TLS-Z GD2 Guard Locking Switches - Rockwell...

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R Safety Switches Guard Locking Switches 1 Visit our website: www.ab.com/catalogs TLS-Z GD2 ? 1- 2-Opto-electronics 3-Interlock Swtiches 4 5 IMPORTANT With the TLS-ZL GD2 power-to-lock style, provisions may be required to ensure that a dangerous situation can not result from open circuit faults or power failures. Description Specifications Features Meets PLe to EN/ISO 13849-1 Solid-state OSSD outputs series connectable to ISO 14119 RFID uniquely coded door target Easy QD connection Same mechanical arrangement as standard TLS-GD2 High locking force 2000 N (450 lb) Safety Ratings Standards IEC 60947-5-3, IEC 60947-5-1, IEC 61508, EN ISO 13849-1, IEC 62061, ISO 14119 Safety Classification PLe per ISO 13849-1, SIL 3 per IEC 61508 and IEC 62061, PDF-M per IEC 60947-5-3 Functional Safety Data (related to Safety Contacts) Note: For up-to-date information, visit http://www.ab.com/Safety/ PFH D : 1.69 x10 -9 Dual channel interlock may be suitable for use in application up to PLe (according to ISO 13849-1) and for use up to SIL3 systems (according to IEC 62061) depending on application characteristics. Mission time/PTI: 20 years or 1 x 10 6 cycles. Certifications CE Marked for all applicable EU directives, cULus (UL 508), and TÜV. Outputs (Guard Door Closed & Locked) Safety Outputs 2 x PNP, 0.2 A max., Status: ON (+24V DC) Auxiliary Outputs 1 x PNP, 0.2 A max., Status: OFF (0V DC) Operating Characteristics TLSZR-GD2 Power to release TLSZL-GD2 Power to lock Assured Locking Distance [mm (in.)] Max. door target distance: 13 (0.51), max. clearance between actuator base and switch in door-closed position: 5 mm Torque for M5 Mounting 1.4 N•m (12.39 lb•in) Torque for Cover Mounting 1.2 N•m (10.62 lb•in) Locking Force F max (EN/ISO 14119) Plastic pins: 1950 N (488 lb), Steel bolts: 2600 N (585 lb) Locking Force F zh (EN/ISO 14119) Plastic pins: 1500 N (337 lb), Steel bolts: 2000 N (450 lb) Output Current, Max. (all ouputs) 200 mA Current Consumption 50 mA — Solenoid not energized (no load supply current); 120 mA (260 mA inrush) — Solenoid energized (no load supply current); <0.5 mA DC — Off state Solenoid Duty Cycle 100% Maximum Number of Switches, connected in series Unlimited Operating Voltage Ue 24V DC +10%/-15% Class 2 Operating Frequency 1 Hz Actuation Speed, Max. 160 mm (6.29 in.) per second Actuation Speed, Min. 100 mm (3.94 in.) per minute Response Time 75 ms 1st switch, 25 ms each additional switch (Off ) Utilization Category DC-13 24V 200 mA (IEC 60947-5-2) Rated Impulse withstand Voltage 250V Pollution Degree 3 Protection Type 2 Mechanical Life 1 x 10 6 cycles Actuation Speed, Max. 160 mm (6.29 in.) per second Operating Radius (only for use with flexible actuator) 80 mm (3.15 in.) Environmental Enclosure Type Rating NEMA 3, 4X, 12, 13; IP66, IP69K Operating Temperature [C (F)] -10…+60 ° (14…140 °) Relative Humidity 5…95% Shock IEC 68-2-27 30 g 11 ms Vibration IEC 68-2-6 10›55 Hz Frequency IEC 61000-4-3, IEC 61000-4-6 Physical Characteristics Housing Material UL approved glass-filled PBT Actuator Material Stainless steel Target Type UL approved glass-filled PBT Weight [g (lb)] 400 (0.88) Color Red Usable for ISO 13849-1:2006 and IEC 62061. Data other than B10d is based on:- Usage rate of 1op/10 min., 24 hrs/day, 360 days/year, representing 51840 operations per year- Mission time/Proof test interval of 30 years The TLS-ZR GD2 and TLS-ZL GD2 are additions to the existing TLS GD2 range of guard locking switches. The TLS-ZR GD2 is a power-to-release and the TLS-ZL GD2 is a power-to-lock unit. They may be used as part of a guard locking system to achieve performance Level "e" to EN/ISO 13849- 1. They are certified by the TÜV as meeting EN/ISO 13849-1. In mechanical configuration they are identical to the existing TLS-GD2 range with the exception that they include an additional RFID door target which is mounted close coupled with the supplied fully-flexible actuator. These switches have built in microprocessor technology and have two channel OSSD solid-state outputs. Locking/unlocking is achieved using a logic level signal input. The RFID door target is uniquely coded and provides the internal microprocessor with additional door position information. Therefore, in the event of a broken or missing actuator key the microprocessor will shut down the OSSD safety outputs. This extra functionality enables performance level "e" to EN/ISO 13849-1 to be reached as there is no reliance on fault exclusion for a broken or missing actuator key. The TLS-GD2 range are positive mode, tongue operated, guard locking interlock switches that can lock a machine guard closed until power is isolated and ensure that it remains isolated while the guard is open. The TLS-ZR GD2 and TLS-ZL GD2 head has two entry slots and it can be rotated to provide three actuator entry points. A blanking plug is provided to seal the unused slot. The TLS-ZR GD2 is a power-to-release switch, the guard may only be opened when a logic signal is applied to the switch after which the internal microprocessor will enable the internal solenoid, which releases the lock mechanism. The TLS-ZL GD2 is a power- to-lock switch, the guard will be locked when a logic signal is applied to the switch after which the internal microprocessor will enable the internal solenoid, which engages the lock mechanism. Two manual release points with security screws allow the locked switches to be released in emergencies. An optional lid-mounted key-release style can also be supplied. Each switch has semiconductor OSSD safety outputs that may be connected in series with other safety components that also have OSSD solid-state outputs (for example, the SensaGuard range of non-contact switches). A stainless-steel actuator guide is fitted to protect the unit from actuator damage due to poor guard alignment or guard wear. TLS-Z GD2 has an ingress protection rating of IP69K making them suitable for harsh washdown applications as found in the food and beverage, pharmaceutical, solar, and semiconductor industries.

