TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised...
Transcript of TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised...
![Page 1: TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Conveyor Belt Cleaning PRESENTER : Heine Booysen](https://reader030.fdocuments.net/reader030/viewer/2022021522/5b86e62c7f8b9a2d238b953d/html5/thumbnails/1.jpg)
TITLE OF PRESENTATION : Mechanised Belt Cleaning
COALTECH THRUST
AREA : Conveyor Belt Cleaning
PRESENTER : Heine Booysen
COALTECH RESEARCH ASSOCIATION
SACMA Council Meeting - 2 May 2013
![Page 2: TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Conveyor Belt Cleaning PRESENTER : Heine Booysen](https://reader030.fdocuments.net/reader030/viewer/2022021522/5b86e62c7f8b9a2d238b953d/html5/thumbnails/2.jpg)
Battery Mini Dozer
- Specifications
- Flame Proofing
Diesel Mini Dozer
- Specifications
- Flame Proofing
Feedback
- Mechanised Vacuum Cleaning
- Electrical Scraper Cleaning
Questions
Agenda
![Page 3: TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Conveyor Belt Cleaning PRESENTER : Heine Booysen](https://reader030.fdocuments.net/reader030/viewer/2022021522/5b86e62c7f8b9a2d238b953d/html5/thumbnails/3.jpg)
Battery Mini Dozer
The Track-O Mini Dozer
Based on the M27 Mini Dozer / Track-O
http://www.track-o.com/News44,introduction-of-the-track-o-mini-dozer
![Page 4: TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Conveyor Belt Cleaning PRESENTER : Heine Booysen](https://reader030.fdocuments.net/reader030/viewer/2022021522/5b86e62c7f8b9a2d238b953d/html5/thumbnails/4.jpg)
Battery Mini Dozer Specifications
Physical Characteristics
Frame Steel
Cabinet Aluminum
Length 112.701 in 2863 mm
Width 27.75 in 705 mm
Height (Frame) 22.33 in 567 mm
Height (Bucket elevated to max.) 62.5 in 158.75 cm
Clearance under bucket (at max. height) 37.5 in 95.25 cm
Lifting Capacity Up to 1000 lbs Up to 453 kg
Bucket Capacity 1.485 yd³ 1.13m³
Weight 2200lbs 998 kg
Linear Speed 66ft/min 20.1 m/min
![Page 5: TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Conveyor Belt Cleaning PRESENTER : Heine Booysen](https://reader030.fdocuments.net/reader030/viewer/2022021522/5b86e62c7f8b9a2d238b953d/html5/thumbnails/5.jpg)
Battery Mini Dozer Specifications
Power
Motor 2
Horse Power (HP) 2 HP
Gearbox 75:1
Hydraulic Motor Bucket 1 X 2 HP
Power Features
Battery Included 435 Amps at 6 volts (x4)
External AC-DC Battery Charger 1
Battery Pack Amperage 435 Amps (x1)
Operating Voltage 24 VDC
Full Recharge Time / Battery 8 hours
Continuous Run-Time 8 hours (flat surface)
![Page 6: TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Conveyor Belt Cleaning PRESENTER : Heine Booysen](https://reader030.fdocuments.net/reader030/viewer/2022021522/5b86e62c7f8b9a2d238b953d/html5/thumbnails/6.jpg)
Battery Mini Dozer Specifications
![Page 7: TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Conveyor Belt Cleaning PRESENTER : Heine Booysen](https://reader030.fdocuments.net/reader030/viewer/2022021522/5b86e62c7f8b9a2d238b953d/html5/thumbnails/7.jpg)
J.A. Engineering was approached to assist
Proposal from J.A. Engineering:
- Weight: 2,5 to 3 tonnes
- Height: 632mm
- Length: 2863mm + 150mm (TBC)
- Width: 1155mm.
