TILT & TURN MANUAL - Swish Windowsinfo.swishwindows.co.uk/.../technicalmanuals-1249.pdf ·...
Transcript of TILT & TURN MANUAL - Swish Windowsinfo.swishwindows.co.uk/.../technicalmanuals-1249.pdf ·...
Issue 2, Feb 2018Part No. TM-0025
TILT & TURN MANUAL
MANUAL STRUCTURE
GENERAL MANUAL(SWISH)
CASEMENT MANUAL(SWISH)
DOOR MANUAL(SWISH)
Contains general informationcommon to the SWISH WINDOWS & DOORSsystem ie. Surveying, Design, Handling & Storage etc.
Individual product manuals contain information specific to that product ie. Detail sheets, Cutting calculations & Hardware fitting etc.
TILT & TURN MANUAL(SWISH)
TERMINOLOGY
The following terminology is used throughout this manual:
SWITCH BARRIERA mishandling device, preventing the handle from being turned when the window is open.
PART NUMBERSAll part numbers for ancillary components shown throughout this manual are for white items where relevant. Refer to the product guide for the woodgrain options.
OPERATING HANDLEHandle used to hold an opening sash closed by operating the gear.
TILT BEFORE TURN GEARGearing which will allow the window to be in the tilt mode with the handle horizontal or in the turn mode with the handle vertical.
TURN BEFORE TILT GEARGearing which will allow the window to be in the turn mode with the handle horizontal or in the tilt mode with the handle vertical.
PROFILE DEPTH
PRO
FILE
HEI
GH
T
REBATE UPSTAND DRAINAGE PLATFORM
KNOCK IN BEAD LOCATION REINFORCEMENT CHAMBER
EUROGROOVE
TS841 TS841 TS841
TS841 TS841 TS832
INTRODUCTIONThis manual contains information of a technical nature and consequently is only intended for use in the course of a business by persons who are skilled in the subject matter covered.
Although reasonable care has been taken in the preparation of this manual, Swish Windows & Doors does not accept any liability for damage resulting (whether directly or indirectly) from the use of the information contained in this manual.
Accordingly this manual is supplied on the basis that the user accepts all risks associated with the use of the information contained within it.
SWISH TILT & TURN MANUAL
Page No.s
Section 1 Security 1.1
Section 2 Product Guide 2.1 - 2.6
Section 3 Size Limitations 3.1
Section 4 Detail Sheets 4.1 - 4.6
Section 5 Cutting Calculations 5.1 - 5.7
Section 6 Reinforcement 6.1 - 6.18
Section 7 Drainage 7.1 - 7.6
Section 8 Hardware Preparation 8.1 - 8.3
Section 9 Mechanical Joints 9.1 - 9.2
Section 10 Hardware Selection 10.1 - 10.5
Section 11 Weatherseals 11.1
Section 12 Hardware Fitting 12.1 - 12.16
Section 13 Glazing 13.1 - 13.2
Section 14 Weatherbar Fitting 14.1
Section 15 Issue Record 15.1
1.1
SECURITYSASHGlass packers must be positioned at all locking points to prevent the sash from being levered away from the keeps.
GEARINGMushroom headed gearing offer more security than the roller type.
PAS 24 ACCREDITATIONPAS 24 enhanced security specification can be achieved by following the fabrication instructions in the Swish PAS24 manual. If Secure by Design is required, PAS 24 accreditation will demonstrate compliance for the window.
2.1
DETAIL SHEETSPRODUCT GUIDE
2.1
70
2026
20
7020
46
2044
20
70 70
2064
2072
20
70
70
2030
70
2040
70
2055
OUTERFRAME
VENT
TRANSOM/MULLION
MAIN PROFILES OVOLO
70
5720
TS839 TS841 TS840
TS832
TS835 TS842
TS865
TS855 TS832
DETAIL SHEETS
2.2
PRODUCT GUIDE
2.2
PACKERS &ANCILLARIES
B80
SW719
B79
7070
70
70
35
50
2015
SW740
B78
22
B77
16
20
22
VS11 VS61
11.5 10
52
12
TS836
24mm
TS834TS838
28mm 44mm
GLAZINGBEADS
GLAZING BEADS AND PACKERS
2.3
DETAIL SHEETSPRODUCT GUIDE
2.3
COUPLING MULLIONS
SW754‘H’ COUPLING B276
FLUTED COVER
B276FLUTED COVER
BR276
SW58COVER CAP
SW55COVER CAP
SWR748COUPLING MULLION
SW58COVER CAP
SW55COVER CAP
SWR748SCOUPLING
MULLION
B27215mm COUPLER
BR
272S
BR
272
MCCCOVER CAP
MCCCOVER CAP
SWM70COUPLING MULLION
105240 105240
SWM20PRESSURE
PLATE
B274SUPPORT PROFILE
B275COVER
BR
275S
B27329mm COUPLER
BR
273S
BM273COUPLEREND CAP
2172M8 STUD
2171M8 HEAD
NUT
COUPLINGMULLIONS
DETAIL SHEETS
2.4
PRODUCT GUIDE
2.4
BAYS
BAYCOUPLINGS
CBP360
BB75BAY JACKING
ASSEMBLY
BR70S
4310BAY JACKING
ASSEMBLY
B7190° BAY POST B72
135° BAY POST
B73150° BAY POST
BR71BR74
BR72
BR73
151° - 167° ANGLE
SWR770 SWR771
120° - 150° ANGLE
SWR772 SWR773
SW753INTERNAL
VISION STRIP
BR270
BR271SBR271
B270FLUTED 90° BAY POST B271
90° BAY POST
4312BEARING PLATE
90° BOX
4311BEARING PLATE
135° ALI
4314BEARING PLATE
135° ALI
4313TOP BEARING PLATE POLES
B279EXTERNAL COVER
B278INTERNAL COVER
BR279 135°
B277FLUTED EXTERNAL
COVER
B276FLUTED INTERNAL
COVER
B277FLUTED EXTERNAL
COVER
B276FLUTED INTERNAL
COVER
BR280
BR281 BR281
BR277 135°
B74BAY ADAPTOR
B70BAY POLE
BR70
BR74
BR74 BR74
BR74 BR74
120° - 170°
2.5
DETAIL SHEETSPRODUCT GUIDE
2.5
REINFORCEMENT
TR835 QR16
TR839S
QR30S
QR29S
QR05S
QR10S QR18S
ALUMINIUMREINFORCEMENT
STEELREINFORCEMENT
TR865
QR04STR840S
QR11S
QR17S
QR15S
TX839 QX30 TX870
RCMREINFORCEMENT
QX16
TX840
DETAIL SHEETS
2.6
PRODUCT GUIDE
2.6
CILLS
CILLS
C085
C150
C180
C225
C086
C181
C151
C110
85
30
30
30
30
30
30
30
30
85
110
150
150
180
180
225
3.1
SIZE LIMITATIONSMAXIMUM SASH SIZESMaximum sizes are based on finished sash sizes (which is 40mm bigger than the eurogroove size).
Maximum Sash Sizes: Width 1416mm Height 1540mm
Minimum Sizes Width 270mm Height 474mm
PAS 24 Maximum Sash Sizes: Width 1416mm Height 1540mm
Maximum sash weight must not exceed 100kg (Facefixed) & 130kg (Concealed).Height to width ratio must not exceed 1:1.5
Note:- Minimum sash sizes:- These sizes are applicable on both standard & PAS24 gearing.
TYPICAL SASH WEIGHTSA double glazed window, glazed with 2 x 4mm panes of glass, would weigh 25kg/m2 And a triple glazed window glazed with 3 x 4mm panes of glass, or a double glazed window glazed with 2 x 6mm panes of glass would weigh 33kg/m2
CALCULATING SASH WEIGHTSTo help calculate the sash weight, the section weights are:
TS832 Sash frame = 1.48 kg/m Glazing bead = 0.20 kg/m QR33S Reinforcement = 0.53 kg/m Gearing = 0.50 kg/m
Glass weights 4/20/4 Double glazed = 20kg/m2 6/16/6 Double glazed = 30kg/m2 4/12/4/12/4 Triple glazed = 30kg/m2 4/16/4/16/4 Triple glazed = 30kg/m2
To work out the glass sizes, they are Sash Rebate - 82mm
To work the weight of different glass thickness's it can be calculated at 2.5 kg/m2 per 1mm of glass. So a unit comprising of:
6mm Glass / 12mm Cavity / 10mm GlassHas a total glass thickness of 16mm @ 2.5 kg/m2 = 40 kg/m2
EUROGROOVE SIZE
SASH SIZE
20mm
4.1
DETAIL SHEETSDESIGN CRITERIAThe details on the following pages are based around the overlaps and clearances shown below.
