TM ASSEMBLY INSTRUCTIONS GRAVITY FEED … · 1/4-20 x 1/2" hex head cap screws and flat washers....
Transcript of TM ASSEMBLY INSTRUCTIONS GRAVITY FEED … · 1/4-20 x 1/2" hex head cap screws and flat washers....
16. Install end caps in all exposed ends of rails. Note that end caps for aluminum rails are slightly larger than caps for steel rails.
17. Check to make sure all bolts are tight and that unitis square (all four casters firmly on floor). Adjust as necessary.
18. Test by placing loaded bins on cart, allowing them to roll down against stop. Adjust spacing of conveyor strips and, if required, increase or decrease conveyor slope by raising or lowering cross rails to obtain optimal performance with bin sizes and loads to be used.
DESCRIPTION
The Gravity Feed Stand provides a readily adjustable partsand hardware bin supply system with two levels of gravityfeed conveyors sloping toward the workplace. Slope andspacing of conveyors can be adjusted for optimum perfor-mance with various sizes and weights of bins. Bin boxes arenot included. Maximum rated capacity is 300 lbs.
NOTE:Prior to assembly, become familiar with the following
instructions and names of components.
ASSEMBLY
1. Locate four angle brackets and four 60" aluminum rails. Install angle brackets to rails by sliding clamp plates into aluminum rails. Position so that bottom of angle bracket is flush with end of rail (Fig 1). Make sure there are two right hand assemblies and two left hand assemblies and shown in illustration. Tighten track nuts to secure angle brackets to rails.
ASSEMBLY INSTRUCTIONS
GRAVITY FEED STAND
Printed in USA Bulletin No. 630469.a
P.O. Box 26 • 600 South Clark St.Mayville, WI 53050
Phone 920–387–5195
HUBBELL
®
Workplace Solutions
IMPORTANT ASSEMBLY NOTES
1. Components are assembled using the Hubbell Workplace Solutions “ALIGN – SET – TIGHTEN” system. Brackets are clamped to aluminum extrusions with track nuts (single bolt) or clamp bars (two bolts) inside one of the two cavities. Always install single bolt track nuts with widest dimension perpendicular to aluminum rail.
2. All main frame members are extruded aluminum rail. Install with large cavity down.
3. Shelf, coil holders, bin bar and all brackets are steel and shipped with assembly hardware (usually track nuts) installed. Some track nuts may have to be reversed (bolt head on opposite side of plate) for proper assembly.
conveyor support rails using EEEE----ZZZZ NNNNUUUUTTTTSSSSTM (Fig. 10). Shorter rails go on top. End of reinforcing rails at front of stand should be flush with side of support rails. Install in pairs with half T-plates facing in.
13. Install conveyor strips on reinforcing rails using 1/4-20 x 1/2" hex head cap screws and flat washers. Insert screws through slots in conveyor and into tapped holes in rails. Back (top) ends of conveyor strip and rail should be flush. Lower end of conveyor should extend 1.5" beyond end of reinforcing rail (Fig. 11).
14. Install trak nuts into end slots (overhanging portion) of two outer conveyor strips on each level. Trak nuts should be on lower side with screw head on top (Fig. 12).
15. Install 24" steel rails on lower ends of conveyors by sliding rail onto trak nut, then inserting clamp bar of one stop into rail. Continue sliding rail across front of conveyors until second stop, located between third and fourth conveyor strip, can be inserted. Complete installation by sliding rail onto trak nut on fourth conveyor. Center rail on conveyors and tighten trak nuts. Position stops midway between conveyor strips and securely tighten screws. Repeat above to install remaining 24" steel rail on other conveyor level (FIG. 12).
Figure 11. INSTALLING CONVEYOR STRIPS
Figure 12. INSTALLING FRONT RAILS AND STOPS
1/4-20 x 1/2" CAP SCREW
FLAT WASHER
CONVEYOR STRIP
REINFORCING RAIL
1.5"
CONVEYORSTRIP EXTENDS
1.5" BEYONDREINFORCING
RAIL ON BOTTOM END
60" ALUMINUM
RAILS
ANGLEBRACKET
LEFT HANDASSEMBLY
RIGHT HANDASSEMBLY
ANGLE BRACKETSFLUSH WITH ENDS
OF RAILS.NOTE: CLAMPPLATE MUST
EXTEND BEYONDRAIL END.
SECURELYTIGHTENCLAMPBOLTS
Figure 1. ASSEMBLING FRAME UPRIGHTS
STOPS
TRAK NUT
TRAK NUT
24" STEELRAIL
FRONT
2. Assemble four upright assemblies to 36" base rails as shown in Fig. 3. As in Step 1, make sure there is a right hand and a left hand (mirror image) assembly. Wrench tighten to secure.
