Titan ZX4800,ZX5400,and ZX6000RidingMower Titan Z… · Manual. 3. Donotoverfillthefuel tank. 2....

Form No. 3433-585 Rev A

Titan® ZX4800, ZX5400, andZX6000 Riding MowerModel No. 75301—Serial No. 400000000 and UpModel No. 75302—Serial No. 400000000 and UpModel No. 75303—Serial No. 400000000 and Up

Register at www.Toro.com.Original Instructions (EN) *3433-585* A

Gross or Net Torque: The gross or net torqueof this engine was laboratory rated by the enginemanufacturer in accordance with the Society ofAutomotive Engineers (SAE) J1940 or J2723. Asconfigured to meet safety, emission, and operatingrequirements, the actual engine torque on this classof mower will be significantly lower. Please refer tothe engine manufacturer’s information included withthe machine.

Go to www.Toro.com to view specifications on yourmodel.

Important: If you are using a machine with a Toroengine above 1500 m (5,000 ft) for a continuousperiod, ensure that the High Altitude Kit has beeninstalled so that the engine meets CARB/EPAemission regulations. The High Altitude Kitincreases engine performance while preventingspark-plug fouling, hard starting, and increasedemissions. Once you have installed the kit, attachthe high-altitude label next to the serial decal onthe machine. Contact any Authorized ServiceDealer to obtain the proper High Altitude Kit andhigh-altitude label for your machine. To locatea dealer convenient to you, access our websiteat www.Toro.com or contact our Toro CustomerCare Department at the number(s) listed in yourEmission Control Warranty Statement.Remove the kit from the engine and restore theengine to its original factory configuration whenrunning the engine under 1500 m (5,000 ft). Donot operate an engine that has been convertedfor high-altitude use at lower altitudes; otherwise,you could overheat and damage the engine.If you are unsure whether or not your machinehas been converted for high-altitude use, look forthe following label.

decal127-9363

IntroductionThis rotary-blade, riding lawn mower is intended to beused by homeowners in residential applications. It isdesigned primarily for cutting grass on well-maintainedlawns. Using this product for purposes other thanits intended use could prove dangerous to you andbystanders.

Read this information carefully to learn how to operateand maintain your product properly and to avoidinjury and product damage. You are responsible foroperating the product properly and safely.

Visit www.Toro.com for product safety and operationtraining materials, accessory information, help findinga dealer, or to register your product.

Whenever you need service, genuine Toro parts, oradditional information, contact an Authorized ServiceDealer or Toro Customer Service and have the modeland serial numbers of your product ready. Figure 1identifies the location of the model and serial numberson the product. Write the numbers in the spaceprovided.

Important: With your mobile device, you canscan the QR code on the serial number decal (ifequipped) to access warranty, parts, and otherproduct information.

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Figure 1

1. Model and serial number plate

Write the product model and serial numbers in thespace below:

Model No.

Serial No.

This manual uses 2 words to highlight information.Important calls attention to special mechanicalinformation and Note emphasizes general informationworthy of special attention.

© 2019—The Toro® Company8111 Lyndale Avenue SouthBloomington, MN 55420 2

Contact us at www.Toro.com.Printed in the USAAll Rights Reserved

ContentsSafety ....................................................................... 4

Safety Alert Symbol ............................................ 4General Safety ................................................... 4Slope Indicator ................................................... 5Safety and Instructional Decals .......................... 6

Product Overview ................................................... 10Controls ............................................................11Specifications .................................................. 12

Before Operation ................................................. 12Before Operation Safety ................................... 12Pre-Start ........................................................... 13Fuel Safety ....................................................... 13Adding Fuel ...................................................... 14Performing Daily Maintenance.......................... 15Breaking in a NewMachine .............................. 15Using the Safety-Interlock System.................... 15Positioning the Seat.......................................... 16Adjusting theMotion-Control Levers ................. 16

During Operation ................................................. 17During Operation Safety ................................... 17Operating the Parking Brake............................. 19Engaging the Blade-Control Switch(PTO) ............................................................ 20

Disengaging the Blade-Control Switch(PTO) ............................................................ 20

Operating the Throttle....................................... 20Operating the Choke......................................... 20Operating the Key Switch ................................. 21Starting the Engine ........................................... 21Shutting Off the Engine..................................... 22Using theMotion-Control Levers....................... 22Driving the Machine.......................................... 22Using the Side Discharge ................................. 23Adjusting the Height of Cut ............................... 24Adjusting the Anti-Scalp Rollers........................ 24Operating Tips ................................................. 25

After Operation .................................................... 26After Operation Safety ...................................... 26Pushing the Machine by Hand .......................... 27

Maintenance ........................................................... 29Maintenance Safety.......................................... 29

RecommendedMaintenance Schedule(s) ........... 30Engine Maintenance ........................................... 31Engine Safety ................................................... 31Servicing the Air Cleaner .................................. 31Servicing the Engine Oil.................................... 32Servicing the Spark Plug................................... 34Cleaning the Cooling System............................ 35

Fuel SystemMaintenance ................................... 35Replacing the In-Line Fuel Filter ....................... 35

Electrical SystemMaintenance ........................... 36Electrical System Safety ................................... 36Servicing the Battery......................................... 36Servicing the Fuses .......................................... 38

Drive SystemMaintenance .................................. 38Checking the Tire Pressure............................... 38

Belt Maintenance ................................................ 39Inspecting the Belts .......................................... 39Replacing the Mower Belt ................................. 39

Mower Maintenance............................................. 40Blade Safety ..................................................... 40Servicing the Cutting Blades............................. 40Leveling the Mower Deck.................................. 43Removing the Mower Deck............................... 45Installing the Mower Deck................................. 45Replacing the Grass Deflector .......................... 46

Cleaning .............................................................. 47Disposing of Waste........................................... 47

Storage ................................................................... 47Storage Safety.................................................. 47Cleaning and Storage....................................... 47Storing the Battery............................................ 48

Troubleshooting ...................................................... 49Schematics ............................................................. 51

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SafetyThis machine has been designed in accordance withANSI standard B71.1-2017.

Safety Alert SymbolThis Safety Alert Symbol (Figure 3) is used both inthis manual and on the machine to identify importantsafety messages which must be followed to avoidaccidents.

This symbol means: ATTENTION! BECOME ALERT!YOUR SAFETY IS INVOLVED!

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Figure 3Safety Alert Symbol

The safety alert symbol appears above informationwhich alerts you to unsafe actions or situations andwill be followed by the word DANGER,WARNING, orCAUTION.

DANGER: Indicates an imminently hazardoussituation which, if not avoided, Will result in death orserious injury.

WARNING: Indicates a potentially hazardous situationwhich, if not avoided, Could result in death or seriousinjury.

CAUTION: Indicates a potentially hazardous situationwhich, if not avoided, May result in minor or moderateinjury.

This manual uses two other words to highlightinformation. Important calls attention to specialmechanical information and Note emphasizes generalinformation worthy of special attention.

General SafetyThis machine is capable of amputating hands and feetand of throwing objects. Toro designed and testedthis lawn mower to offer reasonably safe service;however, failure to comply with safety instructionsmay result in injury or death.• Read, understand, and follow all instructions and

warnings in the Operator’s Manual and othertraining material, on the machine, engine, andattachments. All operators and mechanics shouldbe trained. If the operator(s) or mechanic(s) cannot read this manual, it is the owner’s responsibility

to explain this material to them; other languagesmay be available on our website.

• Only allow trained, responsible, and physicallycapable operators that are familiar with the safeoperation, operator controls, and safety signs andinstructions to operate the machine. Never letchildren or untrained people operate or service theequipment. Local regulations may restrict the ageof the operator.

• Do Not operate the machine near drop-offs,ditches, embankments, water, or other hazards, oron slopes greater than 15 degrees.

• Do Not put your hands or feet near movingcomponents of the machine.

• Never operate the machine with damaged guards,shields, or covers. Always have safety shields,guards, switches and other devices in place and inproper working condition.

• Stop the machine, shut off the engine, and removethe key before servicing, fueling, or uncloggingthe machine.

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Slope Indicator

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Figure 4You may copy this page for personal use.

1. The maximum slope you can operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope ofhills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate lineto match the recommended slope.

2. Align this edge with a vertical surface, a tree, building, fence pole, etc.3. Example of how to compare slope with folded edge

5

Safety and Instructional Decals

Safety decals and instructions are easily visible to the operator and are located near any areaof potential danger. Replace any decal that is damaged or missing.

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Manufacturer's Mark

1. This mark indicates that the blade is identified as a partfrom the original machine manufacturer.

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Battery SymbolsSome or all of these symbols are on your battery.