12
4
84
8
DETAIL SHEETS
4.2
49 60
77 32
49 50
77 22
TS832
TS839
TS838
TS832
TS841
TS838
4.3
DETAIL SHEETS
6649
77 38
49 75
4777
TS832
TS840
TS838
TS832
TS835
TS838
DETAIL SHEETS
4.4
4984
7756
TS832
TS855
TS838
TS838
4.5
DETAIL SHEETS
4911
2
7784
TS838
TS838
TS865
TS832
DETAIL SHEETS
4.6
4984
7724
77
45
TS838
TS838
TS855
TS832
TS832
5.1
CUTTING CALCULATIONSPROFILESThe tables and calculated examples on pages 5.3 - 5.7 cover windows with the following characteristics :TS839 - Slim outer frame.TS841 - Indermediate outer frame.TS840 - Large outer frame.TS835 - Slim 'T' transom/mullion.TS842 - Slim 'Z' transom/mullion.TS855 - Intermediate 'T' tran/mullion.TS832 - Intermediate 'Z' tran/mullion.TS865 - 'T' midrail.TS832 - Sash Glass clearance 4mm. (see fig. 5.1) Vent overlap 8mm (see fig. 5.1) CRITERIABasic dimensions for manufacturing calculations are : - Overall outer frame size. - Top left corner of outer frame to the centre line of the first transom. - Centre to centre distances of transoms where more than one is required. - Top left corner of outer frame to the centre line of the first mullion. - Centre to centre distances of mullions where more than one is required.
CILLS AND PACKERSSurvey dimensions include cills and stacking packers. Allow for these when deriving basic dimensions for manufacturing (see figs. 5.2 & 5.3)
WELD BURN-OFFAll PVC-U cutting dimensions for welding construction include a burn-off allowance of 2.5mm per end, per weld i.e. 5mm per bar.
MECHANICAL JOINTSCutting dimensions for mechanical joints are to suit the Swish recommended cutters for end milling.
DEDUCTIONSThe tables on pages 5.3 - 5.6 show the amounts to be added to or subtracted from the basic dimensions. This will give the correct bar lengths for fabrication and the correct glass sizes allowing clearance for spacers and packing blocks.
TRANSOMS / MULLIONSSizes given for welded transom and mullion bars are for mitred bars which are then re-cut as a reverse mitre to leave a 90 degree point. Therefore the first cut is longer than the finished length (see fig. 5.4).
REINFORCEMENTReinforcement requirements are listed on page 6.1. Calculations for cutting sizes are shown in the General manual.
Fig. 5.1
Fig. 5.2
Fig. 5.3
4mm
GLA
SS
CLE
AR
AN
CE
BA
SIC
DIM
ENSI
ON
FO
R
MA
N. C
ALC
S.
OD
D L
EG A
LLO
WA
NC
E
BA
SIC
DIM
ENSI
ON
FO
R M
AN
. CA
LCS.
CUTTING SIZE GIVEN
SUR
VEY
DIM
ENSI
ON
S
REVERSE MITRE CUT
FINNISHED LENGTH
Fig. 5.4
8mm
VEN
T O
VER
LAP
CILL
ALLO
WAN
CE
CUTTING CALCULATIONS
5.2
DATUMFig. 5.5 details how the tables on pages 5.3 - 5.6 relate to the profiles.
EXAMPLESThe example on page 5.7 shows the cutting sizes for a typical internally and a typical externally glazed window.
GEORGIAN AND LEADED GLASSThe examples on pages 5.8 & 5.9 show the glass spacings required for georgian and leaded glass.
DATUM REFERENCE POINTS.
OUTER FRAME TO OUTER FRAME.
OUTER FRAME TO MULLION.
DIMENSION FOR ALLOWANCE
Fig. 5.5
DIMENSION FOR ALLOWANCE
MULLION TO MULLION.
DIMENSION FOR ALLOWANCE
DIMENSION FOR ALLOWANCE DIMENSION FOR ALLOWANCE
GLASS SIZE DEDUCTIONS FOR DUMMY BARS IN VENTS.
CL CL
CL
CL
CL
5.3
CUTTING CALCULATIONSBURN OFF ALLOWANCEAll cutting calculations are based on 2.5mm burn off per weld. Variations may be experienced due to different weld burn off.
CUTTING CALCULATIONS
OVOLOCUTTING SIZES FOR SASHES.
BETWEEN SECTIONSSASH
TS832
TS839 - TS839 - 35
TS839 - TS835/TS842 - 18
TS839 - TS855/TS832 - 27
TS839 - TS865 - 41
TS841 - TS841 - 55
TS841 - TS835/TS842 - 28
TS841 - TS855/TS832 - 37
TS841 - TS865 - 51TS840 - TS840 - 80
TS840 - TS835/TS842 - 43TS840 - TS855/TS832 - 51
TS840 - TS865 - 66TS835/TS842 - TS835/
TS842- 1
TS835/TS842 - TS855/TS832
- 10
TS835/TS842 - TS865 - 32TS855/TS832 - TS855/
TS832- 23
TS855/TS832 - TS865 - 41TS865 - TS865 - 59
OVOLOCUTTING SIZES FOR WELDED
TRANSOMS/MULLIONS.BETWEENSECTIONS
TRANSOM / MULLION
TS835/TS842
TS855/TS832
TS865
TS839 - TS839 + 37 - -
TS839 - TS835/TS842
+ 54 - -
TS839 - TS855/TS832
+ 45 - -
TS839 - TS865 + 31 - -
TS841 - TS841 + 17 + 53 -
TS841 - TS835/TS842
+ 44 - -
TS841 - TS855/TS832
+ 35 + 71 -
TS841 - TS865 + 21 + 57 -TS840 - TS841 - 8 + 28 + 84TS840 - TS835/
TS842+ 29 - -
TS840 - TS855/TS832
+ 20 + 56 + 112
TS840 - TS865 + 6 + 42 + 98TS835/TS842 - TS835/TS842
+ 71 - -
TS835/TS842 - TS855/TS832
+ 62 - -
TS835/TS842 - TS865
+ 48 - -
TS855/TS832 - TS855/TS832
+ 53 + 89 + 145
TS855/TS832 - TS865
+ 39 + 75 + 131
TS865 - TS865 + 25 + 61 + 117
OVOLOGLASS SIZES FOR DUMMY BARS
IN SASHES.BETWEEN SECTIONS
DUMMYBAR SASH TS832
TS839 - TS835 - 96
TS841 - TS835 - 106
TS840 - TS835 - 121
TS835/TS842 -
TS835 - 79
TS855/TS832 -
TS835 - 88
TS865 - TS835 -102
CUTTING CALCULATIONS
5.4
OVOLOCUTTING SIZES FOR MECHANICAL
TRANSOMS / MULLIONS.
BETWEEN SECTIONSTRANSOM / MULLION
TS835/TS855/TS865
TS839 - TS839 - 52
TS839 - TS835/TS842 - 35
TS839 - TS855/TS832 - 44
TS839 - TS865 - 58
TS841 - TS841 - 72
TS841 - TS835/TS842 - 45
TS841 - TS855/TS832 - 54
TS841 - TS865 - 68TS840 - TS840 - 98
TS840 - TS835/TS842 - 61TS840 - TS855/TS832 - 70
TS840 - TS865 - 84TS835/TS842 - TS835/
TS842- 19
TS835/TS842 - TS855/TS832
- 28
TS835/TS842 - TS865 - 42TS855/TS832 - TS855/
TS832- 37
TS855/TS832 - TS865 - 51TS865 - TS865 - 65
OVOLOCUTTING SIZES FOR MECHANICAL
DUMMY BARS IN SASHES.BETWEEN SECTIONS SASH TS832
TS839 - TS839 - 142
TS839 - TS835/TS842 - 125
TS839 - TS855/TS832 - 134
TS839 - TS865 - 148
TS841 - TS841 - 162
TS841 - TS835/TS842 - 135
TS841 - TS855/TS832 - 144
TS841 - TS865 - 158TS840 - TS840 - 187
TS840 - TS835/TS842 - 150TS840 - TS855/TS832 - 159
TS840 - TS865 - 173TS835/TS842 - TS835/
TS842- 108
TS835/TS842 - TS855/TS832
- 117
TS835/TS842 - TS865 - 131TS855/TS832 - TS855/
TS832- 126
TS855/TS832 - TS865 - 140TS865 - TS865 - 154
5.5
CUTTING CALCULATIONSOVOLO
CUTTING SIZES FOR WELDED DUMMY BARS IN SASHES.
