ThuDauMot, Vietman Submittal

January 6, 2005 Reference: Project – M4-4664 Thu Dau Mot, Vietnam

Clari-Trac CT2 – Dual Control Panel submittal Attached is the submittal for the Leopold Clari-Trac CT2 sludge removal system. The Leopold CT2 Control Panel has been installed in hundreds of municipal water and wastewater treatment plants worldwide. It is easy to use and utilizes proven off-the-shelf components. The Leopold CT2 Control Panel is a NEMA 4X (IP65) type 304 stainless steel enclosure by Hoffman with all necessary components to control the sludge removal equipment in the manual or fully automatic mode. The enclosure size is 36” x 36” x 12” with a 24” floor stand kit. It is a PLC based system with manual backup independent of the PLC. A Modicon 984 Compact PLC model 258 is being provided for automatic control of the clarification process. The processor has no network capabilities. In addition, an operator interface panel model MT200 by Panel Tec for operator adjustable setpoint changes is being provided. A 1/4 HP DC SCR by KB Electronics is being used to move the solids collector at a rate of 0.5 to12 feet per minute. Control relays are plug in type 8501 by Square D. Push buttons, hand switches and pilot lights are type ZB4 by Telemecanique. The control panel is also equipped with the capability to remotely start the system, as well as dry contacts for status. Contacts include forward, reverse, running, alarm and sludge valve control. The Leopold CT2 Dual Control Panel requires 120 VAC, 1ph, 50 HZ, 40 amp service. Notes/Clarifications: Please note the CT2 system requires 1 (one) sludge valve per tank (4 total) with an electric motor actuator supplied by others. The actuator requires isolated (dry-voltage free) normally closed limit switches as shown on Leopold drawing 4664.99.14.03 lines 111/112 & 131/132. Thank you for selecting the Leopold CT2 system.

T A B L E O F C O N T E N T S

THU DAU MOT, VIETNAM M4-4664

F.B. LEOPOLD COMPANY 227 SOUTH DIVISION STREET ZELIENOPLE, PA 16063 PHONE: (724) 452-6300 FAX: (724) 452-1377

DIVISION 1 - Description of Operation

DIVISION 2 - Dual Clari-Trac Control Panel:

Bill of Material Panel Arrangement Drawing Schematic Diagrams

DIVISION 3 - Panel Equipment Cut Sheets

DUAL CLARI-TRAC CONTROL SYSTEM

FUNCTIONAL DESCRIPTION OF OPERATION THU DAU MOT, VIETNAM M4-4664

JANUARY, 2005

THE F.B. LEOPOLD COMPANY 227 S. DIVISION STREET ZELIENOPLE, PA 16063 PAGE 1

SWITCH FUNCTIONS A. HAND/AUTO SYSTEM SELECTION SWITCH

HAND - The "Hand" position allows manual operation of the sludge collector or manual operation of the sludge valve.

AUTO - Allows automatic operation of the collector system including operation of the

sludge valve. In the automatic mode, the sludge collector operation shall be based on a PLC timer. Separate timers for each collector panel shall be provided in the PLC program. When a sludge collector is started, the sludge valve shall open. When a sludge collector is stopped, the sludge valve shall close after an operator adjustable time.

B. EMERGENCY STOP PUSH-PULL SWITCH (in Auto or Hand Mode)

This switch when pushed will stop the operation of the collector. It will also close the sludge valve and illuminate the alarm light.

C. ALARM INDICATOR/RESET LIGHTED PUSH BUTTON (in Auto or Hand Mode)

When there is an alarm, the sludge collector drive will stop.

RESET - Resets the alarm condition and the alarm output when the button is pushed.

LIGHT - An alarm condition will occur for one of the following reasons and the alarm

light will flash to indicate alarm condition.

1. Emergency Stopped Pushed – Single Flash

2. Drive Motor Overload (In Auto or Hand Mode) – Double Flash

3. Cable failure (In Auto or Hand Mode) – Triple Flash 4. Sludge valve malfunction (In Auto Mode Only) – Quad Flash

If at any time the sludge valve fails to reach the open or closed limits, the valve will “malfunction”.



JANUARY, 2005


D. REV/OFF/FWD DRIVE SELECTOR SWITCH (in Hand Mode only) REV - In "Reverse" the collector travels toward the park position. The collector

will continue in the reverse direction until it reaches the end of travel and will stop at the park position unless an overload condition is sensed and the collector stops.

OFF - Shuts off drive unit so that the collector will not travel.

FWD - In "Forward" the collector travels away from the park position. The collector

will continue in the forward direction until it reaches the end of travel and will stop at the forward position unless an overload condition is sensed and the collector stops.

E. FORWARD INDICATOR LIGHT (in Auto or Hand Mode)

When the "Forward" light is illuminated, it indicates that the collector is traveling from the "Park" position (reverse limit) toward the forward limit of travel.

F. REVERSE INDICATOR LIGHT (in Auto or Hand Mode)

When the "Reverse" light is illuminated, it indicates that the collector is traveling from the forward limit toward the "Park" position (reverse limit).

G. POSITION INDICATING LIGHTS

PARK POSITION - The Clari-Trac is not moving and is in the Park position.

1/3 TRAVEL POSITION - As the unit moves forward from the park position, this light indicates that the Clari-Trac has traveled 1/3 of the total distance entered in the Length of Travel register in the PLC.

2/3 TRAVEL POSITION - As the unit continues to move forward, this light indicates that the Clari-Trac has traveled 2/3 of the total distance entered in the Length of Travel register in the PLC.

FWD LIMIT POSITION - This light indicates that the Clari-Trac is at the farthest point of travel away from the drive unit.



JANUARY, 2005


H. CLOSE-OPEN Sludge valve SELECTOR SWITCH (in Hand Mode Only)

CLOSE - Closes the sludge valve when the selector switch is in the "Close" position.

OPEN - Opens the sludge valve when the selector switch is in the "Open"

position. I. TRAVEL MODE SELECTOR SWITCH (in Auto Mode Only)

ONE WAY- In "One Way" travel mode the collector will travel from the park (reverse limit) position to the forward end of travel or from the forward end of travel to the park position. The collector will delay for a set time between "one way" cycles.

ROUND TRIP - In "Round Trip" travel mode the collector will travel from park

(reverse limit) position to the forward end of travel and return to park position after a short 5 second delay. The collector will delay for a set time between "round trip" cycles.

NOTE: In both travel modes, the collectors will operate in either the "Short

Trip" or "Long Trip" mode as described below. J. TRIP MODE SELECTOR SWITCH (in Auto Mode only)

SHORT TRIP - In the "Short Trip" position, the collector will travel from the park position a preset distance, stop and then reverse after a short delay and return to the park position when the travel mode selector switch is in the "Round Trip" position.

In the "Short Trip" position, the collector will travel from the park position a preset distance and stop or from a preset distance of travel to the park position and stop when the travel mode selector switch is in the "One Way" position. The collector will delay for a set time between "one way" cycles.

LONG TRIP - In the "Long Trip" position, the collector will travel from the park

position to the forward end of travel, stop, and then reverse after a short delay and return to the park position when the travel mode selector switch is in the "Round Trip" position.



JANUARY, 2005


In the "Long Trip" position, the collector will travel from the park position to the forward end of travel and stop or from the forward end of travel to the park position and stop when the travel mode selector switch is in the "One Way" position. The collector will delay for a set time between "one way" cycles.

K. SPEED CONTROL (In Auto or Hand Mode). There is a "Speed Control" located inside the enclosure that adjusts the travel speed of each

collector from 0.5 FPM to 12 FPM. L. AN EXTERNAL REMOTE START CONTACT CLOSURE (in Auto Mode only)

Allows a remote start of the unit from an external source overriding the frequency of operation timer delay time.

M. REGISTER LOCATION SCHEDULE FOR OPERATOR ADJUSTABLE SETPOINTS

DUAL CONTROL PANEL

Description Address Default Units UNIT #1 Travel Length 40111 115 Feet Hour Counter between Cycles (Round Trip) 40113 12 Hours Hour Counter between Cycles (One Way) 40115 12 Hours Length of Short Trip 40117 30 Feet Sludge valve Open after cycle is complete time 40121 120 Sec. Sludge valve Malfunction time 40123 120 Sec. Reverse to Park Malfunction time 40125 45 Sec. UNIT #2 Travel Length 40209 115 Feet Hour Counter between Cycles (Round Trip) 40213 12 Hours Hour Counter between Cycles (One Way) 40215 12 Hours Length of Short Trip 40217 30 Feet Sludge valve Open after cycle is complete time 40221 120 Sec. Sludge valve Malfunction time 40223 120 Sec. Reverse to Park Malfunction time 40225 45 Sec.