1. Explosion hazard 6. Keep bystanders awayfrom the battery.

2. No fire, open flame, orsmoking

7. Wear eye protection;explosive gases cancause blindness and otherinjuries.

3. Caustic liquid/chemicalburn hazard

8. Battery acid can causeblindness or severe burns.

4. Wear eye protection. 9. Flush eyes immediatelywith water and get medicalhelp fast.

5. Read the Operator'sManual.

10. Contains lead; do notdiscard

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117-1194

1. Belt routing2. Engine

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121-2989

1. Bypass lever position forpushing the machine

2. Bypass lever position foroperating the machine

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130-0731

1. Warning—thrown objecthazard; keep the deflectorshield in place.

2. Cutting hazard of hand orfoot, mower blade—keepaway from moving parts.

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130-0765

1. Read the Operator'sManual.

3. Remove the key beforeperforming maintenance.

2. Height-of-cut selection

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131-1097

1. Oil drain

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132-0872

1. Thrown objecthazard—keep bystandersaway from the machine.

3. Severing hazard of handor foot—keep away frommoving parts.

2. Thrown object hazard,raised baffle—do notoperate the machine withan open deck; use abagger or a baffle.

4. Entanglementhazard—keep awayfrom moving parts; keepall guards and shields inplace.

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136-4243

1. Fast 4. Reverse2. Slow 5. Parking brake disengaged3. Neutral 6. Parking brake engaged

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136-4244

1. Fast 3. Neutral2. Slow 4. Reverse

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136-5596

1. Check the tire pressureevery 25 operating hours.


2. Engine oil 5. Read the Operator'sManual before performingmaintenance.


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138-2456

1. Read the Operator’sManual.

3. Do not overfill the fueltank.

2. Park the machine on alevel surface when fillingthe fuel tank.

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139-3550

1. Height of cut

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139-7473

1. Fast 4. PTO—disengage2. Slow 5. PTO—engage3. Choke

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140-3451Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximumrecommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual aswell as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions onthat day and at that site. Changes in the terrain can result in a change in slope operation for the machine.

1. Warning—read the Operator’s Manual. 5. Tipping hazard—do not use the machine near drop-offs or onslopes greater than 15°; operate across slopes less than 15°.

2. Warning—read the Operator’s Manual before performingmaintenance; move the traction controls to the Park position,remove the key, and disconnect the spark plug wire.

6. Cutting dismemberment hazard of hand, mower blade;entanglement hazard of hand, belt—stay away from movingparts; keep all guards and shields in place.

3. Runover hazard—do not carry passengers; look behind youwhen moving in reverse.

7. Tipping hazard—do not use dual ramps when loading onto atrailer; use 1 ramp wide enough for the machine; use a rampwith a slope less than 15°; back up the ramp (in reverse) anddrive forward off the ramp.

4. Thrown object hazard—keep bystanders away; pick up debrisbefore mowing; keep the deflector in place.

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Product Overview

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Figure 5

1. Deck-lift pedal 4. Controls 7. Mower deck 10. Parking-brake lever2. Height-of-cut pin 5. Engine 8. Anti-scalp roller3. Motion-control lever 6. Fuel cap 9. Caster wheel

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ControlsBecome familiar with all the controls before you startthe engine and operate the machine.

Control Panel

g297595

Figure 6

1. Hour meter 4. Key switch2. Throttle control 5. Blade-control switch

(power takeoff)3. Choke control

Fuel GaugeThe fuel gauge displays the amount of fuel in the tank(Figure 7).

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Figure 7

1. Fuel gauge 2. Fuel-tank cap

Throttle ControlThe throttle controls the engine speed, and it has acontinuous-variable setting from the SLOW to FASTposition (Figure 6).

Choke ControlUse the choke control to start a cold engine (Figure 6).

Hour MeterThe hour meter records the number of hours theengine has operated. It operates when the engineis running. Use these times for scheduling regularmaintenance (Figure 6).

Motion-Control LeversUse the motion-control levers to drive the machineforward, reverse, and turn either direction (Figure 5).

Neutral-Lock PositionMove the motion-control levers outward from thecenter to the NEUTRAL-LOCK position when exitingthe machine (Figure 21). Always position themotion-control levers into the NEUTRAL-LOCK positionwhen you stop the machine or leave it unattended.

Parking-Brake LeverThe parking-brake lever is located on the left side ofthe console (Figure 5). The brake lever engages aparking brake on the drive wheels.

To engage the parking brake, pull up the lever until itlatches into the detent slot.

To disengage the parking brake, pull the lever out ofthe detent slot and toward you, then push it down.

Foot Pedal Deck-Lift SystemThe foot pedal deck-lift system allows you to lowerand raise the deck from the seated position. Youcan use the foot pedal to lift the deck briefly to avoidobstacles (Figure 5).

Key SwitchThe key switch, used to start and shut off the engine,has 3 positions: OFF, RUN, and START (Figure 6).Refer to Starting the Engine (page 21).

Blade-Control Switch (PowerTakeoff)The blade-control switch, represented by apower-takeoff (PTO) symbol, engages anddisengages power to the mower blades (Figure 6).

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Height-of-Cut PinThe height-of-cut pin works with the foot pedal to lockthe deck in a specific cutting height. Adjust the heightof cut only when the machine is not moving (Figure 5).

Attachments/AccessoriesA selection of Toro approved attachments andaccessories is available for use with the machineto enhance and expand its capabilities. Contactyour Authorized Service Dealer or authorized Torodistributor or go to www.Toro.com for a list of allapproved attachments and accessories.

To ensure optimum performance and continued safetycertification of the machine, use only genuine Tororeplacement parts and accessories. Replacementparts and accessories made by other manufacturerscould be dangerous, and such use could void theproduct warranty.

SpecificationsSpecifications and design are subject to changewithout notice.

48in MowerDeck

54in MowerDeck

60in MowerDeck

Cutting width 122 cm (48inches)

137 cm (54inches)

152 cm (60inches)

Width withdeflectordown

163 cm (64inches)

178 cm (70inches)

193 cm (76inches)

Width withdeflectorraised

140 cm (55inches)

155 cm (61inches)

170 cm (67inches)

Length 206 cm (81inches)

206 cm (81inches)

206 cm (81inches)

Height 122 cm (48inches)

122 cm (48inches)

122 cm (48inches)

Weight 337 kg (742lb)

344 kg (758lb)

351 kg (773lb)

OperationNote: Determine the left and right sides of themachine from the normal operating position.

Before OperationBefore Operation Safety• Evaluate the terrain to determine what accessories

and attachments are needed to properly andsafely perform the job. Only use accessories andattachments approved by Toro.

• Inspect the area where the equipment is to beused and remove all rocks, toys, sticks, wires,bones, and other foreign objects. These canbe thrown or interfere with the operation of themachine and may cause personal injury to theoperator or bystanders.

• Wear appropriate personal protective equipmentsuch as safety glasses, substantial slip-resistantfootwear, and hearing protection. Tie back longhair and avoid loose clothing and loose jewelrywhich may get tangled in moving parts.

CAUTIONThis machine produces sound levels inexcess of 85 dBA at the operator’s ear andcan cause hearing loss through extendedperiods of exposure.Wear hearing protection when operatingthis machine.

• Check that the operator presence controls,safety switches, and shields are attached andfunctioning properly. Do Not operate unless theyare functioning properly.

• Do Not operate the mower when people, especiallychildren, or pets are in the area. Stop the machineand attachment(s) if anyone enters the area.

• Do Not operate the machine without the entiregrass collection system, discharge deflector,or other safety devices in place and in properworking condition. Grass catcher componentsare subject to wear, damage and deterioration,which could expose moving parts or allow objectsto be thrown. Frequently check for worn ordeteriorating components and replace them withthe manufacturer’s recommended parts whennecessary.

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Pre-StartFill fuel tank on level ground. See FuelRecommendations in the Specifications section foradditional gasoline information.

Do Not add oil to gasoline.

Do Not overfill fuel tank. Fill the fuel tank to the bottomof the filler neck. The empty space in the tank allowsgasoline to expand. Overfilling may result in fuelleakage or damage to the engine or emission system.

Make sure you understand the controls, their locations,their functions, and their safety requirements.

Refer to the Maintenance section and perform all thenecessary inspection and maintenance steps.

Fuel SafetyUse extreme care when handling fuel.

DANGERIn certain conditions gasoline is extremelyflammable and vapors are explosive.A fire or explosion from gasoline can burnyou, others, and cause property damage.• Fill the fuel tank outdoors on level ground,

in an open area, when the engine is cold.Wipe up any gasoline that spills.

• Never refill the fuel tank or drain themachine indoors or inside an enclosedtrailer.

• Do Not fill the fuel tank completely full.Fill the fuel tank to the bottom of the fillerneck. The empty space in the tank allowsgasoline to expand. Overfilling may resultin fuel leakage or damage to the engine oremission system.

• Never smoke when handling gasoline, andstay away from an open flame or wheregasoline fumes may be ignited by spark.

• Store gasoline in an approved containerand keep it out of the reach of children.

• Add fuel before starting the engine. Neverremove the cap of the fuel tank or add fuelwhen engine is running or when the engineis hot.

• If fuel is spilled, Do Not attempt to startthe engine. Move away from the area ofthe spill and avoid creating any source ofignition until fuel vapors have dissipated.

• Do Not operate without entire exhaustsystem in place and in proper workingcondition.

13

DANGERIn certain conditions during fueling, staticelectricity can be released causing a sparkwhich can ignite gasoline vapors. A fire orexplosion from gasoline can burn you andothers and cause property damage.• Always place gasoline containers on the

ground away from your vehicle beforefilling.

