thyssenkrupp Industrial Solutions (India) · PDF fileIOCL - Olefins Recovery Unit, Panipat...
Transcript of thyssenkrupp Industrial Solutions (India) · PDF fileIOCL - Olefins Recovery Unit, Panipat...
Company Presentation
Plants & Projects for the Chemical & Allied Industries
thyssenkrupp Industrial Solutions (India)
2 thyssenkrupp Industrial Solutions (India)
Leading engineering expertise from one source
Fiscal Year 2015/16
thyssenkrupp: a global corporation
80
employees
€39,263mn production sites, offices and service location
all over the world
R&D spending
> 2,200 Sales
~156,000 ~18,000
~2,000 €778mn
Present in nearly countries
industrial property rights in reporting period
patents in total
3 thyssenkrupp Industrial Solutions (India)
Components Technology
Elevator Technology
Industrial Solutions
Materials Services
Steel Europe
Steel Americas
Sales1
6,807 7,468 5,744 11,886 7,633 1,489 EBIT2
335 860 335 128 315 -33 Employees
30,751 51,426 19,602 19,754 27,559 3,847
thyssenkrupp – Business Areas Key indicators – fiscal year 2015/2016 [€ mn]
1. Before consolidation | 2. Before consolidation/Corporate
thyssenkrupp AG Sales: 39,263 | EBIT adj.: 1,469 | Employees: 156,487
4 thyssenkrupp Industrial Solutions (India)
Industrial Solutions – Industries we serve
of our employees are engineers and technicians
machines and systems in use worldwide
chemical installations constructed worldwide
>17,600
Almost 70%
More than
Over 2,500
years of engineering excellence 200
5 thyssenkrupp Industrial Solutions (India)
We are present wherever our customers need us Regional cluster organization and workforces*
RC North America
1,188
RC CIS 451
RC Maghreb 635
RC MEA 564
RC APAC 1,452
Europe 11,852
RC South America 486
India 2,974
* as of May 12, 2017
6 thyssenkrupp Industrial Solutions (India)
Industrial Solutions – a strong company for …
… developing reliable, long-term solutions together with our customers
… by means of the combined power of 200 years of engineering excellence with German roots
… to enable global industrial development while protecting scarce resources.
Fertilizer Plant 3,300 t/day ammonia
Crushing System 3,500 t/h coal
Engine Assembly Line 96 engines/h
Excellent and sustainable engineering solutions based on most advanced technologies
engineering.
tomorrow.
together.
7 thyssenkrupp Industrial Solutions (India)
Industrial Solutions – Business Units
Cement Technologies
Industrial Specialties
Fertilizer & Syngas Technologies
Service
Electrolysis & Polymers Technologies
Marine Systems System Engineering Mining Technologies
Network of Excellence
8 thyssenkrupp Industrial Solutions (India) 8
Also see Licensors Associated With slide for other technologies
Industrial Solutions – Technologies and Products
Fertiliser Technologies Ammonia & Urea : Ammonia, Urea
Nitrates and Phosphates : Nitrates, Nitric Acid Phosphates Phosphoric Acid DAP/NPK Phosphates
Hydrogen & Syngas :
Hydrogen / Syngas Syngas Applications HTW Waste to Energy Prenflo
Methanol Technologies : Methanol
Electrolysis & Polymer Technologies Electrochemical Technologies :
Chlor-Alkali electrolysis HCl electrolysis Water electrolysis Redox-Flow Battery
Organic Chemicals & Polymers :
Propylene Oxide Oleochemical Technologies EDC/Vinyl Chloride Polyethylele Polypropylene
Dehydrogenation : PDH BDH
Polycondensation Technologies :
Polyesters Polyamides Biopolymers
9 thyssenkrupp Industrial Solutions (India) 9
Also see Licensors Associated With slide for other technologies
Industrial Solutions – Technologies and Products
Industrial Specialties Third Party Technologies : Balance of Plant
Offsites & Utilities Petrochemicals Storage & Tank Farms Inorganic Chemicals Metallurgy
Upstream Oil & Gas : Consulting
Refining : C3, C4, C5 processing Desulfurization MTBE / ETBE / TBA Hydro Processing Lubes / Waxes Aromatics
Coke Plant Technologies : Coke Oven Plant Gas Treatment Coke Plant with GTP Environmental Services Sulfuric Processing
Service Parts Supply & Management :
Spare Parts Prop. Equipment
Revamps :
Asset Management : O&M Contracting Consulting
Service Center & Field Services :
Service Centre Field Service Training
10 thyssenkrupp Industrial Solutions (India)
Engineering Capacity 2 Million man-hours per annum
Office Space Approx.19,125 sq. m.