Transcript of TLS-Z GD2 Guard Locking Switches - Rockwell...

Page 1: TLS-Z GD2 Guard Locking Switches - Rockwell Automationliterature.rockwellautomation.com/idc/groups/literature/documents/... · TLS-Z GD2 Guard Locking Switches Author: Rockwell Automation

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Safety Switches

Guard Locking Switches

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TLS-Z GD2

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IMPORTANTWith the TLS-ZL GD2 power-to-lock style, provisions may berequired to ensure that a dangerous situation can not resultfrom open circuit faults or power failures.

Description

Specifications

Features

� Meets PLe to EN/ISO 13849-1� Solid-state OSSD outputs series connectable to ISO 14119� RFID uniquely coded door target� Easy QD connection� Same mechanical arrangement as standard TLS-GD2� High locking force ≤2000 N (450 lb)

Safety Ratings

Standards IEC 60947-5-3, IEC 60947-5-1, IEC 61508, EN ISO13849-1, IEC 62061, ISO 14119

Safety Classification PLe per ISO 13849-1, SIL 3 per IEC 61508 and IEC62061, PDF-M per IEC 60947-5-3

Functional Safety Data (relatedto Safety Contacts) �Note: For up-to-dateinformation, visithttp://www.ab.com/Safety/

PFHD: 1.69 x10-9

Dual channel interlock may be suitable for use inapplication up to PLe (according to ISO 13849-1)and for use up to SIL3 systems (according to IEC62061) depending on application characteristics.Mission time/PTI: 20 years or 1 x 106 cycles.

Certifications CE Marked for all applicable EU directives, cULus(UL 508), and TÜV.

Outputs (Guard Door Closed & Locked)

Safety Outputs 2 x PNP, 0.2 A max., Status: ON (+24V DC)

Auxiliary Outputs 1 x PNP, 0.2 A max., Status: OFF (0V DC)

Operating Characteristics

TLSZR-GD2 Power to release

TLSZL-GD2 Power to lock

Assured Locking Distance[mm (in.)]