• Do Not fill gasoline containers inside avehicle or on a truck or trailer bed becauseinterior carpets or plastic truck bed linersmay insulate the container and slow theloss of any static charge.

• When practical, remove gas-poweredequipment from the truck or trailer andrefuel the equipment with its wheels on theground.

• If this is not possible, then refuel suchequipment on a truck or trailer from aportable container, rather than from agasoline dispenser nozzle.

• If a gasoline dispenser nozzle must beused, keep the nozzle in contact with therim of the fuel tank or container opening atall times until fueling is complete. Do Notuse a nozzle lock open device.

WARNINGGasoline is harmful or fatal if swallowed.Long-term exposure to vapors has causedcancer in laboratory animals. Failure to usecaution may cause serious injury or illness.• Avoid prolonged breathing of vapors.• Keep face away from nozzle and gas

tank/container opening.• Keep away from eyes and skin.• Never siphon by mouth.

To help prevent fires:• Keep engine and engine area free from

accumulation of grass, leaves, excessive greaseor oil, and other debris which can accumulate inthese areas.

• Clean up oil and fuel spills and remove fuel soakeddebris.

• Allow the machine to cool before storing themachine in any enclosure. Do Not store near

flame or any enclosed area where open pilot lightsor heat appliances are present.

Adding FuelRecommended Fuel• For best results, use only clean, fresh (less than

30 days old), unleaded gasoline with an octanerating of 87 or higher ((R+M)/2 rating method).

• Ethanol: Gasoline with up to 10% ethanol(gasohol) or 15% MTBE (methyl tertiary butylether) by volume is acceptable. Ethanol andMTBE are not the same. Gasoline with 15%ethanol (E15) by volume is not approved for use.Never use gasoline that contains more than10% ethanol by volume, such as E15 (contains15% ethanol), E20 (contains 20% ethanol), or E85(contains up to 85% ethanol). Using unapprovedgasoline may cause performance problems and/orengine damage which may not be covered underwarranty.

• Do not use gasoline containing methanol.• Do not store fuel either in the fuel tank or fuel

containers over the winter unless you use a fuelstabilizer.

• Do not add oil to gasoline.

Using Stabilizer/ConditionerUse fuel stabilizer/conditioner in the machine at alltimes to keep the fuel fresh longer when used asdirected by the fuel-stabilizer manufacturer.

Important: Do not use fuel additives containingmethanol or ethanol.

Add the amount of fuel stabilizer/conditioner to freshfuel as directed by the fuel-stabilizer manufacturer.

Filling the Fuel Tank1. Park the machine on a level surface.2. Engage the parking brake.3. Shut off the engine and remove the key.4. Clean around the fuel-tank cap.5. Fill the fuel tank until the fuel gauge reads at the

full mark (Figure 8).

Note: Do not fill the fuel tank completely full.The empty space in the tank allows the fuel toexpand.

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Figure 8

Performing DailyMaintenanceBefore starting the machine each day, perform theEach Use/Daily procedures listed in Maintenance(page 29).

Breaking in a New MachineNew engines take time to develop full power. Mowerdecks and drive systems have higher friction whennew, placing additional load on the engine. Allow40 to 50 hours of break-in time for new machines todevelop full power and best performance.

Using the Safety-InterlockSystem

WARNINGIf the safety-interlock switches aredisconnected or damaged, the machine couldoperate unexpectedly, causing personalinjury.• Do not tamper with the interlock switches.• Check the operation of the interlock

switches daily and replace any damagedswitches before operating the machine.

Understanding theSafety-Interlock SystemThe safety-interlock system is designed to prevent theengine from starting unless:• The blade-control switch (PTO) is disengaged.• The motion-control levers are in the NEUTRAL-LOCK

position.• The parking brake is engaged.The safety-interlock system also is designed to shutoff the engine whenever the control levers are out ofthe NEUTRAL-LOCK position and you rise from the seat.

Testing the Safety-InterlockSystemService Interval: Before each use or dailyTest the safety-interlock system before you use themachine each time. If the safety system does notoperate as described below, have an AuthorizedService Dealer repair the safety system immediately.1. Sit on the seat, engage the parking brake, and

move the blade-control switch (PTO) to the ONposition. Try starting the engine; the engineshould not crank.

2. Sit on the seat, engage the parking brake, andmove the blade-control switch (PTO) to the OFFposition. Move either motion-control lever (outof the NEUTRAL-LOCK position). Try starting theengine; the engine should not crank. Repeat forother control lever.

3. Sit on the seat, engage the parking brake,move the blade-control switch (PTO) to the OFFposition, and move the motion-control levers tothe NEUTRAL-LOCK position. Start the engine.While the engine is running, release the parkingbrake, engage the blade-control switch (PTO),and rise slightly from the seat; the engine shouldshut off.

15

4. Sit on the seat, engage the parking brake,move the blade-control switch (PTO) to the OFFposition, and move the motion-control leversto NEUTRAL-LOCK position. Start the engine.While the engine is running, center eithermotion-control lever and move it forward orreverse; the engine should shut off. Repeat forother motion-control lever.

5. Sit on the seat, disengage the parking brake,move the blade-control switch (PTO) to the OFFposition, and move the motion-control levers toNEUTRAL-LOCK position. Try starting the engine;the engine should not crank.

Positioning the SeatThe seat can move forward and backward. Positionthe seat where you have the best control of themachine and are most comfortable (Figure 9).

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Figure 9

Adjusting theMotion-Control LeversAdjusting the HeightYou can adjust the motion-control levers higher orlower for maximum comfort (Figure 10).

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Figure 10

Adjusting the TiltYou can adjust the motion-control levers forward orrearward for your comfort.1. Loosen the upper bolt holding the control lever

to the control-arm shaft.2. Loosen the lower bolt just enough to pivot the

control lever forward or rearward (Figure 10).3. Tighten both bolts to secure the control lever in

the new position.4. Repeat the adjustment for the other control lever.

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During OperationDuring Operation SafetyGeneral SafetyThe operator must use their full attention whenoperating the machine. Do Not engage in any activitythat causes distractions; otherwise, injury or propertydamage may occur.

WARNINGOperating engine parts, especially the muffler,become extremely hot. Severe burns canoccur on contact and debris, such as leaves,grass, brush, etc. can catch fire.• Allow engine parts, especially the muffler,

to cool before touching.• Remove accumulated debris from muffler

and engine area.

WARNINGEngine exhaust contains carbon monoxide,which is an odorless deadly poison that cankill you.Do Not run engine indoors or in a smallconfined area where dangerous carbonmonoxide fumes can collect.• The owner/user can prevent and is responsible

for accidents or injuries occurring to himself orherself, other people or property.

• This mower was designed for one operator only.Do not carry passengers and keep all others awayfrom machine during operation.

• Do Not operate the machine under the influenceof alcohol or drugs.

• Operate only in daylight or good artificial light.• Lightning can cause severe injury or death. If

lightning is seen or thunder is heard in the area,Do Not operate the machine; seek shelter.

• Use extra care while operating with accessories orattachments, such as grass collection systems.These can change the stability of the machineand cause a loss of control. Follow directions forcounter weights if required.

• Keep away from holes, ruts, bumps, rocks, andother hidden hazards. Use care when approachingblind corners, shrubs, trees, tall grass or otherobjects that may hide obstacles or obscure vision.Uneven terrain could overturn the machine orcause the operator to lose their balance or footing.

• Be sure all drives are in neutral and parking brakeis engaged before starting engine.

• Start the engine carefully according to instructionswith feet well away from the blades.

• Never operate the mower with damaged guards,shields, or covers. Always have safety shields,guards, switches and other devices in place and inproper working condition.

• Keep clear of the discharge opening at all times.Never mow with the discharge door raised,removed or altered unless there is a grasscollection system or mulch kit in place and workingproperly.

• Keep hands and feet away from moving parts.If possible, Do Not make adjustments with theengine running.

WARNINGHands, feet, hair, clothing, or accessoriescan become entangled in rotating parts.Contact with the rotating parts cancause traumatic amputation or severelacerations.– Do Not operate the machine without

guards, shields, and safety devices inplace and working properly.

– Keep hands, feet, hair, jewelry, orclothing away from rotating parts.

• Never raise the deck with blades running.• Be aware of the mower discharge path and direct

discharge away from others. Avoid dischargingmaterial against a wall or obstruction as thematerial may ricochet back toward the operator.Stop the blades, slow down, and use caution whencrossing surfaces other than grass and whentransporting the mower to and from the area to bemowed.

• Be alert, slow down and use caution whenmaking turns. Look behind and to the side beforechanging directions. Do Not mow in reverseunless absolutely necessary.

• Do Not change the engine governor setting oroverspeed the engine.

• Park the machine on level ground. Stop engine,wait for all moving parts to stop, and remove thespark plug wire(s).– Before checking, cleaning or working on the

mower.– After striking a foreign object or abnormal

vibration occurs (inspect the mower fordamage and make repairs before restartingand operating the mower).

– Before clearing blockages.

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– Whenever you leave the mower. Do Not leavea running machine unattended.