JANUARY, 2005


TO CHANGE A SETPOINT:

Press and hold the 7 key on the Panel-Tec operator interface If "Modify/Display registers" is not shown, use the arrow key to find this message. Press the enter key Use the arrow keys until the display shows 4XXXX Press the enter key The current value will be displayed in the upper right portion of the screen Enter new value if a change is desired Press enter This will write the new value into the PLC. If another register needs changed, press ESC, enter new register number and press enter. When all changes are complete, press and hold the esc key again for 2 seconds Use arrow keys to find "PLC Control Mode" message Press enter.

N. PROCEDURE FOR A TYPICAL "ALARM" SITUATION

1. Collector Unit "ALARM" Occurs. 2. The red "ALARM" light flashes and the alarm horn (if applicable) sounds. 3. Locate the problem that caused the alarm.

A. Possible causes: a. E-Stop – Single Flash. b. Motor overload condition – Double Flash. c. Cable slippage/breakage – Triple Flash. d. Sludge valve malfunction – Quad Flash.

4. Disconnect power to collector unit. 5. Make needed repairs. 6. Turn "SYSTEM" selector switch to "HAND". 7. Re-apply power to collector unit, push the "ALARM/RESET" push-button. 8. The red "ALARM" light will go out and all system timers and counters in the PLC

will be reset. 9. Re-position collector unit to the Park position by turning the "DRIVE MODE"

selector switch to the "REVERSE" position. 10. Turn "SYSTEM" selector switch to "AUTO". 11. Collector unit is now re-enabled in the "AUTO" mode. It will wait the preset hours

before making another trip.



JANUARY, 2005


12. If the collector unit became disabled before the cycle was completed and it is necessary to cycle the collector unit before the preset hours have elapsed, push the "START" push-button.

If Manual operation is desired, proceed as follows:

a. Turn the "SYSTEM" selector switch to "HAND". b. Turn the "Sludge valve" selector switch to "OPEN". c. Wait a short time until sludge is flowing. d. Cycle the collector unit through a cycle by turning the "DRIVE MODE"

selector switch to "FORWARD" to move the collector unit to the forward position.

e. When the collector unit reaches the forward position, turn the "DRIVE MODE" selector switch to "OFF".

f. Return the collector unit to the park position by turning the "DRIVE MODE" selector switch to "REVERSE".

g. When the collector unit reaches the park position, turn the "DRIVE MODE" selector switch to "OFF".

h. Turn the "Sludge valve" selector switch to "CLOSE". I. Turn the "SYSTEM" selector switch back to "AUTO". j. The collector unit is now back in the auto mode and will cycle again

automatically after the preset hours have elapsed.

BILL OF MATERIAL PROJECT NAME : THU DUA MOT, VIETNAMDRAWING NO: M4-4664-CTP-1 REV DESCRIPTION PREPARED BY: JJWITEM NO: 2 - DUAL CLARITRAC CONTROL PANEL 1 APPROVED BY: DWLCONTRACT NO: M4-4664 2RELEASE DATE: TBA 3 ITEM QUANTITY 2MRK REV PER TOT PART UNIT EXTDNO. NO. DESCRIPTION QTY QTY NUMBER VENDOR P.O. # COST COST

1 ENCLOSURE, NEMA 4X, 304SS, 36X36X12, HOFFMAN P/N A-36H3612SSLP 1 2 112-100-320 2 SUB-PANEL AND ALL MOUNTING HARDWARE, 33X33, HOFFMAN P/N A-36P36 1 2 112-100-321 3 FLOOR STAND, 24X12, HOFFMAN P/N A-FK2412SS 1 2 112-100-330 4 CORROSION INHIBITOR, 10 CU. FT., HOFFMAN P/N A-HCL10E 1 2 112-100-331 5 DRAIN, S.S. 1/2" MALE THREAD, CROUSE-HINDS P/N ECD11 1 2 112-100-332 6 BREATHER, S.S. W/ALUM. CAP, 1/2" MALE, CROUSE-HINDS P/N ECD13 1 2 112-100-333 7 PLC, MODICON P/N PC-E984-258 W/ 512K RAM 1 2 109-200-151 8 DISCRETE INPUT MODULE, 16 PT, 115 VAC, MODICON P/N AS-BDEP-218 2 4 109-200-027 9 DISCRETE OUTPUT MODULE, 16 PT, 115 VAC, MODICON P/N AS-BDAP-218 2 4 109-200-028 10 PRIMARY PLC RACK, 5 SLOT, MODICON P/N AS-HDTA-200 1 2 109-200-025 11 SECONDARY PLC RACK, 2-SLOT, MODICON P/N AS-HDTA-202 1 2 109-200-031 12 POWER CONVERTER, MODICON P/N AS-P120-000 1 2 109-200-037 13 3-1/2" DISKETTE STORAGE BOX, MODICON AS-HBOX-201 1 1 109-200-036 14 DATA ACCESS MODULE, PANEL-TEC P/N 1000-MT200 MOD 1 2 109-200-050 15 DATA ACCESS MODULE ACCESSORIES, PANEL-TEC P/N 6000-6036 1 2 109-200-051 16 TERMINAL BLOCK, BEIGE, TYPE WDU4 WEIDMULLER 102010 105 210 110-005-301 17 TERMINAL BLOCK, BEIGE, TYPE WDU4 WEIDMULLER 102020 3 6 110-005-300 18 END CLAMP, WEIDMULLER WEW35/2 2 4 110-005-304 19 END SECTION, TYPE WAP, WEIDMULLER 105000 2 4 110-005-303 20 MARKER, TYPE WS/6 WEIDMULLER 160990 210 420 110-005-305 21 MARKER, TYPE WS/6 WEIDMULLER 160992 6 12 110-005-307 22 MOUNTING RAIL, AS REQUIRED, SQUARE D 9080-MH379 1 2 110-005-150 23 TERMINAL JUMPER BAR, 10 POLE FOR WDU4 TB'S, WEIDMULLER 105206 1 2 110-005-306 24 DC MOTOR CONTROLLER W/ SPEED POT, KB ELECTRONICS P/N KBPB-125 2 4 110-020-071 25 KNOB/DIAL KIT FOR CONTROLLER SPEED POT, KB ELECTRONICS P/N 9332 2 4 110-020-080

PAGE 1


26 BRIDGE RECTIFIER, THOMSON CONSUMER ELECTRONICS, SK3680 2 4 110-034-001 27 DC AMMETER, SHURITE 8205Z, ALLIED STOCK # 698-8205 2 4 110-034-002 28 AMMETER BRACKET (DETAIL B-1828) 2 4 108-141-022 29 PLUG-IN RESISTER (1/4 HP), KB ELECTRONICS P/N 9839 2 4 110-013-600 30 RELAY, 2PDT, W/ INDICATING LIGHT, 120 VAC COIL, SQUARE D P/N 8501 RS42P14V20 12 24 110-027-071 31 RELAY SOCKET, BLADE AND SNAP TYPE, SQUARE D P/N8501 NR42 12 24 110-027-081 32 RELAY, 4 POLE, SQUARE D P/N 8501 RS44P14V20 2 4 110-027-070 33 RELAY SOCKET, 4 POLE, SQUARE D P/N 8501 NR34 2 4 110-027-080 34 DC OVERCURRENT MONITOR, TELEMECANIQUE P/N RM3JA112FG7 2 4 110-016-056

35 PUSHBUTTON OPERATOR, ILLUM., FLUSH, RED, TELEMECANIQUE ZB4-BW343 2 4 110-011-109 36 MOUNTING BASE, LED LIGHT MODULE, RED, 120V, W/ 1 N.O., TELEMECANIQUE, ZB4-BW0G41 2 4 110-050-100 37 PUSHBUTTON MAINTAINED, MUSHROOM HEAD, RED, TELEMECANIQUE P/N ZB4-BT4 2 4 110-011-113

38 PILOT LIGHT HEAD, GREEN, LED, TELEMECANIQUE P/N ZB4-BV033 8 16 110-019-10039 MOUNTING COLLAR, LED LIGHT MODULE, 120V, GREEN, TELEMECANIQUE, ZB4-BVG3 8 16 110-050-15040 PILOT LIGHT HEAD, YELLOW, LED, TELEMECANIQUE P/N ZB4-BV053 4 8 110-019-10241 MOUNTING COLLAR, LED LIGHT MODULE, 120V, YELLOW, TELEMECANIQUE, ZB4-BVG5 4 8 110-050-152