Projects Executed Over 650 projects
Types of Contracts EPC-LSTK / EPCM, PMC, Reimbursable Services, Open Book Estimates
Formation Erection Office 1965 Branch Office 1970 Indian Company 1977
thyssenkrupp Industrial Solutions (India) At a glance : History, Formation, Capacity, Contracts
Quality Assurance, Health Safety & Environment
ISO 9001 : 2008 ISO14001 : 2004, BS OHSAS 18001 : 2007
11 thyssenkrupp Industrial Solutions (India)
Offices, Capacity
Head Office Location : Vikhroli, Mumbai Area : ~12,550 Sq. M. Seating Capacity : 720
I-think Office Location : Kanjurmarg, Mumbai Area : ~2,825 Sq. M. Seating Capacity : 205
Pune Office Location : Bibwewadi, Pune Area : ~3,750 Sq. M. Seating Capacity - 420
Total Area – 19,125 Sq. M.
12 thyssenkrupp Industrial Solutions (India)
• Feasibility Studies, Pre-project activity (FS)
• Basic Engineering (selected technologies) (BE / PDP)
• Front End Engineering Design (FEED)
• Detailed Engineering (DE)
• Lumpsum Turnkey Contracts (EPC-LSTK)
• Lumpsum Services for Engineering, Procurement, Construction Management (EPCM Services)
• Project Management Services (PMC)
• After Sales Services
Types of Services Offered
13 thyssenkrupp Industrial Solutions (India)
Life Cycle Services
Core Competencies
Fertilisers Refinery Units Electrolysis & Polymers
Third Party Technologies (Petrochemicals, Cryogenic Storages, Metallurgy, Inorganic
Chemicals and Industrial Plants)
14 thyssenkrupp Industrial Solutions (India)
Sector-wise Experience
Third Party Technologies
Organic Chemicals & Petrochemicals
17%
Cryogenic Storages 16%
Inorganic Chemicals & Metallurgy
8%
Industrial Plants 8%
Total 49%
Third Party Technologies,
49%
Fertilisers, 16%
Electrolysis, 22%
Polymers, 5%
Refinery Units, 8%
15 thyssenkrupp Industrial Solutions (India)
• Ammonia
• Urea
• Nitric Acid
• Ammonium Nitrate
• Ammonium Nitrophosphate
Phosphatic Fertilisers Nitrogenous Fertilisers / Nitrates
• Phosphoric Acid
• Di-Ammonium Phosphate / NPK
• Triple Super Phosphate
• Mono Ammonium Phosphate
Fertilisers – Experience
16 thyssenkrupp Industrial Solutions (India)
Bunge Maroc – TSP/MAP & MAP/DAP, Morocco
BAGFAS – NA / AN & ETI BAKIR – DAP-NPK Turkey
Nitrogenous Fertilisers / Nitrates & Phosphates (N & P) – Footprint
PVFCCo – NPK, Vietnam
GSFC - DAP – Sikka
Zuari Holdings, Goa - NPK
GNFC, Bharuch – WNA, CNA, CAN, AN & ANP
RCF, Mumbai – WNA, AN
DFPCL, Taloja – WNA, AN, NPK
HOC, Rasayani – CNA Coromandel International, Kakinada – DAP & NPK
MCFL, Mangalore - DAP
Coromandel International, Vizag – DAP & NPK
VBC Industries (DFPCL), Vizag – ANFO
Direct
&
In-cooperation
with Contracts
17 thyssenkrupp Industrial Solutions (India)
Nitrogenous Fertilisers / Nitrates – Project References
Client Gujarat Narmada Valley Fertilizers Co
Plant 300 TPD Weak Nitric Acid
Location Bharuch
Scope of Services LSTK
Direct Contract
18 thyssenkrupp Industrial Solutions (India)
Phosphates – Project References
Client Coromandel International
Plant 65 t/hr Urea Grade NPK Fertiliser plant
Location Kakinada
Scope of Services LSTK
Direct Contract
19 thyssenkrupp Industrial Solutions (India)
Electrolysis – Experience
• Caustic Soda – Chlorine (BM and BiTAC Technologies)
