TL Standard
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Transcript of TL Standard
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DTM-UI
Standard
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DTM-UI Standard
Acuan umum: Amesrican Welding Society (AWS)
American Society for Mechanical Engineers (ASME)
Standard yang sering dipakai: AWS D1.1/D1.1M:2004 An American National Standard
Structural Welding Code - Steel
This code contains the requirements for fabricating and erecting welded steel structures
ASME section IX
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DTM-UI Tujuan
Menjamin hanya produk las yang aman dan handal yg akan diproduksi
Semua personil yang berhubungan dengan operasi pengelasan tidak akan bekerja dalam kondisi yang sangat berbahaya atau kondisi lain yang membahayakan kesehatnnya
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DTM-UI Standard
Dokumen yang menghasilkan atau mengarahkan aktivitas pengelasan
Menjelaskan persyaratan teknis dari sebuah material, proses, produk, sistem atau jasa
Termasuk prosedur, metode, peralatan atau pengujian yang digunakan untuk menentukan bahwa persyaratan telah dipenuhi
Meliputi kode, spesifikasi, praktek yang direkomendasikan, klasifikasi, metode dan arahan
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DTM-UI Istilah
Code dan Spesifikasi
Standard yang menggunakan kata shall dan will untuk menunjukkan penggunaan yang wajib (mandatory) dari material dan/atau tindakan tertentu.
Code Biasanya dapat digunakan untuk sebuah proses
Spesifikasi Biasanya berhubungan dengan sebuah produk
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DTM-UI Istilah
Recommended practice dan Guide
Standard yang ditawarkan terlebih dahulu sebagai bantuan bagi user.
Menggunakan kata should dan may untuk menunjukkan optional.
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DTM-UI Istilah
Classification dan method
Menyediakan daftar praktek yang sudah ada atau kategori proses atau produk
Contohnya adalah metode pengujian standard.
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DTM-UI Produk Standard
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DTM-UI Dokumen AWS
Terdapat 6 area umum
Definition and symbols
Filler metals
Qualification and testing
Welding processes
Welding application
Safety
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DTM-UI 1. Definition and Symbols
ANSI/AWS A2.4: Symbol for Welding, Brazing and Nondestructive Examination
ANSI/AWS A3.0: Standard Welding Terms and Definitions
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DTM-UI 2. Filler Metals
Aluminum and Alloy Bare Welding Rods & 0Electrodes, Spec for ANSI/AWS A5.1
Aluminum and Alloy Covered Arc Welding Electrodes, Spec for ANSI/AWS A5.3
Brazing Filler Metal, Spec for ANSI/AWS A5.8
Composite Surfacing Welding Rods and Electrodes, Spec for ANSI/AWS A5.21
Carbon Steel Electrodes for Flux Cored Arc Welding, Spec for ANSI/AWS A5.20
Carbon Steel Electrodes and Fluxes for Submerged Arc Welding, Spec for ANSI/AWS A5.17
Carbon Steel Filler Metals for Gas Shielded Arc Welding, Spec for ANSI/AWS A5.18
Consumable Inserts, Spec for ANSI/AWS A5.30
Consumables Used for Electrogas Welding of Carbon and High Strength Low Alloy steels, Spec for
ANSI/AWS A5.26
Consumables Used for Electroslag Welding of Carbon and High Strength Low Alloy steels, Spec for
ANSI/AWS A5.25
Copper and Copper Alloy Bare Welding Rods and Electrodes, Spec for ANSI/AWS A5.7
Copper and Copper Alloy Rods for Oxyfuel Gas Welding, Spec for ANSI/AWS A5.27
