Ti-Color STAINLESS STEEL HANDRAIL

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T i -C olor STAINLESS STEEL HANDRAIL Handrail Custom-made Rail

Transcript of Ti-Color STAINLESS STEEL HANDRAIL

Ti-Color STAINLESS STEEL

HANDRAIL

Handrail Custom-made Rail

Vertical TypeHorizontal TypeElegance Type

STANDARDHANDRAIL

Handrail Custom-made rail

TYPEHANDRAIL Green Enviroment Matarial Easy Install

Easy MaintenanceKnock-down DIY system

5001 / 6001 6002 / 7002 5004 / 6004

Vertical Type

TYPEHANDRAIL Green Enviroment Matarial Easy Install

Easy MaintenanceKnock-down DIY system

5003 / 6003 5512 5422

Horizontal Type Elegance Type

INSTALLATIONHANDRAIL Green Enviroment Matarial Easy Install

Easy MaintenanceKnock-down DIY system

Easy Install DIY &

Easy Maintenance■ Applicable to any grade of stairs.■ Basic Angle : 33º (±15º)

Socket 45º Type Socket 90º Type

Main Post

Handrail

Connecting Hill-top to Main Post

■ Insert the Hill-top bolt into the upper hole of the main post and weld it to the post.

■ Screw the Hill-top to the Hill-top bolt.■ Hill-top will be locked when screwed.

Main Post

Hill-top

Hill-top

Connecting Middle Post to Handrail

■ Disassemble the upper portion of the main joint and weld it to the handrail securely.

Handrail

Connecting Infill rail to Main Post

■ If diameter of infill rail is Φ15.8 weld or rivet a jointer to the main post and twist it parallel to the stairs.

Main Post Joint

Connecting Infill rail to Middle Post

■ Twist the middle post at an angle smaller than that parallel to the stairs. (Use tools such as tongs)

Middle Post Joint

Middle Post

Handrail to Mani Post Connection Method

SPECIFICTIONHANDRAIL Green Enviroment Matarial Easy Install

Easy MaintenanceKnock-down DIY system

Polish (#800) Plain (#600) Hair Line (#200)

Dot Dia CheckDot Angle

※ Customized logos and symbols are available.

Pattern Pipe

Plain Pipe

Available Ti-Colors

Specification

Diameter Thickness (mm)

Length (m) Plain Dot Dia

PatternDot Angle

PatternCheck Pattern

Ø 15.8 1.1 5 (4) ● ●

Ø 19.1 0.6 5 (0.9) ● ●

Ø 25.4 0.9 4 ● ● ●

Ø 38.1 0.8 5 ● ● ●

Ø 50.8 0.9 5 ● ● ● ●

Ø 63.5 1.0 5 ● ● ●

Ø 76.3 1.1 5 ● ● ●

Ø 89.1 1.2 / 1.5 5 ● ●

Ø 101.6 1.2 / 1.5 5 ● ●

Silver BlackBronzeGold

STANDARDHANDRAIL Green Enviroment Matarial Easy Install

Easy MaintenanceKnock-down DIY system

CUSTOMHANDRAIL Green Enviroment Matarial Easy Install

Easy MaintenanceKnock-down DIY system

Vertical TypeHorizontal TypeElegance Type

STANDARDCUSTOM-MADE RAIL

Handrail Custom-made rail

TYPECUSTOM-MADE RAIL Green Enviroment Matarial Easy Install

Easy MaintenanceKnock-down DIY system

1000

4102 4112 4302 4312

30001001 3001

Vertical / Vertical Round Type

Elegance Type

Horizontal / Horizontal Round Type

INSTALLATIONGreen Enviroment Matarial Easy Install

Easy MaintenanceKnock-down DIY systemCUSTOM-MADE RAIL

Assembly Instructions-Vertical Type Balcony

1 6

2

4

57

83

► Drill evenly spaced holes between the main posts.

► Place an anchor in each hole and connect a washer to

the anchor with a bolt.