• Conversion to Membrane Cell
• Caustic Potash
• HCl Electrolysis
• NaCl ODC
• Skid-Mounted Plants
• Vanadium Redox Batteries
• Water Electrolysis
Membrane Cell House
Filterpress Cell House
Nearly 75% of Membrane Cell capacities in India
20 thyssenkrupp Industrial Solutions (India)
Electrolysis – Footprint
Nirma –Bhavnagar
Grasim Industries – Nagda
Kudos Agrohols– Punjab
Grasim Industries – Renukoot
Punjab Alkalies– Punjab Lords Chloro Alkali – Alwar
Reliance Industries – Dahej
Grasim Industries– Vilayat
GACL – Dahej
Aditya Birla Nuvo – Veraval
GACL– Baroda
United Phosphorus –Jhagadia Grasim Industries – Rehala
Grasim Industries – Ganjam
KPR Industries– Andhra Pradesh
Andhra Sugars– Andhra Pradesh
DCW– Tamilnadu
Travancore- Cochin Chemicals –Udyogamandal
Chemplast Sanmar– Karaikal
Sree Rayalaseema – Andhra Pradesh
Chemfab Alkalies – Pondicherry
Grasim Industries – Karwar
Direct Contracts
21 thyssenkrupp Industrial Solutions (India)
Electrolysis – Project References
Client Guajrat Alkalies and Chemicals
Plant 785 tpd Caustic Soda plant
Location Dahej, Vadodara, India
Scope of Services E, LS
Direct Contract
22 thyssenkrupp Industrial Solutions (India)
Electrolysis – Project References
Client Aditya Birla Chemicals (India) [Jayshree Chemicals]
Plant 250 tpd Caustic Soda (Expansion) plant
Location Ganjam, India
Scope of Services EPCM
Direct Contract
23 thyssenkrupp Industrial Solutions (India)
• Ethylene Dichloride
• Vinyl Chloride Monomer
• Polyvinyl Chloride
• C-Polyvinyl Chloride
• Propylene
• Polypropylene
• Propylene Oxide/ Glycol / PDH
• Polyols
• Poly Butylene Terephthalate Resin
• Polyamide / Nylon / Polyesters / PET
• High Density Polyethylene • Low Density Polyethylene / LLDPE
Polymers – Experience
24 thyssenkrupp Industrial Solutions (India)
Polymers – Footprint
IOCL- HDPE– Panipat
LLDPE-HDPE swing - Panipat
Finolex - PVC/VCM, Ratnagiri
DCW, C-PVC , Sahupuram
SPIC Petrochemicals – PFY, Chennai
PP, LLDPE-HDPE Swing, Haldia
IOCL – Polypropylene plant, Paradip
Direct Contracts
25 thyssenkrupp Industrial Solutions (India)
Polymers – Project References
Client Finolex Industries
Plant VCM - 100,000 TPA S-PVC - 200,000 TPA E-PVC - 20,000 TPA
Location Ratnagiri, Maharashtra
Scope of Services EPCM
Direct Contract
26 thyssenkrupp Industrial Solutions (India)
Refinery Units – Experience
• Crude Distillation Units
• Vacuum Distillation Units
• Hydrocracker
• Diesel Hydrotreater Units
• Naphtha Hydrotreater
• Continuous Catalytic
Regeneration Reformer
• Indmax FCC Unit
• Gasoline Desulphurisation
Unit (Prime G+)
• Hydrogen Plants
• Hydrogen Compression & Distribution System
• Residue Upgradation (VGO-HDT, ATF, FCC LPG Merox
• Gasification (based on coal, petcoke/biomass, fuel oil)
• Integrated Gasification Combined Cycle Plant (IGCC)
• Aromatics Extraction
• Diesel Hydro Desulphurisation
• Gas Oil Hydro Desulphurisation Units
• Vacuum Gas Oil Units
• Visbreaker
• Coker LPG Treatment Unit
• Sulfur Recovery Units
• Motor Spirit Quality Upgradation
27 thyssenkrupp Industrial Solutions (India)
Refinery Unit Chain Footprint
CDU
VDU
DHDT
NHT
CCR
NHT ISOM
SRU ATU
HCU
tkIS India Experience
Hyd
roge
n
28 thyssenkrupp Industrial Solutions (India)
