the USA a product standard is available (UL 9540) but further requirements need to be

met

TUumlV SUumlD 17112017 19

Global market access recommended strategy

TUumlV SUumlD AG Slide 20Corporate Presentation14-01-22

Basic steps of the strategy are

Step 1 Find the applicable directives standards and regulations

Step 2 Determine the applicable conformity assessment module

Step 3 Carry out a risk assessment define measures based on harmonized standards

(FMEA SIL FUSIhellip)

Step 4 Implement the measures defined at the risk assessment

Step 5 Create the technical file (TF)

Step 6 Declare conformity and do the CE-marking apply for UL 9540 compliance

Advantage

Proven in use methodology

Applicable for all markets

Will be required by the revised LVD

Helps to minimize risks to forget essential requirements

Your checklist Content of the Technical File (TF)

The TF includes the following reports and documents

the general description of the product

general arrangement drawing

the list of standards and essential requirements that are met

the risk (matrix FMEA) assessment to identify health and safety requirements

the design and fabrication drawings

detailed technical information on key aspects of the product

reporting of calculations and tests

description of control philosophylogic wiring circuit diagrams parts list

certificates and test reports

manuals for installation user maintenance

for series production the internal rules that are adhered to ensure accordance with the

Directive(s)

specifications datasheets for sub-assemblies and their DoC`s

quality control amp commissioning procedures

Declaration of Conformity (DoC)

TUumlV SUumlD 17112017 21

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 6: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Real Estate Transport Power Supply Industry

0 COsup2 0 COsup2 0 COsup2 -90 COsup2

by 2050 (industrialized countries)

But what does this really mean

bull PV- wind power

bull Heating Cooling

bull Ventilation heatcold exchange

bullEnergy storage systems

bull Efficient household appliances

bull Insulations Isolations Hi-tec windows

bull Lightweight materials

bull Batteries and fuel cells

bull Power electronics

bull Electric engines bullGeothermal- hydro power

Relevant technologies

TUumlV SUumlD 17112017 7

Global Investments into electricity production capacitiesTUumlV SUumlD AG Folie 817112017

33

24

13

7

18

5

PV Wind Hydroelectric Gas Coal Nuclear

Energy sourceInvestments 2015

(in billion US$)

PV 148

Wind 107

Hydro 98

Gas 31

Coal 78

Nuclear 21

Renewable energy share of gross electricity consumption Germany

3447

62 6677 76

93102

116

142151

163 170

204

236

258273

301

330

450

0

5

10

15

20

25

30

35

40

45

1990 1995 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020

Sh

are

in p

erce

nt

Renewable energy shares of gross electricity consumption in Germany

TUumlV SUumlD 17112017 9

35

Electricity stock market Germany Lowest electricity prices since a decade

TUumlV SUumlD 17112017 10

Good news amp even better news for REES

In a stable grid environment no REES are needed below

60-70 REN in the grid (at least below 50)

However there are further business models for REES

bull Reduced FIT lead to big price gap between FIT and utility electricity prices

(buy expensive but sell cheap In Germany 28 Cent vs 11 Cent FIT vs 5-6 Cent production)

bull Back-up power systems can bdquoearn moneyldquo in stead of just beeing bdquoreadyldquo

(Battery back-up systems are quicker no pollution no noise)

bull Not all regions in the world have a stable grid

bull High Power EV Charging (150-350 kW) needs bdquobufferldquo solutions

bull Regions with flexible tarifs are already today

TUumlV SUumlD 17112017 11

What kind of energy storage systems are needed

high energy storage systems back-up power systems high power systems residential storage systems

bull pumped hydro

bull hydrogen-systems

bull hydrogen-gas-caverns

bull air-pressure storage

bull flow-batteries

bull P2G

bull others

bull Li-Ion-systems

bull hydrogen-systems

bull flow-batteries

bull others

bull Li-Ion-systems

bull fly wheels

bull super capacitors

bull others

bull Li-Ion-systems

bull Lead-acid-systems

bull others

bull Thermal-systems

(water no electricity)

TUumlV SUumlD 17112017 12

Will Elon Musk change the world again

Tesla Power Wall Concept

bull 10 kWh system 3 kWp

bull 3500 US$

bull 7 kWh system 3 kWp

bull 3000 US$

And Tesla even thinks big

100 kWh system ndash 25k US$

Is there a market

38000 pre-orders

after three days

TUumlV SUumlD 17112017 13

Challenges of (residential) storage systems

bull Economic success depends on lifetime performance ndash 10 years plus

bull Local environmental conditions must be specified and testet ndash insideoutside operation

bull Sytems installed in the house have more stabil conditions

but saftety requirements and proof of product safety is key

to insurance companies ndash fire insurance

bull There are almost no existing safety regulations for inhouse installations of RESS

bull Serveral countries (eg Japan Germany) issued guidelines for RESS

bull Standards are evolving ndash dynamic environment

bull US standards are slightly ahead ndash eg UL 1973 ndash but various additional approvals are necessary

(eg NFPA 70 ANSIZ 535)

bull Third party test labs have set up various certification schemes eg TUV SUD Mark for RESS

TUumlV SUumlD 17112017 14

Battery Stacks

=asymp

Inverter

Grid Connection

=asymp

=asymp

FuseShutter

Low

Voltage

Switch

Medium

Voltage

Switch

CCU

Container

The RESS is not only a battery itlsquos a system

TUumlV SUumlD 17112017 15

Battery Stacks

Inverter

Low Voltage

Switch

Medium Voltage

Switch

Transformer

Grid Connection

Source SIESTORAGE Siemens AG

Risk categories that need to be covered by safetycompliance testing

TUumlV SUumlD 17112017 17

bull Chemical safety

bull Fire protection (energy in the battery)

bull Mechanical integrity

bull Electrical shock protection

bull Electrical safety (incl short circuit protection overcharge protection external short circuit)

But also

bull Overall efficiency

bull Environmental conditions (performance)

bull Life cycle stability

bull Electrical performance (switch times)

bull Output power quality

Most aspects are covered in evolving and existing standards ndash incl national regulations

The German checklist for Li-ion home storage systems

TUumlV SUumlD Greater China Slide 1820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Legal requirements

The legal requirements

are defined by the legislation eg European Commission or US authorities and

regionallocal requirements like from ldquoFire Safety Authoritesrdquo

belongs to products produced in or imported to the markets

are addressing system safety health and environmental protection

Storage systems must comply in the European Union with the CE marking regulations and

related directives in North America with the listing requirements and the national codes

With the CE-mark or listing mark the manufacturer his authorized representative or the

importer indicate that the product meets the legal requirements

Helpful for the manufacturers are the harmonized product standards Following this

standards compliance is presumed (eg IEC 63056)

For the USA a product standard is available (UL 9540) but further requirements need to be

met

TUumlV SUumlD 17112017 19

Global market access recommended strategy

TUumlV SUumlD AG Slide 20Corporate Presentation14-01-22

Basic steps of the strategy are

Step 1 Find the applicable directives standards and regulations

Step 2 Determine the applicable conformity assessment module

Step 3 Carry out a risk assessment define measures based on harmonized standards

(FMEA SIL FUSIhellip)

Step 4 Implement the measures defined at the risk assessment

Step 5 Create the technical file (TF)

Step 6 Declare conformity and do the CE-marking apply for UL 9540 compliance

Advantage

Proven in use methodology

Applicable for all markets

Will be required by the revised LVD

Helps to minimize risks to forget essential requirements

Your checklist Content of the Technical File (TF)

The TF includes the following reports and documents

the general description of the product

general arrangement drawing

the list of standards and essential requirements that are met

the risk (matrix FMEA) assessment to identify health and safety requirements

the design and fabrication drawings

detailed technical information on key aspects of the product

reporting of calculations and tests

description of control philosophylogic wiring circuit diagrams parts list

certificates and test reports

manuals for installation user maintenance

for series production the internal rules that are adhered to ensure accordance with the

Directive(s)

specifications datasheets for sub-assemblies and their DoC`s

quality control amp commissioning procedures

Declaration of Conformity (DoC)

TUumlV SUumlD 17112017 21

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 7: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

bull PV- wind power

bull Heating Cooling

bull Ventilation heatcold exchange

bullEnergy storage systems

bull Efficient household appliances

bull Insulations Isolations Hi-tec windows

bull Lightweight materials

bull Batteries and fuel cells

bull Power electronics

bull Electric engines bullGeothermal- hydro power

Relevant technologies

TUumlV SUumlD 17112017 7

Global Investments into electricity production capacitiesTUumlV SUumlD AG Folie 817112017

33

24

13

7

18

5

PV Wind Hydroelectric Gas Coal Nuclear

Energy sourceInvestments 2015

(in billion US$)

PV 148

Wind 107

Hydro 98

Gas 31

Coal 78

Nuclear 21

Renewable energy share of gross electricity consumption Germany

3447

62 6677 76

93102

116

142151

163 170

204

236

258273

301

330

450

0

5

10

15

20

25

30

35

40

45

1990 1995 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020

Sh

are

in p

erce

nt

Renewable energy shares of gross electricity consumption in Germany

TUumlV SUumlD 17112017 9

35

Electricity stock market Germany Lowest electricity prices since a decade

TUumlV SUumlD 17112017 10

Good news amp even better news for REES

In a stable grid environment no REES are needed below

60-70 REN in the grid (at least below 50)