► Screw the socket onto the middle post. Weld

the M socket to the main post at the same height as

the middle post socket.

► Plant the post perpendicular to the ground and weld it to the washer securely. Put a cap on it.

► Measure the distance between the edges of the main post sockets

using a measuring rope.

► Cut the pipe 15mm longer than the length of the measured distance.

► Measure the distance between the underside of the handrail and the washer at the bottom,

► Make a hole for each of the sockets on the

middle-post and cut the pipe 16mm shorter than

the measured length.

► Insert a balcony into one side of the sockets and do the same

with the other side. (You need to slightly pull the post towards you.)

► Screw the Hill-top to the ball-top bolt.

► Note that applting a bonding agent on the bolt will strengthen

the connection. (Refer to diagram A)

► Insert the pipe into one side of the socket. Then do the same to the other side. (You need to slightly pull the post towards you.)

► Weld the undersid of the pipe to the socket securely as indicated in the diagram.

► Put the post into the main joint using a rubber hammer. (Strike the joint with the hammer.)

► Disassemble the upper portion of the main joint and weld it to handrail securely.

► Put the lower cap into the post and then place the post into its repective hole. Reassemble the main joint.

► Weld the post to the washer securely and put the cap on.

► Weld the underside of the pipe to the socket securely. If the length of the balcony exceeds the space between

the sockets, cut or trim the edge of the balcony.

► Insert the ball-top bolt into the upper hole of the post and weld the

bolt to the post.

► Weld the inner socket to the post. Please refer to the diagram.

* Please note that argon welding is more effective and produces less welding

stains than other welding methods.

A

A

A

A 1

1A

A

A

A

A

B

BA

A

A

A

Bottom Cap

Post & Washer welded stiffener

Post cap fixed pin

Fixed welding

1000 10

0010

0010

00

1000

Fixed welding

Separated bolt

Separated bolt

Ø38.1 Main joint

Ø38.1 Main joint

Ø38.1 Main joint

Ø38.1 Main joint

Ø38.1 Middle post

Ø38.1 Middle post

Twin socket assembly hole

Fixed welding

Separated bolt

Straight type SET (Standard goods)

Straight type Balcony

Ø38.1 Twin Socket

Ø38.1 Socket

Twin socket assembly hole

Twin socket assembly hole

Twin socket assembly hole

Fixed welding

Spot welding

Socket

Washer 210mm Set Anchor

A

Washer 2

10mm Set Anchor

Post washer

ø38.1 ø50ø50.8 ø60ø63.5 ø70ø76.3 ø80

Ø38.1Ø19.1

Hill top

INSTALLATIONGreen Enviroment Matarial Easy Install

Easy MaintenanceKnock-down DIY systemCUSTOM-MADE RAIL

Assembly Instrutions-Horizontal Type Balcony

1

2

4

5

► Drill holes at evenly spaced points along the main posts, middle poston the floor and horizontal handrail on the side

wall.

► Place an washer into each hole and connect a washer to the anchor with a bolt.

► The height of the horizontal handrail should be 1,000mm above the floor.

► Plant the post perpendicular to the ground and weld it to the washer securely. Then put a cap on it.

► Measure the ditance between the main posts and the distance between side wall using measuring rope.

► Cut the pipe into the length of the measured distance.

► Insert the pipe into one side of the socket. Then do the same with the other side.

► Measure the distance between the underside of the horizontal pipe and the washer at the bottom.

► Cut a Ø38.1mm pipe 16mm shorter than the measured length.

► Put the post into the main joint using a rubber hammer.

► Use a bended pipe instead of the regular one for the curved portion of the railing. (You need to slightly pull the post towared you.)

► Weld the underside of the pipe to the socket securely.

► For the handrail to the wall, weld the pipe to the washers on the wall and put a cap on it.

► Disassemble the upper portion of the main joint and weld to the handrail securely.

► Put the lower cap into the post and then place the post into its respective hole. Reassemble the main joint.

► Weld the post to the washer and put the cap on.

