thyssenkrupp Industrial Solutions (India) · PDF fileIOCL- HDPE– Panipat LLDPE-HDPE...

Company Presentation

Plants & Projects for the Chemical & Allied Industries

thyssenkrupp Industrial Solutions (India)

2 thyssenkrupp Industrial Solutions (India)

Leading engineering expertise from one source

Fiscal Year 2015/16

thyssenkrupp: a global corporation

80

employees

€39,263mn production sites, offices and service location

all over the world

R&D spending

> 2,200 Sales

~156,000 ~18,000

~2,000 €778mn

Present in nearly countries

industrial property rights in reporting period

patents in total


Components Technology

Elevator Technology

Industrial Solutions

Materials Services

Steel Europe

Steel Americas

Sales1

6,807 7,468 5,744 11,886 7,633 1,489 EBIT2

335 860 335 128 315 -33 Employees

30,751 51,426 19,602 19,754 27,559 3,847

thyssenkrupp – Business Areas Key indicators – fiscal year 2015/2016 [€ mn]

1. Before consolidation | 2. Before consolidation/Corporate

thyssenkrupp AG Sales: 39,263 | EBIT adj.: 1,469 | Employees: 156,487


thyssenkrupp – Industries we serve

of our employees are engineers and technicians

machines and systems in use worldwide

chemical installations constructed worldwide

>17,600

Almost 70%

More than

Over 2,500

years of engineering excellence 200


RC North America

RC CIS

RC Maghreb

RC Sub-Saharan Africa

RC APAC

Europe

RC Gulf States

RC South America

RC India

thyssenkrupp - We are present wherever our customers need us Regional cluster organization


thyssenkrupp Industrial Solutions – a strong company for …

… developing reliable, long-term solutions together with our customers

… by means of the combined power of 200 years of engineering excellence with German roots

… to enable global industrial development while protecting scarce resources.

Fertilizer Plant 3,300 t/day ammonia

Crushing System 3,500 t/h coal

Engine Assembly Line 96 engines/h

Excellent and sustainable engineering solutions based on most advanced technologies

engineering.

tomorrow.

together.


thyssenkrupp Industrial Solutions - Business Units

Cement Technologies

Industrial Specialties

Fertilizer & Syngas Technologies

Service

Electrolysis & Polymers Technologies

Marine Systems System Engineering Mining Technologies

Network of Excellence


Engineering Capacity 2 Million man-hours per annum

Office Space Approx.22,000 sq. m.

Projects Executed Over 600 projects

Types of Contracts EPC-LSTK / EPCM, PMC, Reimbursable Services, Open Book Estimates

Formation Erection Office 1965 Branch Office 1970 Indian Company 1977

thyssenkrupp Industrial Solutions (India) At a glance : History, Formation, Capacity, Contracts

Quality Assurance, Health Safety & Environment

ISO 9001 : 2008 ISO14001 : 2004, BS OHSAS 18001 : 2007


2017 :

22,000 sq.m.

2000 : 9,250 sq.m.

1994 : 5,500 sq.m.

1983 : 3,900 sq.m.

1997 : 8,000 sq.m. incl. Pune Office

Office Growth


At a glance : Offices, Capacity

Head Office Location : Vikhroli, Mumbai Area : ~12,550 Sq. M. Seating Capacity : 720

I-think Office Location : Kanjurmarg, Mumbai Area : ~5,700 Sq. Mt. Seating Capacity : 400

Pune Office Location : Bibwewadi, Pune Area : ~3,750 Sq. Mt. Seating Capacity - 420

Total Area – 22,000 Sq. M.


