Tiêu Chuẩn 5S (VN) Ppt

BN TIU CHUN TRNG THI HNH DNG CN PHI C CA 5S(Ti liu lu hnh ni b cng ty KMV)Ni nhn v ngi chu trch nhim lu

S phn phtM ti liu KMV-5S-0001Ngy quy nh01/08/2014M quy nh00 - 01Ngy sa i

STTNi nhnM tm tt ca ni nhnNgi chu trch nhim qun lGhi ch1Khi ti chnh & Hnh chnh nhn s2Trng phng2Khi iu hnh3Trng phng3Phng Qun l cht lng4Trng phng4Phng K thut sn xut5.1Trng phng5Phng K thut khun5.2Trng phng6Phng Gia cng5.3Trng phng7Phng K hoch kinh doanh6Trng phng8Xng Gia cng chi tit7.1Trng phng9Xng Hn7.2Trng phng10Phng Bo dng thit b7.3Trng phng

Ngi ban hnhMr. Masuya Yamada Ph Tng gim c

Bn tiu chun cc trng thi, hnh dng cn phi c ca 5S Mc lc 00Cch suy ngh c bn v hnh dng cn c ca 5S 1. Tiu chun 5S Tham khotiu chun v mu sc phn xng) 2. Tiu chun vch k phn vng khu vc01Bn lm vic02T bo qun ti liu03Xung quanh bn lm vic 04Li i - mt sn nn xng05Dng c v sinh06Giy t - Cc loi phiu, bng biu07Gi 08Bn thao tc09Chi tit (linh kin)10Hng li 11 tiu hao12Jig13Dng c14Dng c o15Thit b (Bn kim tra thit b)16ng phc - bo h17Dng c vn chuyn18Bin hiu19Bng qun lM Biu Mu KMV-5S-0001CNG TY TNHHKYOEI VIT NAM(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Cch suy ngh c bn v cc hnh dng cn phi c ca 5SM Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Mc Phn loi 5SCC HNH DNG CN CTrngthiSng lcCc vt cn thit c lm r ra C y cc vt cn thit (C danh sch nh ghi chp, lp danh sch, v thnh bn v.v. vo bn tiu chun thao tc - bn trnh t thao tc) Loi b cc vt khng cn thit.Phn loi r rng cn thit v khng cn thit, hy b tt c cc khng cn thit, gi cc cn thit mc ti thiu.Sp xpC th ly ra c ngay cc cn thit (V tr ) .....c nh v tr v hin th.Nhn vo bit ngay (Cch ) .... trong rnh chuyn dng.D hiu cho mi ngi (Hin th) .... hin th hin vt. Bt k lc no cn bao nhiu l c th ly ra c ngay cc dng cn thit. Sch sV sinh hng ngy lun trong trng thi sch s (rc - bi - bong sn hoac ng phn cch b bong - du hoac chi tit b tung te v.v.)Cc dng s dng hng ngy khng b bn.Ngi ph trch qun l c qui nh r rng.V sinh sch s hng ngy.Sn scDuy tr 3S (sng lc, sp xp, sch s)Qun l bng mt (du`ng rnh chuyn dng v.v. ) d nm r tnh trng qun l, cng phu kaizen sao cho ly ra mt cch d dng.

Sn sngHiu r 3S (sng lc - sp xp - sch s) v quy nh ca nh xng, v lun lun thc hnh c.Xc nhn tnh trng qun l theo nh k Hon thnh cc bc (t 1 n 4) v dn n thnh qu

Mc tiu :Thng nht gia nh my - cc b phn - ni lm vic2) Ngoi ra Tiu chun v mu sc.C bn dng 3 mu l mu xanh lc vng- mu xanh da tri - mu trng.

V tr thao tc (Nn xng) : Mu xanh lc vng (....................................)ng i (Nn xng) : Mu xanh da tri (Fress Blue NPIU2041)*Thit b (ct, bn kim tra, xe gi, gi khun jig, cabin Robot, my dp.. ): Mu xanh (Sn du 929)* Sn vin, ng phn cch trn li i bn, gi jig kim : Mu trng ( Sn du L001 )* Sn chng r , gi, thng chi tit NG : Mu (Sn du 905, Sn phun A211)1) Tiu chun 5S

1. Thng nht v kch thc ca bng hiu2. Thng nht v ch (font ch - c ch) 3. Thng nht v mu sc4. Thng nht v loi bng dnh dn ng phn cch5. Thng nht v nhn 6. Thng nht v hin thNgi ph trch qun lHin th gi k - t ti liu v.v.7. Hin th bng bin hiu : vung gc - song song, phn bit c trn - di.8. Ngoi ra Cm hin th theo cch vit bng tay (gi tnh thng nht )M Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Quy nh v ng phn cchng phn cchPhn loii tngChiu rngPhng php hin thMuGhi chNilm vicng i chnhng nhnhV tr thao tcThit bGi Bn thao tcBn, ghGt tnThng rcBnh cha chyXe nngXe chuyn dngPalletXe nngXe chy bng c quyXe s dng chungXe chuyn dngPalletng iHin th s nguy himLi i khn cpVt c nhVtbn c nhVtdi chuynngli iNgoi triTrongnhxng100 mm20 mm100 mm100 mm150 mmTrngTrngVngTrngSnSnSnSnTrngTrngSn,Bng dnhKhng hin th(v d) 50 mm50 mm(v d) Hin thtn ca vtXe chybng c quy s 3(v d) S xe nng Xe ti s 3Vtdi chuynM Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5Sk vung gc, song song(khng vt gc)(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

M Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

01. Bn lm vic Bn lm vic Mc tiu :Sp t (sp xp) mi trng lm vic 1. Bn lm vic ch cc dng cn thit v c v sinh sch s, c th ly ra v tr v v tr c mt cch d dng. 2. vn phng phm c mc cn thit ti thiu nht (c bn l mi loi 1 ci) v c th d dng ly ra cc dng. Cc bn gh - giy t (thit b OA in thoi h s ti liu v.v.) c gi l bn lm vic.M Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Mc CC HNH DNG CN CBn lm vic ch cc dng cn thit1Cc dng cn thit bn lm vic c quy nh r rng bng danh sch (vn phng v nh xng) bn lm vic ch cc dng quy nh theo danh sch. Cc vn phng phm ch mc cn thit ti thiu (c bn l 1 ci )Trn bn lm vic khng g ngoi ang thao tc2Bn lm vic c sp xp c th ly cc dng mt cch n gin. Cc dng cn v tr c nh th c quy nh phng php v v tr , c hin th, v c ng. C th nhn ra c ngay cc dng cn v tr c nh da vo vch v tr c nh - rnh chuyn dng (c nh cho v tr) - hin th v.v. (Ch p dung tng trn ca bn lm vic) Cc hin th c thng nht v font - kch thc - mu sc v.v.Nu cn thit, tn ngi ph trch qun l c hin th trn cc dng (v d: bn, gh v.v.)Cc dng sau khi s dng c tr v v tr c. 3Bn lm vic lun c c v sinh sch s.Bn lm vic c v sinh sch s theo nh k, khng c bi, rc.Khng c di gm bn.Cc loi giy t khng chng cht ln nhau.Sau gi lm vic, khng cc dng ngoi cc dng c quy nh ti ni lm vic nh in thoi - my tnh - khay ( giy t), lch bn.4C cng phu kaizen sao cho c th ly ra v tr v ch c mt cch n gin cc dng bn.3S c duy tr, c th ly ra v tr v mt cch n gin trong trng thi sch s.Cc dy ni PC v.v. c sng lc, c b buc gn gng v khng chm trc tip xung mt nn. (trng hp mt nn nh th phi c cover) Cc loi giy t c x l hng ngy v c phn bit r rng l loi c gii quyt ri v loi cha c gii quyt. Bng n neon c v sinh sch s, bng khng b chy v thc hin qun l nh sng theo nh k, c i sch tit kim nng lng nh gn cc cng tc bt, tt gn tay v.v. dng lm vic k c cc giy t c th ly ra v tr v ch c trong vng 30 giy.- Chn ca bn lm vic phi c chng xc cho nn xng5 Bn lm vic lun lun c duy tr trng thi mc 4 Tt c mi ngi tun th cc tiu chun quy nh v bn lm vic nh xng. Tun tra ca ngi qun c c thc hin theo nh k, bin bn c bo qun, c i sch x l cc hng mc b chi trich cc bt hp l lin quan n bn lm vic khng pht sinh ra.

02. T qun l ti liu Mc tiu :Sp t (sp xp) mi trng lm vic T qun l ti liu ch cc dng cn thit v c v sinh sch s, c th ly cc dng ra v tr v mt cch n gin. T ti liu, cc kp file c gi l t qun l ti liuM Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Mc CC TRNG THI HNH DNG CN CT qun l ti liu ch cc cn thit1T qun l ti liu cn thit c quy nh v chng loi v s lng bng danh sch ca t qun l ti liuT qun l ti liu ch cc dng quy nh bng danh sch (list)Cc file khng c tn trong s qun l khng c lu vo t ti liu 2T qun l ti liu c sp xp v c th ly cc file mt cch d dng.C quy nh v tr v phng php , c hin th v c theo quy nh. Quy nh r rng cc i tng cn c v tr c nh Nhn ngay c ra v tr v v tr tr v bng cch nh du v tr c nh hoc hin th v.v. Cc hin th c thng nht v font ch - kch thc - mu sc v.v.Cc ba ca file c thng nht v font muCc file c th bit c l c hay khng bng cch hin th s qun l v k ng gch cho (ng k gch cho t kp file u tin n kp file cui cng)Cc kp file c phn chia theo tng chng loi v ni dung.Ni dung ca kp file c hiu c bng mc lc hoc bn tm tt ni dung v.v.Cc kp file khng chng cht ln nhau.Cc kp file sau khi s dng c tr v v tr c.3T qun l ti liu c v sinh sch s thng xuyn.Cc kp file v t qun l ti liu cn thit c v sinh theo nh k sch s , khng c rc, bi bn v.v.Khng trn nc ca t qun l ti liu.- Chn ca t phi c chng xc cho nn xng4T qun l ti liu c cng phu kaizen c th ly ra v tr v mt cch n gin . Kp file v t qun l ti liu c duy tr 3S v c th ly ra v tr v mt cch n gin .T qun l ti liu cho d khng m ca ra ch nhn t ngoi vo cng c th hiu c l trong t ang lu nhng g. Cc kp file trong t qun l ti liu c th ly ra v tr v trong vng 30 giy.5T qun l ti liu c thng xuyn duy tr trng thi mc 4Tt c mi ngi tun th tiu chun c quy nh v t qun l ti liu v cc kp File ti vn phng v nh xng Tun tra ca ngi qun c c thc hin theo nh k, bin bn c bo qun, c i sch x l cc hng mc bi ch trch cc li lin quan n t qun l ti liu khng pht sinh ra.

M Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Xunh quanh bn lm vicMc tiu : Sp t mi trng lm vic Vng xung quanh bn lm vic ch cc cn thit v c v sinh sch s c th ly ra v tr v mt cch n gin Cc v tr nh trn nh - ct - tng - ca s - rm - bng n neon - phng hp - nh n - khu vc ngh gii lao - phng thay qun o - t ng giy - nh v sinh - xung quanh nh my v.v. c gi l vng xung quanh bn lm vic. bng neon vi nc bnh cha chy.Tham kho : Lin quan n vn phng - Mt s hnh dng cn c khc Trn nh v tng c v sinh nh k, sch s khng c vt bn v mng nhn. Cc ca s, rm th knh khng b nt v, khng mng nhn, khong bi bn h hi v.v., c th ng m trn tru, kha ca hot ng tt. Bng n neon c v sinh sch s, khng b chy bng v.v., thc hin nh k vic qun l nh sng v c i sch tit kim nng lng Cc dy in khng cn thit (khng dng) c hy b Vi nc c th ng m bnh thng, lng nc thch ng. Khng c pha trc bnh cha chy v vi cha chy Ht thuc ng v tr c php ht thuc. Layout c thit k sao cho khng pht sinh cc lng ph trong s di ng (ca ngi va vt). Xung quanh nh xng khng c c di- rc - tp thuc v mt ng khng b h hiM Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S03. Khu vc xung quanh bn lm vic(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Mc CC TRNG THI HNH DNG CN CKhu vc xung quanh bn lm vic ch cc dng cn thit1Cc dng cn thit xung quanh bn lm vic c quy nh r rng bng danh sch (list )Xung quanh bn lm vic khng cc dng ngoi cc quy nh bng danh sch . Cc bn thng bo th c dn theo tiu chun.2 Cc xung quanh bn lm vic c sp xp c th ly ra mt cch n gin. C quy nh v tr v phng php , c hin th v c theo quy nh. C quy nh cc i tng cn c v tr c nh. C th nhn ra c ngay v tr v v tr tr v bng cch nh du v tr c nh hoac hin th v.v. Cc hin th c thng nht v font ch - kch thc - mu sc v.v.Cc xung quanh bn lm vic sau khi s dng xong c tr v v tr c.3Vng xung quanh bn lm vic c v sinh sch s thng xuyn. Vng xung quanh bn lm vic c v sinh sch s theo nh k di mt sn nh khng cc dng khng cn thit nh giy t qu thi gian lu gi v.v.Cc xung quanh bn lm vic c song song v vung gcCc dy in c qun gn gng, ng ko dy p khng chm t .4 xung quanh bn c cng phu kaizen c th ly ra v tr v mt cch n gin.Vng xung quanh bn dc duy tr 3S c th ly ra 1 cch n gin. Cc xung quanh bn lm vic c th ly ra v tr v trong vng 30 giy. 5Vng xunh quanh bn lm vic thng xuyn c duy tr trng thi mc 4Tt c mi ngi tun th tiu chun c quy nh v vng xunh quanh bn lm vicTun tra ca ngi qun c c thc hin theo nh k, bin bn c bo qun c i sch x l cc hng mc bi chi trich cc li lin quan n vng xung quanh bn lm vic khng pht sinh ra.

