61

I-100IMPACT CRUSHER

R

SPECIFICATION:

Rotor Size: Ø860mm x 860mm (Ø34” x 34”)Net Power: Tier 3 / Stage IIIA: Caterpillar C7.1 Acert 186kW (250hp) Tier 4F / Stage IV: Caterpillar C7.1 205kW (275hp)Portability: TrackedOperating Weight: 27,000kg* (59,525lbs*)

*With by-pass conveyor & twin pole magnet

I-100TM

TEREX FINLAY TELEMATICS SYSTEM

62

HOPPER / FEEDERHopper capacity: 2.3m³ (3.01yd³)Feed height: 3.2m (10’ 6”)Material: 8mm wear resistant steel Width at rear: 2.26m (7’ 5”)Vibrating Grizzly feeder (VGF): 3.27m x 800mm (10’ 9” x 32”)VGF tine aperture: 25mm StandardVGF wire mesh aperture: 30mm StandardSpeed: variable, 450-850 rpm

SPECIFICATION

IMPACT CHAMBERRotor diamater: Ø860mm (34”)Rotor width: 860mm (34”)Inlet opening: 860mm x 610mm (34” x 24”)Rotor speed Range: 700 rpm - 930 rpmMaximum Feed Size: Dependant on application 350mm Cube ApproxDrive arrangement: Direct drive via clutchTwin ApronMaximum apron settings: 120mm Primary, 55mm SecondaryMinimum apron setttings: 40mm Primary, 20mm SecondaryRotor Confi guration: 4 bar rotor, 2 high / 2 low standardHydraulic overload protectionHydraulic apron setting assistBlowbar options: Martensitic (standard), ceramic & high chrome

POWERPACKTier 3 / Stage IIIA: Caterpillar C7.1 AcertEngine Power: 186kW (250hp)Engine Speed: 1700-2100 rpm

Tier 4F / Stage IV: Caterpillar C7.1 Engine Power: 205kW (275hp)Engine Speed: 1700-2100 rpm

MAIN CONVEYORBelt Width: 900mm (36”)

Belt Spec: plain

Working Angle: 22°

Speed: 95 - 110 m/min

Full length main conveyor with impact bars at feed point

Main conveyor can be lowered hydraulically for maintenance

Folding head section optional

Dust suppression: fi tted with hose and spraybars as standard (no pump supplied)Discharge Height: 3.25m (10’ 8”)

Stockpile capacity: 51m³ (66.7yd³) @ 40°

Hopper and Feeder

Impact Chamber

Cat Engine

Main Conveyor

R

63

I-100

TM

CONTROL SYSTEMSAdvanced CANBUS compliant system

Large color display screenSimple operating modes with menu driven graphic user interface- Track mode: for moving machine- Manual Mode: for manually starting machine- Automatic Mode: For automatically starting machine in predetermined sequence- Language Mode: To select required language- Test Mode: to test run individual components- Engine Diagnostic: showing engine information e.g. hours, rpm, etc.- Confi guration Mode: For setting individual componentsDetachable doglead control for trackingRadio remote control (optional)Lockable compartmentEmergency stops: 6 off

BY-PASS CONVEYOR - OPTIONALBelt Width: 500mm (20”)Belt Spec: plainWorking Angle: 25°Speed: 60 - 70 mpmHydraullically folds for transportDischarge Height: 2.03m (6’ 8”)Stockpile capacity: 13.8m³ (18yd3) @ 40°

MAGNETIC SEPERATOR (OPTIONAL)Belt Width: 750mm (30”)Drum Centres: 1.49m (58”)Belt spec: cleatedDrive: Hydraulic

Control System

TANK CAPACITIESHydraulic Tank: 350 litres / 77 UK gal / 92 US galFuel Tank: 400 litres / 88 UK gal / 105 US gal

UNDERCARRIAGEShoe Width: 400mm (16”)Sprocket Centres: 2.92m (9’ 7”)Track Speed: 1.8 km/hGradeability: 25°

