Timing Chain Replacement - Randstad Ltd · Zafira 2.0D Turbo Zafria 1.6/1.8 16v These five...

3
17 A B This component tool kit contains items from 2688: See page 126 for full details 418 SD 418 Tourer D Turbo 420 16v 420 2.0 16v 420 D Turbo 420i 2.0 16v 620 Ti 620 D Turbo 820 16v 820 2.0 16v 820 16v Turbo Maestro 2.0 DT Maestro Van 2.0 Maestro 500/700 Metro Diesel 1.4L Montego 2.0 DT Vitesse 2.0 16v Turbo 25 2.0 TD 45 2.0 TD 100 Diesel 115 1.5L D 218 SD 218 DTurbo 220 16v 220 2.0 16v 220 DTurbo D E D C >A. Injection pump pulley holding pins [2] >B. 6mm cranked setting pin >C. Crankshaft and camshaft timing pins [2] >D. M8 x 35mm locking screws [2] >E. M8 x 40mm locking screw 618 (93-99) 620 (93-99) 623 (93-99) For the removal & installation of the crankshaft pulley bolt preventing it from moving when used with a power bar. The hole in the centre allows access to the crankshaft pulley bolt 75 2.0D Camshaft and Crankshaft Locking Tool Set for 2.0 Chain Engines >A. Crankshaft TDC Setting Pin >B. Camshaft Setting Plate >C. Locking Clamp (for above) >D. Tensioner Retaining Pin (2) 414 16v/i 416 Gti 16v / Tourer 420 2.0 16v 618 (SOHC) 620 Ti / (SOHC) 623 820 2.0 16v 820 16v/Turbo BRM 1.8 VVC Metro Gta 16v Metro Gti 16v MGF 1.8 VVC Vitesse 2.0 16v Turbo 25 1.4/1.6/1.8 25 1.8 VVC 45 1.4/1.6/1.8 75 1.8 114 16v 115D 200Vi 214 16v 216 16v 216 Cabrio/Coupe 216 Gti 16v 218 16v 218 Coupe 220 2.0 16v The kit covers a comprehensive range of timing tools for Rover petrol engines. Its described in full on page 128. [Item A available separately - Part No. 2626] >A. Twin Cam Locking Tool [K16] >B. Twin Cam Locking Tool [O Series] >K. Balancer Shaft Locking Screw >L. Twin Camshaft Locking Tool [Eco-tec] >M. Twin Camshaft Locking Tool [Eco-tec] >N. Camshaft Locking Pins 6.6mm [2] >O. Camshaft Locking Pins 5mm [2] 25 45 75 200 216 218 414 416 BRM Metro MGF Most models D Item D also available separately: Code 2626 A B D C Timing Chain Replacement D A B C E A E B D C This set of timing tools enables the correct timing position to be made when servicing GM Ecotec 2.0 chain engines Timing chains are complex components and the locking tools for replacement of these are precision made tools vital for ensuring timing position is maintained Laser Tools have introduced a range of Engine Chain Timing Tools which like the Cambelt Timing Tools include a full applications listing and equivalant OEM reference comparison at the back of the catalogue >SAAB 9-3 2.2D Turbo >VAUXHALL/OPEL Frontera-B 2.2D Turbo Sintra 2.2D Turbo Vectra-B 2.0D Turbo Zafira 2.0D Turbo Agila 1.0/1.2 Astra-G 1.2i Corsa-B 1.0i Corsa-B 1.2i This set of tools enables the correct timing to be made when servicing the GM CHAIN engines 1.0 12v X10XE and 1.2 16v X12XE as fitted to Opel Agila and Corsa models >A. Camshaft Alignement Bracket >B. Crankshaft TDC Timing Pin >C. Timing Disc Position Gauge >D. Tensioner Retaining Pin 2.5mm >E. Tensioner Retaining Pin 4mm >A. Fuel Pump Sprocket timing Wrench >B. Fuel Pump Timing Bracket Assy >C. Injection Pump Timing Pin >D. Crankshaft TDC Setting Pin >E. Camshaft Setting Plate Movano 2.2 DTi AstraG 2.2 VectraB 2.2 Zafira 2.2 D A E F G Astra G Calibra Cavalier Omega-B The parts needed in this kit are: > A. Flywheel Locking Tool > D. Twin Camshaft Locking Tool > E. Camshaft Locking Tool > F. Camshaft Locking Tool [Left Hand] > G. Camshaft Locking Tool [Right Hand] Sintra Vectra Zafria 1.6/1.8 16v Timing Belts 16 A. Camshaft Locking Tool B. Tensioner Locking Pin 1mm C. Crankshaft Alignment Pin D. Exhaust Camshaft Alignment Tool E. Inlet Camshaft Alignment Tool F. High Pressure Pump Locking Pin M8 x 60mm Alignement pins x 2 are to be used with items D & E M6 x 20mm Setscrews are to be used with item A A E C F B D