42 SELECTOR SWITCH, 2 POSITION MAINTAINED, TELEMECANIQUE P/N ZB4BD2 4 8 110-018-10043 SELECTOR SWITCH, 3 POSITION MAINTAINED, TELEMECANIQUE P/N ZB4BD3 4 8 110-018-10144 ILLUM GREEN SELECTOR SWITCH, 2 POSITION MAINTAINED, TELEMECANIQUE P/N ZB4-BK1233 2 4 110-018-10745 MOUNTING COLLAR + 1 NO CONTACT BLOCK + GREEN LED, TELEMECANIQUE P/N ZB4-BWOG31 2 4 110-050-10246 PUSHBUTTON OPERATOR, FLUSH HEAD, GREEN, TELEMECANIQUE ZB4-BA3 2 4 110-011-100

47 MOUNTING BASE W/ CONTACT BLOCK, 1 N.O & 1 N.C., TELEMECANIQUE P/N ZB4-BZ105 2 4 110-050-043

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48 MOUNTING BASE W/ CONTACT BLOCK, 1 N.O., TELEMECANIQUE P/N ZB4-BZ101 6 12 110-050-04049 MOUNTING BASE W/ CONTACT BLOCK, 1 N.C., TELEMECANIQUE P/N ZB4-BZ102 2 4 110-050-04150 MOUNTING BASE W/ CONTACT BLOCK, 2 N.O., TELEMECANIQUE P/N ZB4-BZ103 2 4 110-050-04251 EXTRA CONTACT BLOCK, 1 N.O., TELEMECANIQUE P/N ZBE101 2 4 110-005-086

52 POWER DISTRIBUTION BLOCK, 3 POLE, GOULD SHAWMUT P/N 63163 1 2 110-005-25053 SAFETY COVER, GOULD SHAWMUT P/N 08530 1 2 110-005-25154 SURGE PROTECTOR, PROTECHLINE SERIES 25000, ENTRELEC P/N 025-006.16 2 4 110-200-001

55 CIRCUIT BREAKER, 40A, 1P, SQUARE D P/N MG24512, CB MAIN 1 2 110-017-04956 CIRCUIT BREAKER, 15A, 1P, SQUARE D P/N GCB150, CB1, CB2, CB3, CB4 4 8 110-017-11057 CIRCUIT BREAKER, 3A, 1P, SQUARE D P/N GCB30, CB7, CB8 2 4 110-017-10558 CIRCUIT BREAKER, 1 AMP, SQUARE D 9080-GCB10, CB5, CB6 2 4 110-017-10159 FUSE, 4A CERAMIC TYPE, 1/4" X 1 1/4", BUSSMANN P/N ABC-4 2 4 110-016-04860 FUSE, 12A CERAMIC TYPE, 1/4" X 1 1/4", BUSSMANN P/N ABC-12 2 4 110-016-04561 PROCESS AIR HEATER, HOFFMAN, P/N D-AH2001A 1 2 110-026-10662 GROUND FAULT OUTLET 20 AMP P/N 12LV6898 1 2 112-500-03363 GROUND FAULT OUTLET, COVER P/N 15BWFFG1DC 1 2 112-500-03464 LEOPOLD COMPANY NAMEPLATE AND ASSOCIATED MOUNTING HARDWARE 1 2 107-002-10665 SEAL NUTS 4 8 105-124-06066 PHENOLIC NAMEPLATES AS PER ARRANGEMENT DRAWING 1 2 M4-4664-PARTS-1

67686970

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6.26 Data subject to change without notice 763 422 2211 FAX 763 422 2600 ©2003 Hoffman Enclosures Inc.

Application

Provides unmatched protection for housingelectrical components in highly corrosiveenvironments. This enclosure is used in indoorand outdoor settings that are frequently wetor have constant exposure to water, otherliquids, or contaminants.

A wide variety of Type 316L stainless steelenclosures are available for applicationsrequiring the additional protection of Type316L material.

Construction

• 14 gauge Type 304 or Type 316L stainlesssteel bodies and doors

• Seams continuously welded and groundsmooth, no holes or knockouts

• Seamless foam-in-place gasket assureswatertight and dust-tight seal

• Rolled lip around three sides of door and allsides of enclosure opening excludes liquidsand contaminants

• Stainless steel door clamp assembly assureswatertight seal

• Hasp and staple for padlocking• Door removed by pulling stainless steel

continuous hinge pin • Data pocket is high-impact thermoplastic• Collar studs provided for mounting

optional panels• Exterior hardware on Type 316L stainless

steel enclosures matches enclosure material

Finish

Enclosures are unpainted. Door, sides, top, andbottom have smooth #4 brushed finish.

Industry Standards

UL 508A, 508, File No. E61997:Type 3R,Type 4 ,Type 4X, and Type 12

NEMA/EEMAC Type 3,Type 3R,Type 4,Type4X,Type 12, and Type 13

JIC standard EGP-1-1967CSA File No. LR42186:Type 4,Type 4X, and

Type 12 IEC 60529, IP66Meets Type 3RX requirements

AccessoriesSee Chapter 12, General Accessories.

Electrical InterlocksFast Operating Clamp AssemblyLighting PackagesPanel Support KitPanels (see order number table)Rack Mounting Angle KitSwing-Out Panel KitTerminal Block Kit AssemblyThermal AccessoriesWindow Kit

Stainless Steel Type 4X Enclosures

Modification Services Program

You can customize this product to yourunique requirements by specifying from theseoptions:

• Enclosure height, width, depth• Holes and cutouts in body, doors, subpanels• Tapped holes in subpanels• Fasteners, mounting channel in enclosure

and subpanel• Mounting (adds and deletes)• Doors• Subpanels• Thermal management (louvers, fans, filters)• Windows• Standard accessories• Drip shield

For details, see Modification Services athoffmanonline.com.To order, contact your local Hoffmansales representative.

See Chapter 11, EMC Enclosures, forinformation on a related EMC-shieldedproduct.

NOTE: For information about modificationsoutside the scope of the ModificationServices program, contact your Hoffman salesrepresentative.

6.27Data subject to change without notice 763 422 2211 FAX 763 422 2600 ©2003 Hoffman Enclosures Inc.

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* Steel Panel * Stainless SteelCatalog Number Catalog Number Enclosure Size Catalog Panel Catalog Panel Size Clamps DataType 304 Type 316L A x B x C Number Number D x E F qty Pocket

A16H1206SSLP A16H1206SS6LP 16.00 x 12.00 x 6.00 A16P12 A16P12SS6 13.00 x 9.00 1.25 4 Small(406 x 305 x 152) (330 x 229) (32)














A24H3008SSLP A24H3008SS6LP 24.00 x 30.00 x 8.00 A30P24 A30P24SS6 27.00 x 21.00 3.00 7 Large(610 x 762 x 203) (686 x 533) (76)




Standard Sizes Stainless Steel Type 4X Enclosures

Continued on next page

Stainless Steel Wall-M

ountBulletin

A4S

Millimeter dimensions ( ) are for reference only; do not convert metric dimensions to inch.* Panels must be ordered separately. Optional aluminum and composite panels are available for many sizes. See General Accessories.NOTE: Panels have a formed flange along any side that is longer than 21.00 in. (564mm). Panel A24P20 has a flange on all four sides.


* Steel Panel * Stainless SteelCatalog Number Catalog Number Enclosure Size Catalog Panel Catalog Panel Size Clamps DataType 304 Type 316L A x B x C Number Number D x E F qty Pocket






















Standard Sizes Stainless Steel Type 4X Enclosures (Cont.)

Millimeter dimensions ( ) are for reference only; do not convert metric dimensions to inch.* Panels must be ordered separately. Optional aluminum and composite panels are available for many sizes. See General Accessories.NOTE: Panels have a formed flange along any side that is longer than 21.00 in. (564mm). Panel A24P20 has a flange on all four sides.

Stainless Steel Type 4X Enclosures


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6NOTES: 1. Removable data pocket included (see table for size). Large data pocket 12.00 x 12.00 in.(305 x 305mm); small data pocket 6.00 x 6.00 in. (152 x 152mm).