However there are further business models for REES

bull Reduced FIT lead to big price gap between FIT and utility electricity prices

(buy expensive but sell cheap In Germany 28 Cent vs 11 Cent FIT vs 5-6 Cent production)

bull Back-up power systems can bdquoearn moneyldquo in stead of just beeing bdquoreadyldquo

(Battery back-up systems are quicker no pollution no noise)

bull Not all regions in the world have a stable grid

bull High Power EV Charging (150-350 kW) needs bdquobufferldquo solutions

bull Regions with flexible tarifs are already today

TUumlV SUumlD 17112017 11

What kind of energy storage systems are needed

high energy storage systems back-up power systems high power systems residential storage systems

bull pumped hydro

bull hydrogen-systems

bull hydrogen-gas-caverns

bull air-pressure storage

bull flow-batteries

bull P2G

bull others

bull Li-Ion-systems

bull hydrogen-systems

bull flow-batteries

bull others

bull Li-Ion-systems

bull fly wheels

bull super capacitors

bull others

bull Li-Ion-systems

bull Lead-acid-systems

bull others

bull Thermal-systems

(water no electricity)

TUumlV SUumlD 17112017 12

Will Elon Musk change the world again

Tesla Power Wall Concept

bull 10 kWh system 3 kWp

bull 3500 US$

bull 7 kWh system 3 kWp

bull 3000 US$

And Tesla even thinks big

100 kWh system ndash 25k US$

Is there a market

38000 pre-orders

after three days

TUumlV SUumlD 17112017 13

Challenges of (residential) storage systems

bull Economic success depends on lifetime performance ndash 10 years plus

bull Local environmental conditions must be specified and testet ndash insideoutside operation

bull Sytems installed in the house have more stabil conditions

but saftety requirements and proof of product safety is key

to insurance companies ndash fire insurance

bull There are almost no existing safety regulations for inhouse installations of RESS

bull Serveral countries (eg Japan Germany) issued guidelines for RESS

bull Standards are evolving ndash dynamic environment

bull US standards are slightly ahead ndash eg UL 1973 ndash but various additional approvals are necessary

(eg NFPA 70 ANSIZ 535)

bull Third party test labs have set up various certification schemes eg TUV SUD Mark for RESS

TUumlV SUumlD 17112017 14

Battery Stacks

=asymp

Inverter

Grid Connection

=asymp

=asymp

FuseShutter

Low

Voltage

Switch

Medium

Voltage

Switch

CCU

Container

The RESS is not only a battery itlsquos a system

TUumlV SUumlD 17112017 15

Battery Stacks

Inverter

Low Voltage

Switch

Medium Voltage

Switch

Transformer

Grid Connection

Source SIESTORAGE Siemens AG

Risk categories that need to be covered by safetycompliance testing

TUumlV SUumlD 17112017 17

bull Chemical safety

bull Fire protection (energy in the battery)

bull Mechanical integrity

bull Electrical shock protection

bull Electrical safety (incl short circuit protection overcharge protection external short circuit)

But also

bull Overall efficiency

bull Environmental conditions (performance)

bull Life cycle stability

bull Electrical performance (switch times)

bull Output power quality

Most aspects are covered in evolving and existing standards ndash incl national regulations

The German checklist for Li-ion home storage systems

TUumlV SUumlD Greater China Slide 1820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Legal requirements

The legal requirements

are defined by the legislation eg European Commission or US authorities and

regionallocal requirements like from ldquoFire Safety Authoritesrdquo

belongs to products produced in or imported to the markets

are addressing system safety health and environmental protection

Storage systems must comply in the European Union with the CE marking regulations and

related directives in North America with the listing requirements and the national codes

With the CE-mark or listing mark the manufacturer his authorized representative or the

importer indicate that the product meets the legal requirements

Helpful for the manufacturers are the harmonized product standards Following this

standards compliance is presumed (eg IEC 63056)

For the USA a product standard is available (UL 9540) but further requirements need to be

met

TUumlV SUumlD 17112017 19

Global market access recommended strategy

TUumlV SUumlD AG Slide 20Corporate Presentation14-01-22

Basic steps of the strategy are

Step 1 Find the applicable directives standards and regulations

Step 2 Determine the applicable conformity assessment module

Step 3 Carry out a risk assessment define measures based on harmonized standards

(FMEA SIL FUSIhellip)

Step 4 Implement the measures defined at the risk assessment

Step 5 Create the technical file (TF)

Step 6 Declare conformity and do the CE-marking apply for UL 9540 compliance

Advantage

Proven in use methodology

Applicable for all markets

Will be required by the revised LVD

Helps to minimize risks to forget essential requirements

Your checklist Content of the Technical File (TF)

The TF includes the following reports and documents

the general description of the product

general arrangement drawing

the list of standards and essential requirements that are met

the risk (matrix FMEA) assessment to identify health and safety requirements

the design and fabrication drawings

detailed technical information on key aspects of the product

reporting of calculations and tests

description of control philosophylogic wiring circuit diagrams parts list

certificates and test reports

manuals for installation user maintenance

for series production the internal rules that are adhered to ensure accordance with the

Directive(s)

specifications datasheets for sub-assemblies and their DoC`s

quality control amp commissioning procedures

Declaration of Conformity (DoC)

TUumlV SUumlD 17112017 21

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 8: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Global Investments into electricity production capacitiesTUumlV SUumlD AG Folie 817112017

33

24

13

7

18

5

PV Wind Hydroelectric Gas Coal Nuclear

Energy sourceInvestments 2015

(in billion US$)

PV 148

Wind 107

Hydro 98

Gas 31

Coal 78

Nuclear 21

Renewable energy share of gross electricity consumption Germany

3447

62 6677 76

93102

116

142151

163 170

204

236

258273

301

330

450

0

5

10

15

20

25

30

35

40

45

1990 1995 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020

Sh

are

in p

erce

nt

Renewable energy shares of gross electricity consumption in Germany

TUumlV SUumlD 17112017 9

35

Electricity stock market Germany Lowest electricity prices since a decade

TUumlV SUumlD 17112017 10

Good news amp even better news for REES

In a stable grid environment no REES are needed below

60-70 REN in the grid (at least below 50)

However there are further business models for REES

bull Reduced FIT lead to big price gap between FIT and utility electricity prices

(buy expensive but sell cheap In Germany 28 Cent vs 11 Cent FIT vs 5-6 Cent production)

bull Back-up power systems can bdquoearn moneyldquo in stead of just beeing bdquoreadyldquo

(Battery back-up systems are quicker no pollution no noise)

bull Not all regions in the world have a stable grid

bull High Power EV Charging (150-350 kW) needs bdquobufferldquo solutions

bull Regions with flexible tarifs are already today

TUumlV SUumlD 17112017 11

What kind of energy storage systems are needed

high energy storage systems back-up power systems high power systems residential storage systems

bull pumped hydro

bull hydrogen-systems

bull hydrogen-gas-caverns

bull air-pressure storage

bull flow-batteries

bull P2G

bull others

bull Li-Ion-systems

bull hydrogen-systems

bull flow-batteries

bull others

bull Li-Ion-systems

bull fly wheels

bull super capacitors

bull others

bull Li-Ion-systems

bull Lead-acid-systems

bull others

bull Thermal-systems

(water no electricity)

TUumlV SUumlD 17112017 12

Will Elon Musk change the world again

Tesla Power Wall Concept

bull 10 kWh system 3 kWp

bull 3500 US$

bull 7 kWh system 3 kWp

bull 3000 US$

And Tesla even thinks big

100 kWh system ndash 25k US$

Is there a market

38000 pre-orders

after three days

TUumlV SUumlD 17112017 13

Challenges of (residential) storage systems

bull Economic success depends on lifetime performance ndash 10 years plus

bull Local environmental conditions must be specified and testet ndash insideoutside operation

bull Sytems installed in the house have more stabil conditions

but saftety requirements and proof of product safety is key

to insurance companies ndash fire insurance

bull There are almost no existing safety regulations for inhouse installations of RESS

bull Serveral countries (eg Japan Germany) issued guidelines for RESS

bull Standards are evolving ndash dynamic environment

bull US standards are slightly ahead ndash eg UL 1973 ndash but various additional approvals are necessary

(eg NFPA 70 ANSIZ 535)

bull Third party test labs have set up various certification schemes eg TUV SUD Mark for RESS

TUumlV SUumlD 17112017 14

Battery Stacks

=asymp

Inverter

Grid Connection

=asymp

=asymp

FuseShutter

Low

Voltage

Switch

Medium

Voltage

Switch

CCU

Container

The RESS is not only a battery itlsquos a system

TUumlV SUumlD 17112017 15

Battery Stacks

Inverter

Low Voltage

Switch

Medium Voltage

Switch

Transformer

Grid Connection

Source SIESTORAGE Siemens AG

Risk categories that need to be covered by safetycompliance testing

TUumlV SUumlD 17112017 17

bull Chemical safety

bull Fire protection (energy in the battery)

bull Mechanical integrity

bull Electrical shock protection

bull Electrical safety (incl short circuit protection overcharge protection external short circuit)