• Nearly 40 years’ service to the global Chemical & Allied Industries

• Indian & International Projects, including some of the world’s largest

• Lumpsum Turnkey Assignments (EPC)

• Cost plus Fee solutions (EPC[M] services)

• Project Management Services (PMC)

Track Record


Extended Basic Engineering, FEED Package, Basic Engineering for selected processes, Detailed Engineering

Project Management, Planning, Procurement, Inspection & Expediting, Construction, Commissioning

Technology Identification, Site Selection, Detailed Feasibility Studies

Range of Services

- Technology based EPC-LSTK / EPCM services projects, using ‘Uhde’

process knowhow from tkIS Process Technologies & associates

- Third Party Technology EPC / EPCM services projects using

technologies selected by the customer

Project Classification

Pre-project Activities

Engineering Services

Project Implementation

360° Life Cycle Service

Revamps Asset Management


Organization Chart

Technologies (Fertilisers & ELP) Executive Director

P.V. Chepe

Business Development

Process & TIS

Sales

CEO & Managing Director P.D. Samudra 1, 2 QM & E, OSH

1 Member of Board of Directors 2 CEO - Regional Cluster India 3 CFO - Regional Cluster India

Proposals & DBC

Project Governance

Critical Design & Layouts

Industrial Specialties

Executive Director K.S. Rao

Process & TIS

Sales

Proposals & DBC

Project Governance

Critical Design & Layouts

Business Development

Engineering & Project Execution (NOE) Mumbai & Pune

Executive Director P.G. Waray

Civil & Structural

Plant design/ Piping

Mechanical

Instrumentation / Automation

Electrical

Procurement & Inspection

Project Mgmt. & Planning

Construction Management

Central Functions

CFO & Executive Director

N.R. Chitre 1, 3

Finance

Legal

Commercial Project Management (CPM) **

HR

ITM

Administration

Engineering Implementation

Services * Services *

DBC= Digital Bidding Centre

Commissioning

Contract Change Management **

** Part of NOE * Presently under respective OUs with long term plan to create a separate OU

Network of excellence


Our Group Certification for Quality Management:

General Contracting, Project Management, Design, Engineering, Procurement, Construction & Commissioning of Petrochemicals, Refineries, Fertilizer, Chemical, Pharmaceutical & Industrial Plants

Quality Assurance

Our Commitment to Quality


Health, Safety & Environment

Safety at Workplace Safety at Construction Site


Safety Achievements


Engineering Design & Plant Implementation Software like : • AUTOCAD • Microstation • ASPEN PLUS • HTRI • PV Elite • Smart Plant (P&ID, SPI, SPEL) • PDMS, PDS, SP3D • Navisworks • Caesar • Tekla Structures • STAAD • COMOS • SAP • Primavera, etc. • ICAPS, SMS

• Collaboration • Data Replication • 1 : 1 employee-computer ratio

Between tkIS PT &

tkIS INDIA

Between Client &

tkIS INDIA

Between tkIS INDIA Mumbai & Pune

60 Mbps Link* (Voice, Mail, Data Exchange), Video Conferencing facility through IP & ISDN

60 Mbps Internet Leased link connection at Head Office with Firewall Setup for Large quantity Data exchange from Head Office, Branch Offices & Video Conferencing facility through IP & ISDN

Between tkIS INDIA Mumbai & i-THINK

Facilities

Communication Computers

40 Mbps Link* (Voice, Mail, Data Exchange), Video Conferencing facility through IP & ISDN + Daily data replication

40 Mbps Link* (Voice, Mail, Data Exchange), Video Conferencing facility through IP & ISDN

* MPLS cloud

Between tkIS INDIA & Construction sites

4 Mbps Link* (Mail, Data Exchange), Video Conferencing facility through IP & ISDN


Core Competencies

Fertilisers

Refinery Units

Electrolysis & Polymers

Third Party Technologies (Petrochemicals, Cryogenic Storages, Metallurgy, Inorganic

Chemicals and Industrial Plants)