Mc tiu : An ton v qun l bng mt. Nn xng khng c cc dng khng cn thit v trong trng thi sch s v kh ro. Ch nhn qua cng c th bit c vic duy tr sng lc - sp xp lin quan n nn xng, s minh bch trong vic phn cng trch nhim qun l, v vic phng cc s nguy him v.v. Cc ng i - nn xng - ng k khu vc v.v. c gi l nn xng. ng i - nn nh xng Ln ng cho ngi i bM Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S04. ng i - mt nn xng(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Mc CC TRNG THI HNH DNG CN Cng i v khu vc thao tc c phn bit r rng trn mt nn xng. 1Vic phn bit ng i v khu vc thao tc c quy nh theo tiu chun 5S ng i v khu vc thao tc c phn chia theo phng php quy nh. C bn l ng i sn mu xanh da tri, khu vc thao tc mu xanh lc, ng phn cch mu trng. ng i : 100mm, khu vc thao tc : 50mm2Cc nn xng c th ly ra mt cch n gin.ng phn cch v du nh v tr c nh c quy nh theo tiu chun C th nhn ra c ngay v tr bng vic nh du v tr c nh Du nh v tr c nh c thng nht v kch thc v mu sc ng phn cch c dn theo ng thng. c khng c nh ra ng i, c t vung gc, song song, khng xin, cho. Cc nn xng sau khi s dng xong th c tr v v tr c3 Nn xng lun c v sinh sch s. Nn xng c v sinh theo nh k, sch s khng c vt bn, rc v.v.Cc v tr c nh v ng phn cch khng cn thit th khng nguyn nh th na (c xa b i)Nn xng khng c rc v sn phm ri xungKhng trc tip c xung mt nn.Nghim cm cc hnh ng nh ko l sn phm, thit b, gi , p, g v.v. trc tip xung nn lm xc nn xng4Nn xng c cng phu kaizen c th m bo an ton.Nn xng c duy tr 3S, sch s khng vt bn, h hi v.v. , ng i khng b chim.Nn xng c bo dng khng b rn nt, bong v.v.Cc dy in c lp t trong cover dy in, khng b vng mc. Tt c mi ngi c thi quen nht rc.Tt c mi ngi khng dm ln ng phn cch. Khng cc ra tng.C li i an ton chuyn dng cho ngi i b (tham kho) 5ng i v nn xng lun c duy tr trng thi mc 4 Tt c mi ngi tun th tiu chun c quy nh ti xng lien quan den ng i v nn xngTun tra ca ngi qun c c thc hin theo nh k, bin bn c bo qun, c i sch x l cc hng mc bi chi trich cc li lin quan n ng i v nn nh xng khng pht sinh ra.

Mc tiu : An ton v qun l bng mt Dng c v sinh lun c chun b c th dng v sinh. Cc dng c nh dng c dng v sinh, thng rc v.v c gi l dng c v sinh. Dng c v sinh Thng rc Khi rc y n 8/10 th iM Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S05. Dng c v sinh(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Mc CC TRNG THI HNH DNG CN CCh cc dng c quy nh m tt c mi ngi c th dng v sinh c.1Dng c v sinh c quy nh r rng v s lng, chng loi cn thit bng bn v danh sch (quy nh s lng mc ti thiu cn thit).V tr dng c v sinh c thit lp r rng.Tt c cc dng c v sinh c sp xp ng quy nh.Khng dng c v sinh khng cn thit v dng c b hng hc.2Dng c v sinh c sp xp gn gng c th ly ra c d dng C quy nh v tr v phng php , c hin th v c theo quy nh. C quy nh cc i tng cn c v tr c nh. V tr v v tr tr v c nh du hoc hin th v.v. c th nhin thy c ngay. Cc hin th c thng nht v font ch, kch thc, mu sc v.v. Dng c v sinh khng c nh ra ngoi v tr c nh du.Quy nh r rng ngi kim tra v ngi ph trch qun l dng c v sinh.Vic hin th (tn gi) dng c v sinh v vt thc t phi khp nhau. Dng c v sinh sau khi s dng c tr v ng v tr ban u.3Dng c v sinh c v sinh sch s thng xuyn. Dng c v sinh v v tr dng c v sinh c v sinh sch s. Rc trong thng rc khng c vt qu 8 phn 10 ca thng rc.4Dng c v sinh c cng phu kaizen c th d ly ra v tr v v tr c mt cch n gin.Dng c v sinh c duy tr 3S c th ly ra v tr v v tr mt cch n gin.5Dng c v sinh lun c duy tr trng thi mc 41Tt c mi ngi tun th cc tiu chun quy nh ti nh xng v dng c v sinh. 2Tun tra ca ngi qun c c thc hin theo nh k, bin bn c bo qun, c i sch x l cc hng mc b ch trch cc dng c v sinh sch s, lc no cng c th s dng c, khng pht sinh li

