Timing Chain Replacement - Randstad Ltd · Zafira 2.0D Turbo Zafria 1.6/1.8 16v These five...
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Transcript of Timing Chain Replacement - Randstad Ltd · Zafira 2.0D Turbo Zafria 1.6/1.8 16v These five...
17
A
B
This component tool kit contains items from 2688:See page 126 for full details
418 SD
418 Tourer D Turbo
420 16v
420 2.0 16v
420 D Turbo
420i 2.0 16v
620 Ti
620 D Turbo
820 16v
820 2.0 16v
820 16v Turbo
Maestro 2.0 DT
Maestro Van 2.0
Maestro 500/700
Metro Diesel 1.4L
Montego 2.0 DT
Vitesse 2.0 16v Turbo
25 2.0 TD
45 2.0 TD
100 Diesel
115 1.5L D
218 SD
218 DTurbo
220 16v
220 2.0 16v
220 DTurbo
DED
C
>A. Injection pump pulley holding pins [2]>B. 6mm cranked setting pin>C. Crankshaft and camshaft timing pins [2]>D. M8 x 35mm locking screws [2]>E. M8 x 40mm locking screw
618 (93-99)
620 (93-99)
623 (93-99)
For the removal & installation of the crankshaftpulley bolt preventing it from moving when usedwith a power bar.The hole in the centre allows accessto the crankshaft pulley bolt
75 2.0D
Camshaft and Crankshaft Locking Tool Set for 2.0 Chain Engines
>A. Crankshaft TDC Setting Pin
>B. Camshaft Setting Plate
>C. Locking Clamp (for above)
>D. Tensioner Retaining Pin (2)
414 16v/i
416 Gti 16v / Tourer
420 2.0 16v
618 (SOHC)
620 Ti / (SOHC)
623
820 2.0 16v
820 16v/Turbo
BRM 1.8 VVC
Metro Gta 16v
Metro Gti 16v
MGF 1.8 VVC
Vitesse 2.0 16v Turbo
25 1.4/1.6/1.8
25 1.8 VVC
45 1.4/1.6/1.8
75 1.8
114 16v
115D
200Vi
214 16v
216 16v
216 Cabrio/Coupe
216 Gti 16v
218 16v
218 Coupe
220 2.0 16v
The kit covers a comprehensive range oftiming tools for Rover petrol engines.Its described in full on page 128.
[Item A available separately - Part No. 2626]
>A. Twin Cam Locking Tool [K16]
>B. Twin Cam Locking Tool [O Series]
>K. Balancer Shaft Locking Screw
>L. Twin Camshaft Locking Tool [Eco-tec]
>M. Twin Camshaft Locking Tool [Eco-tec]
>N. Camshaft Locking Pins 6.6mm [2]
>O. Camshaft Locking Pins 5mm [2]
25
45
75200
216218 414416
BRMMetroMGFMost models
D
Item D also available separately: Code 2626
A
B
D
C
Timing Chain Replacement
D
A
B
C
E
A
E
B D
C
This set of timing tools enables the correct timing positionto be made when servicing GM Ecotec 2.0 chain engines
Timing chains are complex components and the locking tools for replacement of
these are precision made tools vital for ensuring timing position is maintained
Laser Tools have introduced a range of Engine Chain Timing Tools which like the
Cambelt Timing Tools include a full applications listing and equivalant OEM
reference comparison at the back of the catalogue
>SAAB9-3 2.2D Turbo
>VAUXHALL/OPELFrontera-B 2.2D Turbo
Sintra 2.2D Turbo
Vectra-B 2.0D Turbo
Zafira 2.0D Turbo
Agila 1.0/1.2
Astra-G 1.2i
Corsa-B 1.0i
Corsa-B 1.2i
This set of tools enables the correct timing to bemade when servicing the GM CHAIN engines1.0 12v X10XE and 1.2 16v X12XE as fitted toOpel Agila and Corsa models
>A. Camshaft Alignement Bracket
>B. Crankshaft TDC Timing Pin
>C. Timing Disc Position Gauge
>D. Tensioner Retaining Pin 2.5mm
>E. Tensioner Retaining Pin 4mm
>A. Fuel Pump Sprocket timing Wrench
>B. Fuel Pump Timing Bracket Assy
>C. Injection Pump Timing Pin
>D. Crankshaft TDC Setting Pin
>E. Camshaft Setting Plate
Movano 2.2 DTiAstraG 2.2VectraB 2.2Zafira 2.2
D A
E FG
Astra GCalibraCavalierOmega-B
The parts needed in this kit are:
> A. Flywheel Locking Tool
> D. Twin Camshaft Locking Tool
> E. Camshaft Locking Tool