Transcript of Timing Chain Replacement - Randstad Ltd · Zafira 2.0D Turbo Zafria 1.6/1.8 16v These five...

Page 1: Timing Chain Replacement - Randstad Ltd · Zafira 2.0D Turbo Zafria 1.6/1.8 16v These five essential tools are for correct timing positioning on 2.5 litre V6 engines. Four out of

17

A

B

This component tool kit contains items from 2688:See page 126 for full details

418 SD

418 Tourer D Turbo

420 16v

420 2.0 16v

420 D Turbo

420i 2.0 16v

620 Ti

620 D Turbo

820 16v

820 2.0 16v

820 16v Turbo

Maestro 2.0 DT

Maestro Van 2.0

Maestro 500/700

Metro Diesel 1.4L

Montego 2.0 DT

Vitesse 2.0 16v Turbo

25 2.0 TD

45 2.0 TD

100 Diesel

115 1.5L D

218 SD

218 DTurbo

220 16v

220 2.0 16v

220 DTurbo

DED

C

>A. Injection pump pulley holding pins [2]>B. 6mm cranked setting pin>C. Crankshaft and camshaft timing pins [2]>D. M8 x 35mm locking screws [2]>E. M8 x 40mm locking screw

618 (93-99)

620 (93-99)

623 (93-99)

For the removal & installation of the crankshaftpulley bolt preventing it from moving when usedwith a power bar.The hole in the centre allows accessto the crankshaft pulley bolt

75 2.0D

Camshaft and Crankshaft Locking Tool Set for 2.0 Chain Engines

>A. Crankshaft TDC Setting Pin

>B. Camshaft Setting Plate

>C. Locking Clamp (for above)

>D. Tensioner Retaining Pin (2)

414 16v/i

416 Gti 16v / Tourer

420 2.0 16v

618 (SOHC)

620 Ti / (SOHC)

623

820 2.0 16v

820 16v/Turbo

BRM 1.8 VVC

Metro Gta 16v

Metro Gti 16v

MGF 1.8 VVC

Vitesse 2.0 16v Turbo

25 1.4/1.6/1.8

25 1.8 VVC

45 1.4/1.6/1.8

75 1.8

114 16v

115D

200Vi

214 16v

216 16v

216 Cabrio/Coupe

216 Gti 16v

218 16v

218 Coupe

220 2.0 16v

The kit covers a comprehensive range oftiming tools for Rover petrol engines.Its described in full on page 128.

[Item A available separately - Part No. 2626]

>A. Twin Cam Locking Tool [K16]

>B. Twin Cam Locking Tool [O Series]

>K. Balancer Shaft Locking Screw

>L. Twin Camshaft Locking Tool [Eco-tec]

>M. Twin Camshaft Locking Tool [Eco-tec]

>N. Camshaft Locking Pins 6.6mm [2]

>O. Camshaft Locking Pins 5mm [2]

25

45

75200

216218 414416

BRMMetroMGFMost models

D

Item D also available separately: Code 2626

A

B

D

C

Timing Chain Replacement

D

A

B

C

E

A

E

B D

C

This set of timing tools enables the correct timing positionto be made when servicing GM Ecotec 2.0 chain engines