3. Lay left hand side frame on floor with webs in angle brackets down. Slide one T-plate onto 60" rail so that edge of plate is flush with side of 36" base rail. Install second T-plate and two glide assemblies on base rail as shown in Figure 3. Repeat for right hand side frame. Make sure two finished assemblies are mirror images. Securely tighten clamp bolts.
4. Install 26.62" aluminum cross rails onto T-plates on left hand side frame assembly (Fig. 4). Make sure cross rails are tight against frame members and securely tighten clamp bolts.
rails. Install Half T-plates(Fig. 9). Finger tighten trak nuts
so half T-plates can be adjusted to fit frame. NOTE:
Assemble reinforcing rails in pairs with half T-platesfacing to right on one set and to left on other set.
12. Install conveyor reinforcing rail assemblies (Step 11) to
7. Locate remaining four 26.62" long rails, four left hand framing brackets and four right hand framing brackets. Assemble framing brackets to rails. Finger tighten (Fig. 7).
NOTE:Conveyor support rails (below) are 26.62; long
aluminum extrusions. Conveyor reinforcing rails are formed steel and either 34.5" or 39.0" long.
8. Install conveyor support rails by sliding brackets down uprights until bottom of brackets are on marks made in Step 6. Finger tighten bolts to hold on marks (Fig. 8, next column).
9. Push side frames together tight against support rails and fully tighten all bolts.
10. Mark conveyor support rails with desired spacing of roller conveyors, four on each level. Consider the size and type of bins which will be used on the stand.
11. Locate four 34.5" and four 39.0" steel conveyor reinforcing
5. Stand left hand side frame with cross rails upright (Fig. 5). Assemble cross rails to right hand side frame. Square completed assembly and securely tighten clamp bolts.
6. Mark heights of four cross conveyor support cross rails on uprights of both side frames (Fig 6). Note that support rails on front uprights are installed lower than corresponding support rails on back uprights so that bins will roll to front on roller conveyors.
NOTE:Slope and spacing of roller conveyors may be adjusted
for optimal performance following assembly.
Figure 2. ASSEMBLING SIDE FRAMES
36" BASERAIL
SLIDE ANGLE BRACKETS ONUPRIGHT ASSEMBLIES ONTO
BASE RAILS WITH CLAMPPLATES INSIDE RAIL
RAILSFLUSH
UPRIGHTASSEMBLY
Figure 4. JOINING SIDE FRAMES
Figure 7. INSTALLING FRAMING BRACKETS
Figure 9. ATTACHING HALF T-PLATES
TO REINFORCING RAILS
Figure 10. ATTACHING CONVEYOR REINFORCING RAILS
Figure 5. ASSEMBLING FRAME
Figure 6. MARKING CONVEYOR SUPPORT RAIL LOCATIONS
44.25"
42.75"
RIGHT HANDFRAMINGBRACKET
CLAMP BAR
LEFT HANDFRAMINGBRACKET
27.25"
MARKHEIGHT ON
BOTHRIGHT ANDLEFT SIDE.
FORMED STEEL CONVEYORREINFORCING RAIL
HALFT-PLATE
HALFT-PLATE
1/2"
APPROXIMATE POSITIONOF HALF T-PLATE. FINGER
TIGHTEN ONLY.
SLIDE 26.62" CROSSRAILS INTO T-PLATESUNTIL SNUG AGAINST
SIDE FRAMES.SQUARE UNIT AND
TIGHTEN ALL CLAMPBOLTS
26.62" ALUMINUMCROSS RAILS
COMPLETED LEFTSIDE FRAME
ASSEMBLY FROMSTEP 4
6.00"
Figure 3. ASSEMBLING T-PLATES TO SIDE FRAMES
GLIDET-PLATE
NOTE: T-PLATES HAVE FOUR BOLTS. DONOT CONFUSE WITH “HALF T-PLATES”
WHICH HAVE THREE BOLTS.
GLIDE
T-BRACKET
ASSEMBLEDPOSITION OFT-BRACKET
T-BRACKETT-BRACKET
RIGHT HANDSIDE FRAME
LEFT HANDSIDE FRAME
LEFT HAND SIDE FRAME. RIGHT HAND SIDE FRAME
OPPOSITE (MIRROR IMAGE)
FRONT
FRONT
26.62"CONVEYORSUPPORT RAIL
Figure 8INSTALLING CONVEYOR
SUPPORT RAILS
SLIDE CONVEYORSUPPORT RAILSDOWN FRAME
UPRIGHTS. ALIGNWITH MARKSFROM STEP6.
SUPPORTRAILS ON
REARUPRIGHTS
HAVEBRACKETS
FACINGTOWARD
REAR.SUPPORTRAILS ON
FRONTUPRIGHTS
HAVEBRACKETS
FACINGTOWARDFRONT.