2. Maximum spacing between door clamps is 15.00 in. (382mm).

Stainless Steel Wall-M

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A4SRev. A June 2003

12G

eneral Accesso

ries

Data subject to change without notice 763 422 2211 FAX 763 422 2600 ©2003 Hoffman Enclosures Inc. 12.35

Stainless Steel Floor Stands

Catalog Height WidthNumber H C L

AFK0608 6.00 8.06 7.06(152) (205) (179)

AFK0610 6.00 10.06 7.06(152) (256) (179)

AFK0612 6.00 12.06 7.06(152) (306) (179)

AFK0618 6.00 18.06 7.06(152) (459) (179)

AFK1208 12.00 8.06 8.12(305) (205) (206)

AFK1210 12.00 10.06 8.12(305) (256) (206)

AFK1212 12.00 12.06 8.12(305) (306) (206)

AFK1216 12.00 16.06 8.12(305) (408) (206)

AFK1218 12.00 18.13 8.12(305) (461) (206)

AFK1220 12.00 20.06 8.12(305) (510) (206)

AFK1808 18.00 8.06 9.17(457) (205) (233)

AFK1810 18.00 10.06 9.17(457) (256) (233)

AFK1812 18.00 12.06 9.17(457) (306) (233)

AFK1816 18.00 16.06 9.17(457) (408) (233)

AFK2408 24.00 8.06 10.23(610) (205) (260)

AFK2410 24.00 10.06 10.23(610) (256) (260)

AFK2412 24.00 12.06 10.23(610) (306) (260)

AFK2416 24.00 16.06 10.23(610) (408) (260)

Floor Stand Kit

Kits are easily installed on most wall-mountedHoffman enclosures. Can also be used toelevate Hoffman free-standing enclosures.To install, drill holes in the bottom of theenclosure and bolt the floor stands to theenclosure. It is not necessary to remove thewall-mounting brackets from the enclosure.Each kit includes two stands. 12 gauge steelfloor stand has a ANSI 61gray polyesterpowder finish over phosphatized surfaces.Stainless steel floor stand is Type 304. Specialheights, depths, materials, and finishes can beprovided on custom order. Consult factory forinformation.

Product maintains UL/CSA Type 4 and Type 12 when properly installed on HoffmanType 4 or Type 12 enclosures.

Catalog Height Width DepthNumber H C L

AFK1208SS 12.00 8.06 9.09(305) (205) (231)

AFK1210SS 12.00 10.06 9.09(305) (256) (231)

AFK1212SS 12.00 12.06 9.09(305) (306) (231)

AFK1216SS 12.00 16.06 9.09(305) (408) (231)

AFK1218SS 12.00 18.06 9.09(305) (459) (231)

AFK1224SS 12.00 24.06 9.09(305) (611) (231)

AFK2410SS 24.00 10.06 9.09(610) (256) (231)

AFK2412SS 24.00 12.06 9.09(610) (306) (231)

Steel Floor Stands

Millimeter dimensions ( ) are for reference only; do notconvert metric dimensions to inch.

Steel Floor Stand (kit includes two stands)

Section A-A

Bulletins

A80,A12S, CW1E

nclosure Mounting A

ccessories

8

Compact Automation Platform

Backplanes

General, Description, References

General

The Compact HDTA series backplanes are designed so that they mount easily on a DIN rail. The DIN rail serves as thesystem ground.

Three different backplanes are available, with or without conformal coating. [The conformal coating is applied over thebackplane board, and protects the electronic components against harsh environmental conditions.] Suitable backplaneswith different capacities are available for each stage of expansion. The primary backplane can accept one CPU andup to three I/O modules. The secondary backplanes offer additional support for two or five modules. Up to threebackplanes can be connected in series to the primary backplane.

The built-in parallel backplane bus connects each slot of a backplane to the data bus and the 5 V supply. The backplanescan be mounted in either a stacked on linear fashion, as the application warrants.There is a maximum local expansionof 18 I/O module slots plus the slot for the CPU. The data bus and 5V supply can be passed to the other backplanesin the system using the WBXT-201 extension cable.

An access cover is supplied with every backplane to protect the front of the modules. Transparent holders provide spacefor user-defined labels.

Description

The Compact backplane is comprised as follows:

1 PLC connector2 I/O bus connector3 Reference ground point4 Bus extension connector

References

Backplanes

Description Slots Width Reference Weight(mm) g (lb)

Primary 2 CPU, 3 I/O 211 AS-HDTA-200 330 (.73)

Secondary 5 I/O 211 AS-HDTA-201 330 (.73)

Secondary 2 I/O 90 AS-HDTA-202 150 (.33)Primary,conformal coating 2 CPU, 3 I/O 211 AS-HDTA-200C 330 (.73)Secondary,conformal coating 5 I/O 211 AS-HDTA-201C 330 (.73)Secondary,conformal coating 2 I/O 90 AS-HDTA-202C 150 (.33)

Accessories

Description Use Length Reference Weight(m) g (lb)

I/O bus extension cable 30-pin female-to-female 0.5 AS-WBXT-201 --

I/O bus extension cable 30-pin female-to-male 0.5 AS-WBXT-203 --

I/O module cover 2 slots -- 043507936 --

I/O module cover 5 slots -- 043507935 --

1 2

3

4

9


CPUs

General, Description

General

The Compact Automation Platform central processing units (CPUs) use flash memory for the operating system andcommand set storage. This nonvolatile memory provides cost and time saving upgrades on site: instead of replacingEEPROMs or memory assemblies, only one file needs to be loaded into the CPU to upgrade data.

For both decentralized data transfer and programming, every CPU is equipped with at least two Modbus interfaces. Thelarger CPUs also have one Modbus Plus interface. The bus interfaces are easily accessible at the module's front panel.Two rotary switches are located on the front for models with Modbus Plus. These switches are used to set the addressesof the Modbus interfaces.

The CPU stores the application program in battery-backed RAM. The battery is located on the front of the module andcan be replaced without loss of data during operation. Storing the user program in flash ROM secures data even duringoperation without a battery.

Two slide switches provide simplified user control of key functions. The memory protection switch prevents programmingdevices or other input devices from overwriting the user program. The Modbus interface switch sets the Modbus datatransfer parameters as either ASCII, RTU, or any other protocol that can be set manually.

A slot for PCMCIA cards - available in the 275 and 285 series CPUs - provide another programming interface or memoryexpansion possibility.

Every CPU has a real-time clock that provides both the date and the time. The 258, 265, 275, and 285 controllers providean input for synchronizing the clock with the Global Positioning System (GPS).

The 258C/R central processing units correspond to Railroad Standard EN 50 155. They have an expanded temperaturerange, flash ROM for the user program on the CPU (no battery required), and yellow LEDs.

All controllers are available with protective conformal coating on the electronic components.

Description

The Compact CPU is comprised as follows:

1 Battery2 Address switches3 PCMCIA card slot4 Modbus Plus connector5 Micro switches6 Modbus 1 connector7 Modbus 2 connector8 24 VDC power connectors9 GPS time-synch input10 Four indicator lights (LEDs):

- READY : startup diagnostics- RUN : program is being executed- MODBUS : active status of Modbus interface(s)- BAT LOW : battery needs to be replaced

1 2 3

4

8

56

7

9

10

10


CPUs

Characteristics

Module type PC-E984-258R PC-E984-258 PC-E984-258C PC-E984-265 PC-E984-265C

Processor type 80386

Frequency MHz 25

I/O expansion wds 256 256 (128 in, 128 out)

Memory Startup RAM K 32 16RAM K 512Flash PROM MB 1PCMCIA II card No

Modsoft memoryLogic memory wds 16 K 8 KUser logic size wds 16 K 8 K

Concept logic memory kB 220

Data memory wds 32 K 16 KTotal size wds 48 K 24 K

Cycle time 1 kbit instructions ms 0.36

Local I/O expansionDiscrete 288Analog 144

Lithium battery No. included with CPU 0 1 0 1Voltage 3.6Capacity mAh 850Service life Minimum 100 days operation; minimum 5 years use installed (not installed: 10 years)

Communications interfacesModbus 2Modbus Plus 0 1

Current (typical / maximum) A 0.5 / 0.9 0.61 / 1.0

Accuracy of the internal clockat 0 ... 60 °C ppm 10 ... 100at 25 °C ppm 50

Operating temperature °C -40 ... 70 0 ... 60

Conformal coating Yes No Yes No Yes

Railroad standard EN 50 155 Yes No Yes No No

Approvals CE UL, CSA, CE, FM

Internal power supplyVoltage Input VDC 24

Input range VDC 16.8 ... 30 19.2 ... 30Minimumstored energy time ms 20 at 20 VDC, 3.0 A 20 at 24 VDC, 3.5 APeakinput voltage VDC 33.6 for 1.0 s

Current Inrush current A 18 after 5 msMax. bus current A 2.1 2.45Typical efficiency 0.725 at 24 VDC, 3.0 A

24


Discrete I/O Modules

General, Description

General

The Compact Platform's discrete I/O modules consist of input modules, output modules, and combined input/outputmodules. LEDs provide at a glance the operating state of the module and the status of the inputs and outputs. Thephysical organization of the LEDs allows quick diagnostics of all corresponding modules.