BRPL - Indmax FCC Unit, Prime G & MSQU – Dhaligaon
IOCL - MSQU – Digboi & Guwahati
IOCL - DHDS – Panipat
IOCL – VGO-HDT, DHDT, HCDS Units – Paradip
Praxair India - Hydrogen Plant – Paradip
Nagarjuna Oil - Hydrogen Plant, SRU, O&U – Cuddalore
MRPL – CDU, VDU, GOHDS, Visbreaker, O&U – Mangalore
CPCL - Euro IV : Revamp of DHDS unit, Manali
IOCL – VGO-HDT, ATF, FCC LPG Merox, MSQU, SRU, Hydrogen Gen. Unit – Baroda,
BPCL – NHT, CCR – Mumbai
Reliance – Refinery Offsite Pkg., O&U – Jamnagar
Essar Oil – Refinery – Vadinar
IOCL - Euro-IV : Revamp of (DHDS, DHDT, VGO-HDT & HGU), Baroda
Refining – Footprint Direct
Contracts
29 thyssenkrupp Industrial Solutions (India)
Refining – Project References Client Indian Oil Corporation
Plant VGO-HDT, DHDT
Location Paradip Refinery
Scope of Services
EPCM
Direct Contract
30 thyssenkrupp Industrial Solutions (India)
Refining – Project References
Client Praxair
Plant 100,000 Nm3/hr Hydrogen
Location Paradip Refinery
Scope of Services LSTK
Direct Contract
31 thyssenkrupp Industrial Solutions (India)
• Phenol / Cumene
• Ethyl Benzene
• Styrene Monomer
• Polystyrenes
• Styrene Butadiene Rubber
• Ethylene Oxide/Glycol • Polychloroprene • Vinyl Acetate Monomer • Linear Alkyl Benzene • Paraffin & Derivatives • Adipic Acid
Petrochemicals – Experience
• Formaldehyde • Caprolactam • n-Butanol • Detergent Alcohol • Epichlorhydrine • Methyl Isobutyl Ketone
32 thyssenkrupp Industrial Solutions (India)
ISRL - SBR– Panipat
IOCL - Olefins Recovery Unit, Panipat
Kanoria, Formaldehyde, Vizag
SPIC Petrochemicals – PFY, Chennai
TPL – LAB, Chennai
Manali Petro – PO, PG, Chennai
Direct Contracts
IOCL – Linear Alkyl Benzene (LAB) Baroda
Nirma - Linear Alkyl Benzene, Baroda
Deepak Phenolics – Phenol & Cumene Plant - Dahej
RIL – EO / EG, Hazira
HOC – Formaldehyde, Rasayani
Vinyl Chemicals – VAM, Mahad
GSFC – Caprolactam, Baroda
Kanoria Chemicals – Formaldehyde, Ankleshwar
Supreme Petrochem – Polystyrene, Mumbai
Petrochemicals – Footprint
33 thyssenkrupp Industrial Solutions (India)
Client Indian Oil Corporation
Plant 350,000 TPA LLDPE-HDPE Swing Unit
Location Panipat (Naphtha Cracker Complex)
Scope of Services
PMC
Client Gujarat State Fertilizers & Chemicals
Plant Caprolactam
Location Baroda, Gujarat
Scope of Services EPCM
Direct Contract
Petrochemicals – Project References
34 thyssenkrupp Industrial Solutions (India)
Metals / Minerals & Inorganic Chemicals – Experience
• Chlorine Dioxide
• Bleaching Powder
• Polyaluminium Chloride
• Sodium Chlorate
• Hydrochloric Acid
• Spray Dried Silica
• Sulfuric Acid
• Zinc Smelting
• Zinc Oxide
• Alumina
Metals / Minerals Inorganic Chemicals
35 thyssenkrupp Industrial Solutions (India)
Metals / Minerals – Footprint
Hindustan Zinc – Zinc Smelter (I & II), Chanderiya, Rajasthan
Utkal Alumina – Alumina, Rayagada, Orissa
NamZinc – Zinc Refinery Conversion project, Namibia
Umicore Anandeya India - Zinc Oxide, Goa
Direct Contracts
36 thyssenkrupp Industrial Solutions (India)
Client Utkal Alumina
Plant 1.5 mio TPA Alumina Refinery
Location Rayagada, Orissa
Scope of Services EPCM
Metals / Minerals – Project References Highlights:
Plot size 5.9 Sq. Km
LSTK packages 22 Nos.