BETWEEN SECTIONSDUMMY BAR TS835
SASH TS832
TS839 - TS839 - 53
TS839 - TS835/TS842 - 36
TS839 - TS855/TS832 - 45
TS839 - TS865 - 59
TS841 - TS841 - 73
TS841 - TS835/TS842 - 46
TS841 - TS855/TS832 - 55
TS841 - TS865 - 69TS840 - TS840 - 98
TS840 - TS835/TS842 - 61TS840 - TS855/TS832 - 70
TS840 - TS865 - 84TS835/TS842 - TS835/
TS842- 19
TS835/TS842 - TS855/TS832
- 28
TS835/TS842 - TS865 - 42TS855/TS832 - TS855/
TS832- 37
TS855/TS832 - TS865 - 51TS865 - TS865 - 65
OVOLOGLASS SIZES.
BETWEEN SECTIONS
FIXED SASH TS832
TS839 - TS839 - 68 - 158
TS839 - TS835/TS842
- 51 - 141
TS839 - TS855/TS832
- 60 - 150
TS839 - TS865 - 74 - 164
TS841 - TS841 - 88 - 178
TS841 - TS835/TS842
- 61 - 151
TS841 - TS855/TS832
- 70 - 160
TS841 - TS865 - 84 - 174TS840 - TS840 - 108 - 206TS840 - TS835/
TS842- 71 - 169
TS840 - TS855/TS832
- 80 - 178
TS840 - TS865 - 98 - 196TS835/TS842 - TS835/TS842
- 34 - 132
TS835/TS842 - TS855/TS832
- 43 - 141
TS835/TS842 - TS865
- 61 - 159
TS855/TS832 - TS855/TS832
- 52 - 150
TS855/TS832 - TS865
- 70 - 168
TS865 - TS865 - 88 - 186
CUTTING CALCULATIONS
5.6
SINGLE OPENER
W
VXH
YZ3
1 2
PROFILE CUTTING CALCULATIONSQty. Bar Calc. End Prep.
2 No TS841 W +5 Mitre/Mitre
2 No. TS841 H +5 Mitre/Mitre
2 No. TS832 W -59 Mitre/Mitre
2 No. TS832 H -59 Mitre/Mitre
OUTER FRAME TS841 SASH TS832
COMBINATION WINDOW
OUTER FRAME TS840 SASH TS832
MULLION TS855TRANSOM TS855
PROFILE CUTTING CALCULATIONSQty. Bar Calc. End Prep.2 No TS840 W +5 Mitre/Mitre2 No. TS840 H +5 Mitre/Mitre2 No. TS855 W +33 Rev.Mitre/Rev.Mitre2 No. TS855 Y +61 Rev.Mitre/Rev.Mitre2 No. TS832 X -51 Mitre/Mitre2 No. TS832 Y -51 Mitre/Mitre
W
H 1
5.7
CUTTING CALCULATIONSGLASS SPACINGS FOR GEORGIAN AND LEADED GLASS
OvoloSash TS832Transom TS835/
TS842Mullion TS835/
TS842
OvoloSash TS832Transom TS855/
TS832Mullion TS855/
TS832
OvoloSash TS832Transom TS865Mullion TS865
Vent Overlap 8mmGlass Clearance 4mm
132
150
186
8310
113
7
SASH
SASH
SASH
FIXEDLIGHT
FIXEDLIGHT
FIXEDLIGHT
FIXEDLIGHT
FIXEDLIGHT
FIXEDLIGHT
SASH
SASH
SASH
34
52
88
8310
113
7
49
49
49
49
49
49
6.1
REINFORCEMENTREQUIREMENTSSwish Windows & Doors reinforcement must be used where applicable.
In all cases, reinforcement should be continuous and unbroken, otherwise the Swish Windows & Doors warranty will be invalidated.
Swish Windows & Doors recommended minimum reinforcement requirements are as follows:
White foiled & cream foiled profile reinforcement requirements are as for white profile.
OUTER FRAMEIf the sash rebate perimeter exceeds 4m, the top and bottom hinges must be fixed to RCM or metal reinforcement.
In all vertical outer frame members of all bay window segments.
In all members where mechanical joints are fixed to.
In the vertical outer frame members of all coupled frames.
SASHIn the head and cill of sashes, where the width exceeds 800mm.
In the jambs of sashes, where the height exceeds 800mm.
TRANSOMS / MULLIONSIn all transoms / mullions where the length exceeds 800mm.
In transoms / mullions spanning from outer frame to a transom / mullion, between opening vents, where the length exceeds 800mm.
In all members to be mechanically jointed.
Note: Reinforcing of members requiring ‘T’ or cruciform welded joints should be carried out immediately after welding. This enables the reinforcement to be pushed through to clear a path through the internal weld sprue whilst it is still soft. Where more than one joint is involved, the joints are welded and reinforcement pushed through one at a time. Prior to each subsequent weld the reinforcement should be removed until the final weld is complete.
On cruciform joints where the transom and mullion both exceed 800mm, the reinforcement should be unbroken in the shorter member. The other member should then only be reinforced in any section that exceeds 800mm.
REINFORCEMENT SELECTION CHARTOUTER FRAME RCM INSERT STEEL ALUMINIUMTS839 TX839 TR839S N/A
TS841 TX839 TR839S N/ATS840 QX16 TR840S N/ATRANSOM/MULLIONTS835/TS842 N/A QR10S or QR11S TR835TS855/TS862 N/A QR17S QR16TS865 N/A QR15S TR865VENT FRAMETS832 N/A QR33S N/A
REINFORCEMENT
6.2
INTRODUCTIONReinforcing sections are offered in either Hot Dipped Galvanised steel (HDG) sections, Extruded Aluminium Sections or SWISH WINDOWS & DOORS’s own RCM (Recycled Composite Material).Most steel sections are offered in standard 6 metre lengths or alternatively can be offered in cut lengths at 100mm increments (please refer to the product catalogue) or your co-ordinator.
PVC-U windows have many advantages over timber and metal windows, but as PVC-U has a very low structural value and a relatively high heat expansion rate the aid of reinforcing is essential in foiled or coloured windows or generally where wind loads, dead loads and imposed loads are experienced. In positions where hardware locates into our profiles, they have been locally thickened up to provide good screw anchorage. However in certain circumstances where reinforcing is required for fixing of hardware etc there are reinforcing sections available from the range.
REINFORCING-Identification and structural valuesFor details of reinforcing sections and EI values, refer to the Swish General Manual.
REINFORCING-NOTESAs a general rule the reinforcing lengths should be cut at a length equal to the EFFECTIVE LENGTH and no less than 85% of the EFFECTIVE LENGTH of the profile. (Refer to fig(i) below and fig (ii) overleaf).
*Note: In certain circumstances where hardware such as hinges etc need to locate into reinforcing, and pre-cut steel length parameters dictate, the reinforcing may have to be required to be closer to the mitre. In these circumstances, the reinforcing may exceed the general rule of 100% of the effective length, but a minimum allowance of 10mm at each end (20mm overall) must be made for the weld.
EFFECTIVELENGTH
EFFECTIVELENGTH
6.3
REINFORCEMENTSTANDARD RULESThe standard rules for reinforcing require no reinforcement to outer frames (unless otherwise specified). Sashes, transoms and mullions are reinforced when the span is greater than 800mm with the exception of the sash lock member. These rules apply to white profiles only.
FOILED/COLOURED PROFILESAll coloured or surface covered (foiled) profiles must be reinforced regardless of span. This is an aid to heat transfer as well as support.
LOAD BEARING APPLICATIONSIn circumstances where windows have to withstand structural loads such as wind loads, dead loads and imposed loads, structural reinforcing sections are available within the range. Details of these can be found along with their structural values within the Parts List section of this manual.Methods of determining the correct application for structural steels can be found in the Specification Guide. Alternatively for further advise on window design please contact the Technical Department.
SCREW FIXINGGenerally reinforcing should be fixed approximately 50mm in from the end of the reinforcing section and thereafter at approximately 400mm centres.To avoid fixing screw heads being visible after completion and installation of the window. Screws should be located on the outside of the outer frame members and on the inside rebates of vents and casements.Reinforcing can be fixed into the profile using an automatic drill, screw insert machine or hand held air screwdriver.The reinforcement is inserted into the profile (correctly oriented) that is supported on a guide rail on the bench.