Max. door target distance: 13 (0.51), max. clearancebetween actuator base and switch in door-closedposition: 5 mm

Torque for M5 Mounting 1.4 N•m (12.39 lb•in)

Torque for Cover Mounting 1.2 N•m (10.62 lb•in)

Locking Force Fmax(EN/ISO 14119)

Plastic pins: 1950 N (488 lb),Steel bolts: 2600 N (585 lb)

Locking Force Fzh(EN/ISO 14119)

Plastic pins: 1500 N (337 lb),Steel bolts: 2000 N (450 lb)

Output Current, Max. (allouputs) 200 mA

Current Consumption

50 mA — Solenoid not energized (no load supplycurrent);120 mA (260 mA inrush) — Solenoid energized (noload supply current);<0.5 mA DC — Off state

Solenoid Duty Cycle 100%

Maximum Number of Switches,connected in series Unlimited

Operating Voltage Ue 24V DC +10%/-15% Class 2

Operating Frequency 1 Hz

Actuation Speed, Max. 160 mm (6.29 in.) per second

Actuation Speed, Min. 100 mm (3.94 in.) per minute

Response Time 75 ms 1st switch, 25 ms each additional switch (Off )

Utilization Category DC-13 24V 200 mA (IEC 60947-5-2)

Rated Impulse withstandVoltage 250V

Pollution Degree 3

Protection Type 2

Mechanical Life 1 x 106 cycles

Actuation Speed, Max. 160 mm (6.29 in.) per second

Operating Radius (only for usewith flexible actuator) 80 mm (3.15 in.)

Environmental

Enclosure Type Rating NEMA 3, 4X, 12, 13; IP66, IP69K

Operating Temperature [C (F)] -10…+60 ° (14…140 °)

Relative Humidity 5…95%

Shock IEC 68-2-27 30 g 11 ms

Vibration IEC 68-2-6 10›55 Hz

Frequency IEC 61000-4-3, IEC 61000-4-6

Physical Characteristics

Housing Material UL approved glass-filled PBT

Actuator Material Stainless steel

Target Type UL approved glass-filled PBT

Weight [g (lb)] 400 (0.88)

Color Red

�Usable for ISO 13849-1:2006 and IEC 62061. Data other than B10d is based on:-Usage rate of 1op/10 min., 24 hrs/day, 360 days/year, representing 51840operations per year- Mission time/Proof test interval of 30 years

The TLS-ZR GD2 and TLS-ZL GD2 are additions to the existing TLS GD2range of guard locking switches. The TLS-ZR GD2 is a power-to-releaseand the TLS-ZL GD2 is a power-to-lock unit. They may be used as part of aguard locking system to achieve performance Level "e" to EN/ISO 13849-1. They are certified by the TÜV as meeting EN/ISO 13849-1. In mechanicalconfiguration they are identical to the existing TLS-GD2 range with theexception that they include an additional RFID door target which ismounted close coupled with the supplied fully-flexible actuator.

These switches have built in microprocessor technology and have twochannel OSSD solid-state outputs. Locking/unlocking is achieved using alogic level signal input. The RFID door target is uniquely coded andprovides the internal microprocessor with additional door positioninformation. Therefore, in the event of a broken or missing actuator keythe microprocessor will shut down the OSSD safety outputs. This extrafunctionality enables performance level "e" to EN/ISO 13849-1 to bereached as there is no reliance on fault exclusion for a broken or missingactuator key.

The TLS-GD2 range are positive mode, tongue operated, guard lockinginterlock switches that can lock a machine guard closed until power isisolated and ensure that it remains isolated while the guard is open. TheTLS-ZR GD2 and TLS-ZL GD2 head has two entry slots and it can berotated to provide three actuator entry points. A blanking plug isprovided to seal the unused slot. The TLS-ZR GD2 is a power-to-releaseswitch, the guard may only be opened when a logic signal is applied tothe switch after which the internal microprocessor will enable the internalsolenoid, which releases the lock mechanism. The TLS-ZL GD2 is a power-to-lock switch, the guard will be locked when a logic signal is applied tothe switch after which the internal microprocessor will enable the internalsolenoid, which engages the lock mechanism.