But also

bull Overall efficiency

bull Environmental conditions (performance)

bull Life cycle stability

bull Electrical performance (switch times)

bull Output power quality

Most aspects are covered in evolving and existing standards ndash incl national regulations

The German checklist for Li-ion home storage systems

TUumlV SUumlD Greater China Slide 1820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Legal requirements

The legal requirements

are defined by the legislation eg European Commission or US authorities and

regionallocal requirements like from ldquoFire Safety Authoritesrdquo

belongs to products produced in or imported to the markets

are addressing system safety health and environmental protection

Storage systems must comply in the European Union with the CE marking regulations and

related directives in North America with the listing requirements and the national codes

With the CE-mark or listing mark the manufacturer his authorized representative or the

importer indicate that the product meets the legal requirements

Helpful for the manufacturers are the harmonized product standards Following this

standards compliance is presumed (eg IEC 63056)

For the USA a product standard is available (UL 9540) but further requirements need to be

met

TUumlV SUumlD 17112017 19

Global market access recommended strategy

TUumlV SUumlD AG Slide 20Corporate Presentation14-01-22

Basic steps of the strategy are

Step 1 Find the applicable directives standards and regulations

Step 2 Determine the applicable conformity assessment module

Step 3 Carry out a risk assessment define measures based on harmonized standards

(FMEA SIL FUSIhellip)

Step 4 Implement the measures defined at the risk assessment

Step 5 Create the technical file (TF)

Step 6 Declare conformity and do the CE-marking apply for UL 9540 compliance

Advantage

Proven in use methodology

Applicable for all markets

Will be required by the revised LVD

Helps to minimize risks to forget essential requirements

Your checklist Content of the Technical File (TF)

The TF includes the following reports and documents

the general description of the product

general arrangement drawing

the list of standards and essential requirements that are met

the risk (matrix FMEA) assessment to identify health and safety requirements

the design and fabrication drawings

detailed technical information on key aspects of the product

reporting of calculations and tests

description of control philosophylogic wiring circuit diagrams parts list

certificates and test reports

manuals for installation user maintenance

for series production the internal rules that are adhered to ensure accordance with the

Directive(s)

specifications datasheets for sub-assemblies and their DoC`s

quality control amp commissioning procedures

Declaration of Conformity (DoC)

TUumlV SUumlD 17112017 21

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 9: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Renewable energy share of gross electricity consumption Germany

3447

62 6677 76

93102

116

142151

163 170

204

236

258273

301

330

450

0

5

10

15

20

25

30

35

40

45

1990 1995 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020

Sh

are

in p

erce

nt

Renewable energy shares of gross electricity consumption in Germany

TUumlV SUumlD 17112017 9

35

Electricity stock market Germany Lowest electricity prices since a decade

TUumlV SUumlD 17112017 10

Good news amp even better news for REES

In a stable grid environment no REES are needed below

60-70 REN in the grid (at least below 50)

However there are further business models for REES

bull Reduced FIT lead to big price gap between FIT and utility electricity prices

(buy expensive but sell cheap In Germany 28 Cent vs 11 Cent FIT vs 5-6 Cent production)

bull Back-up power systems can bdquoearn moneyldquo in stead of just beeing bdquoreadyldquo

(Battery back-up systems are quicker no pollution no noise)

bull Not all regions in the world have a stable grid

bull High Power EV Charging (150-350 kW) needs bdquobufferldquo solutions

bull Regions with flexible tarifs are already today

TUumlV SUumlD 17112017 11

What kind of energy storage systems are needed

high energy storage systems back-up power systems high power systems residential storage systems

bull pumped hydro

bull hydrogen-systems

bull hydrogen-gas-caverns

bull air-pressure storage

bull flow-batteries

bull P2G

bull others

bull Li-Ion-systems

bull hydrogen-systems

bull flow-batteries

bull others

bull Li-Ion-systems

bull fly wheels

bull super capacitors

bull others

bull Li-Ion-systems

bull Lead-acid-systems

bull others

bull Thermal-systems

(water no electricity)

TUumlV SUumlD 17112017 12

Will Elon Musk change the world again

Tesla Power Wall Concept

bull 10 kWh system 3 kWp

bull 3500 US$

bull 7 kWh system 3 kWp

bull 3000 US$

And Tesla even thinks big

100 kWh system ndash 25k US$

Is there a market

38000 pre-orders

after three days

TUumlV SUumlD 17112017 13

Challenges of (residential) storage systems

bull Economic success depends on lifetime performance ndash 10 years plus

bull Local environmental conditions must be specified and testet ndash insideoutside operation

bull Sytems installed in the house have more stabil conditions

but saftety requirements and proof of product safety is key

to insurance companies ndash fire insurance

bull There are almost no existing safety regulations for inhouse installations of RESS

bull Serveral countries (eg Japan Germany) issued guidelines for RESS

bull Standards are evolving ndash dynamic environment

bull US standards are slightly ahead ndash eg UL 1973 ndash but various additional approvals are necessary

(eg NFPA 70 ANSIZ 535)

bull Third party test labs have set up various certification schemes eg TUV SUD Mark for RESS

TUumlV SUumlD 17112017 14

Battery Stacks

=asymp

Inverter

Grid Connection

=asymp

=asymp

FuseShutter

Low

Voltage

Switch

Medium

Voltage

Switch

CCU

Container

The RESS is not only a battery itlsquos a system

TUumlV SUumlD 17112017 15

Battery Stacks

Inverter

Low Voltage

Switch

Medium Voltage

Switch

Transformer

Grid Connection

Source SIESTORAGE Siemens AG

Risk categories that need to be covered by safetycompliance testing

TUumlV SUumlD 17112017 17

bull Chemical safety

bull Fire protection (energy in the battery)

bull Mechanical integrity

bull Electrical shock protection

bull Electrical safety (incl short circuit protection overcharge protection external short circuit)

But also

bull Overall efficiency

bull Environmental conditions (performance)

bull Life cycle stability

bull Electrical performance (switch times)

bull Output power quality

Most aspects are covered in evolving and existing standards ndash incl national regulations

The German checklist for Li-ion home storage systems

TUumlV SUumlD Greater China Slide 1820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Legal requirements

The legal requirements

are defined by the legislation eg European Commission or US authorities and

regionallocal requirements like from ldquoFire Safety Authoritesrdquo

belongs to products produced in or imported to the markets

are addressing system safety health and environmental protection

Storage systems must comply in the European Union with the CE marking regulations and

related directives in North America with the listing requirements and the national codes

With the CE-mark or listing mark the manufacturer his authorized representative or the

importer indicate that the product meets the legal requirements

Helpful for the manufacturers are the harmonized product standards Following this

standards compliance is presumed (eg IEC 63056)

For the USA a product standard is available (UL 9540) but further requirements need to be

met

TUumlV SUumlD 17112017 19

Global market access recommended strategy

TUumlV SUumlD AG Slide 20Corporate Presentation14-01-22

Basic steps of the strategy are

Step 1 Find the applicable directives standards and regulations

Step 2 Determine the applicable conformity assessment module

Step 3 Carry out a risk assessment define measures based on harmonized standards

(FMEA SIL FUSIhellip)

Step 4 Implement the measures defined at the risk assessment

Step 5 Create the technical file (TF)

Step 6 Declare conformity and do the CE-marking apply for UL 9540 compliance

Advantage

Proven in use methodology

Applicable for all markets

Will be required by the revised LVD

Helps to minimize risks to forget essential requirements

Your checklist Content of the Technical File (TF)

The TF includes the following reports and documents

the general description of the product

general arrangement drawing

the list of standards and essential requirements that are met

the risk (matrix FMEA) assessment to identify health and safety requirements

the design and fabrication drawings

detailed technical information on key aspects of the product

reporting of calculations and tests

description of control philosophylogic wiring circuit diagrams parts list

certificates and test reports

manuals for installation user maintenance

for series production the internal rules that are adhered to ensure accordance with the

Directive(s)

specifications datasheets for sub-assemblies and their DoC`s

quality control amp commissioning procedures

Declaration of Conformity (DoC)

TUumlV SUumlD 17112017 21

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 10: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Electricity stock market Germany Lowest electricity prices since a decade

TUumlV SUumlD 17112017 10

Good news amp even better news for REES

In a stable grid environment no REES are needed below

60-70 REN in the grid (at least below 50)

However there are further business models for REES

bull Reduced FIT lead to big price gap between FIT and utility electricity prices

(buy expensive but sell cheap In Germany 28 Cent vs 11 Cent FIT vs 5-6 Cent production)

bull Back-up power systems can bdquoearn moneyldquo in stead of just beeing bdquoreadyldquo