PROTECTION AGAINST CORROSIONWhere steel reinforcings are used in open ended couplings, it is recommended that the cut ends are coated with a proprietary paint/red oxide to prevent corrosion. The open ends of the coupling must be sealed to prevent the ingress of rain water.
10MIN
50400
50
EFFECTIVE LENGTH
MAXIMUM LENGTH
85% MIN EFFECTIVE LENGTH
REINFORCEMENT
6.4
REINFORCING CRUCIFORM WELDED TRANSOM/MULLION JOINTSThe reinforcing must be inserted as a continuous piece in the shortest Mullion or Transom member. This process is carried out just after welding the cruciform when the welded joint is still in a soft state. The mating joints of the longest Transom/Mullion members should be inserted as standard rules (refer fig (ii) overleaf).
ADJOINING OUTER FRAME MEMBERS
These can be reinforced in two ways:1. The most common way is to insert the reinforcing as separate lengths each side of the shoulder edge of the Vee notch. Refer fig (iv) below.
2. In certain specifications, the guidelines call for the reinforcing to be inserted as one continuous piece. As with the general rule for reinforcing the longest Mullion or Transom, refer fig (iii), the reinforcing is applied immediately after welding when the welded joint is still soft.
6.5
REINFORCEMENT
Detail shows most common method of reinforcing an outer frame with Mullions or Transoms. This is applied prior to the welding process.
Detail shows the method where continuous reinforcing is used.This is applied during the welding process.
REINFORCEMENT
6.6
REINFORCING GUIDELINES
Minimum and Maximum Sizes-Notes:The dimensions stated on the charts on the following pages, are the recommended Minimum/Maximum sizes for the relevant product. If windows/doors are required to be fabricated outside of these limits, please consult the Technical Department. Standard Rules For Composite WindowsAny opening or fixed light in a frame must conform to the sizes stated in the charts on the following pages.On crucifix frames with mullions and transoms that span the total width and height, the smallest dimension (width or height must be reinforced continuously to achieve optimum performance.
Minimum & Maximum (Multi Lights and Reinforcement)The following charts indicate the recommended maximum white profile overall sizes for multi-light casement window frames, together with their appropriate steel reinforcement.Where applicable, the maximum overall sizes with their relevant steels are indicated to conform to the British Standards Kitemark (BS7412).If BS categories are required, the reader is recommended to note carefully the spans and steels stated adjacent to the kitemark symbols.
BS Kitemark ComplianceThe reader should be aware that the manufacture of a product within the maximum overall sizes stated, and reinforced where required with the recommended steels, does not signify that the product automatically complies with BS Kitemark provisions. To conform to BS Kitemark requirements the following criteria must be met.a. The manufacturing company must be approved to BS EN ISO 9000, or alternatively operate a system which conforms to those standards.b. The product must be fitted with a sealed unit manufactured to BS EN1279 (Formerly BS5713) and manufactured with current legislation.c. The quality of hardware, weather seals and gaskets fitted, must conform to approved levels, using parts as recommended by Swish Windows & Doors.d. The product must not exceed the maximum overall sizes for stated profiles.e. Where required, the profiles must be reinforced with the recommended steels.
If the reader is in any doubt regarding conformity with BS Kitemark requirements, they are invited to contact the Technical Department for advice.The information on the following page applies to white profile only. If surface coated (woodgrain) profile is required all members must be reinforced with the recommended steel, regardless of length.Note that the specification values stated are subject to change without notice.The above information is provided for general guidance only.
Note:- ‘Span' indicates the maximum overall dimension over the outer frame. For 'Mullions' & 'Transoms' the 'Span' includes the frame section adjacent to each end of the member.
6.7
REINFORCEMENTREINFORCING: PRODUCT PERFORMANCEWIND SPEED COMPARISON CHART
This table is useful for comparing Miles per Hour, Newtons per Metre Squared/Pascals and The Beaufort Scale.
0 5 10 15 20 25 30 35 40 45 50 55 60
0 10 20 30 40 50 60 70 80 90 100 110
1 2 3 4 5 6 7 8 9 10 11 12
0 10 20 30 40 50 60 70 80 90 100 110 120 130
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210
5 10 15 20 25 30 35 40
200 1500 200010050 200 300 400 500 600 800 1000
20 160 200105 20 40 50 60 70 80 100 120 140 180
0
0
0
Beaufort Scale No.
Knots
Km/Hr
MPH
M/Secs
Lb/ft
N/m = Pa
KGF/M²
²
²
REINFORCEMENT
6.8
REINFORCING: PRODUCT PERFORMANCEWind loads: Determining the wind load performance of windows.
EXAMPLE:- A 10m HIGH BUILDING IN THE MANCHESTER AREA, LOCATED ON THE OUTSKIRTS OF THE CITY CENTRE1. Determine Wind Pressure for project location, refer to previous page Example 875 Pa.
2. Determine Mullion and/or Transom length.Example from Fig 1 = 2600 mm.
3. Calculate Load Width, shown as shaded area’s in diagrams opposite.Example from Fig 1 = 1200 mm.
4. Calculate the Load Width Factor by dividing Load Width by Mullion or Transom length.Example from Fig 1:-
5. From Table 1 on page previous page, determine the maximum Ixx value for a Wind Pressure of 1000 Pa and a Mullion length of 2600 mm = 49.6.
6. To find the required Ixx value multiply the figure from table 1 by the Mullion Factor.Note: If Mullion Factor is greater than 1, use Ixx figures stated in table 1.Example:- 49.6 x 0.46 = 22.82 cm 4
7. Refer to following pages to determine the appropriate steel component for construction.
Mullion Factor 0.46Mullion Load Width
Mullion Length
1200
2600
6.9
REINFORCEMENTREINFORCING: PRODUCT PERFORMANCEWind loads: Determining the wind load performance of windows.
Table 1 (Below): Shows the maximum moment of inertia ixx (cm ) required by a steel reinforcement to withstand windload.
600 Pa
800 Pa
1000 Pa
1200 Pa
1400 Pa
1600 Pa
1800 Pa
2000 Pa
2200 Pa
2400 Pa
2600 Pa
2800 Pa
100
0mm
110
0mm
120
0mm
130
0mm
140
0mm
150
0mm
160
0mm
170
0mm
180
0mm
190
0mm
200
0mm
210
0mm
220
0mm
230
0mm
240
0mm
250
0mm
260
0mm
270
0mm
280
0mm
290
0mm
300
0mm
310
0mm
320
0mm
330
0mm
340
0mm
350
0mm
360
0mm
370
0mm
380
0mm
390
0mm
400
0mm
0 .6 1 .0 1 .4 1 .9 2 .5 3 .3 4 .3 5 .4 6 .8 8 .5 10 .4 12 .715 .3 18 .2 21 .6 25 .429 .8 34 .640 .0 46 .052 .7
0 .9 1 .3 1 .8 2 .5 3 .3 4 .4 5 .7 7 .3 9 .1 11 .3 13 .9 16 .920 .3 24 .3 28 .8 33 .939 .7 46 .153 .4 61 .470 .3
1 .0 1 .6 2 .2 3 .1 4 .2 5 .5 7 .1 9 .1 11 .4 14 .1 17 .4 21 .125 .4 30 .4 36 .0 42 .449 .6 57 .7 66 .7 76 .787 .9
1 .3 1 .9 2 .7 3 .7 5 .0 6 .6 8 .5 10 .913 .7 17 .0 20 .8 25 .330 .5 36 .4 43 .2 50 .9 59 .5 69 .280 .0 92 .1 106
1 .5 2 .2 3 .1 4 .3 5 .8 7 .7 10 .0 12 .716 .0 19 .8 24 .3 29 .535 .6 42 .5 50 .4 59 .469 .4 80 .7 93 .4 108 123
1 .7 2 .5 3 .6 5 .0 6 .7 8 .8 11 .4 14 .518 .2 22 .6 27 .8 33 .740 .7 48 .6 57 .6 67 .8 79 .3 92 .3107 123 141
2 .0 2 .8 4 .0 5 .6 7 .5 9 .9 12 .8 16 .320 .5 25 .4 31 .2 38 .045 .7 54 .7 64 .8 76 .389 .2 104 120 138 158
2 .2 3 .2 4 .5 6 .2 8 .3 11 .0 14 .2 18 .122 .8 28 .3 34 .7 42 .250 .8 60 .7 72 .0 84 .899 .2 115 133 153 176
2 .4 3 .5 5 .0 6 .8 9 .2 12 .0 15 .6 20 .025 .0 31 .1 38 .2 46 .456 .0 66 .8 79 .2 93 .2 109 127 147 169 193
2 .6 3 .8 5 .4 7 .4 10 .013 .2 17 .121 .7 27 .3 34 .0 41 .7 50 .661 .0 72 .9 86 .4 102 119 138 160 184 211
2 .8 4 .1 5 .9 8 .0 10 .814 .3 18 .5 23 .629 .6 36 .8 45 .1 54 .9 66 .179 .0 93 .6 110 129 150 173 199 228
3 .0 4 .4 6 .3 8 .7 11 .715 .4 19 .9 25 .4 31 .9 39 .6 48 .6 59 .171 .2 85 .0 101 119 139 161 187 215 246
MULLION OR TRANSOM LENGTH (MM)
60 .1
80 .2
100
120
140
160
180
200
223
241
261
281
68 .3
91 .0
114
137
159
182
205
228
250
273
296
319
77 .2
103
129
154
180
206
232
257
283
309
335
360
87 .0
116
145
174
203
232
261
290
319
348
377
406
97 .7
130
163
195
228
261
294
326
358
391
423
456
109
146
182
219
255
292
328
365
401
437
474
510
122
163
203
244
285
325
366
407
447
488
529
569
136
181
226
272
317
362
407
453
498
543
588
634
151
201
251
301
351
402
452
502
552
603
653
703
167
222
278
333
389
444
500
556
611
667
722
778
WIN
D PR
ESSU
RE (P
ASCA
LS P
a)
Note:- If aluminium reinforcement low rise curtain wall Ixx values are used is required multiply the above figures by a factor of 3.