> F. Camshaft Locking Tool [Left Hand]
> G. Camshaft Locking Tool [Right Hand]
Sintra VectraZafria 1.6/1.8 16v
Timing Belts
16
A. Camshaft Locking Tool
B. Tensioner Locking Pin 1mm
C. Crankshaft Alignment Pin
D. Exhaust Camshaft Alignment Tool
E. Inlet Camshaft Alignment Tool
F. High Pressure Pump Locking Pin
M8 x 60mm Alignement pins x 2 are to be used withitems D & E
M6 x 20mm Setscrews are to be used with item A
A
E
C
F
BD
C A
B
18
CE
DA B
This timing belt tensioner is for use on 2.0litre 16v engines with engine codes 20XE &C20XE, manufactured between 1988 &1993 where a manual tensioner is fitted
C
A
B
Included in 2688
Timing Belt Replacement [Timing Chain Tools See page 17]
Astra Mk 1 1.6/1.7 D
Astra Mk II 1.6/1.7 D
Belmont Mk I 1.6/1.7D
Belmont MkII 1.6/1.7D
Cavalier Mk I 1.6/1.7 D
Cavalier MkII 1.6/1.7 D
Astra F 1.6/1.7D/DT
Astra G 1.7D
Astra Max 1.6/1.7D
Astra Van 1.6/1.7D
Ascona C 1.6D
Belmont 1.6/1.7D/DT
Cavalier 1.6/1.7D
Kadett E 1.6/1.7D
Vectra A 1.7D
Astra G 1.4/1.6/1.8 16v
Corsa C 1.4/1.8 16v
Vectra 1.6 16v <1994
Astra G 1.7 Td
Astra-G 2.0 16v/2.0 Turbo
Frontera B 2.2 16v
Omega B 2.2 16v
Astra 2.0 16v
Astra F 2.0 16v
Calibra 2.0 16v
Cavalier 2.0 16v
Kadett E 2.0 16v
Vectra A 2.0 16v
Arena 1.9D
19
To be used in conjunction with PartNo 3053
Flywheel Locking Tool
Flywheel Locking Tool
To be used in conjunction withPart No 3052
Midi 2.0TD
Midi 2.2D
Midi 2.4TD
This tool sets the crankshaft in place whilstchanging the timing belt.
This diesel engine timing tool set has been upgraded to incorporate vehiclesmanufactured after 1997 where threaded location holes have been removed.
The set contains:
>A. Camshaft Locking Tool
>B. Flywheel Timing Bracket
[Attached to the flywheel housing to give the position
for TDC alignment]
>C. Flywheel Locking Pin
[For use with models with a two part oil pan.
The spring and ring prevent the pin from dropping out by
being placed over the head of an adjacent bolt]
Calibra 2.5 V6
Calibra 2.5i V6
Cavalier 2.5 V6
Cavalier 2.5i V6
Omega-B 2.5 V6
Omega-B 2.6 V6
Omega-B 3.0 V6
Omega-B 3.2 V6
Sintra 3.0 V6
Vectra 2.5 V6
Vectra 2.6 V6
Vectra-A 2.5i V6
Part A Part B Part C Part D
>Saab
9-3 2.2D Turbo
>Vauxhall/Opel
Agila 1.0/1.2
Ascona C 1.6D
Astra 2.0 16v
Astra Belmont 1.6/1.7D
Astra F 1.7 TD
Astra F 2.0 16v
Astra G 1.4/1.6/1.8 16v
Astra G 1.7 Td
Astra Max 1.6/1.7
Astra-G 1.2i
Astra-G 2.0d Turbo
Astra-G 2.0 16v
Astravan 1.6/1.7 D
Astravan 1.7 D
Belmont 1.6d/Td
Calibra 2.0 16v
Cavalier 1.6/1.7D
Cavalier 1.7D
Cavalier 2.0 16v
Corsa-C 1.4/1.6/1.8 16v
Corsa-B 1.0i
Corsa-B 1.2i
Frontera-B 2.2D Turbo
Kadett E 1.6/1.7D
Kadett E 2.0 16v
Midi 2.02.4 TD
Nudu 2.2D
Omega-B 2.2 16v
Sintra 2.2D Turbo
Vectra 1.6/1.8 16v
Vectra 1.7D
Vectra A 1.7D
Vectra A 2.0 16v
Vectra -B 1.6/1.8 16V
Vectra-B 2.0D Turbo
Vectra-C 1.6/1.8 16v
Zafira 2.0D Turbo
Zafria 1.6/1.8 16v
These five essential tools are for correct timingpositioning on 2.5 litre V6 engines. Four out offive of the parts are available separately
The set contains:
>A. Camshaft Locking Tool [Right hand - 3132]
>B. Camshaft Locking Tool [Left hand - 3133]
>C. Crankshaft Locking Tool [Part No. 3115]
>D. Camshaft Timing Gauge [Part No. 3116]
>E. Belt Holding Wedge
Supplied in a robust plastic carrying case
This camshaft locking tool [Blue] is specificallydesigned for use on GM 1.4 / 1.6 16v Ecotec
engines. Manufactured from Aluminium
This component tool kit is contained in 2835
[See page 128 for details]