Sector-wise Experience

Third Party Technologies

Organic Chemicals & Petrochemicals

17%

Cryogenic Storages 16%

Inorganic Chemicals & Metallurgy

8%

Industrial Plants 8%

Total 49%

Third Party Technologies,

49%

Fertilisers, 16%

Electrolysis, 22%

Polymers, 5%

Refinery Units, 8%


• Ammonia

• Urea

• Nitric Acid

• Ammonium Nitrate

• Ammonium Nitrophosphate

Phosphatic Fertilisers Nitrogenous Fertilisers / Nitrates

• Phosphoric Acid

• Di-Ammonium Phosphate / NPK

• Triple Super Phosphate

• Mono Ammonium Phosphate

Fertilisers – Experience


Bunge Maroc – TSP/MAP & MAP/DAP, Morocco

BAGFAS – NA / AN & ETI BAKIR – DAP-NPK Turkey

Nitrogenous Fertilisers / Nitrates & Phosphates (N & P) – Footprint

PVFCCo – NPK, Vietnam

GSFC - DAP – Sikka

Zuari Holdings, Goa - NPK

GNFC, Bharuch – WNA, CNA, CAN, AN & ANP

RCF, Mumbai – WNA, AN

DFPCL, Taloja – WNA, AN, NPK

HOC, Rasayani – CNA Coromandel International, Kakinada – DAP & NPK

MCFL, Mangalore - DAP

Coromandel International, Vizag – DAP & NPK

VBC Industries (DFPCL), Vizag – ANFO

Direct

&

In-cooperation

with Contracts


Nitrogenous Fertilisers / Nitrates – Project References

Client Gujarat Narmada Valley Fertilizers Co

Plant 300 TPD Weak Nitric Acid

Location Bharuch

Scope of Services LSTK

Direct Contract


Phosphates – Project References

Client Coromandel International

Plant 65 t/hr Urea Grade NPK Fertiliser plant

Location Kakinada


Direct Contract


Electrolysis – Experience

• Caustic Soda – Chlorine (BM and BiTAC Technologies)

• Conversion to Membrane Cell

• Caustic Potash

• HCl Electrolysis

• NaCl ODC

• Skid-Mounted Plants

• Vanadium Redox Batteries

• Water Electrolysis

Membrane Cell House

Filterpress Cell House

Nearly 75% of Membrane Cell capacities in India


Electrolysis – Footprint

Nirma –Bhavnagar

Grasim Industries – Nagda

Kudos Agrohols– Punjab

Grasim Industries – Renukoot

Punjab Alkalies– Punjab Lords Chloro Alkali – Alwar

Reliance Industries – Dahej

Grasim Industries– Vilayat

GACL – Dahej

Aditya Birla Nuvo – Veraval

GACL– Baroda

United Phosphorus –Jhagadia Grasim Industries – Rehala

Grasim Industries – Ganjam

KPR Industries– Andhra Pradesh

Andhra Sugars– Andhra Pradesh

DCW– Tamilnadu

Travancore- Cochin Chemicals –Udyogamandal

Chemplast Sanmar– Karaikal

Sree Rayalaseema – Andhra Pradesh

Chemfab Alkalies – Pondicherry

Grasim Industries – Karwar

Direct Contracts


Electrolysis – Project References

Client Guajrat Alkalies and Chemicals

Plant 785 tpd Caustic Soda plant

Location Dahej, Vadodara, India

Scope of Services E, LS

Direct Contract


Electrolysis – Project References

Client Aditya Birla Chemicals (India) [Jayshree Chemicals]

Plant 250 tpd Caustic Soda (Expansion) plant

Location Ganjam, India

Scope of Services EPCM

Direct Contract


• Ethylene Dichloride

• Vinyl Chloride Monomer

• Polyvinyl Chloride

• C-Polyvinyl Chloride

• Propylene

• Polypropylene

• Propylene Oxide/ Glycol / PDH

• Polyols

• Poly Butylene Terephthalate Resin

• Polyamide / Nylon / Polyesters / PET

• High Density Polyethylene • Low Density Polyethylene / LLDPE

Polymers – Experience


Polymers – Footprint

IOCL- HDPE– Panipat

LLDPE-HDPE swing - Panipat

Finolex - PVC/VCM, Ratnagiri

DCW, C-PVC , Sahupuram

SPIC Petrochemicals – PFY, Chennai

PP, LLDPE-HDPE Swing, Haldia

IOCL – Polypropylene plant, Paradip

Direct Contracts


Polymers – Project References

Client Finolex Industries

Plant VCM - 100,000 TPA S-PVC - 200,000 TPA E-PVC - 20,000 TPA

Location Ratnagiri, Maharashtra


Direct Contract


Refinery Units – Experience

• Crude Distillation Units

• Vacuum Distillation Units

• Hydrocracker

• Diesel Hydrotreater Units

• Naphtha Hydrotreater

• Continuous Catalytic

Regeneration Reformer

• Indmax FCC Unit

• Gasoline Desulphurisation

Unit (Prime G+)