Mc tiu : Chun b v tun th cc tiu chun.1. Cc giy t, s sch, ha n c y cho tf c cc model v c qun l bng bn ban hnh mi nht.2. Thao tc c thc hin da theo cc giy t, s sch, ha n Cc bn tiu chun, bn hng dn ch o, s sch, ha n, file ti liu v.v. c gi l giy t, s sch, ha nCc giy t, s sch, ho n c y cho tt c cc model v c qun l bng bn ban hnh mi nhtM Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S06. Giy t, s sch, ha n(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Mc CC TRNG THI HNH DNG CN CCc giy t, s sch, ha n c y cho tt c model, c qun l bng bn ban hnh mi nht.Vn phng Line sn xut C danh sch lit k cc bn tiu chun y cho tt c cc model. C treo bn tiu chun ca model ang sn xut.2C l lch sa i trong bn tiu chun, v ang qun l bn ban hnh mi nht. 3Cc giy t, s sch ha n phi c ch k xc nhn ca ngi lp, v k duyt ca cp trn. Bn gc ca cc giy t, s sch, ha n c bo lu li v bn ph t c yt th. Khng cc giy t, s sch, ha n ht hn hay cha s dng n.6Thao tc theo bn tiu chun (bt u thao tc sau khi xc nhn giy t, s sch, ha n). 2Cc giy t, s sch, ha n c sp xp c th ly ra v tr v ch c mt cch n ginC quy nh v tr v phng php , c hin th v c theo quy nh. C quy nh cc i tng cn c v tr c nh. V tr v v tr tr v c nh du hoc hin th v.v. c th nhn thy c ngay. Cc hin th c thng nht v font ch, kch thc, mu sc v.v. Cc giy t, s sch, ha n c tr v ng v tr ban u sau khi s dng.3Cc giy t, s sch ha n c v sinh sch s thng xuyn. Cc giy t, s sch, ha n, thng hp c v sinh theo nh k, sch s khng c vt bn, bi v.v. Cc giy t, s sch, ha n c th c c khng b m nht, bn v.v.Cc giy t, s sch, ha n c quy nh v thi hn tiu hy.4Cc loi giy t, s sch, ha n c cng phu kaizen c th ly ra v tr v mt cch n gin.Cc giy t, s sch, ha n c duy tr 3S, c th ly ra mt cch n gin.2 Tt c cc giy t, s sch, ha n u c th ly ra v tr v v tr c trong vng 30 giy.5 Cc giy t lun lun c duy tr trng thi mc 41Tt c mi ngi tun th cc tiu chun quy nh ti xng lin quan n giy t, s sch, ha n. Tun tra cua ngi qun c c thc hin theo nh k, bin bn c bo qun, c i sch x l cc hng mc bi ch trch, khng pht sinh ra cc li lin quan n giy t, s sch, ha n

Mc tiu : S sp xp, b tr c xem xt suy ngh v tnh sn xut. Cc gi c b tr theo phng php c hiu xut cao, c hin th, c th ly ra v tr v v tr c mt cch n gin. Cc ng - gi chi tit - gi jig v.v. c gi l gi ( bo qun chi tit - jig v.v.) Gi khun, jig Gi chi tit Hin th v tr chi tit Gi vt liu M Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S07. Gi (Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Mc CC TRNG THI HNH DNG CN C Gi ch cc cn thit1Gi c quy nh v chng loi v s lng bng danh sch (list) ca gi.2Ch cc gi quy nh bng danh sch. 3Cc khng cn thit th khng trn gi.2 C th ly ra v tr v cc dng t gi mt cch hiu qu.C quy nh v tr v phng php , c hin th v c theo quy nh. C quy nh cc i tng cn c v tr c nh. V tr v v tr tr v c nh du, khot rnh hnh dng, hin th v.v. c th nhn thy c ngay. Cc hin th c thng nht v font ch, kch thc, mu sc v.v. C hin th trn gi, c hin th trn vt.3Gi c vung gc - song song. gi sau khi dng c tr v v tr ban u.3Gi c v sinh sch s thng xuyn.Gi c v sinh theo nh k, sch s, khng bn thu, hng hc, bin dng v.v.V tr gi c v sinh sch s theo nh k.4Cc vt trn gi c cng phu kaizen ly ra d dngGi c duy tr 3S c th ly c cc vt t gi mt cch d dng.2Gi c hin th hng pha trc mt ai nhn vo cng c th hiu c, phng php vt khng lng ph v ly ra c d dng. Tham kho : 1. Cm s dng phn gm ca gi (khong trng t mt sn n tng 1 ca gi) 2. Kch thc ca khong cch gia cc tng ca gi khng b lng ph.5 Lun lun duy tr trng thi gi mc 41Tt c mi ngi tun th cc tiu chun quy nh ti xng lin quan n gi .2Tun tra ca ngi qun c c thc hin theo nh k, bin bn c bo qun, c i sch x l cc hng mc b ch trch, khng pht sinh ra cc vic bt hp l nh lng phi thi gian i tm vt dng hay li do nhm chi tit.

Mc tiu S b tr, sp xp c xem xt suy ngh v tnh sn xut.Bn thao tc c th thao tc t hiu qu.Bn thao tc ch cc vt hin ti ang thao tc (ang dng). Bn thao tc (bn dng thao tc) - cc ng v.v. c gi l bn thao tc Bn thao tcChiu cao d dng thao tc, trn bn khng cc vt khc ngoi cc vt hin ti ang dng sn xutM Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S08. Bn thao tc(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Mc CC TRNG THI HNH DNG CN CBn thao tc ch cc vt dng cn thit 1Bn thao tc c quy nh r rng v s lng v chng loi bng danh sch ca bn thao tc.2Ch bn thao tc quy nh trong danh sch. 3Trn bn thao tc khng cc vt khc ngoi cc vt hin ti ang thao tc.2C th thao tc mt cch c hiu qu.C quy nh v tr v phng php , c hin th v c theo quy nh. C quy nh cc i tng cn v tr c nh. V tr v v tr tr v c nh du, hin th v.v. c th nhin thy c ngay. Cc hin th c thng nht v font ch, kch thc, mu sc v.v. Bn thao tc c t vung gc - song song.Bn thao tc khng nh ra ngoi vch nh du v tr c nh.Bn thao tc sau khi s dng xong c tr v v tr ban u.3Bn thao tc c v sinh sch s thng xuyn.Bn thao tc c v sinh nh k, sch s khng c c rc v bi bn. V tr t bn thao tc c v sinh sch s theo nh k.4Bn thao tc c cng phu kaizen ly ra mt cch d dng v d s dung.Bn thao tc lun lun c duy tr 3S, c ch cng phu v v tr - t th - cch vt dng v.v. c th thao tc mt cch thoi mi. 5Bn thao tc lun lun c duy tr trng thi mc 4.1Tt c mi ngi tun th cc tiu chun quy nh ti xng lin quan n bn thao tc. 2Tun tra ca ngi qun c c thc hin theo nh k, bin bn c bo qun, c i sch x l cc hng mc b ch trch khng pht sinh cht lng b li xc do bn thao tc gy ra.