• Stop engine, wait for all moving parts to stop:– Before refueling.– Before dumping the grass catcher.– Before making height adjustments.

• Tragic accidents can occur if the operator is notalert to the presence of children. Children areoften attracted to the machine and the mowingactivity. Never assume that children will remainwhere you last saw them.– Keep children out of the mowing area and

under the watchful care of another responsibleadult, not the operator.

– Be alert and turn the machine off if childrenenter the area.

– Before and while backing or changing direction,look behind, down, and side-to-side for smallchildren.

– Never allow children to operate the machine.– Do Not carry children, even with the blades

shut off. Children could fall off and be seriouslyinjured or interfere with the safe operation ofthe machine. Children that have been givenrides in the past could suddenly appear in theworking area for another ride and be run overor backed over by the machine.

Slope Safety• Slopes are a major factor related to loss of control

and rollover accidents, which can result in severeinjury or death. The operator is responsible forsafe slope operation. Operating the machine onany slope requires extra caution. Before using themachine on a slope, the operator must:– Review and understand the slope instructions

in the manual and on the machine.– Use an angle indicator to determine the

approximate slope angle of the area.– Never operate on slopes greater than 15

degrees.– Evaluate the site conditions of the day to

determine if the slope is safe for machineoperation. Use common sense and goodjudgment when performing this evaluation.Changes in the terrain, such as moisture, canquickly affect the operation of the machine ona slope.

• Identify hazards at the base of the slope. DoNot operate the machine near drop offs, ditches,embankments, water or other hazards. Themachine could suddenly roll over if a wheel goesover the edge or the edge collapses. Keep a safe

distance (twice the width of the machine) betweenthe machine and any hazard. Use a walk behindmachine or a hand trimmer to mow the grass inthese areas.

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Figure 11

1. Safe Zone-Use the mower here on slopes less than 15degrees

2. Danger Zone-Use a walk-behind mower and/or handtrimmer on slopes greater than 15 degrees

3. Water4. W=width of the machine5. Keep a safe distance (twice the width of the machine)

between the machine and any hazard.

• Avoid starting, stopping or turning the machine onslopes. Avoid making sudden changes in speed ordirection; turn slowly and gradually.

• Do Not operate a machine under any conditionswhere traction, steering or stability is in question.Be aware that operating the machine on wetgrass, across slopes or downhill may cause themachine to lose traction. Loss of traction to thedrive wheels may result in sliding and a loss ofbraking and steering. The machine can slide evenif the drive wheels are stopped.

• Remove or mark obstacles such as ditches, holes,ruts, bumps, rocks or other hidden hazards. Tallgrass can hide obstacles. Uneven terrain couldoverturn the machine.

• Use extra care while operating with accessories orattachments, such as grass collection systems.These can change the stability of the machineand cause a loss of control. Follow directions forcounter weights.

• If possible, keep the deck lowered to the groundwhile operating on slopes. Raising the deck whileoperating on slopes can cause the machine tobecome unstable.

18

Towing Safety• Do not attach towed equipment except at the hitch

point.• Do not use the machine as a towing vehicle unless

it has a hitch installed.• Do not exceed the weight limits for towed

equipment and towing on slopes. The towedweight must not exceed the weight of the machineand operator.

• Never allow children or others near the towedequipment.

• On slopes, the weight of the towed equipment maycause loss of traction, increased risk of rollover,and loss of control. Reduce the towed weight andslow down.

• The stopping distance may increase with theweight of a towed load. Travel slowly and allowextra distance to stop.

• Make wide turns to keep the attachment clear ofthe machine.

Operating the ParkingBrakeAlways engage the parking brake when you stop themachine or leave it unattended.

Engaging the Parking BrakePark the machine on a level surface.

g188778

Figure 12

Disengaging the Parking BrakeTo disengage the parking brake, pull the lever out ofthe detent slot and toward you, then push it down(Figure 13).

g188777

Figure 13

1. Push the parking brakeout of the detent slot andtoward you.

2. Push the parking brakedown.

19

Engaging the Blade-ControlSwitch (PTO)

g008945

Figure 14

Note: Always engage the blades with the throttle inthe FAST position (Figure 15).

g295538

Figure 15

Disengaging theBlade-Control Switch(PTO)

g009174

Figure 16

Operating the ThrottleYou can move the throttle control between FAST andSLOW positions (Figure 17).

Always use the FAST position when engaging the PTO.

g295539

Figure 17

Operating the ChokeUse the choke to start a cold engine.1. Pull up the choke knob to engage the choke

before using the key switch (Figure 18).

Note: Ensure that you fully engage the choke.You may need to hold the knob up when youuse the key switch.

2. Push down the choke to disengage the chokeafter the engine has started (Figure 18).

g295540

Figure 18

1. ON position 2. OFF position

20

Operating the Key Switch1. Turn the key to the START position (Figure 19).

Note: When the engine starts, release the key.Important: Do not engage the starter motorfor more than 5 seconds at a time. If theengine fails to start, wait 10 seconds betweenattempts. Failure to follow these instructionscan burn out the starter motor.

Note: You may need multiple attempts to startthe engine when you start it the first time afterthe fuel system has been without fuel completely.

g008947

Figure 19

2. Turn the key to the STOP position to shut off theengine.

Starting the EngineNote: A warm or hot engine may not require choking.Important: Do not engage the starter for morethan 5 seconds at a time. Engaging the startermotor for more than 5 seconds can damage thestarter motor. If the engine fails to start, wait 10seconds before operating the engine starter again.

g297307

Figure 20

21

Shutting Off the Engine1. Disengage the blades by moving the

blade-control switch to the OFF position (Figure16).

2. Engage the parking brake.3. Move the throttle control to the FAST position.4. Turn the key to the OFF position and remove

the key.

CAUTIONChildren or bystanders may be injured if theymove or attempt to operate the machine whileit is unattended.Always remove the key and engage theparking brake when leaving the machineunattended.

Using the Motion-ControlLevers

g004532

Figure 21

1. Motion-controllever—NEUTRAL-LOCKposition

4. Backward

2. Center, unlocked position 5. Front of machine3. Forward

Driving the MachineThe drive wheels turn independently, powered byhydraulic motors on each axle. You can turn 1 sidein reverse while you turn the other forward, causingthe machine to spin rather than turn. This greatlyimproves the machine maneuverability but mayrequire some time for you to adapt to how it moves.

The throttle control regulates the engine speed asmeasured in rpm (revolutions per minute). Placethe throttle control in the FAST position for bestperformance. Always operate in the full throttleposition when mowing.

WARNINGThe machine can spin very rapidly. Youmay lose control of the machine and causepersonal injury or damage to the machine.• Use caution when making turns.• Slow the machine down before making

sharp turns.

Driving ForwardNote: The engine shuts off when you move thetraction-control with the parking brake engaged.

To stop the machine, pull the motion-control leversto the NEUTRAL position.1. Disengage the parking brake; refer to

Disengaging the Parking Brake (page 19).2. Move the levers to the center, unlocked position.3. To go forward, slowly push the motion-control

levers forward (Figure 22).

22

g008952

Figure 22

Driving Backward1. Move the levers to the center, unlocked position.2. To go backward, slowly pull the motion-control

levers rearward (Figure 23).

g008953

Figure 23

Using the Side DischargeThe mower has a hinged grass deflector thatdisperses clippings to the side and down toward theturf.

DANGERWithout a grass deflector, discharge cover, ora complete grass-catcher assembly mountedin place, you and others are exposed to bladecontact and thrown debris. Contact withrotating mower blade(s) and thrown debriswill cause injury or death.• Never remove the grass deflector from the

mower deck because the grass deflectorroutes material down toward the turf. If thegrass deflector is ever damaged, replace itimmediately.

• Never put your hands or feet under themower deck.

• Never try to clear the discharge areaor mower blades unless you move theblade-control switch (PTO) to the OFFposition, rotate the key switch to the OFFposition, and remove the key from the keyswitch.

• Make sure that the grass deflector is in thedown position.

23

Adjusting the Height of CutThe machine is equipped with a foot pedal deck-liftsystem. You can use the foot pedal to lift the deckbriefly to avoid obstacles and to raise the deck.

You can adjust the height of cut from 38 to 114 mm(1-1/2 to 4-1/2 inches) in 6 mm (1/4 inch) incrementsby moving the height-of-cut pin into different holelocations.1. Push on the deck-lift pedal with your foot to raise

the mower deck.2. To adjust, remove the pin from the height-of-cut

bracket (Figure 24).3. Select a hole in the height-of-cut system

corresponding to the desired height of cut andinsert the pin (Figure 24).

4. Lower the deck slowly until the lever makescontact with the pin.

g297360

Figure 24

1. Deck-lift pedal 3. Pin2. Height-of-cut positions

Adjusting the Anti-ScalpRollersWhenever you change the height of cut, adjust theheight of the anti-scalp rollers.

Note: Adjust the anti-scalp rollers so that the rollersdo not touch the ground in normal, flat mowing areas.1. Park the machine on a level surface, disengage

the blade-control switch and engage the parkingbrake; refer to Engaging the Parking Brake(page 19).