(Battery back-up systems are quicker no pollution no noise)

bull Not all regions in the world have a stable grid

bull High Power EV Charging (150-350 kW) needs bdquobufferldquo solutions

bull Regions with flexible tarifs are already today

TUumlV SUumlD 17112017 11

What kind of energy storage systems are needed

high energy storage systems back-up power systems high power systems residential storage systems

bull pumped hydro

bull hydrogen-systems

bull hydrogen-gas-caverns

bull air-pressure storage

bull flow-batteries

bull P2G

bull others

bull Li-Ion-systems

bull hydrogen-systems

bull flow-batteries

bull others

bull Li-Ion-systems

bull fly wheels

bull super capacitors

bull others

bull Li-Ion-systems

bull Lead-acid-systems

bull others

bull Thermal-systems

(water no electricity)

TUumlV SUumlD 17112017 12

Will Elon Musk change the world again

Tesla Power Wall Concept

bull 10 kWh system 3 kWp

bull 3500 US$

bull 7 kWh system 3 kWp

bull 3000 US$

And Tesla even thinks big

100 kWh system ndash 25k US$

Is there a market

38000 pre-orders

after three days

TUumlV SUumlD 17112017 13

Challenges of (residential) storage systems

bull Economic success depends on lifetime performance ndash 10 years plus

bull Local environmental conditions must be specified and testet ndash insideoutside operation

bull Sytems installed in the house have more stabil conditions

but saftety requirements and proof of product safety is key

to insurance companies ndash fire insurance

bull There are almost no existing safety regulations for inhouse installations of RESS

bull Serveral countries (eg Japan Germany) issued guidelines for RESS

bull Standards are evolving ndash dynamic environment

bull US standards are slightly ahead ndash eg UL 1973 ndash but various additional approvals are necessary

(eg NFPA 70 ANSIZ 535)

bull Third party test labs have set up various certification schemes eg TUV SUD Mark for RESS

TUumlV SUumlD 17112017 14

Battery Stacks

=asymp

Inverter

Grid Connection

=asymp

=asymp

FuseShutter

Low

Voltage

Switch

Medium

Voltage

Switch

CCU

Container

The RESS is not only a battery itlsquos a system

TUumlV SUumlD 17112017 15

Battery Stacks

Inverter

Low Voltage

Switch

Medium Voltage

Switch

Transformer

Grid Connection

Source SIESTORAGE Siemens AG

Risk categories that need to be covered by safetycompliance testing

TUumlV SUumlD 17112017 17

bull Chemical safety

bull Fire protection (energy in the battery)

bull Mechanical integrity

bull Electrical shock protection

bull Electrical safety (incl short circuit protection overcharge protection external short circuit)

But also

bull Overall efficiency

bull Environmental conditions (performance)

bull Life cycle stability

bull Electrical performance (switch times)

bull Output power quality

Most aspects are covered in evolving and existing standards ndash incl national regulations

The German checklist for Li-ion home storage systems

TUumlV SUumlD Greater China Slide 1820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Legal requirements

The legal requirements

are defined by the legislation eg European Commission or US authorities and

regionallocal requirements like from ldquoFire Safety Authoritesrdquo

belongs to products produced in or imported to the markets

are addressing system safety health and environmental protection

Storage systems must comply in the European Union with the CE marking regulations and

related directives in North America with the listing requirements and the national codes

With the CE-mark or listing mark the manufacturer his authorized representative or the

importer indicate that the product meets the legal requirements

Helpful for the manufacturers are the harmonized product standards Following this

standards compliance is presumed (eg IEC 63056)

For the USA a product standard is available (UL 9540) but further requirements need to be

met

TUumlV SUumlD 17112017 19

Global market access recommended strategy

TUumlV SUumlD AG Slide 20Corporate Presentation14-01-22

Basic steps of the strategy are

Step 1 Find the applicable directives standards and regulations

Step 2 Determine the applicable conformity assessment module

Step 3 Carry out a risk assessment define measures based on harmonized standards

(FMEA SIL FUSIhellip)

Step 4 Implement the measures defined at the risk assessment

Step 5 Create the technical file (TF)

Step 6 Declare conformity and do the CE-marking apply for UL 9540 compliance

Advantage

Proven in use methodology

Applicable for all markets

Will be required by the revised LVD

Helps to minimize risks to forget essential requirements

Your checklist Content of the Technical File (TF)

The TF includes the following reports and documents

the general description of the product

general arrangement drawing

the list of standards and essential requirements that are met

the risk (matrix FMEA) assessment to identify health and safety requirements

the design and fabrication drawings

detailed technical information on key aspects of the product

reporting of calculations and tests

description of control philosophylogic wiring circuit diagrams parts list

certificates and test reports

manuals for installation user maintenance

for series production the internal rules that are adhered to ensure accordance with the

Directive(s)

specifications datasheets for sub-assemblies and their DoC`s

quality control amp commissioning procedures

Declaration of Conformity (DoC)

TUumlV SUumlD 17112017 21

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 11: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Good news amp even better news for REES

In a stable grid environment no REES are needed below

60-70 REN in the grid (at least below 50)

However there are further business models for REES

bull Reduced FIT lead to big price gap between FIT and utility electricity prices

(buy expensive but sell cheap In Germany 28 Cent vs 11 Cent FIT vs 5-6 Cent production)

bull Back-up power systems can bdquoearn moneyldquo in stead of just beeing bdquoreadyldquo

(Battery back-up systems are quicker no pollution no noise)

bull Not all regions in the world have a stable grid

bull High Power EV Charging (150-350 kW) needs bdquobufferldquo solutions

bull Regions with flexible tarifs are already today

TUumlV SUumlD 17112017 11

What kind of energy storage systems are needed

high energy storage systems back-up power systems high power systems residential storage systems

bull pumped hydro

bull hydrogen-systems

bull hydrogen-gas-caverns

bull air-pressure storage

bull flow-batteries

bull P2G

bull others

bull Li-Ion-systems

bull hydrogen-systems

bull flow-batteries

bull others

bull Li-Ion-systems

bull fly wheels

bull super capacitors

bull others

bull Li-Ion-systems

bull Lead-acid-systems

bull others

bull Thermal-systems

(water no electricity)

TUumlV SUumlD 17112017 12

Will Elon Musk change the world again

Tesla Power Wall Concept

bull 10 kWh system 3 kWp

bull 3500 US$

bull 7 kWh system 3 kWp

bull 3000 US$

And Tesla even thinks big

100 kWh system ndash 25k US$

Is there a market

38000 pre-orders

after three days

TUumlV SUumlD 17112017 13

Challenges of (residential) storage systems

bull Economic success depends on lifetime performance ndash 10 years plus

bull Local environmental conditions must be specified and testet ndash insideoutside operation

bull Sytems installed in the house have more stabil conditions

but saftety requirements and proof of product safety is key

to insurance companies ndash fire insurance

bull There are almost no existing safety regulations for inhouse installations of RESS

bull Serveral countries (eg Japan Germany) issued guidelines for RESS

bull Standards are evolving ndash dynamic environment

bull US standards are slightly ahead ndash eg UL 1973 ndash but various additional approvals are necessary

(eg NFPA 70 ANSIZ 535)

bull Third party test labs have set up various certification schemes eg TUV SUD Mark for RESS

TUumlV SUumlD 17112017 14

Battery Stacks

=asymp

Inverter

Grid Connection

=asymp

=asymp

FuseShutter

Low

Voltage

Switch

Medium

Voltage

Switch

CCU

Container

The RESS is not only a battery itlsquos a system

TUumlV SUumlD 17112017 15

Battery Stacks

Inverter

Low Voltage

Switch

Medium Voltage

Switch

Transformer

Grid Connection

Source SIESTORAGE Siemens AG

Risk categories that need to be covered by safetycompliance testing

TUumlV SUumlD 17112017 17

bull Chemical safety

bull Fire protection (energy in the battery)

bull Mechanical integrity

bull Electrical shock protection

bull Electrical safety (incl short circuit protection overcharge protection external short circuit)

But also

bull Overall efficiency

bull Environmental conditions (performance)

bull Life cycle stability

bull Electrical performance (switch times)

bull Output power quality

Most aspects are covered in evolving and existing standards ndash incl national regulations

The German checklist for Li-ion home storage systems

TUumlV SUumlD Greater China Slide 1820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Legal requirements

The legal requirements

are defined by the legislation eg European Commission or US authorities and

regionallocal requirements like from ldquoFire Safety Authoritesrdquo

belongs to products produced in or imported to the markets

are addressing system safety health and environmental protection

Storage systems must comply in the European Union with the CE marking regulations and

related directives in North America with the listing requirements and the national codes

With the CE-mark or listing mark the manufacturer his authorized representative or the

importer indicate that the product meets the legal requirements

Helpful for the manufacturers are the harmonized product standards Following this

standards compliance is presumed (eg IEC 63056)

For the USA a product standard is available (UL 9540) but further requirements need to be

met

TUumlV SUumlD 17112017 19

Global market access recommended strategy

TUumlV SUumlD AG Slide 20Corporate Presentation14-01-22

Basic steps of the strategy are

Step 1 Find the applicable directives standards and regulations

Step 2 Determine the applicable conformity assessment module

Step 3 Carry out a risk assessment define measures based on harmonized standards

(FMEA SIL FUSIhellip)

Step 4 Implement the measures defined at the risk assessment

Step 5 Create the technical file (TF)