The Compact I/O modules are entirely software configurable. Any module can be configured in any slot. All configurationparameters for each individual I/O module appear on the configuration screen of the I/O configuration list. Onceconfigured, the software program detects missing or defective modules and sends the appropriate signal to the CPU.

Both electrically isolated and non-isolated modules are available. Peripherals are connected by means of a screwterminal strip. The screw terminal strip can be removed for installation and, as an option, protected against incorrectconnections.

The alternating voltage range of the I/O modules extends from 24 VAC to 250 VAC. All alternating voltage modulesoperate reliably at least in the frequency range from 47 to 63 Hz (sinusoidal with <5% harmonic content).

The direct voltage range extends from 5 VDC input and output modules for TTL and CMOS to 10… 60 VDC and 24 …154 VDC for relay output modules.

The Compact platform uses the following type designations:i DEP - digital input modules, electrically isolatedi DAP - digital output modules, electrically isolatedi DEO / DAO - digital input / output modules without electrical isolation.

Modules with the type designation “AS-B-xxx-25x” have an expanded temperature range and are suitable for railroadapplications. Electronic components with conformal coating are identified with the suffix “C” in the type designation.

Description

A typical Compact discrete module is comprised as follows:

1 Operating status LED of the module2 Terminal block 13 Terminal block 24 Cable locking barrier5 Input/output status indicator lights (LEDs):

- 1 and 12, green, yellow : bus connection present- 2 and 13, yellow : output current exceeded- 11 and 22 : no LED- 3 .. 10 and 14 ... 21, red : inputs or outputs active

4

2

1

5

3

28


Discrete VAC input modules

Characteristics

Module type DEP 208 DEP 210 DEP 211 DEP 218

Number of inputs 1 group of 8 8 groups of 1 2 groups of 8

Electrical isolation Optocoupler on every input

Input voltage VAC 230, True High 115, True High

LEDs 8 red, 1 green 16 red, 1 green

Addresses Discrete 1x/0x 8 In / 0 Out 16 In / 0 Out

Input current with statusOn mA 6 at 230 VAC 15.5 at 115 VAC, 6 at 80 VAC, 20 at 132 VACOff (maximum) mA 0.5 3

Input Level at 50 HzVoltage on VAC 195 ... 264 80 ... 132Voltage off VAC 97 ... 138 0 ... 35

Frequency range Hz 47 ... 65

Cycle time Off-on typical ms 25 10On-off typical ms 50 40

Withstand voltageGroup to group kV 1.8Group to bus kV 1.8

Bus current mA 30 35 50

Power dissipation, typical W 2 3

External operating voltage VAC 170 ... 264 80 ... 132

External fuses A 1 x 1.6 1 x 0.2 8 x 0.1 2 x 0.2

Operating temperature °C (F) 0 ... 60 (32 ... 140)

Weight kg(lb) 0.22 (0.5 lb) 0.25 (0.55 lb) 0.30 (0.66 lb)

Compatible panel software

Concept 2.1 or higherProWORX NxT 2.0 or higher

30


Discrete VDC/VAC Output Modules

Characteristics

Module type DAP 204 DAP 208 DAP 210 DAP 218

Number of outputs 4 x 1 relay 8 x 1 relay 2 x 4 triacs 2 x 8 triacs

Electrical isolation Individual electrically Electrically Electrically isolatedisolated relays isolated relays from the bus

Output voltage 24 ... 154VDC, 24 ... 230 VAC,24 ... 250 VAC True High

LEDs 1 green, 4 red 1 green, 8 red 1 green, 16 red

Addresses Discrete 1x/0x 0 In / 8 Out 0 In / 16 Out

Frequency range Hz 47 ... 63

Maximum switching currentper output at 230 VAC 2 A continuous (resistive load)

4 A surge (resistive load)1 A continuous (cos Φ = 0.5)

at 24 VDC 2 A continuous (resistive load)4 A surge (resistive load)1 A continuous (L/R = 30 ms)

at 60 VDC 1 A continuous (resistive load)0.6 A (L/R = 30 ms)

at 140 VDC 0.3 A continuous (resistive load)0.15 A (L/R = 20 ms)

Cycle time maximum ms 10 8.34 at 60 Hz

Cycle time (freq.) Hz -

External operating valuesVoltage 24 ... 154 VDC, 24 ... 250 VAC 24 ... 230 VAC

Current source I/O bus current mA max. 25 max. 60 max. 70 max. 175External source 24 VDC, 24 VDC, 24 ... 230 VAC

max. 80 mA max.150 mA

Power dissipation typical W 2 7.2 13

Fuses internal A - 2 x 6.3 -external A 1 x 0.16, 1 x 0.16 ,

2 x 4 A 4 x 4 A

Operating temperature °C (F) -25 ... +70 0 ... 60(-13...+158) (32 ... 140)

Weight kg(lb) 0.24 (0.53) 0.36 (0.8) 0.45 (1) 0.90 (2.0)

Compatible panel software

Concept 2.1 or higherProWORX NxT 2.0 or higher

17

RA

IL M

OU

NT

ED

TE

RM

INA

LB

LOC

KS

: W-S

ER

IES

WDU 6

Single Level

Part No.

1020200000

1020280000

8/60/47 (.31/2.36/1.85)

12 (.47)

600V / 45A / #20…8 AWG

600 V / 45 A / #20… 8 AWG

600 V / 45 A / #20… 8 AWG

800 V / 41 A / 6 mm2

1.6 (14.2)

3.5

Type Part No.

WAP (1.5) 1050000000

WAP (1.5) 1050080000

WAP (1.5) 1050060000

WTW (3) 1050100000

WTW (3) 1050180000

WEW 35/2† 1061200000

WQV 6/2 1052360000

WQV 6/3 1054760000

WQV 6/4 1054860000

WQV 6/5 1062660000

WQV 6/6 1062670000

WQV 6/7 1062680000

WQV 6/10 1052260000

LS 2.8 1056400000

WAW 1 9004500000

SD 9008340000

PS 2.3 (ø 2.3) 0180400000

PS 4 (ø 4) 0299600000

StB 8.5 (ø 2.3) 0280600000

StB 14 (ø 4) 0169900000

DEK 5/6.5 0468160001

DEK 5/6.5 0468260001

WDU 10

Single Level

Part No.

1020300000

1020380000

10/60/47 (.39/2.36/1.85)

12 (.47)

1000 V / 65 A / #16…6 AWG

600 V / 65 A / #16…6 AWG

800 V / 57 A / 10 mm2

2.3 (20.4)

4

Type Part No.

WAP (1.5) 1050000000

WAP (1.5) 1050080000

WAP (1.5) 1050060000

WTW (3) 1050100000

WTW (3) 1050180000

WEW 35/2† 1061200000

WQV 10/2 1052560000

WQV 10/3 1054960000

WQV 10/4 1055060000

WQV 10/10 1052460000

LS 2.8 1056400000

WAW 1 9004500000

SD 9008350000

PS 2.3 (ø 2.3) 0180400000

PS 4 (ø 4) 0299600000

StB 8.5 (ø 2.3) 0280600000

StB 14 (ø 4) 0169900000

DEK 5/6.5 0468160001

DEK 5/6.5 0468260001

WDU 4Now accepts pluggable or

screw jumpers

Reference Derating Chart

Single Level

Part No.

1020100000

1020180000

1036760000

1020140000

1020120000

1020160000

1037820000

1037810000

1037800000

1036700000

1020110000

6/60/47 (.24/2.36/1.85)

10 (.39)

600 V / 35 A / #22…10 AWG

600 V / 35 A / #26…10 AWG

800 V / 32 A / 4 mm2

1.0 (9.0)

3

Type Part No.

WAP (1.5) 1050000000

WAP (1.5) 1050080000

WAP (1.5) 1050060000

WTW (3) 1050100000

WTW (1.5) 1050180000

WEW 35/2† 1061200000

WQV 4/2 1051960000

WQV 4/3 1054560000

WQV 4/4 1054660000

WQV 4/5 1057860000

WQV 4/6 1057160000

WQV 4/7 1057260000

WQV 4/8 1057960000

WQV 4/9 1058060000

WQV 4/10 1052060000

LS 2.8 1056400000

WAW 1 9004500000

SD 9008330000

PS 2.3 (ø 2.3) 0180400000

StB 8.5 (ø 2.3) 0280600000

DEK 5/6 0468660001

DEK 5/6 0468760001

ZQV 4N/2 1758250000

ZQV 4N/3 1762630000

ZQV 4N/4 1762620000

ZQV 4N/10 1758260000

ZQV 4N/41 1758270000

†When WEW 35/2 is used, a WAP is not required.*UL and CSA pending

WDU 4N

Single Level

Part No.