2. Shut off the engine, remove the key, and waitfor all moving parts to stop before leaving theoperating position.

3. Adjust the anti-scalp rollers as shown in Figure25.

g029955

Figure 25

1. Anti-scalp roller 4. Flange nut2. Spacer 5. Bolt3. Bushing

24

Operating TipsUsing the Fast Throttle SettingFor best mowing and maximum air circulation, operatethe engine at the FAST position. Air is required tothoroughly cut grass clippings, so do not set theheight-of-cut so low as to totally surround the mowerdeck in uncut grass. Always try to have 1 side of themower deck free from uncut grass, which allows airto be drawn into the mower deck.

Cutting a Lawn for the First TimeCut grass slightly longer than normal to ensure thatthe cutting height of the mower deck does not scalpany uneven ground. However, the cutting heightused in the past is generally the best one to use.When cutting grass longer than 15 cm (6 inches) tall,you may want to cut the lawn twice to ensure anacceptable quality of cut.

Cutting a Third of the Grass BladeIt is best to cut only about a third of the grass blade.Cutting more than that is not recommended unlessgrass is sparse, or it is late fall when grass growsmore slowly.

Alternating the Mowing DirectionAlternate the mowing direction to keep the grassstanding straight. This also helps disperse clippings,which enhances decomposition and fertilization.

Mowing at Correct IntervalsGrass grows at different rates at different times ofthe year. To maintain the same cutting height, mowmore often in early spring. As the grass growth rateslows in mid summer, mow less frequently. If youcannot mow for an extended period, first mow at ahigh cutting height, then mow again 2 days later at alower height setting.

Using a Slower Cutting SpeedTo improve cut quality, use a slower ground speedin certain conditions.

Avoiding Cutting Too LowWhen mowing uneven turf, raise the cutting heightto avoid scalping the turf.

Stopping the MachineIf you must stop the forward motion of the machinewhile mowing, a clump of grass clippings may

drop onto your lawn. To avoid this, move onto apreviously cut area with the blades engaged or youcan disengage the mower deck while moving forward.

Keeping the Underside of theMower Deck CleanClean clippings and dirt from the underside of themower deck after each use. If grass and dirt build upinside the mower deck, cutting quality will eventuallybecome unsatisfactory.

Maintaining the Blade(s)Maintain a sharp blade throughout the cutting seasonbecause a sharp blade cuts cleanly without tearing orshredding the grass blades. Tearing and shreddingturns grass brown at the edges, which slows growthand increases the chance of disease. Check themower blades after each use for sharpness, andfor any wear or damage. File down any nicks andsharpen the blades as necessary. If a blade isdamaged or worn, replace it immediately with agenuine Toro replacement blade.

25

After OperationAfter Operation SafetyGeneral Safety• Park machine on level ground, disengage drives,

set parking brake, stop engine, remove key ordisconnect spark plug wire. Wait for all movementto stop and allow the machine to cool beforeadjusting, cleaning, repairing, or storing. Neverallow untrained personnel to service machine.

• Clean the machine as stated in the Maintenancesection. Keep engine and engine area free fromaccumulation of grass, leaves, excessive greaseor oil, and other debris which can accumulatein these areas. These materials can becomecombustible and may result in a fire.

• Frequently check for worn or deterioratingcomponents that could create a hazard. Tightenloose hardware.

TransportingTransporting the MachineUse a heavy-duty trailer or truck to transport themachine. Ensure that the trailer or truck has allnecessary lighting and marking as required by law.Thoroughly read all of the safety instructions. Knowingthis information could help you, your family, pets, orbystanders avoid injury.To transport the machine:• Lock the brake and block the wheels.• Securely fasten the machine to the trailer or truck

with straps, chains, cable, or ropes. Only use thedesignated tie-down locations on the mower asshown in Figure 26. Use these locations evenwhen transporting the mower with an attachedaccessory. Using non-designated locations maycause damage to the mower and/or attachment.

g027708

Figure 26

• Secure a trailer to the towing vehicle with safetychains.

WARNINGDriving on the street or roadway withoutturn signals, lights, reflective markings,or a slow moving vehicle emblem isdangerous and can lead to accidentscausing personal injury.Do not drive machine on a public street orroadway.

Loading the MachineUse extreme caution when loading or unloadingmachines onto a trailer or a truck. Use a full-widthramp that is wider than the machine for this procedure.Back up ramps and drive forward down ramps (Figure27).

g028043

Figure 27

1. Back up ramps 2. Drive forward down ramps

Important: Do not use narrow individual rampsfor each side of the machine.

Ensure the ramp is long enough so that the angle withthe ground does not exceed 15 degrees (Figure 27).On flat ground, this requires a ramp to be at least fourtimes (4X) as long as the height of the trailer or truckbed to the ground. A steeper angle may cause mowercomponents to get caught as the unit moves from theramp to the trailer or truck. Steeper angles may alsocause the machine to tip or lose control. If loading onor near a slope, position the trailer or truck so that it ison the down side of the slope and the ramp extendsup the slope. This will minimize the ramp angle.

26

WARNINGLoading a machine onto a trailer or truckincreases the possibility of tip-over and couldcause serious injury or death.• Use extreme caution when operating a

machine on a ramp.• Use only a full-width ramp; do not use

individual ramps for each side of themachine.

• Do not exceed a 15-degree angle betweenthe ramp and the ground or between theramp and the trailer or truck.

• Ensure the length of ramp is at least fourtimes (4X) as long as the height of thetrailer or truck bed to the ground. This willensure that ramp angle does not exceed 15degrees on flat ground.

• Back up ramps and drive forward downramps.

• Avoid sudden acceleration or decelerationwhile driving the machine on a ramp asthis could cause a loss of control or atip-over situation.

g027996

Figure 28

1. Full-width ramp in stowedposition

4. Ramp is at least four times(4X) as long as the heightof the trailer or truck bedto the ground

2. Side view of full-widthramp in loading position

5. H= height of the trailer ortruck bed to the ground

3. Not greater than15 degrees

6. Trailer

Pushing the Machine byHandImportant: Always push the machine by hand.Do not tow the machine, because towing maydamage it.

Pushing the Machine1. Park the machine on a level surface, disengage

the blade-control switch, and engage the parkingbrake.


27

3. Locate the bypass levers on the frame on bothsides of the engine.

4. Move the bypass levers forward through the keyhole and down to lock them in place (Figure 29).

Note: Do this for each lever.5. Disengage the parking brake.

g298692

Figure 29

1. Bypass-lever locations 3. Lever position for pushingthe machine

2. Lever position foroperating the machine

6. When finished, engage the parking brake.

Operating the MachineMove the bypass levers rearward through the keyholeand down to lock them in place as shown in Figure 29.

Note: Do this for each lever.

28

MaintenanceNote: Determine the left and right sides of themachine from the normal operating position.

Maintenance SafetyWARNING

While maintenance or adjustments are beingmade, someone could start the engine.Accidental starting of the engine couldseriously injure you or other bystanders.Remove the key from the ignition switch,engage parking brake, and pull the wire(s)off the spark plug(s) before you do anymaintenance. Also push the wire(s) aside soit does not accidentally contact the sparkplug(s).

WARNINGThe engine can become very hot. Touching ahot engine can cause severe burns.Allow the engine to cool completely beforeservice or making repairs around the enginearea.

• Park machine on level ground, disengage drives,set parking brake, stop engine, remove key ordisconnect spark plug wire. Wait for all movementto stop and allow the machine to cool beforeadjusting, cleaning or repairing. Never allowuntrained personnel to service machine.

• Disconnect battery or remove spark plug wirebefore making any repairs. Disconnect thenegative terminal first and the positive last.Reconnect positive first and negative last.

• Keep the machine, guards, shields and allsafety devices in place and in safe workingcondition. Frequently check for worn ordeteriorating components and replace them withthe manufacturer’s recommended parts whennecessary.

WARNINGRemoval or modification of originalequipment, parts and/or accessoriesmay alter the warranty, controllability,and safety of the machine. Unauthorizedmodifications to the original equipment orfailure to use original Toro parts could leadto serious injury or death. Unauthorizedchanges to the machine, engine, fuel orventing system, may violate applicablesafety standards such as: ANSI, OSHA andNFPA and/or government regulations suchas EPA and CARB.

• Use care when checking blades. Wrap theblade(s) or wear gloves, and use caution whenservicing them. Only replace damaged blades.Never straighten or weld them.

• Use jack stands to support the machine and/orcomponents when required.

CAUTIONRaising the machine for service ormaintenance relying solely on mechanicalor hydraulic jacks could be dangerous.The mechanical or hydraulic jacks may notbe enough support or may malfunctionallowing the machine to fall, which couldcause injury.Do not rely solely on mechanical orhydraulic jacks for support. Use adequatejack stands or equivalent support.

• Carefully release pressure from components withstored energy.

• Keep hands and feet away from moving parts.If possible, Do Not make adjustments with theengine running. If the maintenance or adjustmentprocedure require the engine to be running andcomponents moving, use extreme caution.

WARNINGContact with moving parts or hot surfacesmay cause personal injury.Keep your fingers, hands, and clothingclear of rotating components and hotsurfaces.

• Check all bolts frequently to maintain propertightness.