Step 6 Declare conformity and do the CE-marking apply for UL 9540 compliance

Advantage

Proven in use methodology

Applicable for all markets

Will be required by the revised LVD

Helps to minimize risks to forget essential requirements

Your checklist Content of the Technical File (TF)

The TF includes the following reports and documents

the general description of the product

general arrangement drawing

the list of standards and essential requirements that are met

the risk (matrix FMEA) assessment to identify health and safety requirements

the design and fabrication drawings

detailed technical information on key aspects of the product

reporting of calculations and tests

description of control philosophylogic wiring circuit diagrams parts list

certificates and test reports

manuals for installation user maintenance

for series production the internal rules that are adhered to ensure accordance with the

Directive(s)

specifications datasheets for sub-assemblies and their DoC`s

quality control amp commissioning procedures

Declaration of Conformity (DoC)

TUumlV SUumlD 17112017 21

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 12: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

What kind of energy storage systems are needed

high energy storage systems back-up power systems high power systems residential storage systems

bull pumped hydro

bull hydrogen-systems

bull hydrogen-gas-caverns

bull air-pressure storage

bull flow-batteries

bull P2G

bull others

bull Li-Ion-systems

bull hydrogen-systems

bull flow-batteries

bull others

bull Li-Ion-systems

bull fly wheels

bull super capacitors

bull others

bull Li-Ion-systems

bull Lead-acid-systems

bull others

bull Thermal-systems

(water no electricity)

TUumlV SUumlD 17112017 12

Will Elon Musk change the world again

Tesla Power Wall Concept

bull 10 kWh system 3 kWp

bull 3500 US$

bull 7 kWh system 3 kWp

bull 3000 US$

And Tesla even thinks big

100 kWh system ndash 25k US$

Is there a market

38000 pre-orders

after three days

TUumlV SUumlD 17112017 13

Challenges of (residential) storage systems

bull Economic success depends on lifetime performance ndash 10 years plus

bull Local environmental conditions must be specified and testet ndash insideoutside operation

bull Sytems installed in the house have more stabil conditions

but saftety requirements and proof of product safety is key

to insurance companies ndash fire insurance

bull There are almost no existing safety regulations for inhouse installations of RESS

bull Serveral countries (eg Japan Germany) issued guidelines for RESS

bull Standards are evolving ndash dynamic environment

bull US standards are slightly ahead ndash eg UL 1973 ndash but various additional approvals are necessary

(eg NFPA 70 ANSIZ 535)

bull Third party test labs have set up various certification schemes eg TUV SUD Mark for RESS

TUumlV SUumlD 17112017 14

Battery Stacks

=asymp

Inverter

Grid Connection

=asymp

=asymp

FuseShutter

Low

Voltage

Switch

Medium

Voltage

Switch

CCU

Container

The RESS is not only a battery itlsquos a system

TUumlV SUumlD 17112017 15

Battery Stacks

Inverter

Low Voltage

Switch

Medium Voltage

Switch

Transformer

Grid Connection

Source SIESTORAGE Siemens AG

Risk categories that need to be covered by safetycompliance testing

TUumlV SUumlD 17112017 17

bull Chemical safety

bull Fire protection (energy in the battery)

bull Mechanical integrity

bull Electrical shock protection

bull Electrical safety (incl short circuit protection overcharge protection external short circuit)

But also

bull Overall efficiency

bull Environmental conditions (performance)

bull Life cycle stability

bull Electrical performance (switch times)

bull Output power quality

Most aspects are covered in evolving and existing standards ndash incl national regulations

The German checklist for Li-ion home storage systems

TUumlV SUumlD Greater China Slide 1820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Legal requirements

The legal requirements

are defined by the legislation eg European Commission or US authorities and

regionallocal requirements like from ldquoFire Safety Authoritesrdquo

belongs to products produced in or imported to the markets

are addressing system safety health and environmental protection

Storage systems must comply in the European Union with the CE marking regulations and

related directives in North America with the listing requirements and the national codes

With the CE-mark or listing mark the manufacturer his authorized representative or the

importer indicate that the product meets the legal requirements

Helpful for the manufacturers are the harmonized product standards Following this

standards compliance is presumed (eg IEC 63056)

For the USA a product standard is available (UL 9540) but further requirements need to be

met

TUumlV SUumlD 17112017 19

Global market access recommended strategy

TUumlV SUumlD AG Slide 20Corporate Presentation14-01-22

Basic steps of the strategy are

Step 1 Find the applicable directives standards and regulations

Step 2 Determine the applicable conformity assessment module

Step 3 Carry out a risk assessment define measures based on harmonized standards

(FMEA SIL FUSIhellip)

Step 4 Implement the measures defined at the risk assessment

Step 5 Create the technical file (TF)

Step 6 Declare conformity and do the CE-marking apply for UL 9540 compliance

Advantage

Proven in use methodology

Applicable for all markets

Will be required by the revised LVD

Helps to minimize risks to forget essential requirements

Your checklist Content of the Technical File (TF)

The TF includes the following reports and documents

the general description of the product

general arrangement drawing

the list of standards and essential requirements that are met

the risk (matrix FMEA) assessment to identify health and safety requirements

the design and fabrication drawings

detailed technical information on key aspects of the product

reporting of calculations and tests

description of control philosophylogic wiring circuit diagrams parts list

certificates and test reports

manuals for installation user maintenance

for series production the internal rules that are adhered to ensure accordance with the

Directive(s)

specifications datasheets for sub-assemblies and their DoC`s

quality control amp commissioning procedures

Declaration of Conformity (DoC)

TUumlV SUumlD 17112017 21

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 13: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Will Elon Musk change the world again

Tesla Power Wall Concept

bull 10 kWh system 3 kWp

bull 3500 US$

bull 7 kWh system 3 kWp

bull 3000 US$

And Tesla even thinks big

100 kWh system ndash 25k US$

Is there a market

38000 pre-orders

after three days

TUumlV SUumlD 17112017 13

Challenges of (residential) storage systems

bull Economic success depends on lifetime performance ndash 10 years plus

bull Local environmental conditions must be specified and testet ndash insideoutside operation

bull Sytems installed in the house have more stabil conditions

but saftety requirements and proof of product safety is key

to insurance companies ndash fire insurance

bull There are almost no existing safety regulations for inhouse installations of RESS

bull Serveral countries (eg Japan Germany) issued guidelines for RESS

bull Standards are evolving ndash dynamic environment

bull US standards are slightly ahead ndash eg UL 1973 ndash but various additional approvals are necessary

(eg NFPA 70 ANSIZ 535)

bull Third party test labs have set up various certification schemes eg TUV SUD Mark for RESS

TUumlV SUumlD 17112017 14

Battery Stacks

=asymp

Inverter

Grid Connection

=asymp

=asymp

FuseShutter

Low

Voltage

Switch

Medium

Voltage

Switch

CCU

Container

The RESS is not only a battery itlsquos a system

TUumlV SUumlD 17112017 15

Battery Stacks

Inverter

Low Voltage

Switch

Medium Voltage

Switch

Transformer

Grid Connection

Source SIESTORAGE Siemens AG

Risk categories that need to be covered by safetycompliance testing

TUumlV SUumlD 17112017 17

bull Chemical safety

bull Fire protection (energy in the battery)

bull Mechanical integrity

bull Electrical shock protection

bull Electrical safety (incl short circuit protection overcharge protection external short circuit)

But also

bull Overall efficiency

bull Environmental conditions (performance)

bull Life cycle stability

bull Electrical performance (switch times)

bull Output power quality

Most aspects are covered in evolving and existing standards ndash incl national regulations

The German checklist for Li-ion home storage systems

TUumlV SUumlD Greater China Slide 1820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Legal requirements

The legal requirements

are defined by the legislation eg European Commission or US authorities and

regionallocal requirements like from ldquoFire Safety Authoritesrdquo

belongs to products produced in or imported to the markets

are addressing system safety health and environmental protection

Storage systems must comply in the European Union with the CE marking regulations and

related directives in North America with the listing requirements and the national codes

With the CE-mark or listing mark the manufacturer his authorized representative or the

importer indicate that the product meets the legal requirements

Helpful for the manufacturers are the harmonized product standards Following this

standards compliance is presumed (eg IEC 63056)

For the USA a product standard is available (UL 9540) but further requirements need to be

met

TUumlV SUumlD 17112017 19

Global market access recommended strategy

TUumlV SUumlD AG Slide 20Corporate Presentation14-01-22

Basic steps of the strategy are

Step 1 Find the applicable directives standards and regulations

Step 2 Determine the applicable conformity assessment module

Step 3 Carry out a risk assessment define measures based on harmonized standards

(FMEA SIL FUSIhellip)

Step 4 Implement the measures defined at the risk assessment

Step 5 Create the technical file (TF)

Step 6 Declare conformity and do the CE-marking apply for UL 9540 compliance

Advantage

Proven in use methodology

Applicable for all markets

Will be required by the revised LVD

Helps to minimize risks to forget essential requirements

Your checklist Content of the Technical File (TF)