Fig 2
Fig 3
Fig 1
24001200 1200
600
600 600
1200 MULLIONLOAD WIDTH
1200
800
2600
mm
MU
LLIO
N L
ENG
TH
1800600
800
400
1200
mm
MU
LLIO
NLE
NG
TH
600300900 M ULLIO N LO AD W IDT H
1200
1800
200
400
600 1200mmTRANSOM LENGTH
800
400
1200 60
0TR
ANSO
MLO
AD W
IDTH
REINFORCEMENT
6.10
*Denotes:- Do Not Use With TBT Windows
TS839*
TS841*
TS840*
TS835*
TS842*
TS855*
TS862*
TR839S*TX839
TR839S*TX839
QR05S*QX16
TX839
QR10S
QR11S
QX16
1480 MAX.
1000 MAX.
1150 MAX.
1350 MAX.
1600 MAX.
1400 MAX.
1850 MAX.
1350 MAX.
1450 MAX.
1500 MAX.
1050 MAX.
1250 MAX.
1400 MAX.
2000 MAX.
1500 MAX.
2400 MAX.
1500 MAX.
UNDER 800 NO REINFORCEMENT
QR18S
QR17S
2000pa CATEGORY
1200pa CATEGORY
NO KITEMARK
NO KITEMARK2000pa CATEGORY
REINFORCEMENT OPTIONS
REINFORCEMENT OPTIONS
REINFORCING: PRODUCT PERFORMANCEMINIMUM AND MAXIMUM SPAN CHARTS
*Note:- Non-white (foiled and coloured frames), mullion/transoms will be required to be reinforced
with steel reinforcing on spans 800mm and over.
6.11
REINFORCEMENT
*Denotes:- Do Not Use With TBT Windows
QR33S
REINFORCEMENT OPTIONS
TS832SASH
1416 MAX WIDTH
1540 MAX HEIGHT
TO ACHEIEV BS7412 KITE-MARK
2000pa
UNDER 800mmNO REINFORCEMENT
ANY WHITE PROFILE
No reinforcement required for spansunder 800mm unless speci�ed
REINFORCING: PRODUCT PERFORMANCEMINIMUM AND MAXIMUM SPAN CHARTS
REINFORCEMENT
6.12
32.5
12.5
3.6
PROFILE (OVOLO) REINFORCEMENT
TS839
TS841
TX839
TR839S
TX839
TR839S
32.5
12.5
3.6
6.13
REINFORCEMENT
32.5
29.5
29.5
12.5
29.5
3.6
PROFILE (OVOLO) REINFORCEMENT
QX16
TR840S
TS840
TX839
QR05S
TR839S
DRAINAGE
6.14
32.5
11.5
11.5
32.5
11.5
11.5
17
6.14
REINFORCEMENT
QR10S
TR835
QR11S
QR10S
PROFILE (OVOLO) REINFORCEMENT
TS835
TS842
QR11S
6.15
DRAINAGE
32.5
29.5
29.5
29
REINFORCEMENT
6.15
PROFILE (OVOLO) REINFORCEMENT
QR17S
QR04S
QR18S
TS862
DRAINAGE
6.166.16
REINFORCEMENTPROFILE (OVOLO) REINFORCEMENT
32.5
29.5
29.5
2934
.2
QR17S
TS855QR04S
QR18S
QR16
6.17
DRAINAGE
32.5
45
33.8
62
32.5
13.5
REINFORCEMENT
6.17
PROFILE (CHAMFERED) REINFORCEMENT
TR865
QR15S
TS865
QR33S
TS832
REINFORCEMENT
6.18
REINFORCEMENT FIXINGReinforcement should be secured to the PVC-U profile at a maximum of 100mm from the ends of the reinforcement and then at a maximum of400mm centres (300mm when using foiled profiles)
RThe recommended screws for securing steel are self drilling, M4 12mm flat faceted head, TEKS point screws. The recommended screws for securing RCM are 12mm single deep fast thread, with a gimlet point.
OVOLO PROFILES
TS839 &TX839
TS841 &TR839S
TS841 &TX839
TS840 &TX839
TS840 &TR840S
TS840 &QR05S
TS840 &TR839S
TS840 &QX16
TS842 &QR10S
TS839 &TR839S
TS842 &QR11S
TS842 &TR835
TS842 &QR10S
TS842 &QR11S
TS865 &QR15S
TS865 &TR865
TS832 &QR17S
TS832 &QR04S
TS832 &QR18S
TS855 &QR16
TS855 &QR17S
TS855 &QR04S
TS855 &QR18S
TS832 &QR33S
TS832 &QR29S
7.1
DRAINAGEDRAINAGE SLOTSDrainage slots can be machined using a pre-set drainage machine or by hand router.
All horizontal members, except the heads of frames, vents and mechanical transoms under 1000mm wide, require water slots - 5mm wide x 25mm long.
Drainage slots should be cut in the outside chamber of profile, never in the reinforcement chamber.
Drainage slots should be staggered to avoid blow back.
Face drainage slots should be positioned appropriately for appearance purposes. They can then be concealed using a face drain cover cap.
Each section of multi-light windows must be drained separately
PRESSURE EQUALISATIONDrainage chambers on glazed-in windows should be vented at the head with a 5mm hole to aid drainage.
Horizontal drainage positions are shown below and page 7.2, cross sectional positions are shown on page 7.3 & 7.4.
Pressure equalisation positions are shown on page 7.4.
HORIZONTAL DRAINAGE POSITIONS
Denotes drainage slot in.Denotes drainage slot out.
50 - 100nominal
50 - 100nominal
up to 1000mm
= =
Outer frame spacing
Vent spacing
THE CENTRES OF THE DRAINAGE SLOTS MUST NOTEXCEED 800mm EXTRA SLOTS MUST BE ADDED
50 - 100nominal
50 - 100nominal
over 1000mm
= == =
50 - 100nominal
50 - 100nominal
up to 1000mm
= =
50 - 100nominal
50 - 100nominal
over 1000mm
= == =
DRAINAGE
7.2
HORIZONTAL DRAINAGE POSITIONS CONTINUED
Denotes drainage slot in.Denotes drainage slot out.
50 - 100nominal
50 - 100nominal
up to 1000mm
THE CENTRES OF THE DRAINAGE SLOTS MUST NOTEXCEED 800mm EXTRA SLOTS MUST BE ADDED
50 - 100nominal
50 - 100nominal
over 1000mm= =
THE END PREP ALLOWS FOR DRAINAGE, SEE PAGE 9.1 FOR SEALING INSTRUCTIONS
50 - 100nominal
up to 1000mm
over 1000mm= =
Welded transom spacing
Mechanical transom spacing
THE CENTRES OF THE DRAINAGE SLOTS MUST NOTEXCEED 800mm EXTRA SLOTS MUST BE ADDED
7.3
DRAINAGECROSS SECTIONAL DRAINAGE POSITIONS
OUTER FRAME PROFILES
FACEDRAIN
CILLDRAIN
FACEDRAIN
CILLDRAIN
TS832
FACEDRAIN
VENT FRAME PROFILES
CILLDRAIN
EXTERNALLY GLAZED
INTERNALLY GLAZED
The inner and outer drainage paths on the sash are symetrical about the centre line.