EPCM units 15 Nos.
Equipments 702 Nos.
Concrete Quantities 250,000 m3
Structural Steel 42,000 MT
Piping 2,250,000 IM
Direct Contract
37 thyssenkrupp Industrial Solutions (India)
Client West Coast Paper Mills
Plant 11 TPD Chlorine Dioxide
Location Dandeli, Karnataka
Scope of Services LSTK
Inorganic Chemicals – Project References Direct
Contract
38 thyssenkrupp Industrial Solutions (India)
Cryogenic Storages & Tank Farms – Experience
• Petrochemical Tank Farms
• Cryogenic Ammonia (-33°), Ethylene (-103°), Propylene (-47°)
Tanks and Terminals
• LPG and Benzene Tanks & Terminals
• Terminal Automation
• Refrigeration Systems
39 thyssenkrupp Industrial Solutions (India)
IFFCO, Kandla
GSFC, Sikka
GSFC, Baroda
KRIBHCO, Hazira
BPCL, JNPT
DFPCL, JNPT
RCF, Trombay
RCF, Thal
Indo-Gulf, Jagdishpur
Sanjana Cryogenic, Hadia
MATIX, West Bengal
PPL, Paradeep
MCFL, Manglore
FACT, Ambalamedu & Wellington
Coromandel International, Vizag
Greenstar (SPIC), Tuticorin
Coromandel International, Kakinada
EID Parry, Chennai
Cryogenic Storages – Footprint Direct
Contracts
40 thyssenkrupp Industrial Solutions (India)
Cryogenic Storages – Project References
Client EID Parry
Plant 12,500 MT Cryogenic Ammonia Storage Tank
Location Chennai, India
Scope of Services E, P, CS, COS
Direct Contract
41 thyssenkrupp Industrial Solutions (India)
Industrial Plants & Fine Chemicals – Experience
Fine Chemicals
• Air Separation Units
• Hydrogen – Nitrogen Generation Units
• Glycerine / Fatty Alcohol
• Coal Tar Filtration Filter Press
• Cosmetics
• Synthetic Iron Oxide Pigment Plants
• BOPP for large Power Generation Units
• Cement Plants
Industrial Plants
• Fine & Speciality Chemicals
• Dyestuffs & Intermediates
• Gelatin Plants
• Water-borne Paints Plants
• Ion Resin Plants
42 thyssenkrupp Industrial Solutions (India)
Licensors Associated With
Spain
The Netherlands Germany
Sweden
Denmark
France Italy
Japan
• MHI, MCC
• Shin-Etsu
Americas
Europe/CIS
Asia Pacific
Sweden - Formox AB
France
• Arkema
• Atochem
• Axens
• CdF Chemie
• IFP
Germany
• BASF
• Bayer
• Basell
• Caloric
• Dynamit Nobel
• Evonik
• Henkel
• Lanxess
• Linde
• Lurgi
• Madaus
• Outo Kumpu
• Plinke
• Uhde
The Netherlands
• Akzo Nobel
• Shell
• Stamicarbon
Italy
• Conser
• Montedipe
• Pressindustria
• Radici
• Basell Poliolefine Italia
Spain - Incro
USA
• CB & I Lummus
• Celanese
• Huntsman
• KBR
• Monsanto
• Rockwood
• Parsons
• UOP
Canada
• Rio Tinto Alcan Int.,
• Nova Chemicals
43 thyssenkrupp Industrial Solutions (India)
Americas Europe/CIS
Sub-Saharan Africa
MENA
International Experience - Regional
Asia Pacific
44 thyssenkrupp Industrial Solutions (India)
Asia Pacific
Vietnam • Petrovietnam: NPK
Thailand • Thai Oleochemicals :
Fatty Alcohol • Thai Nitrate Co: NA, AN
Bangladesh • KAFCO: Urea GRN
China • Double Happiness: Caustic • Weifang: Caustic • Xinjiang : Caustic
International Experience – Asia Pacific
Malaysia • Asean Bintulu: AU
Direct
&
In-cooperation
with Contracts
45 thyssenkrupp Industrial Solutions (India)
Europe/CIS
France • BIONEXT: Gasification
Germany • SABIC: HDPE, Bitterfeld
Caustic • Wacker Chemie: Caustic
United Kingdom • Lotte: PET