The TF includes the following reports and documents

the general description of the product

general arrangement drawing

the list of standards and essential requirements that are met

the risk (matrix FMEA) assessment to identify health and safety requirements

the design and fabrication drawings

detailed technical information on key aspects of the product

reporting of calculations and tests

description of control philosophylogic wiring circuit diagrams parts list

certificates and test reports

manuals for installation user maintenance

for series production the internal rules that are adhered to ensure accordance with the

Directive(s)

specifications datasheets for sub-assemblies and their DoC`s

quality control amp commissioning procedures

Declaration of Conformity (DoC)

TUumlV SUumlD 17112017 21

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 14: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Challenges of (residential) storage systems

bull Economic success depends on lifetime performance ndash 10 years plus

bull Local environmental conditions must be specified and testet ndash insideoutside operation

bull Sytems installed in the house have more stabil conditions

but saftety requirements and proof of product safety is key

to insurance companies ndash fire insurance

bull There are almost no existing safety regulations for inhouse installations of RESS

bull Serveral countries (eg Japan Germany) issued guidelines for RESS

bull Standards are evolving ndash dynamic environment

bull US standards are slightly ahead ndash eg UL 1973 ndash but various additional approvals are necessary

(eg NFPA 70 ANSIZ 535)

bull Third party test labs have set up various certification schemes eg TUV SUD Mark for RESS

TUumlV SUumlD 17112017 14

Battery Stacks

=asymp

Inverter

Grid Connection

=asymp

=asymp

FuseShutter

Low

Voltage

Switch

Medium

Voltage

Switch

CCU

Container

The RESS is not only a battery itlsquos a system

TUumlV SUumlD 17112017 15

Battery Stacks

Inverter

Low Voltage

Switch

Medium Voltage

Switch

Transformer

Grid Connection

Source SIESTORAGE Siemens AG

Risk categories that need to be covered by safetycompliance testing

TUumlV SUumlD 17112017 17

bull Chemical safety

bull Fire protection (energy in the battery)

bull Mechanical integrity

bull Electrical shock protection

bull Electrical safety (incl short circuit protection overcharge protection external short circuit)

But also

bull Overall efficiency

bull Environmental conditions (performance)

bull Life cycle stability

bull Electrical performance (switch times)

bull Output power quality

Most aspects are covered in evolving and existing standards ndash incl national regulations

The German checklist for Li-ion home storage systems

TUumlV SUumlD Greater China Slide 1820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Legal requirements

The legal requirements

are defined by the legislation eg European Commission or US authorities and

regionallocal requirements like from ldquoFire Safety Authoritesrdquo

belongs to products produced in or imported to the markets

are addressing system safety health and environmental protection

Storage systems must comply in the European Union with the CE marking regulations and

related directives in North America with the listing requirements and the national codes

With the CE-mark or listing mark the manufacturer his authorized representative or the

importer indicate that the product meets the legal requirements

Helpful for the manufacturers are the harmonized product standards Following this

standards compliance is presumed (eg IEC 63056)

For the USA a product standard is available (UL 9540) but further requirements need to be

met

TUumlV SUumlD 17112017 19

Global market access recommended strategy

TUumlV SUumlD AG Slide 20Corporate Presentation14-01-22

Basic steps of the strategy are

Step 1 Find the applicable directives standards and regulations

Step 2 Determine the applicable conformity assessment module

Step 3 Carry out a risk assessment define measures based on harmonized standards

(FMEA SIL FUSIhellip)

Step 4 Implement the measures defined at the risk assessment

Step 5 Create the technical file (TF)

Step 6 Declare conformity and do the CE-marking apply for UL 9540 compliance

Advantage

Proven in use methodology

Applicable for all markets

Will be required by the revised LVD

Helps to minimize risks to forget essential requirements

Your checklist Content of the Technical File (TF)

The TF includes the following reports and documents

the general description of the product

general arrangement drawing

the list of standards and essential requirements that are met

the risk (matrix FMEA) assessment to identify health and safety requirements

the design and fabrication drawings

detailed technical information on key aspects of the product

reporting of calculations and tests

description of control philosophylogic wiring circuit diagrams parts list

certificates and test reports

manuals for installation user maintenance

for series production the internal rules that are adhered to ensure accordance with the

Directive(s)

specifications datasheets for sub-assemblies and their DoC`s

quality control amp commissioning procedures

Declaration of Conformity (DoC)

TUumlV SUumlD 17112017 21

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 15: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Battery Stacks

=asymp

Inverter

Grid Connection

=asymp

=asymp

FuseShutter

Low

Voltage

Switch

Medium

Voltage

Switch

CCU

Container

The RESS is not only a battery itlsquos a system

TUumlV SUumlD 17112017 15

Battery Stacks

Inverter

Low Voltage

Switch

Medium Voltage

Switch

Transformer

Grid Connection

Source SIESTORAGE Siemens AG

Risk categories that need to be covered by safetycompliance testing

TUumlV SUumlD 17112017 17

bull Chemical safety

bull Fire protection (energy in the battery)

bull Mechanical integrity

bull Electrical shock protection

bull Electrical safety (incl short circuit protection overcharge protection external short circuit)

But also

bull Overall efficiency

bull Environmental conditions (performance)

bull Life cycle stability

bull Electrical performance (switch times)

bull Output power quality

Most aspects are covered in evolving and existing standards ndash incl national regulations

The German checklist for Li-ion home storage systems

TUumlV SUumlD Greater China Slide 1820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Legal requirements

The legal requirements

are defined by the legislation eg European Commission or US authorities and

regionallocal requirements like from ldquoFire Safety Authoritesrdquo

belongs to products produced in or imported to the markets

are addressing system safety health and environmental protection

Storage systems must comply in the European Union with the CE marking regulations and

related directives in North America with the listing requirements and the national codes

With the CE-mark or listing mark the manufacturer his authorized representative or the

importer indicate that the product meets the legal requirements

Helpful for the manufacturers are the harmonized product standards Following this

standards compliance is presumed (eg IEC 63056)

For the USA a product standard is available (UL 9540) but further requirements need to be

met

TUumlV SUumlD 17112017 19

Global market access recommended strategy

TUumlV SUumlD AG Slide 20Corporate Presentation14-01-22

Basic steps of the strategy are

Step 1 Find the applicable directives standards and regulations

Step 2 Determine the applicable conformity assessment module

Step 3 Carry out a risk assessment define measures based on harmonized standards

(FMEA SIL FUSIhellip)

Step 4 Implement the measures defined at the risk assessment

Step 5 Create the technical file (TF)

Step 6 Declare conformity and do the CE-marking apply for UL 9540 compliance

Advantage

Proven in use methodology

Applicable for all markets

Will be required by the revised LVD

Helps to minimize risks to forget essential requirements

Your checklist Content of the Technical File (TF)

The TF includes the following reports and documents

the general description of the product

general arrangement drawing

the list of standards and essential requirements that are met

the risk (matrix FMEA) assessment to identify health and safety requirements

the design and fabrication drawings

detailed technical information on key aspects of the product

reporting of calculations and tests

description of control philosophylogic wiring circuit diagrams parts list

certificates and test reports

manuals for installation user maintenance

for series production the internal rules that are adhered to ensure accordance with the

Directive(s)

specifications datasheets for sub-assemblies and their DoC`s

quality control amp commissioning procedures

Declaration of Conformity (DoC)

TUumlV SUumlD 17112017 21

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 16: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Battery Stacks

Inverter

Low Voltage

Switch

Medium Voltage

Switch

Transformer

Grid Connection

Source SIESTORAGE Siemens AG

Risk categories that need to be covered by safetycompliance testing

TUumlV SUumlD 17112017 17

bull Chemical safety

bull Fire protection (energy in the battery)

bull Mechanical integrity

bull Electrical shock protection

bull Electrical safety (incl short circuit protection overcharge protection external short circuit)

But also

bull Overall efficiency

bull Environmental conditions (performance)

bull Life cycle stability

bull Electrical performance (switch times)

bull Output power quality

Most aspects are covered in evolving and existing standards ndash incl national regulations

The German checklist for Li-ion home storage systems

TUumlV SUumlD Greater China Slide 1820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Legal requirements

The legal requirements

are defined by the legislation eg European Commission or US authorities and

regionallocal requirements like from ldquoFire Safety Authoritesrdquo

belongs to products produced in or imported to the markets

are addressing system safety health and environmental protection

Storage systems must comply in the European Union with the CE marking regulations and

related directives in North America with the listing requirements and the national codes

With the CE-mark or listing mark the manufacturer his authorized representative or the

importer indicate that the product meets the legal requirements

Helpful for the manufacturers are the harmonized product standards Following this

standards compliance is presumed (eg IEC 63056)

For the USA a product standard is available (UL 9540) but further requirements need to be

met

TUumlV SUumlD 17112017 19

Global market access recommended strategy

TUumlV SUumlD AG Slide 20Corporate Presentation14-01-22

Basic steps of the strategy are

Step 1 Find the applicable directives standards and regulations

Step 2 Determine the applicable conformity assessment module

Step 3 Carry out a risk assessment define measures based on harmonized standards

(FMEA SIL FUSIhellip)

Step 4 Implement the measures defined at the risk assessment

Step 5 Create the technical file (TF)