Mc tiu : m bo s lng v cht lng.1. Chi tit c hin th, cch v v tr duoc qui dinh, c th ly chi tiet ra mt cch n gin. 2. C i sch cho cc li v cht lng nh nhm chi tit, khc chi tit v.v. Chi tit - nguyn vt liu - sn phm - d phng - hng mu - mu th nghim v.v. c gi l chi tit .M Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S09. Chi tit (Linh kin)(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Mc CC TRNG THI HNH DNG CN CCh cc chi tit (hng OK) cn thit Kho chi titLine sn xut Chi tit c lu kho ng s lng theo k hoch nhp hng.Chi tit c cp theo thi gian, s lng v v tr c quy inh. Chi tit sn xut c chun b y v chng loi v s lng da theo k hoch sn xut. 2C th ly chi tit ra mt cch n gin.C quy nh v tr v phng php , c hin th v c theo quy nh. C quy nh cc i tng cn c v tr c nh. C th nhn ra c ngay v tr v v tr tr v bng vic nh du v tr c nh hoc hin th v.v. Cc hin th c thng nht v font ch, kch thc, mu sc v.v. Phng php chi tit (thng ng chi tit) c quy nh nh di y : Cm chi tit trc tip xung t. Chi tit c xp chng theo th t t vt nng trc. C bn ca bo qun chi tit l 1 thng ng ch 1 chng loi. Chi tit khng c xin xo m phi song song v vung gc. Khng ln ln nhau cc hng sn xut -hng sn xut th (mu th) - hng chnh sa v.v. Chi tit d nhm ln nhau c xa nhau. Phn bit c l hin ti v l tip theo bng hin th. Thng ng chi tit khng ng cc khc ngoi chi tit, v d nh l dng c v.v. Sau khi kt thc vic chun b chi tit, c hin th bit l chi tit c chun b y . Chi tit tha sau khi s dng c tr v v tr c.Hin vt (chi tit) v phiu chi tit (Item card, c ghi m chi tit v s lng) khp vi nhau.Chi tit c qun l r rng l l hin ti - l tip theo v c qun l l vo trc - ra trc.3Chi tit c v sinh sch s thng xuyn. Chi tit c v sinh sch s khng c vt bn v bi. Chi tit c bo qun cn thn khng c vt p chm - try xc - han r.Cm chi tit tm thi, trng hp c bit th pht hnh giy cho php tm thiItem card c cho vo v nha v c hin th v tr d nhn thy (cm gn bng bng dnh)4Chi tit c cng phu kaizen khng pht sinh viec khc chi tit v nhm chi tit.Chi tit v v tr chi tit c duy tr 3S v c th ly ra v tr v mt cch n gin.C i sch v mt an ton nh i sch cho vic chi tit b nho v.v.5Chi tit lun c duy tr trng thi mc 4Tt c mi ngi tun th cc tiu chun quy nh ti xng lin quan n chi tit Tun tra ca ngi qun c c thc hin theo nh k, bin bn c bo qun, c i sch x l cc hng mc b ch trch khng pht sinh hng li nh khc chi tit hay nhm chi tit v.v.

Gi chi tit trong kho M Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S09. Chi tit (Linh kin)(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Mc tiu : X l vn bt thng v phng ti pht sinh.1. Hng li c phn bit v c vo v tr hng li.2. Da theo d liu hng li, c i sch phng ti pht sinh khng b pht sinh vic dng line v li v cht lng. Hng li do nguyn vt liu, li chi tit, li thnh phm c gi l Hng li.V tr hng liBit r v tr b li.M Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S10. Hng li (Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Mc CC TRNG THI HNH DNG CN CHng li c trong thng c ch nh v tr hng li. 1Bit (nm r) c v tr v s lng hng li bng danh sch v bn V tr hng li c thit lp r rng. Tt c cc hng li c trong thng, trn gi, trn xe c ch nh v tr hng li.2Cc thng ng, gi, xe hng li c thng nht phn bit bng mu sc C quy nh v tr v phng php , c hin th v c theo quy nh. C quy nh cc i tng cn c v tr c nh. C th nhn ra c ngay v tr v v tr tr v bng vic nh du v tr c nh hoc hin th v.v. Cc hin th c thng nht v font ch, kch thc, mu sc v.v. Cc thng ng, gi, xe hng li c thng nht phn bit bng mu sc Cc thng ng, gi, xe hng li c hin th tn ngi m nhim.Phiu bo li c gn ti v tr li bit c ni dung ca li.Hng li c phn loi r rng l hng sa - hng hy - hng ch quyt nh. Thng hng li khng c nh ra ngoi ng phn chia khu vc, c vung gc - song song khng nghing cho.Tiu chun vn hnh (x l) v ngi m nhim c qui nh chnh xc r rng hng li c x l thch ng.3 Hng li v v tr hng li c v sinh sch s thng xuyn.V tr hng li c v sinh, thng ng - gi - xe sch s khng c vt bn. Cm tm thi, trng hp c bit th c pht hnh giy php c tm thi.C cc bin php cho hng li khng b try xc.Hng li c x l hng ngy, c ghi chp v c ngi qun c xc nhn.4C cng phu kaizen khng pht sinh li cht lng nh ln ln hng li (vo hng bnh thng) v.v.V tr hng li c duy tr 3S, khng b h hng v.v. D liu ghi chp v ni dung ca hng li c s dng phng nga vic ti pht sinh.C i sch khng pht sinh vic ln ln hng li (vo hng bnh thng) v.v.5Hng li lun c duy tr trng thi mc 4Tt c mi ngi tun th cc tiu chun quy nh ti xng lin quan n hng li.Tun tra ca ngi qun c c thc hin theo nh k, bin bn c bo qun, c i sch x l cc hng mc b ch trch, khng pht sinh li cht lng do qun l hng li khng tt (yu km)

Mc tiu : Qun l thi im t hng s lng tn kho thch ng 1. C quy nh v tr v phng php , v c hin th bit c l tiu hao. 2. Phng nga pht sinh li cht lng hoc dng line do thiu tiu hao v.v. bng vic qun l thi im t hng Cc d tr (nh keo dn - silicone - m), dao ct - sn - dung dch x l - dc phm (nh axit v.v.) - du - chip - ng ni - vt liu ng gi (nh ba cactong - tm nha) v.v. gi l tiu hao.M Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S11. tiu hao(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Mc CC TRNG THI HNH DNG CN CCh cc tiu hao cn thit1 tiu hao c quy nh v chng loi v s lng bng danh sch ca tiu haoV tr tiu haoLine sn xutC y tt c cc tiu hao theo danh schCh cc tiu hao c ghi trong bn tiu chun2 tiu hao c sp xp c th ly ra mt cch n gin. C quy nh v tr v phng php , c hin th v c theo quy nh. C quy nh cc i tng cn c v tr c nh. C th nhn ra c ngay v tr v v tr tr v bng vic nh du v tr c nh hoc hin th v.v Cc hin th c thng nht v font ch, kch thc, mu sc. tiu hao c sao cho c th bit c s lng cao nht v s lng thp nht. tiu hao khng c xa ( th ) ra ngoi ng phn khu vc. d phng khng c xin, cho m phai vuong gc - song song.V vic bo qun tiu hao, theo c bn th mi v tr ch 1 chng loi. tiu hao sau khi s dng xong c tr v v tr c.3 tiu hao c v sinh sch s thng xuyn. tiu hao c v sinh sch s theo nh k.V tr tiu hao c v sinh sch s theo nh k.4 tiu hao c cng phu kaizen c th bit c v tnhtrng qun l. tiu hao c duy tr 3S, vic qun l thi im t hng c thc hin, s lng tn kho thch ng, khng qu nhiu. tiu hao c qun l vo trc - ra trc.Cc cht c hi c gi c kha, c qun l nhp kho xut kho.Cc tiu hao u c cc i sch v an ton nh i sch cho vic b ri .5 tiu hao lun c duy tr trng thi mc 4Tt c mi ngi tun th cc tiu chun quy nh ti xng lin quan n d phng.Tun tra ca ngi qun c c thc hin theo nh k, bin bn c bo qun, c i sch x l cc hng mc b ch trch khng pht sinh li v cht lng hoc dng line.