29

Recommended Maintenance Schedule(s)Maintenance Service

Interval Maintenance Procedure

After the first 5 hours • Change the engine oil and filter.

Before each use or daily

• Check the safety-interlock system.• Check the engine-oil level.• Clean the air intake screen.• Inspect the blades.• Inspect the grass deflector for damage.

Every 25 hours • Check tire pressure.• Check the belts for wear or cracks.

Every 100 hours or yearly,whichever comes first

• Change the engine oil and oil filter (more often in dirty or dusty conditions).• Check the spark plug(s).• Check the in-line fuel filter.

Every 200 hours or 2 years,whichever comes first

• Replace the spark plug(s).• Replace the in-line fuel filter.

Every 250 hours • Replace the air filter (more often in dirty or dusty conditions).

Every 300 hours • Check and adjust the valve clearance. Contact an Authorized Service Dealer.

Before storage• Charge the battery and disconnect the battery cables.• Perform all maintenance procedures listed above before storage.• Paint any chipped surfaces.

CAUTIONIf you leave the key in the switch, someone could accidently start the engine and seriouslyinjure you or other bystanders.Shut off the engine and remove the key from the switch before you perform any maintenance.

30

Engine MaintenanceEngine Safety• Shut off the engine before checking the oil or

adding oil to the crankcase.• Keep your hands, feet, face, clothing, and other

body parts away the muffler and other hot surfaces.

Servicing the Air CleanerService Interval: Every 250 hours/Yearly (whichever

comes first)—Replace the airfilter (more often in dirty or dustyconditions).

Note: Service the air cleaner more frequently ifoperating conditions are extremely dusty or sandy.

Removing the Filter1. Park the machine on a level surface, disengage

the blade-control switch (PTO), and engage theparking brake.


3. Release the latches on the air cleaner and pullthe air-cleaner cover off the air-cleaner body(Figure 30).

g230914

Figure 30

1. Air-cleaner body 3. Latch2. Filter 4. Air-cleaner cover

4. Clean the inside of the air-cleaner cover withcompressed air.

5. Gently slide the filter out of the air-cleaner body(Figure 30).

Note: Avoid knocking the filter into the side ofthe body.

Inspecting the FilterInspect the filter for damage by looking into the filterwhile shining a bright light on the outside of the filter.If the filter is dirty, bent, or damaged, replace it.

Note: Holes in the filter appear as bright spots. Donot clean the filter.

Installing the FilterImportant: To prevent engine damage, alwaysoperate the engine with the air filter and the coverinstalled.1. If you are installing a new filter, check the filter

for shipping damage.

Note: Do not use a damaged filter.2. Carefully slide the filter into the air-cleaner body

(Figure 30).

Note: Ensure that the filter is fully seated bypushing on the outer rim while installing it.

Important: Do not press on the soft, insidearea of the filter.

3. Install the air-cleaner cover and secure thelatches (Figure 30).

31

Servicing the Engine OilEngine-Oil SpecificationsOil Type: Detergent oil (API service SF, SG, SH, SJ,or SL)

Crankcase Capacity: 2.4 L (81 fl oz) with oil filter

Viscosity: See the table below.

g029683

Figure 31

Checking the Engine-Oil LevelService Interval: Before each use or daily

Note: Check the oil when the engine is cold.Important: If you overfill or underfill the enginecrankcase with oil and run the engine, you maydamage the engine.1. Park the machine on a level surface, disengage



Note: Ensure that the engine is cool so that theoil has had time to drain into the sump.

3. To keep dirt, grass clippings, etc., out of theengine, clean the area around the oil-fill cap anddipstick before removing it (Figure 32).

g235263

Figure 32

Changing the Engine Oil and OilFilterService Interval: After the first 5 hours/After the

first month (whichever comesfirst)—Change the engine oil andfilter.

Every 100 hours or yearly, whichever comesfirst—Change the engine oil and oil filter (moreoften in dirty or dusty conditions).

1. Park the machine on a level surface to ensurethat the oil drains completely.

2. Disengage the blade-control switch (PTO) andengage the parking brake.


4. Drain the oil from the engine.

32

g027799

g029570

Figure 33

5. Change the engine-oil filter (Figure 34).

Note: Ensure that the oil-filter gasket touchesthe engine and then turn the filter an extra 3/4turn.

g027477

Figure 34

6. Slowly pour approximately 80% of the specifiedoil into the filler tube and slowly add theadditional oil to bring it to the Full mark (Figure35).

33

g235264

Figure 35

7. Dispose of the used oil at a recycling center.

Servicing the Spark PlugService Interval: Every 100 hours or yearly,

whichever comes first—Check thespark plug(s).

Every 200 hours or 2 years, whichever comesfirst—Replace the spark plug(s).

Ensure that the air gap between the center and sideelectrodes is correct before installing the spark plug.Use a spark plug wrench for removing and installingthe spark plug and a gapping tool or feeler gauge tocheck and adjust the air gap. Install a new spark plugif necessary.

Type: Champion® RN9YC or NGK® BPR6ESAir gap: 0.76 mm (0.03 inch)

Removing the Spark Plug1. Park the machine on a level surface, disengage



3. Clean the area around the base of the plug tokeep dirt and debris out of the engine.

4. Remove the spark plug (Figure 36).

g027478

Figure 36

Checking the Spark PlugImportant: Do not clean the spark plug(s).Always replace the spark plug(s) when it has ablack coating, worn electrodes, an oily film, orcracks.If you see light brown or gray on the insulator, theengine is operating properly. A black coating on theinsulator usually means the air cleaner is dirty.

Set the gap to 0.75 mm (0.03 inch).

g206628

Figure 37

Installing the Spark Plug

g027960

Figure 38

34

Cleaning the CoolingSystem1. Park the machine on a level surface, disengage



3. Remove the air filter canister from the engine,but do not disconnect the hose.

g299103

Figure 39

1. Air filter canister 3. Hairpin cotter (2)2. Clevis pin (2)

4. Loosen the bolts and remove the fan housing(Figure 40).

g298763

Figure 40

1. Bolt 2. Fan housing

5. Clean debris and grass from the parts.6. Install the fan housing. Torque the bolts to 8.8

N·m (78 in-lb).7. Install the air filter canister.

Fuel SystemMaintenance

DANGERIn certain conditions, fuel is extremelyflammable and highly explosive. A fire orexplosion from fuel can burn you and othersand can damage property.Refer to Fuel Safety (page 13) for a completelist of fuel related precautions.

Replacing the In-Line FuelFilterService Interval: Every 100 hours or yearly,

whichever comes first—Check thein-line fuel filter.

Every 200 hours or 2 years, whichever comesfirst—Replace the in-line fuel filter.

Never install a dirty filter after removing it from thefuel line.1. Park the machine on a level surface, disengage



3. Replace the filter (Figure 41).

Note: Note: Ensure that the markings on thefilter follow the fuel flow direction.

35

g027939

g033082

Figure 41

Electrical SystemMaintenanceElectrical System Safety• Disconnect the battery before repairing the

machine. Disconnect the negative terminal firstand the positive last. Connect the positive terminalfirst and the negative last.

• Charge the battery in an open, well-ventilatedarea, away from sparks and flames. Unplug thecharger before connecting or disconnecting thebattery. Wear protective clothing and use insulatedtools.

Servicing the BatteryRemoving the Battery

WARNINGIncorrectly removing the cables from batterycould damage the machine and cables,causing sparks. Sparks can cause the batterygasses to explode, resulting in personalinjury.• Always disconnect the negative (black)

battery cable before disconnecting thepositive (red) cable.

• Always connect the positive (red) batterycable before connecting the negative(black) cable.

1. Park the machine on a level surface, disengagethe blade-control switch (PTO), and engage theparking brake.


3. Loosen the 2 fasteners on the battery covercounterclockwise 1/4 turn, and remove thebattery cover (Figure 42).

36

g297596

Figure 42

1. Battery cover 2. Fasteners

4. Disconnect the negative (black) ground cablefrom the battery post (Figure 43).

Note: Retain all fasteners.5. Slide the rubber cover up the positive (red)

cable.6. Disconnect the positive (red) cable from the

battery post (Figure 43).

Note: Retain all fasteners.7. Remove the battery hold-down (Figure 43), and

lift the battery from the battery tray.

g297597

Figure 43

1. Battery 5. Positive (+) battery post2. Negative (–) battery post 6. Terminal boot3. Bolt, washer, and nut for

the negative (–) batterypost

7. Battery hold-down

4. Bolt, washer, and nut forthe positive (+) batterypost

Charging the BatteryService Interval: Before storage—Charge the battery

and disconnect the battery cables.1. Remove the battery from the chassis; refer to

Removing the Battery (page 36).2. Charge the battery for a minimum of 1 hour at

6 to 10 A.

Note: Do not overcharge the battery.3. When the battery is fully charged, unplug

the charger from the electrical outlet, thendisconnect the charger leads from the batteryposts (Figure 44).

g000538

Figure 44

1. Positive (+) battery post 3. Red (+) charger lead2. Negative (–) battery post 4. Black (–) charger lead

Installing the Battery1. Position the battery in the tray (Figure 43).2. Using the fasteners previously removed, install

the positive (red) battery cable to the positive(+) battery terminal.