• Hydrogen Plants

• Hydrogen Compression & Distribution System

• Residue Upgradation (VGO-HDT, ATF, FCC LPG Merox

• Gasification (based on coal, petcoke/biomass, fuel oil)

• Integrated Gasification Combined Cycle Plant (IGCC)

• Aromatics Extraction

• Diesel Hydro Desulphurisation

• Gas Oil Hydro Desulphurisation Units

• Vacuum Gas Oil Units

• Visbreaker

• Coker LPG Treatment Unit

• Sulfur Recovery Units

• Motor Spirit Quality Upgradation


Refinery Unit Chain Footprint

CDU

VDU

DHDT

NHT

CCR

NHT ISOM

SRU ATU

HCU

tkIS India Experience

Hyd

roge

n


BRPL - Indmax FCC Unit, Prime G & MSQU – Dhaligaon

IOCL - MSQU – Digboi & Guwahati

IOCL - DHDS – Panipat

IOCL – VGO-HDT, DHDT, HCDS Units – Paradip

Praxair India - Hydrogen Plant – Paradip

Nagarjuna Oil - Hydrogen Plant, SRU, O&U – Cuddalore

MRPL – CDU, VDU, GOHDS, Visbreaker, O&U – Mangalore

CPCL - Euro IV : Revamp of DHDS unit, Manali

IOCL – VGO-HDT, ATF, FCC LPG Merox, MSQU, SRU, Hydrogen Gen. Unit – Baroda,

BPCL – NHT, CCR – Mumbai

Reliance – Refinery Offsite Pkg., O&U – Jamnagar

Essar Oil – Refinery – Vadinar

IOCL - Euro-IV : Revamp of (DHDS, DHDT, VGO-HDT & HGU), Baroda

Refining – Footprint Direct

Contracts


Refining – Project References Client Indian Oil Corporation

Plant VGO-HDT, DHDT

Location Paradip Refinery

Scope of Services

EPCM

Direct Contract


Refining – Project References

Client Praxair

Plant 100,000 Nm3/hr Hydrogen

Location Paradip Refinery


Direct Contract


• Phenol / Cumene

• Ethyl Benzene

• Styrene Monomer

• Polystyrenes

• Styrene Butadiene Rubber

• Halogenated Isobutylene Isoprene

Rubber

• Ethylene Oxide/Glycol • Polychloroprene • Vinyl Acetate Monomer • Linear Alkyl Benzene • Paraffin & Derivatives • Adipic Acid

Petrochemicals – Experience

• Formaldehyde • Caprolactam • n-Butanol • Detergent Alcohol • Epichlorhydrine • Methyl Isobutyl Ketone


ISRL - SBR– Panipat

IOCL - Olefins Recovery Unit, Panipat

Kanoria, Formaldehyde, Vizag

SPIC Petrochemicals – PFY, Chennai

TPL – LAB, Chennai

Manali Petro – PO, PG, Chennai

Direct Contracts

IOCL – Linear Alkyl Benzene (LAB) Baroda

Nirma - Linear Alkyl Benzene, Baroda

Deepak Phenolics – Phenol & Cumene Plant - Dahej

RIL – EO / EG, Hazira

HOC – Formaldehyde, Rasayani

Vinyl Chemicals – VAM, Mahad

GSFC – Caprolactam, Baroda

Kanoria Chemicals – Formaldehyde, Ankleshwar

Supreme Petrochem – Polystyrene, Mumbai

Petrochemicals – Footprint


Client Indian Oil Corporation

Plant 350,000 TPA LLDPE-HDPE Swing Unit

Location Panipat (Naphtha Cracker Complex)