OPEN IN
CLFACE DRAIN
FACEDRAIN
CILLDRAIN
33.5°
33.5°
33.5°
CILLDRAIN
FACEDRAIN
CILLDRAIN
FACEDRAIN
33.5°
TS832
DRAINAGE
7.4
CROSS SECTIONAL DRAINAGE POSITIONS
INTERNALLY GLAZED
A 5mm x 10mm SLOT MUST BE ROUTED WHEN WELDING A TS865, TRANSOM
* Optional face drain
*
EXTERNALLY GLAZED33.5°
33.5°
33.5°
33.5°
33.5°33.5°33.5°
33.5°
33.5°
*
**
*
**
A 5mm x 25mm SLOT MUST BE ROUTED WHEN WELDING A TS865, TRANSOM
33.5°
33.5°
33.5°
33.5°
*
*
33.5°
33.5°
33.5°
33.5°
33.5°
33.5°
33.5°33.5°
7.5
DRAINAGECROSS SECTIONAL DRAINAGE POSITIONS
SASH SLOTS IN
SLOTS OUT
PRESSURE EQUALISATIONAfter fabrication of internally glazed windows, 5mm diameter pressure equalisation holes should be drilled into the head to aid drainage by preventing partial vacuum.
RAll pressure equalisation holes should be drilled into the drainage chamber in the postions shown below.
OUTER FRAME HEAD VENT OUTER FRAME HEAD VENT FRAME HEAD
OUTER FRAME HEAD VENT FRAME HEAD
DRAINAGE
7.6
DENOTES DRAINAGE SLOT
DENOTES VENTING HOLE
ONLY REQUIRED IF THE TRANSOM IS WELDED, OR IF MECHANICALLY JOINTED WITHOUT A DRAINAGE SLOT (UNDER 1000mm)
ONLY REQUIRED IF THE TRANSOM IS MECHANICALLY JOINTED WITHOUT A DRAINAGE SLOT (UNDER 1000mm)THESE DRAINAGE SLOTS ARE ONLY
REQUIRED ON MECHANICALLY JOINTED TRANSOMS OVER 1000mm
VENTING FOILED/COLOURED PROFILESDue to the thermal characteristics of foiled/coloured profiles (whether on Brown, Tan, cream or White base material profile) it is necessary to vent the outer chambers to encourage the dissipation of heat. This is particularly important in large profiles and assemblies e.g. Midrails, Cills and Conservatory Facades.
A 5mm diameter hole is sufficient as a venting hole, they should be positioned approximately 200mm from each corner and a maximum of 1500mm centres . The cross section drawn, shows how the venting holes integrate with the drainage slots to aid heat dissipation.
NOTE: This is not required for white+cream foiled profiles.
8.1
HARDWARE PREPARATION16
.0
36.0
21.0
26.412.2
34.0
34.0
68.0
21.5 21.5
43.0
DRIVE GEAR ROUTINGRouting for Siegenia Titan AF drive gear (16mm Backset) into TS832 sash.
TS8323No. 6.5 Rad.
CENTRE LINEOF VENT
HARDWARE PREPARATION
8.2
20
3.0
14.5
5.8
5.8
14.5
14.5
14.5
17.0
14.5
3.0
20
5.8
5.8
14.5
14.5
14.5
17.0
75.0
75.0
TS832 OUTER FRAME
TS832 OUTER FRAME
SIEGENIA TITAN AF OUTER FRAME HINGE PREPS.Drilling positions for the bottom corner support and scissor stay hinges onto TS832 outer frame. For accurate positioning of these holes, use the J9836 drill jig.
4no. 3mmDIAMETERHOLES
4no. 3mmDIAMETERHOLES
2no. 6mm DIAMETER HOLES
2no. 6mm DIAMETER HOLES
8.3
HARDWARE PREPARATION
7.0
10.0
46.0
5.8
5.8
27.0
9.0
9.0
SIEGENIA TITAN AF SASH HINGE PREPS.Drilling positions for the bottom corner hinge onto TS837 sash. For accurate positioning of these holes, use the J9837 drill jig.
2no. 6mmDIAMETERHOLES
2no. 3mmDIAMETERHOLES
9.1
MECHANICAL JOINTSMECHANICAL JOINT END PREP DETAILSThe drawings below show the end preparation detail required for a mechanical joint.
MECHANICAL 'T' JOINT ASSEMBLYUsing a 4.5mm drill and the J9868 jig, holes are drilled through the outer frame, through both walls of PVC-U & reinforcement. (For the TS855 drill the 3no. holes marked 'A'. For the TS865 drill the 2no. holes marked 'B')
The holes on the opposite side are opened up to 10mm, only through the outer frame, not the reinforcement or RCM.
The joint is fixed using 4.8 x 65mm mechanical joint screws. It is then sealed with silicone, ensuring the front is not sealed to allow for drainage.
R25.7
47.5
19.6
38.6
18.4
70
7 63.8
5.1
8.9
19
9.3 12
OVOLO
55
27.5
60
4.5
J986
6
34.5
26.517
AA
AB
B
37.530
1517.5
3.8±0.1
5
5.112.5
27.1±0.1
2
3.5
4.5
4.5
4.5
4.5
VEE GROOVE1.0mm DEEP X 90°
35
20
DRILL BUSHES TO SUIT
DRILL SIZES SHOWN
5.12.6±0.1 14.4
STAMP PART NUMBERAS SHOWN.
QR16 TIEBAR DRILL JIG MECHNICAL JOINT
MECHANICAL JOINTS
9.2
TIEBAR QR16
20
26.5
3MAX
10 TYP
RECOMMENDED PRACTICEDRILL THRO' Ø10AND FIT COVER CAP 2636.
17
F7660016
TS855
QR16
F7756038
END CUT PROFILE(SEAL JOINT WITH SILICONE SEALANT)
DRILL Ø4.5 HOLESWITH JIG-J9866
29
TS839 SHOWN APPLICABLETO ALL OUTER FRAMES
10 TYP
HARDWARE SELECTION
10.1
HARDWARE LAYOUTThe eurogroove axis for this system is 13mm.
4.512
4
8
4.58
42.8
13
30
HARDWAREEpwin stock the Siegenia Favorit face mounted gearing. Please contact Safeware for details and selection charts.
HARDWARE SELECTION
10.2
AF Add Stay Packer4595
AF Additional Stay/Linkage 8302
AF Tilt Restrictor8308
AF Scissor Stay8301-008301-018301-028301-038301-04
AF Back Stay Corner Drive
8307-018307-02
AF Bottom Stay Linkage
8304-018304-028304-03
AF Bottom Stay Linkage
8304-018304-028304-03
AF Tilt Keep 8217L8217R
AF VSU Corner Short
8303-01
AF Pressure Piece 8312L8312R
AF Mishandling Device 8311
AF Drive Gear Linkage
8306-02
AF Drive Gear8305-208305-608305-808305-1208305-1608305-200
Handle
AF VSO Corner Drive Standard
8300-02
AF Roller Keep8216
AF Bottom Stay Linkage
8304-018304-028304-03
AF VSO Corner Drive Narrow
8300-01
AF Drive Gear Linkage
8306-02
AF Drive Gear Linkage
8306-01
AF Drive Gear Linkage
8306-01
AF VSU Corner
Standard 8303-02
AF Face Fixed Hinge KitWhite - P8310
Brown - PB8310Black - PL8310
AF Face Fixed Hinge KitWhite - P8310
Brown - PB8310Black - PL8310
AF Stay Hinge8309
Siegenia Titan AF, Standard, Face Fixed
HARDWARE SELECTION
10.3
Siegenia Titan AF - Face Fixed, Standard Parts Matrix Sash Width Sash HeightDescription Part No.