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DTM-UI 2. Filler Metals
Corrosion-Resisting Chromium and Chromium-Nickel Steel Bare and Composite Metal Cored and Stranded Arc Welding Electrodes and Welding Rods, Spec for
ANSI/AWS A5.9
Covered Carbon Steel Arc Welding Electrodes, Spec for ANSI/AWS A5.1
Covered Copper and Copper Alloy Arc Welding Electrodes, Spec for ANSI/AWS A5.6
Covered Corrosion-Resisting Chromium and Chromium-Nickel Steel Welding Electrodes, Spec for
ANSI/AWS A5.4
Flux-Cored Corrosion-Resisting Chromium and Chromium-Nickel Steel Electrodes, Spec for
ANSI/AWS A5.22
Iron and Steel Oxyfuel Gas Welding Rods, Spec for ANSI/AWS A5.2
Low Alloy Steel Covered Arc Welding Electrodes, Spec for ANSI/AWS A5.5
Low Alloy Steel Electrodes and Fluxes for Submerged Arc Welding, Spec for ANSI/AWS A5.23
Low Alloy Steel Electrodes for Flux Cored Arc Welding, Spec for ANSI/AWS A5.29
Low Alloy Steel Filler Metals for Gas Shielded Arc Welding, Spec for ANSI/AWS A5.28
Magnesium Alloy Welding Rods and Bare Electrodes, Spec for ANSI/AWS A5.19
Nickel and Nickel Alloy Bare Welding Rods and Electrodes, Spec for ANSI/AWS A5.14
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DTM-UI 2. Filler Metals
Nickel and Nickel Alloy Covered Welding Electrodes, Spec for ANSI/AWS A5.11
Solid Surfacing Welding Rods and Electrodes, Spec for ANSI/AWS A5.13
Titanium and Titanium Alloy Bare Welding Rods and Electrodes, Spec for ANSI/AWS A5.16
Tungsten Arc Welding Electrodes, Spec for ANSI/AWS A5.12
Welding Rods and Covered Electrodes for Cast Iron, Spec for ANSI/AWS A5.15
Zirconium and Zirconium Alloy Bare Welding Rods and Electrodes, Spec for ANSI/AWS A5.24
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DTM-UI 3. Qualification and Testing
AWS C2.16: Guide for Thermal Spray Operator and Equipment Qualification
AWS D10.9: Specification for Qualification of Welding Procedures and Welders for Piping and Tubing
AWS B2.2: Standard for Brazing Procedure and Performance Qualification
AWS B2.1: Standard for Welding Procedure and Performance Qualification
ANSI/AWS C3.2: Standard Method for Evaluating the Strength of Brazed Joints in Shear
ANSI/AWS B4.0: Standard Method for Mechanical Testing of Welds
ANSI/AWS B1.10: Guide for Nondestructive Inspection of Welds
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DTM-UI 4. Welding ProcesessARC AND GAS WELDING AND CUTTING
Air Carbon-Arc Gouging and Cutting, Recommended Practices for ANSI/AWS C5.3
Electrogas Welding, Recommended Practices for AWS C5.7
Gas Metal Arc Welding, Recommended Practices for AWS C5.6
Gas Tungsten Arc Welding, Recommended Practices for AWS C5.5
Oxyfuel Gas Cutting, Operators Manual for AWS C4.2
Plasma Arc Cutting, Recommended Practices for AWS C5.1
Plasma Arc Welding, Recommended Practices for AWS C5.4
BRAZING
Design, Manufacture, and Inspection of Critical Brazed Componets, Recommended Practices for AWS C3.3
RESISTANCE WELDING
Resistance Welding, Recommended Practices for AWS C1.1
Resistance Welding Coated Low Carbon Steels, Recommended Practices for AWS C1.3
THERMAL SPRAYING
Thermal Spraying: Practice, Theory, and Application TS
Metallizing with Aluminum and Zinc for Protection of Iron and Steel, Recommended Practice for AWS C2.2
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DTM-UI 5. Welding Applications
AUTOMOTIVE
Automotive Portable Gun Resistance-Spot Welding, Recommended Practices for AWS D8.5
Automotive Resistance Spot Welding, Recommended Practices for AWS D8.6
Automotive Welding Design, Recommended Practices for AWS D8.4