3. Using the fasteners previously removed, installthe negative battery cable to the negative (-)battery terminal.

4. Slide the red terminal boot onto the positive(red) battery post.

5. Secure the battery with the hold-down (Figure43).

6. Install the battery cover by pushing down andtightening the 2 fasteners clockwise (Figure 42).

37

Servicing the FusesThe electrical system is protected by fuses. It requiresno maintenance; however, if a fuse blows, check thecomponent/circuit for a malfunction or short.

Fuse type:• Main—F1 (15 A, blade-type)• Charge Circuit—F2 (25 A, blade-type)To replace the Main (15 A) fuse, reach into theopening in the side of the console, pull out the fuse,and install a new 15 A fuse (Figure 45).

g297599

Figure 45

1. Main (15 A) 2. Console opening

To replace the Charge Circuit (25 A) fuse, locate thefuse to the left of battery, pull out the fuse, and installa new 25 A fuse (Figure 46).

g297598

Figure 46

1. Charge circuit (25 A)

Drive SystemMaintenanceChecking the Tire PressureService Interval: Every 25 hours—Check tire

pressure.

Maintain the air pressure in the front and rear tires asspecified. Uneven tire pressure can cause unevencut. Check the pressure at the valve stem (Figure 47).Check the tires when they are cold to get the mostaccurate pressure reading.

Inflate the front caster wheel tires to 103 kPa (15 psi).

Inflate the rear drive wheel tires to 90 kPa (13 psi).

g000554

Figure 47

1. Valve stem

38

Belt MaintenanceInspecting the BeltsService Interval: Every 25 hours—Check the belts

for wear or cracks.

Replace the belt if it is worn. The signs of a worn beltinclude squealing while the belt is rotating; the bladesslipping while cutting grass; and frayed edges, burnmarks, and cracks on the belt.

Replacing the Mower BeltThe signs of a worn belt include squealing while thebelt is rotating, blades slipping while cutting grass,and frayed edges, burn marks, and cracks on the belt.Replace the mower belt if any of these conditions areevident.1. Park the machine on a level surface, disengage



3. Set the height of cut at the lowest cutting position(38 mm (1-1/2 inches).

4. Remove the pulley covers

g297435

Figure 48

1. Cover 2. Screw

5. Using a spring-removal tool (Toro Part No.92-5771), remove the idler spring from the deckhook to remove tension on the idler pulley androll the belt off the pulleys (Figure 49).

WARNINGThe spring is under tension wheninstalled and can cause personal injury.Be careful when removing the belt.

g297456

Figure 49

1. Idler pulley 4. Spring2. Mower belt 5. Engine pulley3. Outside pulley 6. Spring-removal tool

6. Route the new belt around the engine pulley andmower pulleys (Figure 49).

7. Using a spring-removal tool (Toro Part No.92-5771), install the idler spring over the deckhook and place tension on the idler pulley andthe mower belt (Figure 49).

8. Install the pulley covers.

39

Mower MaintenanceBlade SafetyA worn or damaged blade can break, and a piece ofthe blade could be thrown toward you or bystanders,resulting in serious personal injury or death. Trying torepair a damaged blade may result in discontinuedsafety certification of the product.• Inspect the blades periodically for wear or damage.• Use care when checking the blades. Wrap the

blades or wear gloves, and use caution whenservicing the blades. Only replace or sharpen theblades; never straighten or weld them.

• On multi-bladed machines, take care as rotating 1blade can cause other blades to rotate.

Servicing the CuttingBladesTo ensure a superior quality of cut, keep the bladessharp. For convenient sharpening and replacement,keep extra blades on hand.

Before Inspecting or Servicing theBlades1. Park the machine on a level surface, disengage


2. Shut off the engine, remove the key, anddisconnect the spark-plug wires from the sparkplugs.

Inspecting the BladesService Interval: Before each use or daily1. Inspect the cutting edges (Figure 50).2. If the edges are not sharp or have nicks, remove

and sharpen the blade; refer to Sharpening theBlades (page 42).

3. Inspect the blades, especially in the curved area.4. If you notice any cracks, wear, or a slot forming

in this area, immediately install a new blade(Figure 50).

g006530

Figure 50

1. Cutting edge 3. Wear/slot forming2. Curved area 4. Crack

Checking for Bent BladesNote: The machine must be on a level surface forthe following procedure.1. Raise the mower deck to the highest

height-of-cut position.2. While wearing thickly padded gloves, or other

adequate hand protection, slowly rotate theblade into a position that allows you to measurethe distance between the cutting edge and thelevel surface the machine is on (Figure 51).

g014972

Figure 51

1. Deck 3. Blade2. Spindle housing

3. Measure from the tip of the blade to the flatsurface (Figure 52).

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g014973

Figure 52

1. Blade (in position for measuring)2. Level surface3. Measured distance between blade and the surface (A)

4. Rotate the same blade 180 degrees so thatthe opposing cutting edge is now in the sameposition (Figure 53).

g014974

Figure 53

1. Blade (side previously measured)2. Measurement (position used previously)3. Opposing side of blade being moved into measurement

position

5. Measure from the tip of the blade to the flatsurface (Figure 54).

Note: The variance should be no more than3 mm (1/8 inch).

g014973

Figure 54

1. Opposite blade edge (in position for measuring)2. Level surface3. Second measured distance between blade and surface (B)

A. If the difference between A and B is greaterthan 3 mm (1/8 inch), replace the blade witha new blade; refer to Removing the Blades(page 42) and Installing the Blades (page42).

Note: If a bent blade is replaced with anew blade, and the dimension obtainedcontinues to exceed 3 mm (1/8 inch), theblade spindle could be bent. Contact anAuthorized Service Dealer for service.

B. If the variance is within constraints, move tothe next blade.

6. Repeat this procedure on each blade.

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Removing the BladesReplace the blades if they hit a solid object, or if theblade is out of balance or bent.1. Hold the blade end using a rag or thickly padded

glove.2. Remove the blade bolt, curved washer, and

blade from the spindle shaft (Figure 55).

g010341

Figure 55

1. Sail area of the blade 3. Curved washer2. Blade 4. Blade bolt

Sharpening the Blades1. Use a file to sharpen the cutting edge at both

ends of the blade (Figure 56).Note: Maintain the original angle.Note: The blade retains its balance if the sameamount of material is removed from both cuttingedges.

g000552

Figure 56

1. Sharpen at original angle.

2. Check the balance of the blade by putting it on ablade balancer (Figure 57).Note: If the blade stays in a horizontal position,the blade is balanced and can be used.Note: If the blade is not balanced, file somemetal off the end of the sail area only (Figure 56).

g000553

Figure 57

1. Blade 2. Balancer

3. Repeat this procedure until the blade isbalanced.

Installing the Blades1. Install the blade onto the spindle shaft (Figure

55).

Important: The curved part of the blademust be pointing upward toward the insideof the mower to ensure proper cutting.

2. Install the curved washer (cupped side towardthe blade) and the blade bolt (Figure 55).

3. Torque the blade bolt to 135 to 150 N∙m (100to 110 ft-lb).

g004536

Figure 58

1. Sail area of the blade 3. Curved washer2. Blade 4. Blade bolt

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Leveling the Mower DeckCheck to ensure that the mower deck is level any timeyou install the mower or when you see an uneven cuton your lawn.

Check the mower deck for bent blades prior toleveling, and remove and replace any bent blades;refer to Checking for Bent Blades (page 40) beforecontinuing.

Level the mower deck side-to-side first; then you canadjust the front-to-rear slope.

Requirements:• The machine must be on a level surface.• All tires must be properly inflated; refer to Checking

the Tire Pressure (page 38).

Checking the Side-to-Side Level1. Park the machine on a level surface, disengage



3. Set the height of cut to 76 mm (3 inches).4. Carefully rotate the blades side to side.5. Measure between the outside cutting edges and

the flat surface (Figure 59).

Note: If both measurements are not within 5mm (3/16 inch), an adjustment is required; referto Leveling the Mower Deck (page 43).

g229303

Figure 59

1. Blades side to side 3. Measure from the tip of theblade to the flat surfacehere.

2. Outside cutting edges

Checking the Front-to-Rear BladeSlopeCheck the front-to-rear blade level any time you installthe mower. If the front of the mower is more than7.9 mm (5/16 inch) lower than the rear of the mower,adjust the blade level.1. Park the machine on a level surface, disengage



3. Set the height of cut to 76 mm (3 inches).4. Carefully rotate the blades so they are facing

front to rear (Figure 60).5. Measure from the tip of the front blade to the

flat surface and the tip of the rear blade to theflat surface (Figure 60).

Note: If the front blade tip is not 1.6 to 7.9 mm(1/16 to 5/16 inch) lower than the rear blade tip,continue to the Leveling the Mower Deck (page44) procedure.

g229304

Figure 60

1. Blades front to rear 3. Measure from the tip of theblade to the flat surfacehere.

2. Outside cutting edges

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Leveling the Mower Deck1. Set the anti-scalp rollers to the top holes or

remove them completely for this procedure; referto Adjusting the Anti-Scalp Rollers (page 24).