3► Insert the ball-top bolt into the upper hole of the post and

weld the bolt to the post.

► Weld inner socket to the post. Please refer to the diagram.

* Please note that argon welding is more effective and produces less welding stains than other welding methods.

A

A

A

A

A

A

1

A

A

A

A

Washer 2

1000

1000

1000

1000

1000

10mm Set Anchor

Post & Washer welded stiffener

Socket

Spot welding

Fixed welding

Washer 210mm Set Anchor

Post washer

ø38.1 ø50ø50.8 ø60ø63.5 ø70

Post cap fixed pin

Fixed weldingPost cap & Washer welded stiffener

Connection socket(90°)

Ø38.1 Main joint

Ø38.1 Main joint

Ø38.1 Middle Post

Bottom Cap

INSTALLATIONGreen Enviroment Matarial Easy Install

Easy MaintenanceKnock-down DIY systemCUSTOM-MADE RAIL

7 9

10

► Measure the distance between the edges of the main post joints.

► Cut Ø15.8 pipe 8mm longer than the measured length.

► Put the middle post joints into the supporting handrails (Refer to the diagram B)

► Insert the supporting handrails to the post joints of the mail posts. Because the length of each handrail exceeds the given space by 8mm, the post joints will be twisted, causing the

joints hold the handrails more securely.

► Put the joint cap into the middle post joint using a rubber hammer (Strike the joint with a hammer.)

* Note that applying a bonding agent on the bolt will strengthen the connection. (Refer to the diagram A.)

► Screw the Hill-top to the ball-top bolt.

► Note that applying a bonding agent on the bolt will strengthen the connection. (Refer to the diagram A.)

8► Twist the middle post joint using tools like a spring clamp.

(Refer to the diagram 1)

► Push the handrail to the middle post and weld them with post joints. (Refer to the diagram 2)

6► Wled the post joints to the main post and

middle posts(Φ15.8) securely.

* Do not center the supporting handrails to avoid their being too close to each other.

AA

A

A

A

A

1 2

A

A

AA

B

B

B

B

Main Post

Main Post Main Post

WeldingMain post joint

Main post joint

Middle post joint

Joint cap

Hill top

Middle post joint

Push and Weld

Ø15.8 Ø15.8

1000

1000

1000

1000

1000

1000

IMAGEGreen Enviroment Matarial Easy Install

Easy MaintenanceKnock-down DIY systemCUSTOM-MADE RAIL

IMAGEGreen Enviroment Matarial Easy Install

Easy MaintenanceKnock-down DIY systemCUSTOM-MADE RAIL

ACCESSORYHANDRAIL Green Enviroment Matarial Easy Install

Easy MaintenanceKnock-down DIY system

C318 SC381 GC318 GC381 D254 D318 GRC660 SRC760 GTP925 STC925C318 SC381 GC318 GC381 D254 D318 GRC660 SRC760 GTP925 STC925C318 SC381 GC318 GC381 D254 D318 GRC660 SRC760 GTP925 STC925C318 SC381 GC318 GC381 D254 D318 GRC660 SRC760 GTP925 STC925

Elegance Twin Combi PipesRound Combi Pipes

GRP760 GTP925 STC925SRC760

C318 SC381 GC318 GC381 D254 D318 GRC660 SRC760 GTP925 STC925C318 SC381 GC318 GC381 D254 D318 GRC660 SRC760 GTP925 STC925

Combi Posts

D254 D318C318 SC381 GC318 GC381 D254 D318 GRC660 SRC760 GTP925 STC925C318 SC381 GC318 GC381 D254 D318 GRC660 SRC760 GTP925 STC925C318 SC381 GC318 GC381 D254 D318 GRC660 SRC760 GTP925 STC925C318 SC381 GC318 GC381 D254 D318 GRC660 SRC760 GTP925 STC925

Combi Pipes

C318 GC318SC381 GC381L635

S763

JE763

B763

CON763L

L254E

B763

TW381

CON763-I

FL508

J158

H635

CON508T

TH635