Step 6 Declare conformity and do the CE-marking apply for UL 9540 compliance

Advantage

Proven in use methodology

Applicable for all markets

Will be required by the revised LVD

Helps to minimize risks to forget essential requirements

Your checklist Content of the Technical File (TF)

The TF includes the following reports and documents

the general description of the product

general arrangement drawing

the list of standards and essential requirements that are met

the risk (matrix FMEA) assessment to identify health and safety requirements

the design and fabrication drawings

detailed technical information on key aspects of the product

reporting of calculations and tests

description of control philosophylogic wiring circuit diagrams parts list

certificates and test reports

manuals for installation user maintenance

for series production the internal rules that are adhered to ensure accordance with the

Directive(s)

specifications datasheets for sub-assemblies and their DoC`s

quality control amp commissioning procedures

Declaration of Conformity (DoC)

TUumlV SUumlD 17112017 21

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 17: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Risk categories that need to be covered by safetycompliance testing

TUumlV SUumlD 17112017 17

bull Chemical safety

bull Fire protection (energy in the battery)

bull Mechanical integrity

bull Electrical shock protection

bull Electrical safety (incl short circuit protection overcharge protection external short circuit)

But also

bull Overall efficiency

bull Environmental conditions (performance)

bull Life cycle stability

bull Electrical performance (switch times)

bull Output power quality

Most aspects are covered in evolving and existing standards ndash incl national regulations

The German checklist for Li-ion home storage systems

TUumlV SUumlD Greater China Slide 1820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Legal requirements

The legal requirements

are defined by the legislation eg European Commission or US authorities and

regionallocal requirements like from ldquoFire Safety Authoritesrdquo

belongs to products produced in or imported to the markets

are addressing system safety health and environmental protection

Storage systems must comply in the European Union with the CE marking regulations and

related directives in North America with the listing requirements and the national codes

With the CE-mark or listing mark the manufacturer his authorized representative or the

importer indicate that the product meets the legal requirements

Helpful for the manufacturers are the harmonized product standards Following this

standards compliance is presumed (eg IEC 63056)

For the USA a product standard is available (UL 9540) but further requirements need to be

met

TUumlV SUumlD 17112017 19

Global market access recommended strategy

TUumlV SUumlD AG Slide 20Corporate Presentation14-01-22

Basic steps of the strategy are

Step 1 Find the applicable directives standards and regulations

Step 2 Determine the applicable conformity assessment module

Step 3 Carry out a risk assessment define measures based on harmonized standards

(FMEA SIL FUSIhellip)

Step 4 Implement the measures defined at the risk assessment

Step 5 Create the technical file (TF)

Step 6 Declare conformity and do the CE-marking apply for UL 9540 compliance

Advantage

Proven in use methodology

Applicable for all markets

Will be required by the revised LVD

Helps to minimize risks to forget essential requirements

Your checklist Content of the Technical File (TF)

The TF includes the following reports and documents

the general description of the product

general arrangement drawing

the list of standards and essential requirements that are met

the risk (matrix FMEA) assessment to identify health and safety requirements

the design and fabrication drawings

detailed technical information on key aspects of the product

reporting of calculations and tests

description of control philosophylogic wiring circuit diagrams parts list

certificates and test reports

manuals for installation user maintenance

for series production the internal rules that are adhered to ensure accordance with the

Directive(s)

specifications datasheets for sub-assemblies and their DoC`s

quality control amp commissioning procedures

Declaration of Conformity (DoC)

TUumlV SUumlD 17112017 21

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 18: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

The German checklist for Li-ion home storage systems

TUumlV SUumlD Greater China Slide 1820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Legal requirements

The legal requirements

are defined by the legislation eg European Commission or US authorities and

regionallocal requirements like from ldquoFire Safety Authoritesrdquo

belongs to products produced in or imported to the markets

are addressing system safety health and environmental protection

Storage systems must comply in the European Union with the CE marking regulations and

related directives in North America with the listing requirements and the national codes

With the CE-mark or listing mark the manufacturer his authorized representative or the

importer indicate that the product meets the legal requirements

Helpful for the manufacturers are the harmonized product standards Following this

standards compliance is presumed (eg IEC 63056)

For the USA a product standard is available (UL 9540) but further requirements need to be

met

TUumlV SUumlD 17112017 19

Global market access recommended strategy

TUumlV SUumlD AG Slide 20Corporate Presentation14-01-22

Basic steps of the strategy are

Step 1 Find the applicable directives standards and regulations

Step 2 Determine the applicable conformity assessment module

Step 3 Carry out a risk assessment define measures based on harmonized standards

(FMEA SIL FUSIhellip)

Step 4 Implement the measures defined at the risk assessment

Step 5 Create the technical file (TF)

Step 6 Declare conformity and do the CE-marking apply for UL 9540 compliance

Advantage

Proven in use methodology

Applicable for all markets

Will be required by the revised LVD

Helps to minimize risks to forget essential requirements

Your checklist Content of the Technical File (TF)

The TF includes the following reports and documents

the general description of the product

general arrangement drawing

the list of standards and essential requirements that are met

the risk (matrix FMEA) assessment to identify health and safety requirements

the design and fabrication drawings

detailed technical information on key aspects of the product

reporting of calculations and tests

description of control philosophylogic wiring circuit diagrams parts list

certificates and test reports

manuals for installation user maintenance

for series production the internal rules that are adhered to ensure accordance with the

Directive(s)

specifications datasheets for sub-assemblies and their DoC`s

quality control amp commissioning procedures

Declaration of Conformity (DoC)

TUumlV SUumlD 17112017 21

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 19: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Legal requirements

The legal requirements

are defined by the legislation eg European Commission or US authorities and

regionallocal requirements like from ldquoFire Safety Authoritesrdquo

belongs to products produced in or imported to the markets

are addressing system safety health and environmental protection

Storage systems must comply in the European Union with the CE marking regulations and

related directives in North America with the listing requirements and the national codes

With the CE-mark or listing mark the manufacturer his authorized representative or the

importer indicate that the product meets the legal requirements

Helpful for the manufacturers are the harmonized product standards Following this

standards compliance is presumed (eg IEC 63056)

For the USA a product standard is available (UL 9540) but further requirements need to be

met

TUumlV SUumlD 17112017 19

Global market access recommended strategy

TUumlV SUumlD AG Slide 20Corporate Presentation14-01-22

Basic steps of the strategy are

Step 1 Find the applicable directives standards and regulations

Step 2 Determine the applicable conformity assessment module

Step 3 Carry out a risk assessment define measures based on harmonized standards

(FMEA SIL FUSIhellip)

Step 4 Implement the measures defined at the risk assessment

Step 5 Create the technical file (TF)

Step 6 Declare conformity and do the CE-marking apply for UL 9540 compliance

Advantage

Proven in use methodology

Applicable for all markets

Will be required by the revised LVD

Helps to minimize risks to forget essential requirements

Your checklist Content of the Technical File (TF)

The TF includes the following reports and documents

the general description of the product

general arrangement drawing

the list of standards and essential requirements that are met

the risk (matrix FMEA) assessment to identify health and safety requirements

the design and fabrication drawings

detailed technical information on key aspects of the product

reporting of calculations and tests

description of control philosophylogic wiring circuit diagrams parts list

certificates and test reports

manuals for installation user maintenance

for series production the internal rules that are adhered to ensure accordance with the

Directive(s)

specifications datasheets for sub-assemblies and their DoC`s

quality control amp commissioning procedures

Declaration of Conformity (DoC)

TUumlV SUumlD 17112017 21

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 20: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Global market access recommended strategy

TUumlV SUumlD AG Slide 20Corporate Presentation14-01-22

Basic steps of the strategy are

Step 1 Find the applicable directives standards and regulations

Step 2 Determine the applicable conformity assessment module

Step 3 Carry out a risk assessment define measures based on harmonized standards

(FMEA SIL FUSIhellip)

Step 4 Implement the measures defined at the risk assessment

Step 5 Create the technical file (TF)

Step 6 Declare conformity and do the CE-marking apply for UL 9540 compliance

Advantage

Proven in use methodology

Applicable for all markets

Will be required by the revised LVD

Helps to minimize risks to forget essential requirements

Your checklist Content of the Technical File (TF)

The TF includes the following reports and documents

the general description of the product

general arrangement drawing

the list of standards and essential requirements that are met

the risk (matrix FMEA) assessment to identify health and safety requirements

the design and fabrication drawings

detailed technical information on key aspects of the product

reporting of calculations and tests

description of control philosophylogic wiring circuit diagrams parts list

certificates and test reports

manuals for installation user maintenance

for series production the internal rules that are adhered to ensure accordance with the

Directive(s)

specifications datasheets for sub-assemblies and their DoC`s

quality control amp commissioning procedures

Declaration of Conformity (DoC)

TUumlV SUumlD 17112017 21

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 21: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Your checklist Content of the Technical File (TF)

The TF includes the following reports and documents

the general description of the product

general arrangement drawing

the list of standards and essential requirements that are met

the risk (matrix FMEA) assessment to identify health and safety requirements

the design and fabrication drawings

detailed technical information on key aspects of the product

reporting of calculations and tests

description of control philosophylogic wiring circuit diagrams parts list

certificates and test reports

manuals for installation user maintenance

for series production the internal rules that are adhered to ensure accordance with the