Mc tiu : Sn xut tun theo nhng yu cu v cht lng. 1. Jig c v sinh sch s, v tr v phng php c quy nh, c hin th, c th ly ra mt cch n gin. 2. Jig c kim tra v sa cha theo nh k, khng lm dng line v gy li v cht lng Cc jig c dng trong vic thao tc nh jig, jig phng chng li xc v.v. c gi l jig V tr jigC m s ca jig v m s ca gi jigM Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S12. Jig(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Mc CC TRNG THI HNH DNG CN CCh cc jig cn thitJig c quy nh v chng loi v s lng bng danh sch ca jigV tr jigLine sn xut2C y tt c cc jig theo danh schCh cc jig c ghi trong bn tiu chun2Jig c sp xp c th ly ra mt cch n gin. C quy nh v tr vphng php , c hin th v c theo quy nh. C quy nh cc i tng cn c v tr c nh. C th nhn ra c ngay v tr v v tr tr v bng vic nh du v tr c nh - khot rnh theo hnh dng - hin th v.v.. Cc hin th c thng nht v font ch, kch thc, mu sc v.v. V v tr jig, c cn nhc vic di chuyn, cc jig s dng thng xuyn th c gn.Jig khng c nh ra khi phm vi, c vung gc hoc song song. Ch s dng cc jig c ng k. Jig sau khi s dng xong c tr v v tr c.3Jig c v sinh sch s thng xuyn. Jig c v sinh theo nh k, sch s khng b bn hay h hi.V tr jig c v sinh sch s theo nh k.Cm jig tm thi, trng hp c bit th pht hnh giy cho php tm thi.4 Jig c c cng phu kaizen ly ra v s dng d dng. Jig c duy tr 3S c th ly ra v tr v mt cch n gin, s dng d dng.Jig c cc i sch v an ton nh cc phng cho vic ri hay ri .Sau khi thc hin vic kim tra nh k, Jig c hin th l kim tra bit r v tnh hnh kim tra.5Jig lun c duy tr trng thi mc 4Tt c mi ngi tun th cc tiu chun quy nh xng v jigTun tra ca ngi qun c c thc hin theo nh k, bin bn c bo qun, c i sch x l cc hng mc b ch trch khng pht sinh li v cht lng hay dng line do li jig.

Mc tiu : Sn xut theo ng yu cu v cht lng. 1. Dng c c quy nh v v tr v phng php , c hin th c th ly ra mt cch n gin. 2. Dng c c kim tra v sa cha theo nh k khng b pht sinh li v cht lng. Cc t vt - c l - ba - sng hi (bn c, bulng ...) - c l lc v.v. c gi l dng c. Dng c - V tr dng c Suy ngh cch sao cho d thao tc Tnh thao tc (D ly ra v d s dng)M Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S13. Dng c(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Mc CC TRNG THI HNH DNG CN CCh cc dng c cn thit1Dng c c quy nh v chng loi v s lng bng danh sch ca dng cV tr dng cLine sn xut C y tt c cc dng c theo danh schCh cc dng c c ghi trong bn tiu chunKhng cc dng c khng cn thit hoac h hng.2Dng c c sp xp c th ly ra mt cch n gin.C quy nh v tr v phng php , c hin th v c theo quy nh. C quy nh cc i tng cn c v tr c nh. C th nhn ra c ngay v tr v v tr tr v bng vic nh du v tr c nh - khot rnh theo hnh dng - hin th v.v. Cc hin th c thng nht v font ch, kch thc, mu sc v.v. Ch dng cc dng c c ng k.Dng c sau khi s dng xong c tr v v tr c.3Dng c c v sinh sch s thng xuyn.Dng c c v sinh theo nh k sch s khng b bi bn hay hng hc.V tr dng c c v sinh sch s theo nh k.4Dng c c cng phu kaizen ly ra v s dng d dng.Dng c c duy tr 3S c th ly ra v tr v mt cch n gin.Dng c c cn nhc xem c d s dng hay khng v v mt cht lng c cc i sch nga vic gy xc i vi sn phm.5Dng c lun c duy tr trng thi mc 4Tt c mi ngi tun th cc tiu chun quy nh xng v dng c.Tun tra ca ngi qun c c thc hin theo nh k, bin bn c bo qun, c i sch x l cc hng mc b ch trch khng pht sinh li v cht lng do dng c.

14. Dng c o Mc tiu : m bo thng s thit k (thng s k thut). 1. Dng c o c quy nh v v tr v phng php , c hin th c th ly ra c mt cch n gin. 2. Dng c o c cn nhc v ng tc ca cng vic - ngoi quan - duy tr chnh xc (chc nng), v gi th c nghin cu sao cho khng b bm bi bn, dnh phoi, dnh du v d v sinh. Cc thc cp - ng h o - dng kim - thc l v.v. c gi l dng c o. Trng hp cho vo ngn koDng tm chn phng nga va chmHin th v hiu chnh (dng mu ring cho tng thng)M Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5SNu trn thit bLt tm cao su v khot rnh hnh dng(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Mc CC HNH DNG CN CCh cc dng c o cn thit1 Dng c o c quy nh v chng loi v s lng bng danh sch ca dng c o.V tr dng c oLine sn xut2C y tt c cc dng c theo danh sch Ch cc dng c o c ghi trong bn tiu chun2Dng c o c sp xp c th ly ra mt cch n gin.C quy nh v tr v phng php , c hin th v c theo quy nh. C quy nh cc i tng cn c v tr c nh. C th nhn ra c ngay v tr v v tr tr v bng vic nh du v tr c nh - khot rnh theo hnh dng - hin th v.v. Cc hin th c thng nht v font ch, kch thc, mu sc v.v. Tham kho : (1) Tn hoc thng s k thut ca dng c c hin th vt v v tr . (2) Dng c o v v tr c marking bng mu ging nhau. (3) Dng c o c nh du (dn tem) l ang trong thi hn c hiu lc. (4) Dng c o c gn vo ng v tr c khot hnh dng ging vi dng c.Ch s dng cc dng c o c ng k trong bn tiu chun.Dng c o sau khi s dng xong c tr v v tr c.3Dng c o c thng xuyn v sinh sch sDng c o c v sinh nh k sch s khng c rc hoc bi v.v.V tr dng c o c v sinh sch s theo nh k.Dng c o c xc nhn theo nh k v tnh trng cht lng nh kim tra chnh xc hoc thi hn hiu lc v.v.4Cn nhc v cht lng ca dng c o, c cng phu kaizen v phng php .Dng c o c duy tr 3S khng c bi hoc vt bn. C kaizen cho dng c o sau khi suy ngh n vic s dng v cht lng. Dng c o c cng phu sao cho khng gy ra xc. S dng vt liu sao cho khi t xung hoc sau khi dng c o, phng nga c s va chm v duy tr c chnh xc.Thc hin vic o to hng dn ngi o theo k hoch khng pht sinh vic o nhm.5Dng c o lun c duy tr trng thi mc 4Tt c mi ngi tun th cc tiu chun quy nh xng lin quan n dng c o.Tun tra ca ngi qun c c thc hin theo nh k, bin bn c bo qun, c i sch x l cc hng mc b ch trch khng pht sinh cc tn tht nhu phi i tm kim hay li v cht lng do dng c o cha sn sng