Belgium • JBF: PET • Tessenderlo: Caustic
The Netherlands • Yara: Urea
International Experience – Europe / CIS In-
cooperation with
Contracts
46 thyssenkrupp Industrial Solutions (India)
USA • CF Industries : AU, NA, UAN • Chemical Engg. Partners: Lube Oil
Refining • IFCo: UAN, Urea, NA
Mexico • ROT Quimica: KOH
International Experience – Americas
Americas
Chile • ENAEX: WNA
In-cooperation
with Contracts
47 thyssenkrupp Industrial Solutions (India)
International Experience – MENA
MENA
Saudi Arabia • Al-Qahtani: EDC, Caustic • Farabi Petrochem: LAB • IBN Sina: Formaldehyde • IBN Zahr: OCT Feed
purification • SABIC: Benzene Mitigation • SAFCO: AU • SAFCO: UFC-85 • Sahara Petro: Caustic • Sipchem: PBT
Qatar • QAFCO: AU, UFC-85, Tanks • QAPCO: LDPE • QVC: Caustic
Egypt • ABU-QIR: AU • EPPC: Propylene, Polypropylene, • EHC: NA, AN
Jordan • NCI Jordan: Caustic
Morocco • Bunge Maroc: TSP,
MAP-MAP, DAP
Algeria • Sorfert: AU
Turkey • Bagfas: NA, AN, CAN • ETI Bakir: DAP, NPK
Abu Dhabi • Ruwais: Urea GRN
Oman • Liwa Petrochemical: Ethylene
Dichloride
Direct
&
In-cooperation
with Contracts
48 thyssenkrupp Industrial Solutions (India)
South Africa • SASOL:
– MIBK – Detergent Alcohol, – N-Butanol – Clean Fuels – Wet Sulfuric Acid – Coal Tar Filtration – Water Recovery Growth project
• TRANSNET - New Multi-product pipeline project
• Omnia Fertilizers - Cryogenic Ammonia Storage Tank
Sub-Saharan Africa
International Experience – Sub-Saharan Africa
Direct Contracts
49 thyssenkrupp Industrial Solutions (India)
Fertilisers – Major International Project References Client Petrovietnam Fertilzer and Chemicals
Corporation (PVFCCo.)
Plant 250,000 MTPA NPK plant
Location Vietnam
Scope of Services LSTK
Licensor Incro
Direct Contract
50 thyssenkrupp Industrial Solutions (India)
Client Bunge Maroc Phosphore (Main Contractor : Incro SA)
Plant 270,000 TPA - TSP / MAP 340,000 TPA MAP / DAP
Location Morocco
Scope of Services EPCM
Licensor Incro
Fertilisers – Major International Project References Direct
Contract
51 thyssenkrupp Industrial Solutions (India)
Client Saudi Arabian Fertilizer Co (SAFCO)
Plant 29,700 TPA Urea Formaldehyde Concentrate
Location Saudi Arabia
Scope of Services LSTK
Licensor Perstorp
Fertilisers – Major International Project References Direct
Contract
52 thyssenkrupp Industrial Solutions (India)
Client Qatar Vinyl Co.
Plant 305,000 TPA Caustic Soda / 270,400 TPA Chlorine
Location Qatar
Scope of Services E
Licensor Bayer / Hoechst / Uhde
Electrolysis – Major International Project References In-
cooperation with tkIS
PT
53 thyssenkrupp Industrial Solutions (India)
Polymers - Major International Project References Client QAPCO
Plant 300,000 TPA LDPE
Location Qatar
Scope of Services E
Licensor Lyondell Basell
In-cooperation with tkIS
PT
54 thyssenkrupp Industrial Solutions (India)
Client Farabi Petrochemical Co.
Plant 70,000 TPA Linear Alkyl Benzene (Grassroots & Duplication)
Location Saudi Arabia
Scope of Services EPCM
Licensor UOP
Petrochemicals – Major International Project References
Direct Contract
55 thyssenkrupp Industrial Solutions (India)
Client IBN – ZAHR (Saudi European Petrochemical Co.)