CHUTESHeavy duty inlet chute with bolt-up construction, and liner platesBy-pass chute with selectable discharge fl op gate, to either by-pass conveyor or main conveyor

TOOL BOXMounted lockable toolboxTool Kit and fl ogging spannersGrease gunManuals

Undercarriage

By-pass Conveyor

Magenetic Seperator

64

R

REMOTE CONTROL UNIT (OPTIONAL)Full function radio remote unit

Machine can be switched from crushing mode into track mode, moved and be switched back to operating mode from remote control unitPrimary apron remote hydraulic release

Feeder stop / start

Remote Control Unit (Optional)

PLATFORMSGalvanised catwalks and ladders for full maintenance and service accessCatwalks on right hand side

Compact folding for transport

Platforms

65

I-100

TM

STANDARD FEATURES

ENGINE:Tier 3 / Stage IIIA: Caterpillar C7.1 Tier 3 ACERT 186kW(250hp) EngineTier 4 Final / Stage IV: CAT C7.7 205Kw (275hp)

IMPACT CHAMBER:Terex CR004 Impact chamber c/w full hydraulic apron setting

4 bar rotor - Martensitic blow bars 2 High & 2 Low

Direct Drive via ClutchPlease contact the sales department for blowbar options

HOPPER / FEEDER:

Fixed Hopper c/w vibrating feederStepped grizzly feeder with integral pre-screen, standard25mm Tines spacing30mm woven mesh for underscreen as standard

Selectable discharge to by-pass conveyor or main conveyor

Blanking mat for VGF

MAIN CONVEYOR:

Belt width: 900mm (36”)Rigid Head Section (Transport length 13.5m)

AUXILARY CONVEYORS:Piped for overband magnet

CLIMATE SPEC:Standard Oils - (Recommended for ambient temperaturesbetween -5 to +30°C)

DUST SUPRESSION:Piped for Dust Suppression complete with Spray bars

ELECTRICAL:

Emergency stopsHand Held Track Control Set with Connection Lead

T-Link Telemetry System fi tted c/w 3 years data subscription

GENERAL:Safety Guards in Compliance with Machinery DirectiveSingle Speed Tracks

Optional spacing on grizzly, 35mmTines/46mm Tines/40mmPunch Plate & 60mm Punch PlateOptional Spacing on Mesh under Grizzly - 10/20/40/50mm- please specify aperture in additional information areaBelt weigher

Main Conveyor Folding head Section (Transport Length 12.05m)

Undercrusher vibratory feeder c/w shortened main conveyor

By-pass conveyor 500mm beltwidth

Twinpole over band magnet (c/w stainless steel skirting &stainless steel discharge chute)Twinpole heavy duty overband magnet (skirting & chute asabove) (please check leadtime)Hot climate oils - (Recommended for ambient temperaturesbetween +15 to +50°C)Cold climate oils - (Recommended for ambient temperaturesbetween -20 to +30°C)Radio remote System

Control Panel Positive Pressurisation

Lighting mast (check leadtime)

Electric Re-Fuelling Kit

Special paint (if different from Finlay Orange RAL2002).RAL must be specified*

OPTIONAL EQUIPMENT

66

Pow

erp

ack

Tie

r 3 /

Sta

ge I

IIA

: C

ate

rpilla

r C

7.1

E

ng

ine P

ow

er:

18

6kW

(25

0h

p)

E

ng

ine S

peed

: 1700-2

100 r

pm

Tie

r 4F /

Sta

ge I

V: C

ate

rpilla

r C

7.1

E

ng

ine P

ow

er:

20

5kW

(275h

p)

E

ng

ine S

peed

: 1700-2

100 r

pm

Main

conve

yor

Belt W

idth

: 9

00m

m (

36”)