>L. Twin Camshaft Locking Tool
This timing tool kit of threespecific components enables
the timing position to be held in place
>A. Crankshaft Timing Pin
>B. TDC Timing Pin
>C. Camshaft Setting Bar
A. Tensioning Tool Assy. 2,0 V6
B. Setting Bracket - Isuzu 2,0
C. Camshaft Sprocket Locking Tool - 1,4/1,6
D. Camshaft Sprocket Locking Tool - 1,8/2,0
E. Flywheel Locking Tool
F. Setting Pin 9,5 mm.
G. Setscrew M8 x 40 mm.
H. Setscrew M6 x 45
I. Adaptor Assy
J. M6 x 10 HT Setscrews (2)
K. Special Tip
L. Mounting Bracket Assy.
M. Dial Test Indicator 58 x 10 x 0,01
N. Camshaft Position Lock
O. Thumbscrew M8 x 30 (2) - included in part above
P. Crankshaft TDC Timing Plate
Q. Crankshaft TDC Timing Pin
R. Flywheel Locking Tool
S. Flywheel Locking Tool
T. Wrench Assy.
U. Bracket Assy.
V. Injection Pump Setting Pin
W. Crankshaft TDC Pin
X. Camshaft Alignment Tool
Y. Camshaft Setting Bracket
Z. Crankshaft TDC Setting Pin
AA. Camshaft Sensor Disc Setting Tool
AB. Tensioner Retaining Pin 2,5 mm.
AC. Tensioner Retaining Pin 4 mm.
Sintra A 2.2 16v
Vectra 1.8/2.0 16v <1995
Zafria 2.0 Turbo
Vectra 1.6/1.8 16v
Zafria 1.6/1.8 16v
This camshaft locking tool[Gold] is specifically
designed for use on GM 1.8 / 2.0 16v Ecotec engines.
Manufactured from Aluminium
Also included in Part No. 2835 [M]
This component tool kit enables the camshaft alignment to be held by using thelocation peg hole in the end of the camshaft on Vauxhall / Opel enginesmanafactured prior to 1987.
Setting Disc
Setting Screws
N
Q
L
S
M
B
P
A
IKNJ
Y
A A
Z
D
C
E
V
X
FA C
A B
W
U
H G
T
R
O
20 21
A
B
C
D
E
FG
H
I
J
K
L
>AUDIA4 1.6
100 2.0/2.0 16v
100 2.5 Tdi
80 1.6/2.0/2.0 16v
80 1.9 TD/Tdi/D
A2 1.2/1.4 Tdi
A3 1.6
A3 1.9 Tdi
A4 1.8 Turbo
A4 1.9 Tdi
A4 2.5 V6 Tdi
A4 2.8 30v
A6 1.8 Turbo
A6 1.9/2.5 Tdi
A6 2.0/2.0 16v
A6 2.5 V6 Tdi
A6 2.8 30v
A8 2.5 V6 Tdi
A8 2.8 30v
>VOLKSWAGENBora 1.6
Bora 1.9 Sdi/Tdi
Bora 1.9TDi/Sdi
Bora 2.0
Caddy 1.5D Turbo
Caddy 1.6D Turbo
Caddy 1.7 Sdi/1.9 Sd
Caddy 1.9/D/Tdi
Corrado 2.0 16v
Cube Van 1.9D
Golf 1.5D Turbo
Golf 1.6/DT
Golf 1.8/2.0/2.0 16v
Golf 1.9 D/Td/Sdi/Tdi
Golf Cabriolet
Jetta 1.5/1.6DT
Jetta 1.8/2.0 16v
LT 2.4/D/TD
LT 2.5 Sdi/Tdi
Lupo 1.4 Tdi
Lupo 1.4 16v
Lupo 1.7 Sdi
Lupo 3L 1.2Tdi
New Beetle 1.9 Tdi
New Beetle 2.0
Passat 1.6
Passat 1.8 Turbo
Passat 1.8/2.0 16v
Passat 1.9 TD
Passat 1.9 Tdi
Pick Up 1.9D
Polo 1.3D
Polo 1.4D/Tdi
Polo 1.7 Sdi
Polo 1.4/1.6/1.7 16v
Polo 1.9D/Tdi
Polo Classic 1.6/1.9Sd
Polo Classic 1.4/1.7 16v
Polo Classic 1.7 Sdi
Polo Classic 1.9 Sdi
Polo Classic 1.9Tdi
Santana D Turbo
Scirroco 1.8 16v
Sharan 1.9/2.0 Tdi
Transporter 1.6/1.7DT
Transporter 1.8/1.9DT
Transporter 2.0/2.4D
Transporter 2.5 Tdi
Vento 1.6/1.8/2.0 16v
Vento 1.9 D/TD/Tdi
Vento 1.9 Sdi
Part A Part E Part F