Scope of Services

PMC

Client Gujarat State Fertilizers & Chemicals

Plant Caprolactam

Location Baroda, Gujarat


Direct Contract

Petrochemicals – Project References


Metals / Minerals & Inorganic Chemicals – Experience

• Chlorine Dioxide

• Bleaching Powder

• Polyaluminium Chloride

• Sodium Chlorate

• Hydrochloric Acid

• Spray Dried Silica

• Sulfuric Acid

• Zinc Smelting

• Zinc Oxide

• Alumina

Metals / Minerals Inorganic Chemicals


Metals / Minerals – Footprint

Hindustan Zinc – Zinc Smelter (I & II), Chanderiya, Rajasthan

Utkal Alumina – Alumina, Rayagada, Orissa

NamZinc – Zinc Refinery Conversion project, Namibia

Umicore Anandeya India - Zinc Oxide, Goa

Direct Contracts


Client Utkal Alumina

Plant 1.5 mio TPA Alumina Refinery

Location Rayagada, Orissa


Metals / Minerals – Project References Highlights:

Plot size 5.9 Sq. Km

LSTK packages 22 Nos.

EPCM units 15 Nos.

Equipments 702 Nos.

Concrete Quantities 250,000 m3

Structural Steel 42,000 MT

Piping 2,250,000 IM

Direct Contract


Client West Coast Paper Mills

Plant 11 TPD Chlorine Dioxide

Location Dandeli, Karnataka


Inorganic Chemicals – Project References Direct

Contract


Cryogenic Storages & Tank Farms – Experience

• Petrochemical Tank Farms

• Cryogenic Ammonia (-33°), Ethylene (-103°), Propylene (-47°)

Tanks and Terminals

• LPG and Benzene Tanks & Terminals

• Terminal Automation

• Refrigeration Systems


IFFCO, Kandla

GSFC, Sikka

GSFC, Baroda

KRIBHCO, Hazira

BPCL, JNPT

DFPCL, JNPT

RCF, Trombay

RCF, Thal

Indo-Gulf, Jagdishpur

Sanjana Cryogenic, Hadia

MATIX, West Bengal

PPL, Paradeep

MCFL, Manglore

FACT, Ambalamedu & Wellington

Coromandel International, Vizag

Greenstar (SPIC), Tuticorin

Coromandel International, Kakinada

EID Parry, Chennai

Cryogenic Storages – Footprint Direct

Contracts


Cryogenic Storages – Project References

Client EID Parry

Plant 12,500 MT Cryogenic Ammonia Storage Tank

Location Chennai, India

Scope of Services E, P, CS, COS

Direct Contract


Industrial Plants & Fine Chemicals – Experience

Fine Chemicals

• Air Separation Units

• Hydrogen – Nitrogen Generation Units

• Glycerine / Fatty Alcohol

• Coal Tar Filtration Filter Press

• Cosmetics

• Synthetic Iron Oxide Pigment Plants

• BOPP for large Power Generation Units

• Cement Plants

Industrial Plants

• Fine & Speciality Chemicals

• Dyestuffs & Intermediates

• Gelatin Plants

• Water-borne Paints Plants

• Ion Resin Plants


Licensors Associated With

Spain

The Netherlands Germany

Sweden

Denmark

France Italy

Japan

• MHI, MCC

• Shin-Etsu

Americas

Europe/CIS

Asia Pacific

Sweden - Formox AB

France

• Arkema

• Atochem

• Axens

• CdF Chemie

• IFP

Germany

• BASF

• Bayer

• Basell

• Caloric

• Dynamit Nobel

• Evonik

• Henkel

• Lanxess

• Linde

• Lurgi

• Madaus

• Outo Kumpu

• Plinke

• Uhde

The Netherlands

• Akzo Nobel

• Shell

• Stamicarbon

Italy

• Conser

• Montedipe

• Pressindustria

• Radici

• Basell Poliolefine Italia

Spain - Incro

USA

• CB & I Lummus

• Celanese

• Huntsman

• KBR

• Monsanto

• Rockwood

• Parsons

• UOP

Canada

• Rio Tinto Alcan Int.,

• Nova Chemicals


Americas Europe/CIS

Sub-Saharan Africa

MENA

International Experience - Regional

Asia Pacific


Asia Pacific

Vietnam • Petrovietnam: NPK

Thailand • Thai Oleochemicals :