Directive(s)

specifications datasheets for sub-assemblies and their DoC`s

quality control amp commissioning procedures

Declaration of Conformity (DoC)

TUumlV SUumlD 17112017 21

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 22: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

The IEC standards for energy storage system

The IEC standards (most items are covered by the new IEC 63056 standard)

1 IEC 62109-1 Safety of power converters for use in photovoltaic power systems ndash Part 1 General

requirements

2 IEC 62109-2 Safety of power converters for use in photovoltaic power systems Part 2

Particular requirements for inverters

3 IEC62040-1 Uninterruptible Power Systems (UPS) Part1 General and safety requirements for

UPS

4 IEC62040-2 Uninterruptible Power Systems (UPS) Part 2 Electromagnetic compatibility (EMC)

requirements for UPS

5 IEC62040-3 Uninterruptible Power Systems (UPS) Part 3 Method of specifying the performance

and test requirements for UPS

6 IEC62040-4 Uninterruptible Power Systems (UPS) Part 4 Environmental aspects- requirements

and reporting for UPS

7 IEC 62619 Secondary cells and batteries containing alkaline or other non-acid electrolytes

ndash Safety requirements for secondary lithium cells and batteries for use in industrial

applications

8 IEC 62620 Secondary cells and batteries containing alkaline or other non-acid electrolytes ndash

Secondary lithium cells and batteries for use in industrial applications

TUumlV SUumlD Greater China Slide 2220170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 23: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

IEC 62619 ndash the umbrella standard for industrial applications

TUumlV SUumlD Greater China Slide lsaquoNrrsaquo 17-11-17

bull The IEC 62619 covers general risks in

industrial applicationsndash Hints for design in regards to wiring

venting thermal management

ndash Tests for foreseeable misuse (short circuit

impact drop thermal abuse overcharge

forced discharge)

ndash Internal short circuit test either on cell level

or on system level (propagation)

ndash System safety tests (tests of the control of

the system in overcurrent

overtemperature and overvoltage state)

bull Additional standards for the specific use

cases eg stationary batteries are under

discussion at the moment

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 24: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

PCS

bull With PV input IEC 62109-1 IEC 62109-2

bull Without PV input IEC 62477-1

Grid connection

bull IEC IEC 61727 IEC 62116

bull Germany VDE V 0126-1-1 VDE AR N 4105

bull Stand-alone NA

Battery

bull Lithium ion battery IEC 62619

Household energy storage systems ndash PPP 59034A2014

TUumlV SUumlD Greater China Slide 2420170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 25: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

The technical requirements of industrial energy storage systems

bull Container requirementsbull Transportation requirements

bull Battery systems with BMS evaluation

bull PCS (safety and synchronization)bull Illumination system

bull Air-conditioning and ventilation systems

bull Fire-extinguishing systems

bull Controlling systems

bull Earthing systems

bull Access control systems

bull Electrical wiringbull Safety manual

bull Noise

bull IP code

TUumlV SUumlD Greater China Slide 2520170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 26: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Industrial energy storage systems service provided by TUumlV SUumlD ndash

PPP 59044A2015

TUumlV SUumlD Greater China Slide 2620170831

Document review

bull System documents

bull Component documents

bull Documents of wiring system

bull Documents of Grid code compliance

bull Installation manuals and user instructions

bull hellip

Construction Check

bull Protection against electrical shock

bull Protection against mechanical hazard

bull Earthing system

bull PV power system

bull hellip

Verification Testing

bull Insulation resistance test

bull Earth continuity test

bull Voltage test

bull IP code test

bull hellip

Introduction to Energy Storage System Service Provided by TUumlV SUumlD

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 27: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

IEC 62619 certification

bull Cell

bull Battery systems

bull BMS function safety evaluation

bull Factory surveillance

IEC 62619 + IEC 62620 certification

bull Cell certification for IEC 62619

bull Battery systems certification for IEC 62619

bull Cell or battery systems certification for IEC 62620

bull Factory surveillance

Energy storage systems

bull PCS Energy conversion systems

bull Certification for ESS synchronization

bull Cell certification for IEC 62619

bull Factory surveillance

Certification marks provided by TUumlV SUumlD

TUumlV SUumlD Greater China Slide 2720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 28: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Our global network of REES and battery test labs

Complete service

portfolio for cell

module and

system testing

Garching

Germany )

Performance and

environmental

testing on cell

module and

system level

Singapore )

Performance environmental and abuse testing on cell and module level ndash system level in 2015

Shenzhen

China

Suwon

Korea

Complete service

portfolio for cell

module and

system testing

Toronto Canada

Auburn Hills

USA )

USA

CANADA

CHINASOUTH

KOREA

SINGAPORE

GERMANY

Japan

Utsunomiya

Japan

) ISOIEC 17025 accredited test lab or accreditation in 2015 Issuance of CB certificate report possible

Performance testing on cell module and system level Abuse test on cell level

Environmental and

abuse test on cell

module and pack

level

TUumlV SUumlD 17112017 28

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 29: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

What else TUV SUD has to offer

bull Experience in Safety - and Abuse-Testing

bull We testet more than 6000 batteries (types) so far

bull In case of fireventingexplosion energy density (especially thermal energy content) is

getting more severe with larger batteries (exponential growth) eg 20 kWh vs 80 kWh

bull Safe Conditions High Level Experts Environmental Attention (also at testing)

TUumlV SUumlD 17112017 29

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 30: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

TUumlV SUumlD Battery Labs ndash Large scale battery safety testing up to 800 kg

Safe

Professional

amp

Clean

Testing

TUumlV SUumlD 17112017 30

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 31: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Testing equipment is getting bigger and bigger

ESPEC

TUV SUD Japan

Battery lab

TUumlV SUumlD 17112017 31

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 32: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Power levels increase furtherhellip

2 x 400 kW (800 kW max)

Battery Cyclers

Large (and safe) chambers

TUumlV SUumlD 17112017 32

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 33: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

High power short circuit testing (temperature stable)

70 kA (max)

Resistor bank

(Short Circuit Test)

TUumlV SUumlD 17112017 33

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 34: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

We bdquocrashedldquo many large scale battery systems up to 800 kg

TUumlV SUumlD 17112017 34

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 35: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

We conducted various safety testing for US NHTSA (road safety authority)

TUumlV SUumlD 17112017 35

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 36: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Case 1 providing global access solutions for Samsung energy storage

system

Business challenges

bull Lack of international standards for ESS

bull Serving for PCS battery and systems

bull Exports to Europe and Australia

Solutions

bull The standard of PPP 590342015 about EES was written by

TUumlV SUumlD

bull The standard covers electrical safety grid compliance

electrochemical safety function safety evaluation and EMC of ESS

bull On the basis of gaining European certification ESS applies

for Australian certification

Customerrsquos benefit

bull ESS can be certified for specific standard

bull The certified product includes component and system

bull The product certification will reduce safety risk

bull The certified product will gain higher recognition in the

market

Samsung Korea

TUumlV SUumlD Greater China Slide 3620170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 37: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Case 2 providing global access solutions for BYD energy storage

system

Business challenges

bull The product was exported to Europe Australia and Russia

Solutions

bull Cell certification for IEC 62619bull System certification for IEC 62619bull The product was certified for European market and complies

with European regulationbull Gain Australian and Russian certification by adding the

differentiated test items

Customerrsquos benefit

bull Help customer enter European Australian and Russian

market

bull Modularized product certification help to reduce test items for

the modularized derivatives product

BYD China

TUumlV SUumlD Greater China Slide 3720170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 38: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Case 3 providing global access solutions for Pylon High and low voltage

energy storage system

Business challenges

bull International certification for industrial energy storage

systems

Solutions

bull The cell and module tests are according to IEC 62619

bull Function safety was evaluated according to appendix H of

IEC 60730

bull The system was certified with the main control module and a

simulated machine

Customerrsquos benefit

bull Help the customer to enter international markets

Pylon China

TUumlV SUumlD Greater China Slide 3820170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 39: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Grid

Second life battery systems for commercial applicationshellip

bull Suitable for one specific battery type

bull Plug and Play Connection Communication

bull Incl Cooling system

bull SOH check via BMS (incl History)

bull Activlely managed by special operator

bull Only change complete packs (or modules)

bull System should be close to vehicle

decommissionig wrecking

bull Intermediate step before recycling

bull Standardised systems 20-40 packs (1-4 MW)

TUumlV SUumlD 39

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 40: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Thank you

For a safer and greener future

wwwtuv-sudjp

wwwtuev-suedcom

TUumlV SUumlD 17112017 40

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD

Page 41: TÜV SÜD Group - ESSJ...2017/11/08  · 9,3 10,2 11,6 14,2 15,1 16,3 17,0 20,4 23,6 25,8 27,3 30,1 33,0 45,0 0 5 10 15 20 25 30 35 40 45 1990 1995 2000 2002 2004 2006 2008 2010 2012

Dangerous goods categories classified at UN 383

TUumlV SUumlD Greater China Slide 4120170831 Introduction to Energy Storage System Service Provided by TUumlV SUumlD