15. Thit b (Bn kim tra thit b M Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5SMc tiu: phng trc vic hng hc v ct gim chi ph sa cha. 1. Thit b c v sinh sch s theo nh k. 2. Kim tra v sa cha thit b theo nh k thit b khng hng hc t cc ch c kim tra. Cc thit b - bn kim tra thit b c gi l thit b. Kim tra theo tn sut quy nhBn kim tra thit b Thit b (Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Mc CC HNH DNG CN CBn kim tra thit b c chun b sn sng, c treo thit b, c quy nh ngi kim tra v ngi ph trch qun l . C danh sch ca cc bn kim tra thit b ghi r tn thit b v s lng.Treo bn kim tra thit b c trong danh sch mi my.C quy nh r ngi kim tra v ngi qun l trong bn kim tra thit b.C danh sch quy nh cc vt c xung quanh my. Khu vc xung quanh my ch cc vt quy nh trong danh sch.2C th ly bn kim tra thit b ra d dng, vic kim tra thit b c tin hnh theo thi gian quy nh C quy nh v tr v phng php bn kim tra thit b, c hin th v c theo quy nh. C th nhn ra c ngay v tr v v tr tr v bng vic nh du v tr c nh - hin th v.v.. Cc hin th c thng nht v font ch, kch thc, mu sc. Thi gian kim tra c quy nh, c th kim tra thit b trong thi gian c quy nh. Tt c thit b c kim tra da theo bn kim tra thit b, c ghi chp v ch k.Bn kim tra thit b sau khi kim tra xong c tr v v tr ban u.3Thit b c thng xuyn v sinh sch s Thit b c v sinh sch s theo nh k.Khng gi lau hoc dng c trn thit b.4Vic kim tra thit b c cng phu kaizen c th thc hin mt cch n gin khng gy tn tht.Thit b c duy tr 3S, khng pht sinh r r nc hoc h kh v.v.Khi xc nhn bn kim tra, c bo co cho cp trn v a ra i sch nu thit b c vn .C ci tin trnh t kim tra - n gin ha vic kim tra v.v. bt k ai cng c th thc hin d dng khng gy tn tht.5Thit b lun c duy tr trng thi mc 4Tt c mi ngi tun th tiu chun quy nh v thit b xng.Tun tra ca ngi qun c c thc hin theo nh k, bin bn c bo qun, c i sch x l cc hng mc b ch trch khng pht sinh hng hc hay li v cht lng t v tr cn kim tra ca thit b.

Mc tiu : Nng cao thc v tnh an ton. Tt c mi ngi tun th quy nh v ng phc v bo h v khng gy thng tch. Qun o - m giy - th tn v.v...c gi l ng phc. M bo him - knh - khu trang - nt tai - gng tay v.v. c gi l bo h M Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S16. ng phc bo h(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Mc CC HNH DNG CN CTt c mi ngi hiu r v tiu chun s dng bo hTiu chun s dng bo h (bao gm c tiu chun thay th) c quy nh r rng.Tiu chun s dng bo h c yt th trong xng mi ngi hiu.2Tt c mi ngi hiu v tun th tiu chun s dng ng phc v bo h.Tt c mi ngi hiu v tun th quy nh s dng ng phc v tiu chun s dng bo h.ng phc (o - qun - m - th tn giy v.v.) v bo h trong trng thi sch s, khng rch ri, h hng v.v. , c s dng ng ch theo quy nh . ng phc c tun th theo tiu chun quy nh. Cm xn, qun vt qun, tay o ln Ci tt c cc cc (khuy) Khng cho tay vo ti qun khi i b Cm i dp hoc i giy gp gt. Trng hp tc di th c buc li v cho vo bn trong m Cm eo trang sc khi thao tc m bo cht lng v an ton. C quy nh v tr v phng php , c hin th v c theo quy nh. C quy nh cc i tng cn c v tr c nh. C th nhn ra c ngay v tr v v tr tr v bng vic nh du v tr c nh - hin th v.v. Cc hin th c thng nht v font ch, kch thc, mu sc v.v. bo h sau khi s dng xong c tr v v tr c. 3ng phc v bo h c thng xuyn v sinh sch s. ng phc c git sch s theo nh k. bo h c v sinh sch s theo nh k.4c cng phu kaizen khng gy thng tich.ng phc v bo h c duy tr 3S.Vic o to an ton c thc hin cho tt c mi ngi theo k hoch v c ghi chp v c ng du ca cp trn.C cc i sch khng gy thng tch nh bo co ln cp trn cc v tr mt an ton v.v.5ng phc v bo h lun c duy tr trng thi mc 4 Tt c mi ngi tun th cc tiu chun quy nh xng v bo h. Tun tra ca ngi qun c c thc hin theo nh k, bin bn c bo qun, c i sch x l tc thi cc hng mc b ch trch khng gy thng tich.