1042600000

1042680000

6/44/38 (.24/1.73/1.50)

10 (.39)

300 V / 10 A / #22…10 AWG*

300 V / 10 A / #26…10 AWG*

500 V / 32 A / 4 mm2

1.0 (9.0)

3

Type Part No.

WAP (1.5) 1060000000

WAP (1.5) 1060080000

TW (1.5) 0191860000

WEW 35/2† 1061200000

SD 9008330000

WTA 1 1632290000

TA 1 0535860000

DEK 5/6 0468660001

DEK 5/6 0468760001

ZQV 4N/2 1758250000

ZQV 4N/3 1762630000

ZQV 4N/4 1762620000

ZQV 4N/10 1758260000

ZQV 4N/41 1758270000

DATA SHEET D-230

KBPB“CYCLER”

Variable Speed — Run Brake Cycling“Instant” Anti-Plug Reversing

for PM and Shunt DC Motors thru 3 Hp

Patented Overload and Reversing Circuit

TYPICAL APPLICATIONS• Back Gauges • Door Openers • Feeders• Indexers • Robotics • Tapping Machines • Pumps • Screen Presses • Conveyors

STANDARD FEATURES

• Plug-in Horsepower Resistor®

• Built-in AC Line Fuse (included), Armature Fuse (distributor supplied)

• Trimpots: MIN, MAX, IR, CL, ACCEL, DECEL and Aux.Speed

• Auto Inhibit®, Inhibit™ and Enable• MOV Transient Protection• CL LED Indicator• Voltage Following • Tachometer or Armature Feedback

SPECIFICATIONS

Speed Range (Ratio) ...................................................... 50:1

Load Regulation(0 – Full Load, 50:1 Speed Range) (% Base Speed) ...... 1*

Line Voltage Regulation(At Full Load, ± 15% Line Variation) (% Base Speed).. 1/2*

Control Linearity(% Speed vs. Dial Rotation) .............................................. 2

CL/Torque Range(% Full Load) .......................................................... 0 – 200

ACCEL/DECEL Time Range (Secs.) .......................... .2 – 10

MIN Speed Trimpot Range(% Full Speed) ........................................................ 0 – 30*

MAX Speed Trimpot Range(% Full Speed) .................................................... 50 – 110*

Maximum Allowable Ambient Temperature(At Full Rating °C/°F)................................................ 40/105

Maximum Number of Starts/Stops or Reversals(Operations/Minutes) .................................................... 10**

A Complete Line of Motor Drives Rev.______(A_______)

TM

DESCRIPTION

The KBPB™ “cycler” control is designed to provide anti-plug “instant” reversing, solid state dynamic braking andrapid cycling. It combines all of the features of the KBMM™speed control with the features of the KB APRM®*. Contactarcing is eliminated since the APRM® allows armatureswitching to take place only when current levels are nearzero. The KBPB contains a built-in barrier terminal block andits compact size makes the control ideal for installationwhere space is at a premium.

All models are equipped with KB’s exclusive Plug-inHorsepower Resistor®. It eliminates the need for recalibratingIR Comp and Current Limit when the control is used on various horsepower motors. The basic ratings of the controlsare enhanced with the addition of KB’s Auxiliary Heatsink.The controls also contain Inhibit™, which allows for electronicswitching of the armature voltage, and Auto Inhibit®, whichprovides rapid, safe switching of the AC line.

The controls can be used to drive all PM and ShuntWound DC motors from 0-full speed by three separate methods:a 5K remote speed pot, an auxiliary speed pot (S4 terminal),or voltage following. If the control is to be operated in a voltage following mode, an isolated analog signal (0-9VDC)is applied to the input terminals P2 (+) and F (-). Adjustmenttrimpots are provided for MIN, MAX, IR COMP, CL, ACCELand DECEL.

* Patented.

L

AC100 VDC on 115 VAC200 VDC on 230 VACDWG# A3000-2-0130

ARM. Field Potentiometer Inhibit Fwd-Brk-Rev(SPDT Switch)* Speed

Aux.

1 I 1 I 2 S1 S2 S3 S4L2 P1 P2 P3A1 A2 F+ F-

TM

* Performance is for 90V PM motors on 115 VAC and 180V PM motors on 230 VAC.**Based on a brake time of one (1) second. For increased operations per minute

and longer brake time contact factory. Note: Only 10 mA of current is switched. Any switch or relay may be used except asolid state type or a relay with capacitors or R-C networks (snubbers) acrossits contacts.* CE Compliance Requires KBRF-200A RFI Filter

20

CONNECTION DIAGRAM

*®

Rev.______(A_______)

ModelNumber

KB PartNumber

AC Line Voltage

(VAC) ±15%(50/60 Hz)

MotorVoltage(VDC)

Max ACLoad Current(RMS Amps)

Max DCLoad Current(Avg. Amps)

MaximumHorsepower[Hp, (KW)]

Rating Without Auxiliary Heatsink Rating With Auxiliary Heatsink

Max ACLoad Current(RMS Amps)

Max DCLoad Current(Avg. Amps)

MaximumHorsepower[Hp, (KW)]

KBPB-125 8900 115 0 - 90 12.0 8.0 0.75, (0.6) 24.0 16.0 1.5, (1.1)

KBPB-225 8901 230 0 - 180 12.0 8.0 1.5, (1.1) 24.0 16.0 3, (2.3)

.187(4.75)

.30(7.62)

1.25(31.75)

5.0(123.83)

4.25(107.95)

5.625(142.88)

7.000(177.8)

5.625(142.88)

6.250(158.75)

.187(4.75)

.25(6.35)

3.80(96.52)

4.30(109.22)

4.875(123.83)

Max. Height:

Max. Height: 6.5

COMPONENT OUTLINE

MOUNTING BASE

FOOTPRINT

KBPB MOUNTED ONAUXILIARY HEATSINK

BUSHING3/8-32

.125

1.438

P 2P

3P

ANTI-ROTATIONPIN1/4" ROUND

NYLON SHAFT

REMOTE POTENTIOMETER

1/2

3/8

INCHES[mm]

Motor Horsepower Range

Armature Voltage

90 – 130 VDC

Armature Voltage180 VDC

Plug-in-Horsepower Resistor® Resistance

Value (ohms)

1/100 – 1/50 1/50 – 1/25 1.0

1/50 – 1/30 1/25 – 1/15 .51

1/30 – 1/20 1/15 – 1/10 .35

1/20 – 1/12 1/10 – 1/6 .25

1/12 – 1/8 1/6 – 1/4 .18

1/8 – 1/5 1/4 – 1/3 .1

1/4 1/2 .05

1/3 3/4 .035

1/2 11⁄2 .025

3/4 1 .015

1* 2* .01

11⁄2* 3* .006

* Must be used with Auxiliary Heatsink.

(1) Barrier Terminal Block(2) AC Line Fuse Included(3) Trimpots: MIN, MAX, CL, IR(4) Trimpots: ACCEL, DECEL(5) Trimpot: Aux. Speed(6) Dynamic Brake Resistor(7) Plug-in Horsepower Resistor®

(8) “Brake” LED(9) CL LED Indicator

(10) Armature Fuse (Customer supplied)(11) Tach Feedback (not shown)

BOTTOM VIEW(Speed Control Module)

3

10

9

7

2

4

21

KB ELECTRONICS, INC.12095 NW 39th Street, Coral Springs, FL 33065-2516(954) 346-4900 • FAX (954) 346-3377Outside Florida Call TOLL FREE (800) 221-6570www.kbelectronics.com

DWG#: D2600-1-00281

DWG#: B3400-1-00120

© 1998 KB Electronics, Inc.

11

6

8

5

TOP VIEW(APRM™)

ELECTRICAL RATINGS

MECHANICAL SPECIFICATIONS

PLUG-IN HORSEPOWER RESISTOR® CHART

FEATURES & FUNCTIONS

1

Class 8501 General Purpose RelaysType R – Miniature Plug-in Relay

General and Order Information

These miniature plug-in relays have a 10 amp resistive rating,the same as the Type K plug-in relays, but are much smaller.The compact size of these relays makes them ideal for thosethat are downsizing equipment.