Timing chains are complex components and the locking tools for replacement of

these are precision made tools vital for ensuring timing position is maintained

Laser Tools have introduced a range of Engine Chain Timing Tools which like the

Cambelt Timing Tools include a full applications listing and equivalant OEM

reference comparison at the back of the catalogue

>SAAB9-3 2.2D Turbo

>VAUXHALL/OPELFrontera-B 2.2D Turbo

Sintra 2.2D Turbo

Vectra-B 2.0D Turbo

Zafira 2.0D Turbo

Agila 1.0/1.2

Astra-G 1.2i

Corsa-B 1.0i

Corsa-B 1.2i

This set of tools enables the correct timing to bemade when servicing the GM CHAIN engines1.0 12v X10XE and 1.2 16v X12XE as fitted toOpel Agila and Corsa models

>A. Camshaft Alignement Bracket

>B. Crankshaft TDC Timing Pin

>C. Timing Disc Position Gauge

>D. Tensioner Retaining Pin 2.5mm

>E. Tensioner Retaining Pin 4mm

>A. Fuel Pump Sprocket timing Wrench

>B. Fuel Pump Timing Bracket Assy

>C. Injection Pump Timing Pin

>D. Crankshaft TDC Setting Pin

>E. Camshaft Setting Plate

Movano 2.2 DTiAstraG 2.2VectraB 2.2Zafira 2.2

D A

E FG

Astra GCalibraCavalierOmega-B

The parts needed in this kit are:

> A. Flywheel Locking Tool

> D. Twin Camshaft Locking Tool

> E. Camshaft Locking Tool

> F. Camshaft Locking Tool [Left Hand]

> G. Camshaft Locking Tool [Right Hand]

Sintra VectraZafria 1.6/1.8 16v

Timing Belts

16

A. Camshaft Locking Tool

B. Tensioner Locking Pin 1mm

C. Crankshaft Alignment Pin

D. Exhaust Camshaft Alignment Tool

E. Inlet Camshaft Alignment Tool

F. High Pressure Pump Locking Pin

M8 x 60mm Alignement pins x 2 are to be used withitems D & E

M6 x 20mm Setscrews are to be used with item A

A

E

C

F

BD

Page 2: Timing Chain Replacement - Randstad Ltd · Zafira 2.0D Turbo Zafria 1.6/1.8 16v These five essential tools are for correct timing positioning on 2.5 litre V6 engines. Four out of

C A

B

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CE

DA B

This timing belt tensioner is for use on 2.0litre 16v engines with engine codes 20XE &C20XE, manufactured between 1988 &1993 where a manual tensioner is fitted

C

A

B

Included in 2688

Timing Belt Replacement [Timing Chain Tools See page 17]

Astra Mk 1 1.6/1.7 D

Astra Mk II 1.6/1.7 D

Belmont Mk I 1.6/1.7D

Belmont MkII 1.6/1.7D

Cavalier Mk I 1.6/1.7 D

Cavalier MkII 1.6/1.7 D

Astra F 1.6/1.7D/DT

Astra G 1.7D

Astra Max 1.6/1.7D

Astra Van 1.6/1.7D

Ascona C 1.6D

Belmont 1.6/1.7D/DT

Cavalier 1.6/1.7D

Kadett E 1.6/1.7D

Vectra A 1.7D

Astra G 1.4/1.6/1.8 16v

Corsa C 1.4/1.8 16v

Vectra 1.6 16v <1994

Astra G 1.7 Td

Astra-G 2.0 16v/2.0 Turbo

Frontera B 2.2 16v

Omega B 2.2 16v

Astra 2.0 16v

Astra F 2.0 16v

Calibra 2.0 16v

Cavalier 2.0 16v

Kadett E 2.0 16v

Vectra A 2.0 16v

Arena 1.9D

19

To be used in conjunction with PartNo 3053

Flywheel Locking Tool

Flywheel Locking Tool

To be used in conjunction withPart No 3052

Midi 2.0TD

Midi 2.2D

Midi 2.4TD

This tool sets the crankshaft in place whilstchanging the timing belt.

This diesel engine timing tool set has been upgraded to incorporate vehiclesmanufactured after 1997 where threaded location holes have been removed.