Battery Mini Dozer Flame Proofing
![Page 8: TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Conveyor Belt Cleaning PRESENTER : Heine Booysen](https://reader030.fdocuments.net/reader030/viewer/2022021522/5b86e62c7f8b9a2d238b953d/html5/thumbnails/8.jpg)
Battery Mini Dozer Flame Proofing
![Page 9: TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Conveyor Belt Cleaning PRESENTER : Heine Booysen](https://reader030.fdocuments.net/reader030/viewer/2022021522/5b86e62c7f8b9a2d238b953d/html5/thumbnails/9.jpg)
Battery Mini Dozer Flame Proofing
![Page 10: TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Conveyor Belt Cleaning PRESENTER : Heine Booysen](https://reader030.fdocuments.net/reader030/viewer/2022021522/5b86e62c7f8b9a2d238b953d/html5/thumbnails/10.jpg)
Battery Mini Dozer Flame Proofing
![Page 11: TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Conveyor Belt Cleaning PRESENTER : Heine Booysen](https://reader030.fdocuments.net/reader030/viewer/2022021522/5b86e62c7f8b9a2d238b953d/html5/thumbnails/11.jpg)
Battery Mini Dozer Flame Proofing
![Page 12: TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Conveyor Belt Cleaning PRESENTER : Heine Booysen](https://reader030.fdocuments.net/reader030/viewer/2022021522/5b86e62c7f8b9a2d238b953d/html5/thumbnails/12.jpg)
Diesel Mini Dozer
The Dougless 900 Mini Dozer
Based on the Dougless 900
![Page 13: TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Conveyor Belt Cleaning PRESENTER : Heine Booysen](https://reader030.fdocuments.net/reader030/viewer/2022021522/5b86e62c7f8b9a2d238b953d/html5/thumbnails/13.jpg)
Diesel Mini Dozer Specifications
Engine
Lombardini 2 Cylinder, Air Cooled, Fuel Injected Diesel
Continuous Power 12.0kW
Donaldson Top Spin Pre-cleaner and custom filter assembly
Air filter system includes blocked filter indicator
Hydraulic System
Hydraulic Motors – Danfoss
Hydraulic Pumps – Parker (Direct Drive)
Proportional Solenoids – Danfoss
Return Filter
In Line Oil Cooler
System Protection
Hydraulic Oil High Temp Auto Thermal Fan
Hydraulic Oil Low Level Shut Off
Engine Oil Low Pressure Shut Off
Bucket
Struck capacity – 0.10m³
4 in 1 Bucket Type
Self leveling
![Page 14: TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Conveyor Belt Cleaning PRESENTER : Heine Booysen](https://reader030.fdocuments.net/reader030/viewer/2022021522/5b86e62c7f8b9a2d238b953d/html5/thumbnails/14.jpg)
Diesel Mini Dozer Specifications
Angle of Departure
20 Degrees
Worklights – Front and Rear
Tracks
Rubber Tracks
Multi-idlers
Hydraulic Tensioning Arrangements
Speed 3.5 KPH
Safety Features and Options
- Automatic shutdown if the controller is dropped or tilted
more than 45 degrees.
- Optional laser barriers available.
- Cameras
Remote Control Systems
Conforms to ASNZ 4240-1994 Radio Remote Control for
Mining Equipment, and ASNZ 1418.1-1994 Cranes Part 1:
General Requirements.
Remote Control Features
- IP65 Hand Control – Two Joystick Controls
- Display calibration of the proportional functions
- Spare Battery
- Automatic frequency selection with 16 unique frequencies
![Page 15: TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Conveyor Belt Cleaning PRESENTER : Heine Booysen](https://reader030.fdocuments.net/reader030/viewer/2022021522/5b86e62c7f8b9a2d238b953d/html5/thumbnails/15.jpg)
Minprovise was approached.
David Rutter will be in SA mid May.
Conceptually:
- Cost of developing a flame proof unit ± US$ 500 000
- Dimensions will change, order of magnitude ± 200mm
Diesel Mini Dozer Flame Proofing
![Page 16: TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Conveyor Belt Cleaning PRESENTER : Heine Booysen](https://reader030.fdocuments.net/reader030/viewer/2022021522/5b86e62c7f8b9a2d238b953d/html5/thumbnails/16.jpg)
Mechanised Vacuum Cleaning
- In discussions with Hencom
Feedback
![Page 17: TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Conveyor Belt Cleaning PRESENTER : Heine Booysen](https://reader030.fdocuments.net/reader030/viewer/2022021522/5b86e62c7f8b9a2d238b953d/html5/thumbnails/17.jpg)
Mechanised Vacuum Cleaning (cont.)
Feedback
![Page 18: TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Conveyor Belt Cleaning PRESENTER : Heine Booysen](https://reader030.fdocuments.net/reader030/viewer/2022021522/5b86e62c7f8b9a2d238b953d/html5/thumbnails/18.jpg)
Mechanised Vacuum Cleaning (cont.)
Feedback
* Flame Proof
![Page 19: TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Conveyor Belt Cleaning PRESENTER : Heine Booysen](https://reader030.fdocuments.net/reader030/viewer/2022021522/5b86e62c7f8b9a2d238b953d/html5/thumbnails/19.jpg)
Electrical Scraper Cleaning
- In discussion with Brokk and Explolabs
Feedback
![Page 20: TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Conveyor Belt Cleaning PRESENTER : Heine Booysen](https://reader030.fdocuments.net/reader030/viewer/2022021522/5b86e62c7f8b9a2d238b953d/html5/thumbnails/20.jpg)
Electrical Scraper Cleaning
- Brokk Attachment
Feedback
![Page 21: TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH ... · TITLE OF PRESENTATION : Mechanised Belt Cleaning COALTECH THRUST AREA : Conveyor Belt Cleaning PRESENTER : Heine Booysen](https://reader030.fdocuments.net/reader030/viewer/2022021522/5b86e62c7f8b9a2d238b953d/html5/thumbnails/21.jpg)
Double click to start the video
Questions