Automotive Weld Quality-Resistance Spot Welding, Recommended Practices for AWS D8.7
MACHINERY AND EQUIPMENT
Earthmoving and Construction Equipment, Specification for Welding AWS D14.3
Industrial and Mill Crane and Other Material Handling Equipment, Specification for Welding
ANSI/AWS D14.1
Machinery and Equipment, Classification and Application of Welded Joints for AWS D14.4
Metal Cutting Machine Tool Weldments, Specification for ANSI/AWS D14.2
Presses and Press Components, Specification for Welding AWS D14.5
Railroad Welding Specification ANSI/AWS D15.1
Rotating Elements of Equipment, Specification for AWS D14.6
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DTM-UI 5. Welding Applications
MARINE
Aluminum Hull Welding, Guide for ANSI/AWS D3.7
Steel Hull Welding, Guide for ANSI/AWS D3.5
Underwater Welding, Specification for ANSI/AWS D3.6
PIPING AND TUBING
Aluminum and Aluminum Alloy Pipe, Recommended Practices for Gas Shielded Arc Welding of
ANSI/AWS D10.7
Austenitic Chromium Nickel Stainless Steel Piping and Tubing, Recommended Practices for Welding
ANSI/AWS D10.4
Chromium-Molybdenum Steel Piping and Tubing, Recommended Practices for Welding
ANSI/AWS D10.8
Local Heat Treatment of Welds in Piping and Tubing AWS D10.10
Plain Carbon Steel Pipe, Recommended Practices and Procedures for Welding AWS D10.12
Root Pass Welding and Gas Purging, Recommended Practices for ANSI/AWS D10.11
Titanium Piping and Tubing, Recommended Practices for Gas Tungsten Arc Welding of
ANSI/AWS D10.6
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DTM-UI 5. Welding Applications
SHEET METAL
Specification for Welding of Sheet Metal ANSI/AWS D9.1
STRUCTURAL
Structural Welding Code Aluminum ANSI/AWS D1.2
Structural Welding Code Reinforcing Steel ANSI/AWS D1.4
Structural Welding Code Sheet Steel ANSI/AWS D1.3
Structural Welding Code Steel ANSI/AWS D1.1
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DTM-UI 4. Welding ProcesessARC AND GAS WELDING AND CUTTING
Air Carbon-Arc Gouging and Cutting, Recommended Practices for ANSI/AWS C5.3
Electrogas Welding, Recommended Practices for AWS C5.7
Gas Metal Arc Welding, Recommended Practices for AWS C5.6
Gas Tungsten Arc Welding, Recommended Practices for AWS C5.5
Oxyfuel Gas Cutting, Operators Manual for AWS C4.2
Plasma Arc Cutting, Recommended Practices for AWS C5.1
Plasma Arc Welding, Recommended Practices for AWS C5.4
BRAZING
Design, Manufacture, and Inspection of Critical Brazed Componets, Recommended Practices for AWS C3.3
RESISTANCE WELDING
Resistance Welding, Recommended Practices for AWS C1.1
Resistance Welding Coated Low Carbon Steels, Recommended Practices for AWS C1.3
THERMAL SPRAYING
Thermal Spraying: Practice, Theory, and Application TS
Metallizing with Aluminum and Zinc for Protection of Iron and Steel, Recommended Practice for AWS C2.2
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DTM-UI 6. Safety
Safety in Weldlng and Cutting ANSI/ASC Z49.1
Electron Beam Welding and Cutting, Recommended Safe Practices for AWS F2.1
Evaluating Contaminants in The Welding Environments, A Sampling Strategy Guide AWS F1.3
Measuring Fume Generation Rates and Total Fume Emission for Welding and Allied Processes, Laboratory Method for
ANSI/AWS F1.2
Preparation for Welding and Cutting Containers and Piping That Have Hazardous Substances, Recommended Safe Practices for the
AWS F4.1
Sampling Airborne Particulates Generated by Welding and Allied Processes, Method for ANSI/AWS F1.1
Sound Level Measurement of Manual Arc Welding and Cutting Procesess, Method for AWS F6.1
Thermal Spraying, Recommended Safe Practices for AWS C2.1