The set contains:

>A. Camshaft Locking Tool

>B. Flywheel Timing Bracket

[Attached to the flywheel housing to give the position

for TDC alignment]

>C. Flywheel Locking Pin

[For use with models with a two part oil pan.

The spring and ring prevent the pin from dropping out by

being placed over the head of an adjacent bolt]

Calibra 2.5 V6

Calibra 2.5i V6

Cavalier 2.5 V6

Cavalier 2.5i V6

Omega-B 2.5 V6

Omega-B 2.6 V6

Omega-B 3.0 V6

Omega-B 3.2 V6

Sintra 3.0 V6

Vectra 2.5 V6

Vectra 2.6 V6

Vectra-A 2.5i V6

Part A Part B Part C Part D

>Saab

9-3 2.2D Turbo

>Vauxhall/Opel

Agila 1.0/1.2

Ascona C 1.6D

Astra 2.0 16v

Astra Belmont 1.6/1.7D

Astra F 1.7 TD

Astra F 2.0 16v

Astra G 1.4/1.6/1.8 16v

Astra G 1.7 Td

Astra Max 1.6/1.7

Astra-G 1.2i

Astra-G 2.0d Turbo

Astra-G 2.0 16v

Astravan 1.6/1.7 D

Astravan 1.7 D

Belmont 1.6d/Td

Calibra 2.0 16v

Cavalier 1.6/1.7D

Cavalier 1.7D

Cavalier 2.0 16v

Corsa-C 1.4/1.6/1.8 16v

Corsa-B 1.0i

Corsa-B 1.2i

Frontera-B 2.2D Turbo

Kadett E 1.6/1.7D

Kadett E 2.0 16v

Midi 2.02.4 TD

Nudu 2.2D

Omega-B 2.2 16v

Sintra 2.2D Turbo

Vectra 1.6/1.8 16v

Vectra 1.7D

Vectra A 1.7D

Vectra A 2.0 16v

Vectra -B 1.6/1.8 16V

Vectra-B 2.0D Turbo

Vectra-C 1.6/1.8 16v

Zafira 2.0D Turbo

Zafria 1.6/1.8 16v

These five essential tools are for correct timingpositioning on 2.5 litre V6 engines. Four out offive of the parts are available separately

The set contains:

>A. Camshaft Locking Tool [Right hand - 3132]

>B. Camshaft Locking Tool [Left hand - 3133]

>C. Crankshaft Locking Tool [Part No. 3115]

>D. Camshaft Timing Gauge [Part No. 3116]

>E. Belt Holding Wedge

Supplied in a robust plastic carrying case

This camshaft locking tool [Blue] is specificallydesigned for use on GM 1.4 / 1.6 16v Ecotec

engines. Manufactured from Aluminium

This component tool kit is contained in 2835

[See page 128 for details]

>L. Twin Camshaft Locking Tool

This timing tool kit of threespecific components enables

the timing position to be held in place

>A. Crankshaft Timing Pin

>B. TDC Timing Pin

>C. Camshaft Setting Bar

A. Tensioning Tool Assy. 2,0 V6

B. Setting Bracket - Isuzu 2,0

C. Camshaft Sprocket Locking Tool - 1,4/1,6

D. Camshaft Sprocket Locking Tool - 1,8/2,0

E. Flywheel Locking Tool

F. Setting Pin 9,5 mm.

G. Setscrew M8 x 40 mm.

H. Setscrew M6 x 45

I. Adaptor Assy

J. M6 x 10 HT Setscrews (2)

K. Special Tip

L. Mounting Bracket Assy.

M. Dial Test Indicator 58 x 10 x 0,01

N. Camshaft Position Lock

O. Thumbscrew M8 x 30 (2) - included in part above

P. Crankshaft TDC Timing Plate

Q. Crankshaft TDC Timing Pin

R. Flywheel Locking Tool

S. Flywheel Locking Tool

T. Wrench Assy.

U. Bracket Assy.

V. Injection Pump Setting Pin

W. Crankshaft TDC Pin

X. Camshaft Alignment Tool

Y. Camshaft Setting Bracket

Z. Crankshaft TDC Setting Pin

AA. Camshaft Sensor Disc Setting Tool

AB. Tensioner Retaining Pin 2,5 mm.