34.5" CONVEYORREINFORCING
RAILS
39.0" CONVEYORREINFORCING
RAILS
25.75"
20.35"
E-Z NUT
2. Assemble four upright assemblies to 36" base rails as shown in Fig. 3. As in Step 1, make sure there is a right hand and a left hand (mirror image) assembly. Wrench tighten to secure.
3. Lay left hand side frame on floor with webs in angle brackets down. Slide one T-plate onto 60" rail so that edge of plate is flush with side of 36" base rail. Install second T-plate and two glide assemblies on base rail as shown in Figure 3. Repeat for right hand side frame. Make sure two finished assemblies are mirror images. Securely tighten clamp bolts.
4. Install 26.62" aluminum cross rails onto T-plates on left hand side frame assembly (Fig. 4). Make sure cross rails are tight against frame members and securely tighten clamp bolts.
rails. Install Half T-plates(Fig. 9). Finger tighten trak nuts
so half T-plates can be adjusted to fit frame. NOTE:
Assemble reinforcing rails in pairs with half T-platesfacing to right on one set and to left on other set.
12. Install conveyor reinforcing rail assemblies (Step 11) to
7. Locate remaining four 26.62" long rails, four left hand framing brackets and four right hand framing brackets. Assemble framing brackets to rails. Finger tighten (Fig. 7).
NOTE:Conveyor support rails (below) are 26.62; long
aluminum extrusions. Conveyor reinforcing rails are formed steel and either 34.5" or 39.0" long.
8. Install conveyor support rails by sliding brackets down uprights until bottom of brackets are on marks made in Step 6. Finger tighten bolts to hold on marks (Fig. 8, next column).
9. Push side frames together tight against support rails and fully tighten all bolts.
10. Mark conveyor support rails with desired spacing of roller conveyors, four on each level. Consider the size and type of bins which will be used on the stand.
11. Locate four 34.5" and four 39.0" steel conveyor reinforcing
5. Stand left hand side frame with cross rails upright (Fig. 5). Assemble cross rails to right hand side frame. Square completed assembly and securely tighten clamp bolts.
6. Mark heights of four cross conveyor support cross rails on uprights of both side frames (Fig 6). Note that support rails on front uprights are installed lower than corresponding support rails on back uprights so that bins will roll to front on roller conveyors.
NOTE:Slope and spacing of roller conveyors may be adjusted
for optimal performance following assembly.
Figure 2. ASSEMBLING SIDE FRAMES
36" BASERAIL
SLIDE ANGLE BRACKETS ONUPRIGHT ASSEMBLIES ONTO
BASE RAILS WITH CLAMPPLATES INSIDE RAIL
RAILSFLUSH
UPRIGHTASSEMBLY
Figure 4. JOINING SIDE FRAMES
Figure 7. INSTALLING FRAMING BRACKETS
Figure 9. ATTACHING HALF T-PLATES
TO REINFORCING RAILS
Figure 10. ATTACHING CONVEYOR REINFORCING RAILS
Figure 5. ASSEMBLING FRAME
Figure 6. MARKING CONVEYOR SUPPORT RAIL LOCATIONS
44.25"
42.75"
RIGHT HANDFRAMINGBRACKET
CLAMP BAR
LEFT HANDFRAMINGBRACKET
27.25"
MARKHEIGHT ON
BOTHRIGHT ANDLEFT SIDE.
FORMED STEEL CONVEYORREINFORCING RAIL
HALFT-PLATE
HALFT-PLATE
1/2"
APPROXIMATE POSITIONOF HALF T-PLATE. FINGER
TIGHTEN ONLY.
SLIDE 26.62" CROSSRAILS INTO T-PLATESUNTIL SNUG AGAINST
SIDE FRAMES.SQUARE UNIT AND
TIGHTEN ALL CLAMPBOLTS
26.62" ALUMINUMCROSS RAILS
COMPLETED LEFTSIDE FRAME
ASSEMBLY FROMSTEP 4
6.00"
Figure 3. ASSEMBLING T-PLATES TO SIDE FRAMES
GLIDET-PLATE
NOTE: T-PLATES HAVE FOUR BOLTS. DONOT CONFUSE WITH “HALF T-PLATES”
WHICH HAVE THREE BOLTS.
GLIDE
T-BRACKET
ASSEMBLEDPOSITION OFT-BRACKET
T-BRACKETT-BRACKET
RIGHT HANDSIDE FRAME
LEFT HANDSIDE FRAME
LEFT HAND SIDE FRAME. RIGHT HAND SIDE FRAME
OPPOSITE (MIRROR IMAGE)
FRONT
FRONT
26.62"CONVEYORSUPPORT RAIL
Figure 8INSTALLING CONVEYOR
SUPPORT RAILS
SLIDE CONVEYORSUPPORT RAILSDOWN FRAME
UPRIGHTS. ALIGNWITH MARKSFROM STEP6.