Two manual release points with security screws allow the locked switchesto be released in emergencies. An optional lid-mounted key-release stylecan also be supplied. Each switch has semiconductor OSSD safetyoutputs that may be connected in series with other safety componentsthat also have OSSD solid-state outputs (for example, the SensaGuardrange of non-contact switches). A stainless-steel actuator guide is fittedto protect the unit from actuator damage due to poor guard alignment orguard wear. TLS-Z GD2 has an ingress protection rating of IP69K makingthem suitable for harsh washdown applications as found in the food andbeverage, pharmaceutical, solar, and semiconductor industries.

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Safety Switches

Guard Locking Switches

2 Visit our website: www.ab.com/catalogs

TLS-Z GD2

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Product Selection

TLS-Z GD2Switch

Target AlignmentMarks

Actuator

Target

Description Cat. No.

TLS-ZR GD2 guard locking switch OSSD non-contact power-to-release QD 24V 440G-TZS21UPRH

TLS-ZL GD2 guard locking switch OSSD non-contact power-to-lock QD 24V 440G-TZS21UPLH

Accessories

Description Cat. No.

Target

Spare RFID Door Target 440G-ATZA

Fully flexible actuator 440G-A27143

Cover for TLS-1 with external override key for series E andlater 440G-A27371

Cover for TLS-1 with override key attached for series E andlater 440G-A27373

Emergency override key 440G-A36026

Flexible release—1 m (3.28 ft) cable 440G-A27356

Flexible release—3 m (9.84 ft) cable 440G-A27357

Dust cover 440K-A17183

Page 3: TLS-Z GD2 Guard Locking Switches - Rockwell Automationliterature.rockwellautomation.com/idc/groups/literature/documents/... · TLS-Z GD2 Guard Locking Switches Author: Rockwell Automation

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Safety Switches

Guard Locking Switches

3Visit our website: www.ab.com/catalogs

TLS-Z GD2

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Approximate Dimensions

Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes.

Typical Wiring Diagrams

Description Color Function No. of Pins

8-pin micro (M12)

2 24V DC+

1 Aux

7 0V

6 Safety B

3 Lock Command

8 Safety A+

4 Safety B+

5 Safety A

8-pin cordset 889D-F8AB-� or cable

version

White Aux 1

Brown 24V DC+ 2

Green Lock 3

Yellow Safety B+ 4

Grey Safety A 5

Pink Safety B 6

Blue Gnd/0V 7

Red Safety A+ 8

�Replace the symbol with 2 (2 m), 5 (5 m) or 10 (10 m) for standard cable lengths.

86

(3

.39

)

57

(2

.24

)

3 (

0.1

2)

3 (

0.1

2)

6.5

(0

.26

)

17

(0.6

7)

21

(0.8

3)

14

.5 (

0.5

7)

52.5 (2.07)

31.5 (1.24)

60.5 (2.38)

67.5 (2.66)

6.5 (0.26)5 (0.2)

M5 x 4

126 (4.96)105 (4.13)

14 (0.55)

22 (0

.87)

27

(1

.06

)

39

(1

.54

)

9 (

0.3

5)

14

(0

.55

)

33

(1

.3)

6.5

(0

.26

)

25

.5 (

1)

20

.5 (

0.8

1)

5 (

0.2

)

5.5

(0

.22

)21

(0.83)

17 (0.67)

43 (1.69) 6 (0.24)

5 (

0.2

)

73

(2

.87

)

4 (0.16)

Status/

Diagnostic

LED

Target Alignment Mark

23.2 (0.91)

11.9(0.47)

19(0.75)

440G-ATZAE-xxxx

29.3 (1.15)

7(0.28)

20(0.79)

M5

5.5(0.22)

31 (4.22)

40 (1.57)

52 (2.05) 8 (

0.3

1)

6.8

(0

.27

)

20

(0

.79

)

13

(0

.51

)

19

(0

.75

)

4 x Ø5.5

2 x M3

51

(2

.0)

18(0.71)

14(0.55)

2.2 (0.09)

24(0.94)

4.2 (0.17)

19.2 (0.76)

Page 4: TLS-Z GD2 Guard Locking Switches - Rockwell Automationliterature.rockwellautomation.com/idc/groups/literature/documents/... · TLS-Z GD2 Guard Locking Switches Author: Rockwell Automation

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Safety Switches

Notes

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