• SPDT through 4PDT• AC or DC Operated• Horsepower rated

S – Stocked NA – Not Available

Voltage code must be specified to order this product. Refer to standard voltage codes list-ed in the Stocked Relay table above and insert as shown in How To Order.

UL Contact Ratings

Type Voltage ResistiveRating

General UseRating

Horsepower Rating

RS41 120 Vac – –

1

/

6

240 Vac 10 7

1

/

3

RSD41 30 Vdc 10 7 –

RS42 120 Vac – –

1

/

6

240 Vac 10 7

1

/

3

RSD42 30 Vdc 10 7 –

RS43 120 Vac 10 7.5

1

/

6

240 Vac 7.5 6.5

1

/

3

RSD43 30 Vdc 10 – –

RS44 120 Vac 10 7.5 –

240 Vac 7.5 5 –

RSD44 28 Vdc 10 – –

Stocked Relays

TypeAC Voltage 50/60 Hz

TypeDC Voltage

6 12 24 120 240 6 12 24 110

Voltage Code V35 V36 V14 V20 V24 Voltage Code V50 V51 V53 V60

RS41 NA NA S S NA RSD41 NA S S NA

RS42 S S S S S RSD42 NA S S S

RS42M1P14 NA NA NA S NA RSD42M1P14 NA S S NA

RS42P14 NA NA S S S RSD42P14 S S S S

RS43 NA NA S S NA RSD43 NA NA S NA

RS43M1P14 NA NA NA S NA

RS43P14 NA NA NA S NA

RS44 NA NA S S S RSD44 NA S S S

RS44M1P14 NA NA NA S NA

RS44P14 NA NA NA S NA RSD44P14 NA S S NA

How to Order:

To Order Specify: Catalog Number

Class Number

Type Number

Voltage Code (See Stocked Relay Table above)

Class Type Voltage Code

8501 RS42 V20

• Complete line of Sockets• Manual Operator /

Pilot Light Options

Orders MUST specify standard package quantity or multiples of that quantity.

Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3Sockets and Holddown Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6

10 Amps Input Voltage Options Type Std.

Pack

SPDT

Silver CadmiumOxide Contacts

AC50/60

HzNone RS41

20

DC None RSD41

20


Pack

DPDT


AC50/60

Hz

None RS42

10

Pilot Light RS42P14

10

Manual Operator and Pilot Light RS42M1P14

10

DC

None RSD42

10

Pilot Light RSD42P14

10

Manual Operator and Pilot Light RSD42M1P14

10


Pack

3PDT


AC50/60

Hz

None RS43

10

Pilot Light RS43P14

10

Manual Operatorand Pilot Light RS43M1P14

10

DC None RSD43

10


Pack

4PDT


AC50/60

Hz

None RS44

10

Pilot Light RS44P14

10

Manual Operator and Pilot Light RS44M1P14

10

DC

None RSD44

10


10

2

Class 8501 General Purpose RelaysType R – Miniature Plug-in RelayGeneral and Order Information

Class 8501 Type R relays are suited for use as logic elements and power switching output devices. The short strokemotion of the armature provides long mechanical life required for high speed operation of control systems. Differentcontact compositions allow these relays to be used in a variety of applications. Fine silver (gold flashed) and bifurcatedcrossbar (gold overlay silver) are suitable for high contact reliability and low level switching requirements. Silver cad-mium oxide is best suited for inductive loads. Hermetically sealed relays can be used in adverse environments.

• 1, 3, or 5 Ampere Versions• 4PDT• Complete Socket Line

Do not ground frame. Consult your local Square D Sales Office for load levels.

Voltage code must be specified to order this product. Refer to standard voltage codes listed inthe Stocked Relays table to the right and insert as shown in How To Order.

Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3Sockets and Holddown Clips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6

5 AMP InputVoltage Options Type

Forswitching

inductive loadsContacts:

4PDTSilver Cadmium

Oxide

AC50/60

Hz

None RS14

Manual Operator RS14M1

Pilot Light RS14P14


DC

None RSD14

Manual Operator RSD14M1


Manual Operatorand Pilot Light RSD14M1P14

3 AMP InputVoltage Options Type

Forlow levelswitching

AC50/60

Hz

None RS4

Manual Operator RS4M1

Pilot Light RS4P14


Contacts:4PDT

Fine Silver(Gold Flashed)

DC

None RSD4

Manual Operator RSD4M1

Pilot Light RSD4P14

Manual Operatorand Pilot Light RSD4M1P14

1 AMP InputVoltage Type

Best for low level switching AC 50/60 Hz RS24

4PDT Bifurcated Contacts DC RSD24

Hermetically Sealed InputVoltage Type

5 Ampere Resistive Contacts 4PDT AC 50/60 Hz RS34

Suitable for Class I Division 2 Locations DC RSD34

How to Order:


Class Number

Type Number

Voltage Code (See Stocked Relay Table above)

Class Type Voltage Code

8501 RS4 V20

• Horsepower Rated• AC or DC Operation• Manual Operator/

Pilot Light Options

Pilot Light Option

An Internal

pilot light

is available in both ACand DC versions for positive indication of powerto the coil.

Manual Operatior Option

To speed circuit testing, a manual operator canbe provided. The relay can be manuallyswitched to simulate normal operation.

Note:

All Type R relays with a manual operatormust be used on circuits of same polarity.

Orders for Type R relays which are not stocked must call for a

Minimum

quantity of 150 iden-tical devices and will have a lead time of 16 weeks.

NA

means Not Available.

Contact Ratings

Type Voltage Continuous Current Rating Horsepower Rating

RS4

RSD4

120 Vac 3 –

28 Vdc 3 –

RS14

RSD14

120 Vac 5

1

/

10

28 Vdc 5 –

RS24

RSD24

120 Vac 1 –

30 Vdc 1 –

RS34

RSD34

120 Vac 5

1

/

10

28 Vdc 5 –

Stocked Relays

TypeAC Voltage 50/60 Hz

TypeDC Voltage

6 12 24 120 240 6 12 24 48 110

Voltage Code V35 V36 V14 V20 V24 Voltage Code V50 V51 V53 V56 V60

RS4 S S S RSD4 S S

RS4M1 S RSD4M1

RS4P14 NA NA NA S NA RSD4P14 S

RS4M1P14 S S RSD4M1P14 S

RS14 S S S RSD14 S S S

RS14M1 S RSD14M1 S

RS14P14 NA NA NA S NA RSD14P14 S S S

RS14M1P14 S S RSD14M1P14 S S

RS24 S S S RSD24 S S

RS34 S S NA RSD34 S

Type RS14V20

Type RS4P14V20

Type RS4M1V20

3

Class 8501 General Purpose RelaysType R – Miniature Plug-in Relay

Application Data, Dimensions, Wiring Diagram

With 8501 NR45 relay socket

Class 8501 Type RS4 RSD4 RS14 RSD14 RS24 RSD24 RS34 RSD34 RS41 RSD41 RS42 RSD42 RS43 RSD43 RS44 RSD44

Operating Data

Pick-UpTime Approx. 13 ms 20 ms Maximum

Drop-Out Time Approx. 10 ms 20 ms Maximum

Operating Temperature Range

-45

°

C to +70

°

C(-49

°

F to +158

°

F)-25

°

C to +50

°

C(-13

°

F to +122

°

F)

Coil

Duty Cycle Continuous

Voltage Range

AC coils +10%, -15% of nominal

DC coils +10%, -20% of nominal

AC Coils

3.5 VA inrush, 1.2 VA sealed

–


–


–


–


–


–


–


–

DC Coils – 0.9 watts – 0.9

watts – 0.9 watts – 0.9



watts

File CCN

E78351NLDX

– – –

File CCN

E78351NLDX2

E123950NPKR2

E78351NLDX2

E78427NRNT2

FileClass

LR157343211 04

LR651283218 03

LR351443211 04

LR351443211 04

1.40

2 O

R L

ES

S35

.6 O

R L

ES

S5.

4

.252

0.5.020

4.7.186 .103 DIA HOLE

4.7.186

7.2

.28513.1.518

5.9.233

8 4

6 2

5 1

1210

9

1413

.788

20.0

.783

1.22

131

.0

20.0

27.51.083

5.9

.233

13.1.518

7.2

.286

4.7.186

1413

41

85

129

.560 .827

.394

10.0

21.0

14.2

27.51.083

.103 DIA HOLE

4.7.186

5.4

.252

0.5mm.020

35.6

OR

LE

SS

1.40

2 O

R L

ES

S

RS42, RSD42

6.4

1.402 OR LESS

35.6 OR LESS

.252

0.5 4.7.020 .185 .103 DIA HOLE

27.51.083

4812

3711

2610

.159

10.0

.394

30.0

1.182

41.0

1.615

1.182

30.0

4.7.186

7.2

.285

13.1.518.233

5.9

RS44,RSD44

.0200.5

.258

.14.