270/
490
491/
720
721/
890
891/
1090
1091
/129
0
1291
/141
6
474/
640
641/
840
841/
1240
1241
/144
014
41/1
540
AF VSO Corner Drive Narrow 8300-01 1AF VSO Corner Drive Standard 8300-02 1 1 1 1 1
AF Scissor Stay Size 0 8301-00 1AF Scissor Stay TBT Size 1 8301-01 1AF Scissor Stay TBT Size 2 8301-02 1AF Scissor Stay TBT Size 3 8301-03 1 1AF Scissor Stay TBT Size 4 8301-04 1
AF Additional Stay/Linkage 8302 1AF VSU Corner Drive Short 8303-01 1
AF VSU Corner Drive Standard 8303-02 1 1 1 1AF Bottom/Back Stay Linkage Size 1 8304-01 1 1AF Bottom/Back Stay Linkage Size 2 8304-02 1 1
AF Drive Gear Size 20 8305-20 1AF Drive Gear Size 60 8305-60 1AF Drive Gear Size 80 8305-80 1
AF Drive Gear Size 120 8305-120 1 1AF Back Stay Corner Drive Size 1 8307-01 1AF Back Stay Corner Drive Size 2 8307-02 1 1
AF Tilt Restrictor 8308 1 1AF Stay Hinge 8309 1 1 1 1 1 1
AF Face Fixed Hinge Kit White P8310 1 1 1 1 1AF Face Fixed Hinge Kit Brown PB8310 1 1 1 1 1AF Face Fixed Hinge Kit Black PL8310 1 1 1 1 1
AF Mishandling Device 8311 1 1 1 1 1AF Pressure Piece LH 8312L 1 1 1 1 1AF Pressure Piece RH 8312R 1 1 1 1 1
AF Travel Restrictor Screw Fix 8313 Tilt only (optional)
Profile specific parts - 24/7AF Roller Keep 247 8216 1 1 2 3 3 4 1 4 4 5AF Tilt Keep LH 247 8217L 1 1 1 1 1 1AF Tilt Keep RH 247 8217R 1 1 1 1 1 1
AF Add. Stay Packer Z 247 4595 1
Notes: 1. Ensure Sash W<1.5H 2. Max. Sash Weight = 100kgs 3. Left hand window is defined as view inside, hinge to the left
HARDWARE SELECTION
10.4
Siegenia Titan AF - Concealed, Standard Parts Matrix Sash Width Sash HeightDescription Part No.
460/
520
521/
720
721/
890
891/
1090
1091
/129
0
1291
/141
6
474/
640
641/
840
841/
1240
1241
/144
0
1441
/154
0
AF VSO Corner Drive Narrow 8300-01 1AF VSO Corner Drive Standard 8300-02 1 1 1 1 1
AF Additional Stay/Linkage 8302 1AF VSU Corner Drive Short 8303-01 1
AF VSU Corner Drive Standard 8303-02 1 1 1 1AF Bottom/Back Stay Linkage Size 1 8304-01 1 1AF Bottom/Back Stay Linkage Size 2 8304-02 1 1
AF Drive Gear Size 20 8305-20 1AF Drive Gear Size 60 8305-60 1AF Drive Gear Size 80 8305-80 1
AF Drive Gear Size 120 8305-120 1 1AF Back Stay Corner Drive Size 1 8307-01 1AF Back Stay Corner Drive Size 2 8307-02 1 1
AF Mishandling Device 8311 1 1 1 1 1AF Pressure Piece LH 8312L 1 1 1 1 1AF Pressure Piece RH 8312R 1 1 1 1 1
AF Conc. Stay Sash Part Size 1 8350-01 1 1AF Conc. Stay Sash Part Size 2+3 8350-02/03 1
AF Conc. Stay Sash Part Size 4 8350-04 1 1AF Conc. Stay Sash Part Size 5 8350-05 1AF Conc. Stay Arm Size 1 LH 8351-01L 1 1AF Conc. Stay Arm Size 1 RH 8351-01R 1 1
AF Conc. Stay Arm Size 2+3 LH 8351-02/03L
1
AF Conc. Stay Arm Size 2+3 RH 8351-02/03R
1
AF Conc. Stay Arm Size 4 LH 8351-04L 1 1AF Conc. Stay Arm Size 4 RH 8351-04R 1 1AF Conc. Stay Arm Size 5 LH 8351-05L 1AF Conc. Stay Arm Size 5 RH 8351-05R 1
AF Conc. Tilt Restrictor Add. Stay 8352 1AF Conc. Tilt Restrictor V-V Size 2-4 8353-02/04 1 1 1 1AF Conc. Tilt Restrictor V-V Size 5 8353-05 1AF Conc. Sash Corner Hinge LH 8354L 1 1 1 1 1 1AF Conc. Sash Corner Hinge RH 8354R 1 1 1 1 1 1
AF Conc. Frame Hinge Cover Cap LH 8355L 1 1 1 1 1 1AF Conc. Frame Hinge Cover Cap RH 8355R 1 1 1 1 1 1
AF Conc. Frame Corner Hinge LH 8356L 1 1 1 1 1 1AF Conc. Frame Corner Hinge RH 8356R 1 1 1 1 1 1
AF Travel Restrictor Screw Fix 8313 Tilt only (optional)
HARDWARE SELECTION
10.5
Swish Siegenia Titan AF - Concealed, Standard Parts Matrix
Finshed Sash Width Finshed Sash Height
460/
520
521/
720
721/
890
891/
1090
1091
/129
0
1291
/141
6
474/
640
641/
840
841/
1240
1241
/144
0
1441
/154
0
Profile specific parts - 247 Part No.AF Roller Keep 247 8216 1 1 2 3 3 4 1 4 4 5AF Tilt Keep LH 247 8217L 1 1 1 1 1 1
AF Tilt Keep RH 247 8217R 1 1 1 1 1 1AF Conc. Hinge Packer 247 8224 1 1 1 1 1 1AF Add. Stay Packer Z 247 4595 1
Notes: 1. Ensure Sash W<1.5H 2. Max. Sash Weight = 130kgs 3. Left hand window is defined as view inside, hinge to the left
11.1
WEATHERSEALSGASKETSSwish Windows & Doors is a fully post co-extruded system, however if one of the gaskets should get damaged it can be torn out and a repair gasket is available.
Please note:To ensure clean cuts, more regular changes of the saw blades may be required with a PCE system
9.9
6.5PART No: 1842
REPAIR GASKET
AFTER CUTTING, IF THE PVC IS NOT A CLEAN CUT, IT MAY REQUIRE TRIMMING TO ENSURE A GOOD WELD
HARDWARE FITTING
12.1
SIEGENIA AF GEARING FACE FIXED
TOP CORNER VSO1. Fix the top corner VSO into the
eurogroove using countersunk 4.3mm x 25mm single deep fast threaded, gimlet pointed screws.
1
+2,5
Adjustment
HARDWARE FITTING
12.2
SIEGENIA AF GEARING FACE FIXED
BOTTOM CORNER VSO/VSU2. Fix the bottom corner VSU into the
eurogroove using countersunk 4.3mm x 25mm single deep fast threaded, gimlet pointed screws.
BOTTOM STAY3. If the sash width exceeds 450mm, fit
the bottom stay into the eurogroove and fix using countersunk 4.3mm x 25mm single deep fast threaded, gimlet pointed screws.
2
3
HARDWARE FITTING
12.3
SIEGENIA AF GEARING FACE FIXED
DRIVE GEAR4. Mark and cut the drive gear, fitting it into
.USV/OSV renroc mottob dna pot ehtFix using countersunk 4.3mm x 25mm single deep fast threaded, gimlet pointed screws. Insert the tension buttons into the drive gear, and twist 90 degrees to lock them in place.
HANDLE5. Fix the handle (40mm spindle) using M5
x 50mm countersunk machine screws. Leave the handle in the open position, do not close until all the gear is fitted to the sash.
5
4
CUT THE DRIVE GEAR 2mm SHORT OF THE CORNER ELEMENTS
2mm
HARDWARE FITTING
12.4
SIEGENIA AF GEARING FACE FIXED
SCISSOR STAY6. Mark and crop the scissor stay to length,
if the sash height exceeds 520mm, couple it to the back stay. Fix using countersunk 4.3mm x 25mm single deep fast threaded, gimlet pointed screws. Insert the tension buttons into the scissor stay, and twist 90 degrees to lock them in place.
STAY HINGE7. troppus eht otni egnih yats eht etacoL
arm, and twist to lock into position.
6
CUT THE DRIVE GEAR 2mm SHORT OF THE CORNER VSO
IF A BACK STAY IS REQUIRED, COUPLE
IT TO THE SCISSOR STAY BEFORE FIXING
2mm
HARDWARE FITTING
12.5
SIEGENIA AF GEARING FACE FIXED
CORNER HINGE8. Using the J9837 drill jig, prep the holes
as shown on page 8.3. Fix the corner hinge using countersunk 4.3mm x 40mm single deep fast threaded, gimlet pointed screws.