This new kit of twelve essential tools is required for both Petrol & Diesel engines for models from
1996 onwards. The kit is also includes tools suitable for older models with 1.9 Diesel engines
A. Tension Wrench [Code. 3107]B. Injection Pump Pulley Timing PinC. Tensioner Locking ToolD. Camshaft Locking ToolE. Crankshaft Locking Tool [Code. 3241] F. Camshaft Setting Bracket [Code. 3327]G. Injection Pump Pulley Timing Pin [Code. 1868]H. Camshaft Setting Bracket [Included in 3102]I. Setscrew - M6 x 60mmJ. Setscrew - M5 x 55mmK. Tensioner PinL. Support Guides
Audi 80 2.6/2.8 (91-02)
A4 2.6/2.8
100 2.6/2.8
A8 2.8
Cabrio 2.6
Coupe 2.6/2.8
Upgrade Kit
BA
C
>A. Crankshaft TDC Locking Screw
>B. Camshaft Locking plates (2)
>C. Engine Support guides (2)
Camshaft Holding Bracket
Now single tool for cost saving
These tools are supplied as saparately to codeNo 3102>AUDI
80
100
A4
A6
A8
S4
S6
Allroad
>VOLKSWAGENGolf Cabriolet
Passat
>AUDI100 2.5 Tdi
80 1.9 Turbo D
80 Tdi
80D Turbo
A4 1.9Tdi
A4 2.8 30v
A6 1.9 Tdi
A6 2.5 Tdi
A6 2.8 30v
A8 2.8 30v
>VOLKSWAGENCaddy 1.5D Turbo
Caddy 1.7 Sdi
Caddy 1.9 Tdi
Caddy 1.9D
Golf 1.5D Turbo
Golf 1.6D Turbo
Golf 1.9 Tdi
Golf 1.9D
Jetta 1.5D Turbo
Jetta 1.6D Turbo
LT 2.4 Turbo D
LT 2.4D
Lupo 1.7 Sdi
Passat D Turbo
Pick Up 1.9D
Polo 1.3D
Polo 1.4D
Polo 1.7 Sdi
Polo 1.9 Tdi
Polo Classic 1.7 Sdi
Polo Classic 1.9 Sdi
Polo Classic 1.9 Tdi
Santana D Turbo
Sharan 1.9 Tdi
Transporter 1.6D Turbo
Transporter 1.7D Turbo
Transporter 1.9D Turbo
Transporter 2.4D
Transporter 2.5TDi
>AUDIA2 1.2/1.4 Tdi
A3 1.9 Tdi
A4 1.8 Turbo/2.0
A4 1.9 Tdi
A6 1.9 Tdi
>VOLKSWAGENBeetle 1.9 Tdi
Bora 1.9 Tdi
Caddy 1.9D/SD
Golf1.9 Tdi
Lupo 1.2 Tdi
Lupo 1.4 Tdi
Lupo 1.7 Sdi
Polo 1.4 Tdi
Polo 1.7 Sdi
Polo 1.9D
Polo Classic 1.9SD
Passat 1.9 Tdi
Sharan 1.9 Tdi
This new tensioningtool is the equivalentof the OEM 3387and is designed foruse on Audi andVolkswagen enginesfrom 1999 to date.
B
A
>A. Camshaft Setting Bracket
>B. Setting Spigot
>AUDIA4 2.4/2.8 97-01
A6 2.4 97-01
A6 2.8 97-01
A8 2.8 97-01
S4 2.7 Turbo 97-01
>VOLKSWAGENPassat 2.4 96-01
Passat 2.8 30v 96-01
This Camshaft LockingStrap will hold the twincams in place in thefollowing Audi &Volkswagen vehicles
>VOLKSWAGEN
Bora 1.9 Tdi
Golf 1.9Tdi
Lupo 1.2/1.4/3.0Tdi
Polo 1.4 Tdi
Passat 1.9 Tdi
See page 22 for full application listings
& OEM reference numbers
D
CB A
EF
G
H
Both products are covered by similar parts in productNo 3472 & will work on the same vehicles
The set contains:
> A. Flywheel Locking Tool
> B. Flywheel Locking Tool
> C. Crankshaft Locking Tool
> D. Twin Camshaft Locking Tool
> E. Camshaft Locking Tool
> F. Camshaft Locking Tool [Left Hand]
> G. Camshaft Locking Tool [Right Hand]
> H.Twin Cam Locking Tool