AC. Tensioner Retaining Pin 4 mm.

Sintra A 2.2 16v

Vectra 1.8/2.0 16v <1995

Zafria 2.0 Turbo

Vectra 1.6/1.8 16v

Zafria 1.6/1.8 16v

This camshaft locking tool[Gold] is specifically

designed for use on GM 1.8 / 2.0 16v Ecotec engines.

Manufactured from Aluminium

Also included in Part No. 2835 [M]

This component tool kit enables the camshaft alignment to be held by using thelocation peg hole in the end of the camshaft on Vauxhall / Opel enginesmanafactured prior to 1987.

Setting Disc

Setting Screws

N

Q

L

S

M

B

P

A

IKNJ

Y

A A

Z

D

C

E

V

X

FA C

A B

W

U

H G

T

R

O

Page 3: Timing Chain Replacement - Randstad Ltd · Zafira 2.0D Turbo Zafria 1.6/1.8 16v These five essential tools are for correct timing positioning on 2.5 litre V6 engines. Four out of

20 21

A

B

C

D

E

FG

H

I

J

K

L

>AUDIA4 1.6

100 2.0/2.0 16v

100 2.5 Tdi

80 1.6/2.0/2.0 16v

80 1.9 TD/Tdi/D

A2 1.2/1.4 Tdi

A3 1.6

A3 1.9 Tdi

A4 1.8 Turbo

A4 1.9 Tdi

A4 2.5 V6 Tdi

A4 2.8 30v

A6 1.8 Turbo

A6 1.9/2.5 Tdi

A6 2.0/2.0 16v

A6 2.5 V6 Tdi

A6 2.8 30v

A8 2.5 V6 Tdi

A8 2.8 30v

>VOLKSWAGENBora 1.6

Bora 1.9 Sdi/Tdi

Bora 1.9TDi/Sdi

Bora 2.0

Caddy 1.5D Turbo

Caddy 1.6D Turbo

Caddy 1.7 Sdi/1.9 Sd

Caddy 1.9/D/Tdi

Corrado 2.0 16v

Cube Van 1.9D

Golf 1.5D Turbo

Golf 1.6/DT

Golf 1.8/2.0/2.0 16v

Golf 1.9 D/Td/Sdi/Tdi

Golf Cabriolet

Jetta 1.5/1.6DT

Jetta 1.8/2.0 16v

LT 2.4/D/TD

LT 2.5 Sdi/Tdi

Lupo 1.4 Tdi

Lupo 1.4 16v

Lupo 1.7 Sdi

Lupo 3L 1.2Tdi

New Beetle 1.9 Tdi

New Beetle 2.0

Passat 1.6

Passat 1.8 Turbo

Passat 1.8/2.0 16v

Passat 1.9 TD

Passat 1.9 Tdi

Pick Up 1.9D

Polo 1.3D

Polo 1.4D/Tdi

Polo 1.7 Sdi

Polo 1.4/1.6/1.7 16v

Polo 1.9D/Tdi

Polo Classic 1.6/1.9Sd

Polo Classic 1.4/1.7 16v

Polo Classic 1.7 Sdi

Polo Classic 1.9 Sdi

Polo Classic 1.9Tdi

Santana D Turbo

Scirroco 1.8 16v

Sharan 1.9/2.0 Tdi

Transporter 1.6/1.7DT

Transporter 1.8/1.9DT

Transporter 2.0/2.4D

Transporter 2.5 Tdi

Vento 1.6/1.8/2.0 16v

Vento 1.9 D/TD/Tdi

Vento 1.9 Sdi

Part A Part E Part F

This new kit of twelve essential tools is required for both Petrol & Diesel engines for models from

1996 onwards. The kit is also includes tools suitable for older models with 1.9 Diesel engines