Fatty Alcohol • Thai Nitrate Co: NA, AN

Bangladesh • KAFCO: Urea GRN

China • Double Happiness: Caustic • Weifang: Caustic • Xinjiang : Caustic

International Experience – Asia Pacific

Malaysia • Asean Bintulu: AU

Direct

&

In-cooperation

with Contracts


Europe/CIS

France • BIONEXT: Gasification

Germany • SABIC: HDPE, Bitterfeld

Caustic • Wacker Chemie: Caustic

United Kingdom • Lotte: PET

Belgium • JBF: PET • Tessenderlo: Caustic

The Netherlands • Yara: Urea

International Experience – Europe / CIS In-

cooperation with

Contracts


USA • CF Industries : AU, NA, UAN • Chemical Engg. Partners: Lube Oil

Refining • IFCo: UAN, Urea, NA

Mexico • ROT Quimica: KOH

International Experience – Americas

Americas

Chile • ENAEX: WNA

In-cooperation

with Contracts


International Experience – MENA

MENA

Saudi Arabia • Al-Qahtani: EDC, Caustic • Farabi Petrochem: LAB • IBN Sina: Formaldehyde • IBN Zahr: OCT Feed

purification • SABIC: Benzene Mitigation • SAFCO: AU • SAFCO: UFC-85 • Sahara Petro: Caustic • Sipchem: PBT

Qatar • QAFCO: AU, UFC-85, Tanks • QAPCO: LDPE • QVC: Caustic

Egypt • ABU-QIR: AU • EPPC: Propylene, Polypropylene, • EHC: NA, AN

Jordan • NCI Jordan: Caustic

Morocco • Bunge Maroc: TSP,

MAP-MAP, DAP

Algeria • Sorfert: AU

Turkey • Bagfas: NA, AN, CAN • ETI Bakir: DAP, NPK

Abu Dhabi • Ruwais: Urea GRN

Oman • Liwa Petrochemical: Ethylene

Dichloride

Direct

&

In-cooperation

with Contracts


South Africa • SASOL:

– MIBK – Detergent Alcohol, – N-Butanol – Clean Fuels – Wet Sulfuric Acid – Coal Tar Filtration – Water Recovery Growth project

• TRANSNET - New Multi-product pipeline project

• Omnia Fertilizers - Cryogenic Ammonia Storage Tank

Sub-Saharan Africa

International Experience – Sub-Saharan Africa

Direct Contracts


Fertilisers – Major International Project References Client Petrovietnam Fertilzer and Chemicals

Corporation (PVFCCo.)

Plant 250,000 MTPA NPK plant

Location Vietnam


Licensor Incro

Direct Contract


Client Bunge Maroc Phosphore (Main Contractor : Incro SA)

Plant 270,000 TPA - TSP / MAP 340,000 TPA MAP / DAP

Location Morocco


Licensor Incro

Fertilisers – Major International Project References Direct

Contract


Client Saudi Arabian Fertilizer Co (SAFCO)

Plant 29,700 TPA Urea Formaldehyde Concentrate

Location Saudi Arabia


Licensor Perstorp

Fertilisers – Major International Project References Direct

Contract


Client Qatar Vinyl Co.

Plant 305,000 TPA Caustic Soda / 270,400 TPA Chlorine

Location Qatar

Scope of Services E

Licensor Bayer / Hoechst / Uhde

Electrolysis – Major International Project References In-

cooperation with tkIS

PT


Polymers - Major International Project References Client QAPCO

Plant 300,000 TPA LDPE

Location Qatar

Scope of Services E

Licensor Lyondell Basell

In-cooperation with tkIS

PT


Client Farabi Petrochemical Co.

Plant 70,000 TPA Linear Alkyl Benzene (Grassroots & Duplication)



Licensor UOP

Petrochemicals – Major International Project References

Direct Contract


Client IBN – ZAHR (Saudi European Petrochemical Co.)

Plant OCT Feed Purification project


Scope of Services

LSTK

Licensor CB&I Lummus

Petrochemicals – Major International Project References

Direct Contract

thyssenkrupp Industrial Solutions (India) · PDF fileIOCL- HDPE– Panipat LLDPE-HDPE...

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