2. Set the height-of-cut lever to the 76 mm (3 inch)position; refer to Adjusting the Height of Cut(page 24).

3. Place 2 blocks, each having a thickness of 6.6cm (2-5/8 inches), under each side of the frontedge of the deck but not under the anti-scalproller brackets (Figure 61).

4. Place 2 blocks, each having a thickness of 7.3cm (2-7/8 inches), under the rear edge of thecutting deck skirt, 1 on each side of the cuttingdeck (Figure 61).

g297501

Figure 61

1. Wood block—6.6 cm(2-5/8 inches) thick

3. Front edge

2. Wood block—7.3 cm(2-7/8 inches) thick

5. Loosen the adjustment bolts on all 4 corners sothat the deck is sitting securely on all 4 blocks(Figure 62).

g297515

Figure 62

1. Deck-lift arm 3. Hook2. Chain 4. Adjustment bolt

6. Ensure that there is tension on all 4 chains(Figure 62).

7. Tighten the 4 adjustment bolts (Figure 62).8. Ensure that the blocks fit snugly under the deck

skirt and that all bolts are tight.9. Verify that the deck is level by checking the

side-to-side level and front-to-rear blade slope;repeat the deck leveling procedure if necessary.

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Removing the Mower Deck1. Park the machine on a level surface, disengage



3. Lower the mower to the 76 mm (3 inches)height-of-cut position.

4. Remove the mower belt from the engine pulley;refer to Replacing the Mower Belt (page 39).

5. Remove the hairpin cotter and washer securingthe link pin to the frame and deck, and removethe link bar (Figure 63).

g297517

Figure 63

1. Link pin 3. Hairpin cotter2. Washer

6. Lift up the mower deck to relieve tension fromthe mower deck.

7. Remove the chains from the hooks on thedeck-lift arms (Figure 64).

g297515

Figure 64

1. Deck-lift arm 3. Hook2. Chain 4. Adjustment bolt

8. Raise the height of cut to the transport position.9. Remove the belt from the clutch pulley on the

engine.10. Slide the mower out from underneath the

machine.Note: Retain all parts for future installation.

Installing the Mower Deck1. Park the machine on a level surface, disengage



3. Slide the mower under the machine.4. Lower the height-of-cut lever to the lowest

position.5. Place the height-of-cut pin in the lock position

for lowest height of cut.6. Lift the rear of the mower deck and attach the

chains to the rear lift arms (Figure 64).7. Attach the front chains to the front lift arms

(Figure 64).8. Install the long link bar through the frame hanger

and deck.9. Secure the link pin with the hairpin cotters and

washers removed previously (Figure 63).10. Install the mower belt onto the engine pulley;

refer to Replacing the Mower Belt (page 39).

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Replacing the GrassDeflectorService Interval: Before each use or daily—Inspect

the grass deflector for damage.

WARNINGAn uncovered discharge opening could allowthe machine to throw objects toward you orbystanders, resulting in serious injury. Also,contact with the blade could occur.Never operate the machine unless you installa mulch plate, discharge deflector, or grasscollection system.

1. Disengage the spring from the notch in thedeflector bracket and slide the rod out of thewelded deck brackets, spring, and dischargedeflector (Figure 65).

g297555

Figure 65

1. Rod 4. Deck brackets2. Spring 5. Spring installed over the

rod3. Deflector

2. Remove the damaged or worn dischargedeflector.

3. Position the new discharge deflector with thebracket ends between the welded brackets onthe deck as shown in Figure 66.

4. Install the spring onto the straight end of the rod.5. Position the spring on the rod as shown in Figure

66 so that the shorter spring end comes fromunder the rod before the bend and going overthe rod as it returns from the bend.

6. Lift the loop end of the spring and place it intothe notch on the deflector bracket (Figure 66).

g297573

Figure 66

1. Rod and spring assemblyinstalled

3. Rod, short end, movedbehind the mower bracket

2. Loop end of the springinstalled into the notch inthe deflector bracket

4. Short end, retained bymower bracket.

7. Secure the rod and spring assembly by twistingit so that the short end of the rod is behind thefront bracket welded to the deck (Figure 66).

Important: The grass deflector must bespring loaded in the down position. Lift thedeflector up to test that it snaps to the fulldown position.

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CleaningDisposing of WasteEngine oil, batteries, hydraulic fluid, and enginecoolant are pollutants to the environment. Dispose ofthese according to your state and local regulations.

StorageStorage Safety• Let the engine cool before storing the machine.• Do not store the machine or fuel near flames or

drain the fuel indoors.

Cleaning and Storage1. Disengage the blade-control switch (PTO), and

engage the parking brake.2. Shut off the engine, remove the key, and wait

for all moving parts to stop before leaving theoperating position.

3. Remove grass clippings, dirt, and grime from theexternal parts of the entire machine, especiallythe engine and hydraulic system. Clean dirt andchaff from the outside of the engine cylinderhead fins and blower housing.

Important: You can wash the machine withmild detergent and water. Do not pressurewash the machine. Avoid excessive useof water, especially near the control panel,engine, hydraulic pumps, and motors.

4. Check the parking brake operation; refer toOperating the Parking Brake (page 19).

5. Service the air cleaner; refer to Servicing the AirCleaner (page 31).

6. Change the crankcase oil; refer to Changing theEngine Oil and Oil Filter (page 32).

7. Check the tire pressure; refer to Checking theTire Pressure (page 38).

8. Charge the battery; refer to Charging the Battery(page 37).

9. Scrape any heavy buildup of grass and dirtfrom the underside of the mower, then wash themower with a garden hose.

Note: Run the machine with the blade-controlswitch (PTO) engaged and the engine at highidle for 2 to 5 minutes after washing.

10. Check the condition of the blades; refer toServicing the Cutting Blades (page 40).

11. Prepare the machine for storage when non-useoccurs over 30 days. Prepare the machine forstorage as follows:A. Add a petroleum-based

stabilizer/conditioner to fuel in thetank. Follow mixing instructions fromthe stabilizer manufacturer. Do not usean alcohol-based stabilizer (ethanol ormethanol).

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Note: A fuel stabilizer/conditioner is mosteffective when mixed with fresh fuel andused at all times.

B. Run the engine to distribute conditioned fuelthrough the fuel system (5 minutes).

C. Shut off the engine, allow it to cool, anddrain the fuel tank using a pump typesyphon or operate the engine until it shutsoff.

D. Dispose of fuel properly. Recycle the fuelaccording to local codes.

Important: Do not storestabilizer/conditioned fuel over90 days.

12. Remove and check the condition of the sparkplug(s); refer to Servicing the Spark Plug (page34). With the spark plug(s) removed from theengine, pour 30 ml (2 tablespoons) of engineoil into the spark plug hole. Use the starter tocrank the engine and distribute the oil inside thecylinder. Install the spark plug(s). Do not installthe wire on the spark plug(s).

13. Check and tighten all bolts, nuts, and screws.Repair or replace any part that is damaged.

14. Paint all scratched or bare metal surfaces. Paintis available from your Authorized Service Dealer.

15. Store the machine in a clean, dry garage orstorage area. Remove the key from the switchand keep it out of reach of children or otherunauthorized users. Cover the machine toprotect it and keep it clean.

Storing the Battery1. Fully charge the battery.2. Let the battery rest for 24 hours, then check the

battery voltage.

Note: If the battery voltage is below 12.6 V,repeat steps 1 and 2.

3. Disconnect the cables from the battery.4. Check the voltage periodically to ensure that the

voltage is 12.4 V or higher.

Note: If the battery voltage is below 12.4 V,repeat steps 1 and 2.

Battery Storage Tips• Store the battery in a cool, dry area in an upright

position.• Do not stack batteries directly on top of each other,

unless they are in cartons.• Do not stack more than 3 batteries (only 2 if the

battery type is commercial).• Test a wet battery every 4 to 6 months and charge

it, if necessary.• Always test and charge the battery before

installation.

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TroubleshootingProblem Possible Cause Corrective Action

The fuel tank is showing signs of collapsingor the machine is frequently showing signsof running out of fuel.

1. The air-cleaner paper element clogged. 1. Clean the paper element.

1. The engine load is excessive. 1. Reduce the ground speed.

2. The oil level in the crankcase is low. 2. Add oil to the crankcase.3. The cooling fins and air passages

under the engine-blower housing areplugged.

3. Remove the obstruction from thecooling fins and air passages.

4. The air cleaner is dirty. 4. Clean or replace the air-cleanerelement.

The engine overheats.

5. Dirt, water, or stale fuel is in the fuelsystem.

5. Contact an Authorized Service Dealer

1. The blade-control switch is engaged. 1. Disengage the blade-control switch.

2. The motion-control levers are not inthe NEUTRAL-LOCK position.

2. Move the motion-control leversoutward to the NEUTRAL-LOCK position.

3. The battery is dead. 3. Charge the battery.4. The electrical connections are

corroded or loose.4. Check the electrical connections for

good contact.5. A fuse is blown. 5. Replace the fuse.

The starter does not crank.

6. A relay or switch is damaged. 6. Contact an Authorized Service Dealer.

1. The

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