HARDWARE FITTING
12.6
SIEGENIA AF GEARING FACE FIXED
BOTTOM HINGE9. Using the J9836 drill jig, prep the holes
as shown on page 8.2. Fix using 4.3mm x 32mm screws, ensure the correct screw type is used. If fixing into PVC-U only, use a single deep fast thread with a gimlet point. If fixing into metal reinforcement, use a self drilling self tapping screw. After fixing, knock the hinge pin into place.
TOP HINGE10. Using the J9836 drill jig, prep the holes
as shown on page 8.2. Fix using 4.3mm x 32mm screws, ensure the correct screw type is used. If fixing into PVC-U only, use a single deep fast thread with a gimlet point. If fixing into metal reinforcement, use a self drilling self tapping screw.
10
9
HARDWARE FITTING
12.7
SIEGENIA AF GEARING FACE FIXED
HANGING THE SASH11. Fit the sash over the bottom hinge on the
outer frame. Locate the scissor stay into the top hinge and insert the pin.Note: Always insert the pin from the bottom, this allows it to be removed after installation.
COVER CAPS12. Fit the cover caps over the top and
bottom hinge assemblies.
11
12
12
HARDWARE FITTING
12.8
SIEGENIA AF GEARING FACE FIXED
TILT FIRST STRIKER PLATE13. Locate the striker plate 23mm from the
bottom corner, and fix using countersunk 4.3mm x 32mm screws. Ensure the correct screw type is used, if fixing into PVC-U only, use a single deep fast thread with a gimlet point. If fixing into metal reinforcement, use a self drilling self tapping screw.
13
KEEPS14. With the cams in the central position,
mark the centre of the cam onto the outer frame. Position the strikers so that they are 9mm away from the centre of the cam. Fix using 4.3mm x 32mm screws, ensure the correct screw type is used. If fixing into PVC-U only, use a single deep fast thread with a gimlet point. If fixing into metal reinforcement, use a self drilling self tapping screw.
14
18m
m
9mm
18m
m
9mm
MUSHROOMKEEP
23mm
STANDARDKEEP
HARDWARE FITTING
12.9
SIEGENIA AF GEARING FACE FIXED
ADJUSTMENT15. Horizontal, vertical and compression
adjustment is shown below. A 4mm allen key is required for this.
60°
+/- 2mm
+/- 2mm
+/- 2
mm
15
15
15+/- 1mm
Pressure adjustment
+/- 1mm
+/
- 2mm
HARDWARE FITTING
12.10
SIEGENIA AF GEARING FACE FIXED
SWITCH BARRIER16. A switch barrier can be fitted to the drive
gear, this is as a mishandling device, preventing the handle from being turned from tilt to turn mode without the sash being closed.
16
HARDWARE FITTING
12.11
SIEGENIA AF GEARING CONCEALED
TOP CORNER VSO/VSU1. Fix the top corner VSO into the
eurogroove using countersunk 4.3mm x 25mm single deep fast threaded, gimlet pointed screws.
HARDWARE FITTING
12.12
SIEGENIA AF GEARING CONCEALED
CORNER HINGE2. Locate corner hinge into euro-groove, then fix with
countersunk 4.3mm x 40mm single deep threaded,gimlet pointed screws.
HARDWARE FITTING
12.13
BOTTOM HINGE3.
TOP HINGE4.
SIEGENIA AF GEARING CONCEALED
Locate gearing into euro-groove, then fix with 4.3mm x 32mm screws. ensurecorrect screw type is used if fixing intoPVC-U only use a single deep fast thread with a gimlet point. if you are fixing into metal reinforcement use aself drilling tapping screw
Locate gearing into euro-groove, then fix with 4.3mm x 32mm screws. ensurecorrect screw type is used if fixing intoPVC-U only use a single deep fast thread with a gimlet point. if you are fixing into metal reinforcement use aself drilling tapping screw
HARDWARE FITTING
12.14
SIEGENIA AF GEARING CONCEALED
HANGING THE SASH5. Fit the sash over the bottom hinge on the
outer frame. Locate the scissor stay into the top hinge and insert the pin.Note: Always insert the pin from the bottom, this allows it to be removed after installation.
COVER CAPS6. Fit the cover caps over the top and
bottom hinge assemblies.
HARDWARE FITTING
12.15
18m
m
9mm
18m
m
9mm
MUSHROOMKEEP
23mm
STANDARDKEEP
TILT FIRST STRIKER PLATE7. Locate the striker plate 23mm from the
bottom corner, and fix using countersunk 4.3mm x 32mm screws. Ensure the correct screw type is used, if fixing into PVC-U only, use a single deep fast thread with a gimlet point. If fixing into metal reinforcement, use a self drilling self tapping screw.
KEEPS8. With the cams in the central position,
mark the centre of the cam onto the outer frame. Position the strikers so that they are 9mm away from the centre of the cam. Fix using 4.3mm x 32mm screws, ensure the correct screw type is used. If fixing into PVC-U only, use a single deep fast thread with a gimlet point. If fixing into metal reinforcement, use a self drilling self tapping screw.
SIEGENIA AF GEARING CONCEALED
HARDWARE FITTING
12.16
ADJUSTMENT15.
SIEGENIA AF GEARING CONCEALED
4
11
T15
+ 2,5- 1
± 1 ± 1
Top Corner Adjustment
Side Adjustment Pressure Adjustment
4
T15
4
+2- 1
+2- 1
± 0,7
Height adjustmentBottom Corner
Side Adjustment
Pressure Adjustment
Horizontal, vertical & compression adjustment is shown below. A 4mm allen key, a 11mm spanner & a 15mm Torx/Stardrive key is required for this
13.1
GLAZINGGLASS PACKINGAll glazing should be in accordance with BS6262 and all current codes of practice.
Position the glazing packers as illustrated below.
Note: 'Toe & heel' the packers on Tilt & Turn windows, to transfer the load back to the hinge side, and ensure good operation of the window.
Packers are also placed at the locking points to give extra security from forced entry.
When openers are adjacent to fixed lights, packers are also put in the fixed light next to the locking points to prevent deflection of the transom or mullion.
GLAZING PLATFORMThe tilt turn system has a dedicated 'clip in' glazing platform (9852). This helps with glass packing and allows drainage underneath.
Spacer
GlazingPacker
GLAZING
13.2
KNOCK IN GLAZING BEADS
BEAD CUTTINGThe glazing beads have been designed to be mitred, however they can be scribed with the correct end mill cutter.
The mitred beads require suitable supports when cutting at 45 degrees to simulate their position when glazed.
Foiled beads are cut short by approximately 1mm per metre to allow for thermal movement.
45°
45°
The bead foot must be cut at 45 degrees to allow access into the profile.
MITRE BEADING
TS83828mm OVOLO
GLAZING BEAD
TS83624mm OVOLO
GLAZING BEAD
TS83444mm TRIPLE
GLAZING BEAD
14.1
APPENDIX 1 WEATHERBAR FITTING25
B86
BM15
B86WEATHER DRIP
BM15FIXING STUD
BM16END CAP
WEATHER DRIP BAR:-
B66 WEATHER DRIP BAR SHOULD BE FITTED EXTERNALLY ON ALL TBT SASHES. IT IS TO BE FIXED TO THE PROFILE USING PRESS IN DRIP BAR FIXING STUDS BM15.
1) CUT WEATHER BAR TO LENGTH = SASH WIDTH - 80mm.
2) DRILL Ø5 HOLES AND FIT DRIP BAR FIXING STUDS BM15 AS SHOWN ABOVE, 50mm FROM EACH END AND A MAXIMUM PITCH OF 300mm WITH MINIMUM OF 3 SCREWS PER BAR.
3) CLIP DRIP BAR OVER FIXING STUDS AND CENTRALISE ON SASH.
4) END CAPS BM16 SHOULD BE GLUDED IN PLACE ONE AT EACH END.
WEATHER DRIP BAR FITTING
ISSUES
15.1
Issue 1: 01/06/17
Issue 2: Replaced Sieginia Favorit with new Sieginia Titan AF. Throughout 08/02/18New matrices for Titan AF Facefixed & Concealed Pages 10.3 - 10.5Added Titan AF Concealed Gearing 12.10 - 12.15Changes to size limitations for standard TBT & PAS24 . Page 3.1Span charts updated to reflect changes in size limatations on standard TBT's & PAS24. Page 6.12Max sash weight changed on facefixed hardware from 130kg to 100kg Page 10.3Corrected profile. Page 12.13