SUPPORTRAILS ON
REARUPRIGHTS
HAVEBRACKETS
FACINGTOWARD
REAR.SUPPORTRAILS ON
FRONTUPRIGHTS
HAVEBRACKETS
FACINGTOWARDFRONT.
34.5" CONVEYORREINFORCING
RAILS
39.0" CONVEYORREINFORCING
RAILS
25.75"
20.35"
E-Z NUT
16. Install end caps in all exposed ends of rails. Note that endcaps for aluminum rails are slightly larger than caps forsteel rails.
17. Check to make sure all bolts are tight and that unitis square (all four casters firmly on floor).Adjust as necessary.
18. Test by placing loaded bins on cart, allowing them toroll down against stop. Adjust spacing of conveyorstrips and, if required, increase or decreaseconveyor slope by raising or lowering cross rails toobtain optimal performance with bin sizes and loadsto be used.
DESCRIPTION
The Gravity Feed Stand provides a readily adjustable partsand hardware bin supply system with two levels of gravityfeed conveyors sloping toward the workplace. Slope andspacing of conveyors can be adjusted for optimum perfor-mance with various sizes and weights of bins. Bin boxes arenot included. Maximum rated capacity is 300 lbs.
NOTE:Prior to assembly, become familiar with the following
instructions and names of components.
ASSEMBLY
1. Locate four angle brackets and four 60" aluminum rails. Install angle brackets to rails by sliding clamp plates into aluminum rails. Position so that bottom of angle bracket is flush with end of rail (Fig 1). Make sure there are two right hand assemblies and two left hand assemblies and shown in illustration. Tighten track nuts to secure angle brackets to rails.
ASSEMBLY INSTRUCTIONS
GRAVITY FEED STAND
Printed in USA Bulletin No. 630469.a
600 South Clark St. Mayville, WI 53050
Phone 920–387–4120
HUBBELL
®
Workplace Solutions
IMPORTANT ASSEMBLY NOTES
1. Components are assembled using the Hubbell Workplace Solutions “ALIGN – SET – TIGHTEN” system. Brackets are clamped to aluminum extrusions with track nuts (single bolt) or clamp bars (two bolts) inside one of the two cavities. Always install single bolt track nuts with widest dimension perpendicular to aluminum rail.
2. All main frame members are extruded aluminum rail. Install with large cavity down.
3. Shelf, coil holders, bin bar and all brackets are steel and shipped with assembly hardware (usually track nuts) installed. Some track nuts may have to be reversed (bolt head on opposite side of plate) for proper assembly.
conveyor support rails using EEEE----ZZZZ NNNNUUUUTTTTSSSSTM (Fig. 10). Shorter rails go on top. End of reinforcing rails at front of stand should be flush with side of support rails. Install in pairs with half T-plates facing in.
13. Install conveyor strips on reinforcing rails using1/4-20 x 1/2" hex head cap screws and flat washers.Insert screws through slots in conveyor and into tappedholes in rails. Back (top) ends of conveyor strip and railshould be flush. Lower end of conveyor should extend1.5" beyond end of reinforcing rail (Fig. 11).
14. Install trak nuts into end slots (overhanging portion) of twoouter conveyor strips on each level. Trak nuts should beon lower side with screw head on top (Fig. 12).
15. Install 24" steel rails on lower ends of conveyors by slidingrail onto trak nut, then inserting clamp bar of one stop intorail. Continue sliding rail across front of conveyors untilsecond stop, located between third and fourth conveyorstrip, can be inserted. Complete installation by sliding railonto trak nut on fourth conveyor. Center rail on conveyorsand tighten trak nuts. Position stops midway betweenconveyor strips and securely tighten screws. Repeatabove to install remaining 24" steel rail on otherconveyor level (FIG. 12).
Figure 11. INSTALLING CONVEYOR STRIPS
Figure 12. INSTALLING FRONT RAILS AND STOPS
1/4-20 x 1/2" CAP SCREW
FLAT WASHER
CONVEYOR STRIP
REINFORCING RAIL
1.5"
CONVEYORSTRIP EXTENDS
1.5" BEYONDREINFORCING
RAIL ON BOTTOM END
60" ALUMINUM
RAILS
ANGLEBRACKET
LEFT HANDASSEMBLY
RIGHT HANDASSEMBLY
ANGLE BRACKETSFLUSH WITH ENDS
OF RAILS.NOTE: CLAMPPLATE MUST
EXTEND BEYONDRAIL END.
SECURELYTIGHTENCLAMPBOLTS
Figure 1. ASSEMBLING FRAME UPRIGHTS
STOPS
TRAK NUT
TRAK NUT
24" STEELRAIL
FRONT