Plant OCT Feed Purification project
Location Saudi Arabia
Scope of Services
LSTK
Licensor CB&I Lummus
Petrochemicals – Major International Project References
Direct Contract
56 thyssenkrupp Industrial Solutions (India)
Extended Basic Engineering, FEED Package, Basic Engineering for selected processes, Detailed Engineering
Project Management, Planning, Procurement, Inspection & Expediting, Construction, Commissioning
Technology Identification, Site Selection, Detailed Feasibility Studies
Range of Services
- Technology based EPC-LSTK / EPCM services projects, using ‘Uhde’
process knowhow from tkIS Process Technologies & associates
- Third Party Technology EPC / EPCM services projects using
technologies selected by the customer
Project Classification
Pre-project Activities
Engineering Services
Project Implementation
360° Life Cycle Service
Revamps Asset Management Spare Parts, Supply & Management Field Services & Training
57 thyssenkrupp Industrial Solutions (India)
Engineering Design & Plant Implementation Software like : • AUTOCAD • Microstation • ASPEN PLUS • HTRI • PV Elite • Smart Plant (P&ID, SPI, SPEL) • PDMS, PDS, SP3D • Navisworks • Caesar • Tekla Structures • STAAD • COMOS • SAP • Primavera, etc. • ICAPS, SMS
• Collaboration • Data Replication • 1 : 1 employee-computer ratio
Between tkIS PT &
tkIS INDIA
Between Client &
tkIS INDIA
Between tkIS INDIA Mumbai & Pune
60 Mbps Link* (Voice, Mail, Data Exchange), Video Conferencing facility through IP & ISDN
60 Mbps Internet Leased link connection at Head Office with Firewall Setup for Large quantity Data exchange from Head Office, Branch Offices & Video Conferencing facility through IP & ISDN
Between tkIS INDIA Mumbai & i-THINK
Facilities
Communication Computers
40 Mbps Link* (Voice, Mail, Data Exchange), Video Conferencing facility through IP & ISDN + Daily data replication
40 Mbps Link* (Voice, Mail, Data Exchange), Video Conferencing facility through IP & ISDN
* MPLS cloud
Between tkIS INDIA & Construction sites
4 Mbps Link* (Mail, Data Exchange), Video Conferencing facility through IP & ISDN
58 thyssenkrupp Industrial Solutions (India)
Organisation
Technologies (Fertilisers & ELP) Executive Director
P.V. Chepe
Business Development
Process & TIS
Sales
CEO & Managing Director P.D. Samudra 1 QM & E
1 Member of Board of Directors
Proposals & DBC
Project Governance
Special Design & Layouts
Industrial Specialties Executive Director
K.S. Rao
Process & TIS
Sales
Proposals & DBC
Project Governance
Special Design & Layouts
Business Development
Engineering & Project Execution (NoE) Mumbai & Pune
Executive Director P.G. Waray
Civil & Structural
Plant Design / Piping
Mechanical
Instrumentation / Automation
Electrical
Procurement & Inspection
Project Management & Planning
Construction Management
Central Functions
CFO & Executive Director N.R. Chitre 1
Finance & Secretarial
Commercial Project Management (CPM) **
Contracts
Management **
ITM
Engineering Implementation
Industrial Services * Industrial Services *
DBC= Digital Bidding Centre
Commissioning
** Part of NOE * Presently under respective OUs with long term plan to create a separate OU
Network of excellence
OSH Legal HR & Administration
59 thyssenkrupp Industrial Solutions (India)
Total Strength: 1,053 (own workforce) + up to 300 on Long Term Contract (flexible) = 1,353
Manpower Engineering & Technical Staff Strength Head of Groups 10
Plant Design 184
Civil & Structural 107
Site Management 90
Mechanical 76
Instrumentation / Automation 73
Electrical 71
Process & TIS (Technologies) 45
Process & TIS (SPC) 41
Construction (Home Office) 32
Planning 23
Procurement 23
Project Management 20
Inspection 16
Special Design & Layouts 13
Commissioning 3
Industrial Services 2
MD & ED’s Office Staff 2
QM & E 1
OSH 1
Project Governance 1
Total (Technical) 834 On Long Term Contract for various Technical Disciplines