Belt S

pec: p

lain

Wo

rkin

g A

ng

le: 22°

Sp

eed

: 9

5 -

110 m

/m

in

Fu

ll leng

th m

ain

co

nveyo

r w

ith

im

pact

bars

at

feed

po

int

Fo

ldin

g h

ead

sectio

n o

ptio

nal

Main

co

nveyo

r can b

e lo

were

d h

yd

rau

lically fo

r m

ain

tenance

Du

st

su

pp

ressio

n: fi tt

ed

with

ho

se a

nd

s

pra

yb

ars

as s

tand

ard

(no

pu

mp

su

pp

lied

)

Dis

ch

arg

e H

eig

ht: 3

.25m

(10’ 8

”)

Sto

ckp

ile c

ap

acity: 51m

³ (6

6.7

yd

³) @

40°

Magnet

(opti

onal)

Hopper

/ Fe

eder

Ho

pp

er

cap

acity: 2.3

m³

(3.0

1yd

³)

F

eed

heig

ht: 3

.2m

(10’ 6

”)

M

ate

rial: 8

mm

wear

resis

tant

ste

el

Wid

th a

t re

ar:

2.2

6m

(7’ 5

”)

Vib

rating

Gri

zzly

feed

er

(VG

F):

3.2

7m

x 8

00m

m

(1

0’ 9

” x 3

2”)

VG

F t

ine a

pert

ure

: 25m

m S

tand

ard

VG

F w

ire m

esh

ap

ert

ure

: 3

0m

m S

tand

ard

S

peed

: vari

ab

le, 4

50 -

85

0 r

pm

Underc

arr

iage

Sh

oe W

idth

: 4

00m

m (

16”)

Sp

rocket

Centr

es: 2.9

2m

(9’ 7

”)

Tra

ck S

peed

: 1.8

km

/h

Gra

deab

ility: 25°

Impact

cham

ber

Ro

tor

dia

mate

r: Ø

86

0m

m (

34”)

Ro

tor

wid

th: 8

60m

m (

34”)

Inle

t o

penin

g: 8

60m

m x

610m

m (

34”

x 2

4”)

Ro

tor

sp

eed

Rang

e: 700 r

pm

- 9

30 r

pm

Maxim

um

Feed

Siz

e: D

ep

end

ant

on a

pp

licatio

n 3

50m

m C

ub

e A

pp

rox

Dri

ve a

rrang

em

ent: D

irect

dri

ve v

ia c

lutc

h

Tw

in A

pro

n

Maxim

um

ap

ron s

ett

ing

s: 120m

m P

rim

ary

, 5

5m

m S

eco

nd

ary

Min

imu

m a

pro

n s

ett

ting

s: 4

0m

m P

rim

ary

, 20m

m S

eco

nd

ary

Ro

tor

Co

nfi g

ura

tio

n: 4 b

ar

roto

r, 2

hig

h /

2 lo

w s

tand

ard

Hyd

rau

lic o

verl

oad

pro

tectio

n

Hyd

rau

lic a

pro

n s

ett

ing

assis

t

Blo

wb

ar

op

tio

ns: M

art

ensitic

(sta

nd

ard

), c

era

mic

& h

igh c

hro

me

By-

pass

conve

yor

(opti

onal)

Belt W

idth

: 5

00m

m (

20”)

Belt S

pec: p

lain

Wo

rkin

g A

ng

le: 25°

Sp

eed

: 6

0 -

70 m

pm

Hyd

rau

llic

ally f

old

s f

or

transp

ort

Dis

ch

arg

e H

eig

ht: 2

.03m

(6’ 8

”)

Sto

ckp

ile c

ap

acity: 13.8

m³

(18yd

3)

@ 4

0°

67

WORKING DIMENSIONS

13.4m (44’)

MACHINE WEIGHT: 27,000kg* (59,525lbs*) *With by-pass conveyor & twin pole magnet

TRANSPORT DIMENSIONS

13.4m (43’ 11”) 2.5m (8’ 2”)

3.2m

(10’

6”)

4m (13’ 1”)

3.6m

(11’ 1

0”)

I-100

TM

For further information on specifi c machine weight confi gurations please consult Terex Finlay

68