Mc tiu : S lu chuyn ca sn phm hiu qu v an ton. 1. Tt c mi ngi hiu v tun th tiu chun ca dng c vn chuyn. 2. Dng c vn chuyn c c quy nh v v tr v phng php , c hin th c th ly ra c mt cch n gin. Cc xe nng (forklift) - xe nng tay (hoc in) - xe y v.v. c gi l dng c vn chuyn. Dng c vn chuynQun l bng hin thM Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S17. Dng c vn chuyn(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Mc CC HNH DNG CN CCh cc dng c vn chuyn cn thit1Dng c vn chuyn c quy nh v chng loi v s lng theo danh sch ca dng c vn chuyn.2Ch cc dng c vn chuyn cn thit.(Tham kho : xem xt s lng xe gi va p ng cho sn xut tng thng v.v.) Tt c mi ngi hiu v tun th cc tiu chun c ra v dng c vn chuyn. Tham kho : forklift Lp bn k hoch vn chuyn. Thc hin kim tra mi sng Mang theo th cp php li xe .(Theo h thng cp php ni b ca cng ty) i m bo him v ci dy an ton. Tun th tc gii hn. Rt kha ra khi ri khi dng c vn chuyn. Ko phanh tay khi dng xe.2Dng c vn chuyn c sp xp c th ly ra mt cch n gin.C quy nh v tr v phng php , c hin th v c theo quy nh. C quy nh cc i tng cn c v tr c nh. C th nhn ra c ngay v tr v v tr tr v bng vic nh du v tr c nh - hin th v.v.. Cc hin th c thng nht v font ch, kch thc, mu sc v.v. Dng c vn chuyn sau khi s dng xong c tr v v tr c.3Dng c vn chuyn v v tr dng c vn chuyn c thng xuyn v sinh sch s.Dng c vn chuyn c v sinh sch s theo nh kV tr dng c vn chuyn c v sinh sch s theo nh k.Tt c dng c vn chuyn c ng k, s lng xe - hng hc ...v.v th c qun l bng m s qun l.4Dng c vn chuyn c cng phu kaizen sau khi cn nhc tnh an ton v tnh thao tc.Dng c vn chuyn c duy tr 3S, c cn nhc tnh an ton v tnh thao tc, c kaizen phng hng ha lt , gii hn tc v.v. 5Dng c vn chuyn lun c duy tr trng thi mc 4Tt c mi ngi tun th cc tiu chun quy nh ti xng v lun duy tr trng thi mc 4 Tun tra ca ngi qun c c thc hin theo nh k, bin bn c bo qun c i sch x l cc hng mc b ch trch khng pht sinh thng tch do li dng c vn chuyn.

18. Bin hiu Mc tiu : Thy r c nh xng - ni lm vic 1. Lm cho (nh xng - ni lm vic) trng d nhn bng cc bin hiu. 2. Lm cho v tr v khu vc qun l r rng ra bng cc bin hiu.Cc bin hiu (nh tn cng ty - tn nh xng - tn ni lm vic - tn cng on v.v.) - bin bo v.v. c gi l bin hiu .Bin hiu hiu r c v tr M Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Mc CC HNH DNG CN CCh cc bin hiu cn thit1Bin hiu c quy nh v v tr, chng loi v s lng theo danh sch ca bin hiu.2Bin hiu c thit lp tt c cc v tr cn thit. Khng cc bin hiu khng cn thit.2Bin hiu c thit lp da theo tiu chunBin hiu c lm theo tiu chun quy nh.Bin hiu c hin th, c theo phng php c quy nh. Cc hin th c thng nht v font ch - kch thc - mu sc v.v. Bin hiu c hin th vung gc vi ng i.3Bin hiu c v sinh sch s thng xuynBin hiu c v sinh sch s theo nh k. Bin hiu khng h hng hay bong sn v.v.4Bin hiu c cng phu kaizen d nhn thyBin hiu c duy tr 3S v c kaizen v chiu cao v v tr.5Bin hiu lun c duy tr trng thi mc 4Tt c mi ngi tun th cc tiu chun quy nh xng lin quan n bin hiu.Tun tra ca ngi qun c c thc hin theo nh k, bin bn c bo qun, c i sch x l cc hng mc b ch trch khng b pht sinh cc li v bin hiu.

Kamban tn dy truyn: c treo trn u dy truyn, treo pha trn ca ng i, chiu cao t mt nn xng ln ti bin 3.5m, hng treo l mt ca trc v sau ca kamban hng dc theo ng i chnh ngi i c th quan st v bit c thng tin.Kamban tn dy truyn, lineKamban chi tit trn giM Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

19. Bng qun lMc tiu Qun l nh xng (PQCDSM) v truyn t thng tin. 1. bit v tnh hnh qun l (PQCDSM) v thng tin bng bng qun l. 2. Ch tiu qun l c cc i sch i km vi kt qu. Cc bng qun l - bn thng bo v.v. c gi l bng qun l.Dng cho qun l nh xng (ton th) Hp quyt nh ch tiu qun lM Biu MuNgy ban hnhNgy sa iLn sa i01/05/2014 KMV-5S-0001CNG TY TNHHKYOEI VIT NAMBn tiu chun cc trng thi, hnh dng cn phi c ca 5S(Ti liu lu hnh ni b cng ty KMV. Mi sao chp phi c s cho php bng vn bn ca gim c cng ty KMV)

Mc CC HNH DNG CN C Bng qun l c t v tr c quy nh1Bng qun l c quy nh v v tr, chng loi v s lng bng danh sch ca bng qun l. Bng qun l c t v tr c quy nh.Khng (gn, treo) bng qun l cha s dng n.2Bng qun l c hin th trng thi d dng hiu r thng tinThng bo c thc hin nh sau : Khng nim yt bn b nhn nheo Khu vc (v tr) c phn chia r rng Khng nim yt nghing Cnh pha trn c t thng hng nhau Khng dng bng dnh Khng nim yt chng ln nhauC quy nh v tr v phng php , c hin th v c theo quy nh. C quy nh cc i tng cn c v tr c nh. C th nhn ra c ngay v tr v v tr tr v bng vic nh du v tr c nh - hin th v.v. Cc hin th c thng nht v font ch, kch thc, mu sc. Bng qun l c nim yt theo P,Q,C,D,S,M v.v. d nhn.Ten ngi ph trch qun l v k hn cp nht c quy nh v c hin th bng qun lBng qun l c c nh v tr.Khng nim yt cc bn thng bo c ht thi hn.Bng qun l sau khi s dng xong c tr v v tr c.3Bng qun l thng xuyn c v sinh sch s Bng qun l c v sinh sch s theo nh k. Bng qun l c v sinh sch s theo nh k khng c vt bn - bi - bc bong - phai mu v.v.4Bn thng bo c cng phu kaizen d c Bng qun l c duy tr 3S bn thng bo d c.Ni dung (data) ca bn thng bo c biu hin theo tiu chun quy nh. C th bit c ngay tnh trng ca ni lm vic bng cc ch tiu trong bng qun l. 5Bng qun l lun c duy tr trng thi mc 4Tt c mi ngi tun th cc tiu chun quy nh xng lin quan n bng qun l.Tun tra ca ngi qun c c thc hin theo nh k, bin bn c bo qun, c i sch x l cc hng mc b ch trch tnh trng qun l c duy tr.

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