300
Final Total (Technical) 1,134
Engineering and
Technical Staff 834
Non-technical
support staff 87
Central Functions
96
Sales Divn. 31
Top Mgt. 5
60 thyssenkrupp Industrial Solutions (India)
Our Group Certification for Quality Management:
General Contracting, Project Management, Design, Engineering, Procurement, Construction & Commissioning of Petrochemicals, Refineries, Fertilizer, Chemical, Pharmaceutical & Industrial Plants
Quality Assurance
Our Commitment to Quality
61 thyssenkrupp Industrial Solutions (India)
Health, Safety & Environment
Safety at Workplace Safety at Construction Site
62 thyssenkrupp Industrial Solutions (India)
Safety Achievements
63 thyssenkrupp Industrial Solutions (India)
Major Ongoing Projects
• Grassroots plant of Caustic Soda for Kutch Chemicals (2017)
• PMC services for LAB Plant at Yanbu for Farabi Petrochemicals (2017)
• LAB Derivatives for Farabi Petrochemicals, Al-Jubail, KSA (2017)
• Halogenated Isobutylene Isoprene project for Reliance Sibur Elastomers, Jamnagar, India (2017)
• Engineering & Proprietary Supplies for Andhra Sugars’ Caustic Soda Expansion project at Saggonda, India
(2017)
• Engineering and Lumpsum Services Contract for Caustic Soda Plant for Grasim Industries at Rehala, Vilayat,
Renukoot, Ganjam (2016)
• Engineering and Lumpsum Services Contract for 1000 elements Caustic Soda Plant for GACL in Dahej,
Vadodara, India (2016)
• 95 KTPA Formaldehyde project for Kanoria Chemicals, Ankleshwar, India (2016)
• 260 KTPA Cumene project for Deepak Phenolics, Dahej, India (2016)
* years indicated represent Year of Order
64 thyssenkrupp Industrial Solutions (India)
Major Ongoing Projects
* years indicated represent Year of Order
• Indmax FCC Unit / Indmax Gasoline De Sulphurisation Unit with associated facilities for IOC’s Bongaigaon
Refinery in Assam, India (2016)
• LSTK Contract for 250,000 MTPA NPK plant for PetroVietnam Fertilizer Chemicals Corporation in Vietnam
(2015)
• Olefin Recovery Project for IOCL’s Naphtha Cracker Compex in Panipat, India (2015)
• 200 KTPA Phenol plant for Deepak Phenolics in Dahej, India (2015)
• Diesel Hydro Desulphurisation Unit Revamp for Chennai Petroleum Corp Limited’s Manali Refinery, Chennai,
India (2015)
• EPCM Services for BS-IV Quality Upgradation project for IOCL’s Koyali Refinery in Vadodara, India (2015)
• 2 x 340 KTPA Polypropylene Unit / 165 KPTA Coker LPG Treater Unit for IOCL, Paradip Refinery, India (2014)
• GSFC : Additional Facilities project for DAP-NPK ‘D’ Train in Sikka, India (2013)
65 thyssenkrupp Industrial Solutions (India)
Corporate Social Responsibility 2016-17
Anesthesia Workstation - Lokmanya Tilak Hospital, Sion, Mumbai
Emergency Medical Services
Computer Lab - Saraswati Mandir Sanstha, Pune
Digitalisation, Weaker Section of Society
Audio Visual Equipment - Sulabha Special School, Chembur, Mumbai
Audio Visual Aids
Neo Natal Ventilators - KEM Hospital, Mumbai
Intensive Care Unit
Water Purifiers - MCGM Schools, Mumbai
Clean Drinking Water Drive Upcoming Projects:- - Neurovascular Catheter, Tata Memorial,
Mumbai
- Physics, Chemistry & Biology Laboratory, Dnyaneshwar Vidyalaya, Mumbai
- Digital Printing Technology, GIPT, Mumbai
- Toilet Blocks, Jilha Parishad Prathamik Shala, Dahunu
66 thyssenkrupp Industrial Solutions (India)
Staff Welfare; Work-Life Balance
Attractive Leave Scheme
Sick Leave Bank Compensatory Offs
Fitness & Wellness Drives- Fit 15 & Eye Yoga Staff Welfare Policies & Schemes
Sports & Recreation
67 thyssenkrupp Industrial Solutions (India)
Contact
thyssenkrupp Industrial Solutions (India) Private Limited (formerly Uhde India Private Limited)
Uhde House, LBS Marg, Vikhroli (W), Mumbai 400 083, India
Tel : +91 22 4047 8020 / Fax : +91 22 2578 6187
e-Mail : [email protected]
Website : www.thyssenkrupp-industrial-solutions-india.com