Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine...

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Timesavers RB Rotary Brush Machine Pregrinding , rounding edges , laser oxide removal and surface finishing in one single pass

Transcript of Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine...

Page 1: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Timesavers RB – Rotary Brush Machine

Pregrinding, rounding edges, laser oxide removal and surface finishing in one single pass

Page 2: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Timesavers RB – Rotary Brush Machine New design

Pregrinding, rounding edges in combination with laser oxide

removal, and surface finishing in one single pass

Page 3: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Deburring and equally rounding edges with abrasive flap brushes

Rounding edges with R2

Coated Parts

Profiled parts with protrusions

Timesavers RB – Rotary Brush Machine New design

Page 4: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

RADIUS < 2 mm

Lasergauge Radius measuring HS722

Timesavers RB – Rotary Brush Machine New design

Page 5: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Plasma cut parts

HAMMERHEAD TM

Removal of heavy slag with hardened steel pins

Shaft assembly with Pins on a slide,

for easy change or maintenance

Page 6: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Laser cut parts

Laser cut Aluminium parts

Pregrinding with abrasive belt Debrurring and equal

rounding edges with abrasive flap brushes

Page 7: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Pregrinding with abrasive belt, debrurring and

equal rounding edges with abrasive flap brushes

and surface finishing with Non woven belt

Page 8: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Pregrinding with 2 abrasive belts, debrurring and equal rounding edges with

abrasive flap brushes and surface finishing with Non woven belt

Before After

Page 9: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Laser-Oxide-Removal with steel wire brushes

BEFORE

AFTER

not adjustable adjustable

Page 10: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

CHARACTERISTICS

- New design, without visible bolt and nuts and easy access for quick tool change

and cleaning operation

- Improved process control with new operation panel at 45 degrees.

- Window doors and illuminated machine interior to control the process

- Vacuum table and high friction conveyor belt to be able to process small parts

from 50 x 50 mm

- Automatice cleaning cycle for cleaning the inside of vacuum table when stopping

the machine

- LED Bars on infeed and outfeed side that shows the machine status

- Red emergency stop

- Blue machine in Standby

- Green machine in operation

- Processing of mixed materials possible, when using suitable wet dust extractor

- Quick exchange of the tooling, which leads to short down time when processing

different materials

- Working Width 1350, 1350/1500 and 1600mm

Page 11: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

LED Bars on infeed and outfeed side, shows

machine status

Page 12: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Intuitive operation

Control at 45 degrees angle

Page 13: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Rotary brush head

- Brush head with 8 counter rotating

abrasive flap brushes

- Standard vacuum table to hold small

parts from 50 x 50 mm

- Very long tool life approx. 3000 hours

- Product thickness upto 100mm

- Frequency controlled brush speed

- Frequency controlled feed speed 0,2-8m/min

- Motorised adjustment of the head

- Brushes with Quick exchange system

Tool change within 10 min.

- Processing different part thickness

with single setting

Page 14: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Timesavers RB – Rotary Brush Machine; Executions

Model 42-Series-1350-Rb Model 42-Series-1350-WRb Model 42-Series-1350-WRbW

Braking and rounding edges Pregrinding + Braking and rounding edges Pregrinding + Braking and rounding

edges + Surface finishing

Model 42-Series-1350-WWRbW; 2x Pregrinding + Braking and rounding edges + Surface finishing

Page 15: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Timesavers RB – Rotary Brush Machine Tool change

21 3

Page 16: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Timesavers RB – Rotary Brush Machine

Machine with wet dust extraction unit

Page 17: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Timesavers RB – Rotary Brush Machine

Siemens TP-1200 Screen control – touch screen

Page 18: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Option: Extended infeed 500 mm with 2 Rollers

Timesavers RB – Rotary Brush Machine

Option: Extended infeed 1000 mm

with 7 Rollers and Side guide

Option: Extended feed 1000 mm

Page 19: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Timesavers RB – Rotations Bürstmaschine

Option: 180 Degrees Return Conveyor

Page 20: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Timesavers RB – Rotations Bürstmaschine

Option:

Extended Rear Table

Page 21: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Option: Camera on outfeed side of machine

Timesavers RB – Rotary Brush Machine

Page 22: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Timesavers RB – Timesavers RB – Rotary Brush Machine : product cleaning

Wandres product cleaning brush for parts for electrical cabinets

Page 23: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Automatic vacuum regulation

and

Cleaning of vacuum table

Automatic cleaning of the vacuum table. Cleaning hatches open automatically

when the machine is stopped or latest after 4 hours production.

Page 24: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Timesavers RB – Rotary Brush Machine – Lifetime of the tooling exceeds 3000 hours

MOBA

punkt Haarenlänge Stunden

1 September-09 92 0

2 oktober 09 89 300

3 November-09 85 600

4 February-10 80 930

5 March-10 75 1070

6 April-10 71 1200

7 May-10 68 1430

8 July-10 65 1650

9 September-10 60 1920

10 October-10 58 2080

11 December-10 54 2330

12 januari 2011 50 2450

13 Februari 2011 46 2680

14 March-11 41 2810

15 April-11 36 2930

16 May-11 32 3044

Customer MOBA operation hours ca. 1600 / Year

Processes 800 Tons/year Lasercut stainless steel: 1, 1.5, 2 and 3 mm

Comissioning of 2 machines in aug / sept 2009 ( Brush speed ca. 50%)

Page 25: Timesavers RB Rotary Brush Machine · 2020. 7. 21. · Timesavers RB –Rotary Brush Machine –Lifetime of the tooling exceeds 3000 hours MOBA punkt Haarenlänge Stunden 1 September-09

Timesavers International B.V.Fruitlaan 20-30, NL-4462 EP Goes

The Netherlands

T. +31 113 23 89 11

F. +31 113 23 20 03

www.timesaversint.com