A. Tension Wrench [Code. 3107]B. Injection Pump Pulley Timing PinC. Tensioner Locking ToolD. Camshaft Locking ToolE. Crankshaft Locking Tool [Code. 3241] F. Camshaft Setting Bracket [Code. 3327]G. Injection Pump Pulley Timing Pin [Code. 1868]H. Camshaft Setting Bracket [Included in 3102]I. Setscrew - M6 x 60mmJ. Setscrew - M5 x 55mmK. Tensioner PinL. Support Guides

Audi 80 2.6/2.8 (91-02)

A4 2.6/2.8

100 2.6/2.8

A8 2.8

Cabrio 2.6

Coupe 2.6/2.8

Upgrade Kit

BA

C

>A. Crankshaft TDC Locking Screw

>B. Camshaft Locking plates (2)

>C. Engine Support guides (2)

Camshaft Holding Bracket

Now single tool for cost saving

These tools are supplied as saparately to codeNo 3102>AUDI

80

100

A4

A6

A8

S4

S6

Allroad

>VOLKSWAGENGolf Cabriolet

Passat

>AUDI100 2.5 Tdi

80 1.9 Turbo D

80 Tdi

80D Turbo

A4 1.9Tdi

A4 2.8 30v

A6 1.9 Tdi

A6 2.5 Tdi

A6 2.8 30v

A8 2.8 30v

>VOLKSWAGENCaddy 1.5D Turbo

Caddy 1.7 Sdi

Caddy 1.9 Tdi

Caddy 1.9D

Golf 1.5D Turbo

Golf 1.6D Turbo

Golf 1.9 Tdi

Golf 1.9D

Jetta 1.5D Turbo

Jetta 1.6D Turbo

LT 2.4 Turbo D

LT 2.4D

Lupo 1.7 Sdi

Passat D Turbo

Pick Up 1.9D

Polo 1.3D

Polo 1.4D

Polo 1.7 Sdi

Polo 1.9 Tdi

Polo Classic 1.7 Sdi

Polo Classic 1.9 Sdi

Polo Classic 1.9 Tdi

Santana D Turbo

Sharan 1.9 Tdi

Transporter 1.6D Turbo

Transporter 1.7D Turbo

Transporter 1.9D Turbo

Transporter 2.4D

Transporter 2.5TDi

>AUDIA2 1.2/1.4 Tdi

A3 1.9 Tdi

A4 1.8 Turbo/2.0

A4 1.9 Tdi

A6 1.9 Tdi

>VOLKSWAGENBeetle 1.9 Tdi

Bora 1.9 Tdi

Caddy 1.9D/SD

Golf1.9 Tdi

Lupo 1.2 Tdi

Lupo 1.4 Tdi

Lupo 1.7 Sdi

Polo 1.4 Tdi

Polo 1.7 Sdi

Polo 1.9D

Polo Classic 1.9SD

Passat 1.9 Tdi

Sharan 1.9 Tdi

This new tensioningtool is the equivalentof the OEM 3387and is designed foruse on Audi andVolkswagen enginesfrom 1999 to date.

B

A

>A. Camshaft Setting Bracket

>B. Setting Spigot

>AUDIA4 2.4/2.8 97-01

A6 2.4 97-01

A6 2.8 97-01

A8 2.8 97-01

S4 2.7 Turbo 97-01

>VOLKSWAGENPassat 2.4 96-01

Passat 2.8 30v 96-01

This Camshaft LockingStrap will hold the twincams in place in thefollowing Audi &Volkswagen vehicles

>VOLKSWAGEN

Bora 1.9 Tdi

Golf 1.9Tdi

Lupo 1.2/1.4/3.0Tdi

Polo 1.4 Tdi

Passat 1.9 Tdi

See page 22 for full application listings

& OEM reference numbers

D

CB A

EF

G

H

Both products are covered by similar parts in productNo 3472 & will work on the same vehicles

The set contains:

> A. Flywheel Locking Tool

> B. Flywheel Locking Tool

> C. Crankshaft Locking Tool

> D. Twin Camshaft Locking Tool

> E. Camshaft Locking Tool

> F. Camshaft Locking Tool [Left Hand]

> G. Camshaft Locking Tool [Right Hand]

> H.Twin Cam Locking Tool