0.5

52

4.76.66.5.186.260

1314

27.51.083

.103DIAHOLE

4.7.185

5.4

.213

1.40

2OR

LES

S

35.5

OR

LES

S5.

4

.252

RS41, RSD41

8331.28 .31

13.52 11

.42

13 14

1211109

865

4321

7

7

7

.26

.26

281.11

19

8.31

.75

B65112-124

#3-48 NC-2A THREAD

.251 6

.04.205

RS4, RSD4, RS14,RSD14, RS24,RSD24,RS34,RSD34

RS43, RSD43

RS42, RSD42

RS43, RSD43

RS41, RSD41

RS4, RSD4, RS14, RSD14, RS24,RSD24, RS34, RSD34, RS44, RSD44

RS44, RSD44

6

Class 8501 General Purpose RelaysType N – Sockets and AccessoriesGeneral and Order Information

Class 8501 Type NR sockets are designed for use with plug-inClass 8501 Type K and Type R relays, Class 8430 Type MPSphase failure relays and Class 9050 Type JCK timers. TheNR45 screw terminal sockets have pressure wire clamps thataccept 1 or 2 #14-22 wires. All other sockets have pressureclamps that will accept 1 or 2 #12-22 wires.

• All Devices Stocked in Central Warehouse• DIN Track Mount or Direct Panel Mount• Tubular Sockets available in Easy-to Wire Single Tier or

Space-Saving Double Tier Versions

Must be ordered in multiples of the quantity listed. Units provided in standard quantity of oneare individually packaged; standard quantity of 20 are bulk packaged.

Rated for use with Class 8430 Type MPS at 480 Volts. Rated 10 Amp at 300 volts by CSA.

Must be ordered in multiples of the quantity listed. Additional DIN 3 mounting track and end clamps can be found in the NEMA type terminal

block section 9080CT9601.

Snapmount SocketsFor Use With

Description SocketRating Type Std.

Qty.Class 8501Type

Class 8430Type

Class 9050Type

KP12KPD12

MPS(240 volts)

JCK11 – 19JCK31 – 39JCK51 – 59

JCK60JCK1 FJCK3 FJCK5 F

8 Pin TubularSingle Tier

Screw Terminal

10 Amp300 Volts

NR51NR51B

120

8 Pin TubularDouble Tier

Screw Terminal

10 Amp300 Volts

NR52NR52B

120

KP13KPD13 .....

JCK21 – 29JCK41 – 49

JCK70JCK2FJCK4F

11 Pin TubularSingle Tier

Screw Terminal

10 Amp300 Volts

NR61NR61B

120

11 Pin TubularDouble Tier

Screw Terminal

10 Amp300 Volts

NR62NR62B

120

KLKUKX

MPS(480 Volts) .....

11 Pin SpadeDouble Tier

Screw Terminal

15 Amp300

Voltsj

NR82NR82B

120

11 Pin SpadeChassis Mount

Backwire Socket

10 Amp300 Volts NR9 1

RS41RSD41 ..... .....


Screw Terminal


RS42RSD42 ..... .....


Screw Terminal

10 Amp300 Volts

NR42NR42B

120

RS43RSD43 ..... .....


Screw Terminal


RS44RSD44 ..... .....


Screw Terminal


RS4RS14RS24RS34

RSD4RSD14RSD24RSD34

.....14 Pin SpadeDouble Tier

Screw Terminal

7 Amp300 Volts

NR45NR45B

120

Kit Description Class 9999Type

Std. Qty.

DIN 3 (35 mm) Mounting TrackA 1 meter section

NT13 10

Mounting Track-End ClampFor use with Type NT13 DIN mounting track. Use of end clamps provides security against movement of devices on mounting track.

NT10 10

Must be ordered in multiples of the quantity listed.

UL/CSA:

Socket Accessories

For Use With Description Type Std.Qty.

8501 K Retainer Clip NH2 10

8501 RS4-34, 428501 RSD4-34, 42 Retainer Clip NH3 10

8501 RS418501 RSD41 Retainer Clip NH31 10



9999 NT13DIN track

Socket Spacers. Use when relay base is wider than socket base. Width of spacer is .197 inches. Recommend 1 spacer between each Type NR51 and 2 spacers between each Type NR52 or NR62 when used with Class 9050 Type JCK or Class 8430 Type MPS (240 Volt) relays.

NH4 10

8501 NR828501 NR45

Socket Connector. Fit between sockets. For collective panel mounting. NH5 10

8501 NR828501 NR45

Socket End Support. Use when panel mounting either individually or collectively. NH6 10

9050 JCK8430 MPS (240V) Restraining Strap. NH7 1

How to Order:


Class Number Type Number

Class Type

8501 NR51B

Type NR62 Type NR52 Type NR82

Type NR42 Type NR41

Type NR43 Type NR34

File E66924CCN SW1V2

Type NR42:

File LR84913Class 3211 07

7

Class 8501 General Purpose RelaysType N – Sockets

Dimensions

NR41Type

10A300V20310

150.787

20

0.630

250.904

14.50.571

0.10

22.

6

ScrewsM3

1

5

ScrewsM3.5

170.315

8

0.669

1.85

0

2.63

8

0.16

5

47

67

47

180.709

5

1

14 13

9

TERMINALLOCATION

TOP VIEWNR 41

B65095-023-01

5

12

14 13

9

TERMINALLOCATION

TOP VIEWNR 42

B65095-023-02

4 1

810A

300V20310

250.904

14.50.571

1.8

50

47

180.709

NR43Type

401.575

361.417

02

34

911

1 1

4 2 1

3 6 5

0.1

65

2.5

0.1

02

67

2.6

38

4.2

0.315

8

M3.5Screws32

1.260TERMINALLOCATION

TOP VIEWNR34

65095-023-03

8

1314

124

56

12 10 9

0.98 [25]

0.73 [19]

0.57 [14]

0.71 [18]0.98 [25]

1.18 [30]

0.24 [6]

35mm DINRAIL

M 3.0 SCREWS

0.17 [4]

0.11 [3]

2.44 [62]

8 7 6 5

4 3 2 1

14

12 11 10 9

13

TERMINALLOCATION

TOP VIEWNR43

B65095-023-05

10A

300V20310

250.904

14.50.571

1.8

50

47

180.709

NR34Type

501.969

451.811

012

349111

1 1

4 3 2

8 67 5

1

0.1

65

2.7

0.1

06

67

2.6

38

4.2

0.315

8

M3.5Screws32

1.654

8 7 6 5

4 3 2 1

14

12 11 10 9

13

TERMINALLOCATION

TOP VIEWNR 34

B65095-023-06

250.98 Dia.

220.86

1.00.04

602.36

331.29

4Dia.0.17

2187

3456

80.32

401.58

0.7118M35

Screws

3456

LocationTerminal

B65095-022-01NR51

ViewTop2187

B65075-15628

1.11

250.98

331.29

ScrewsM3.5

80.32

361.42

Dia.4

0.17

281.12

30.11

522.05

170.65

200.78

B65095-022-03NR52

ViewTop

LocationTerminal

8

7

6

5 4

3

2

1

18

B65075-155

0.71

220.86

4

0.17

Dia.

Dia.

27

1.06

M35Screws8

0.32

331.30

10.04

9 10 11

8 7 6 5 4

321

592.34

602.38

8

32111109

4567

TERMINALLOCATION

TOP VIEWNR61

B65095-022-02

170.65

200.79

281.12

Dia.4

0.17

ScrewsM3.5

341.33

80.32

421.65

30.11

522.05

331.30

271.06

8

3

211110

9

4

567

TERMINALLOCATION

TOP VIEWNR62

B65095-022-04

Type NR62Type NR61

Type NR51 Type NR52

Type NR82Type NR45

Type NR42Type NR41

Type NR43 Type NR34

1.46 [37]

1.42 [36]

0.32 [8]

1.46 [37]

SHOWN WITH RELAY INSTALLED

SHOWN WITHOUT RELAY INSTALLED

0.57 [14]

0.71 [18]

1.00 [25]

1.70 [43]

TERMINALLOCATION

TOP VIEWNR82

B65095-023-04

6

AB

123

45

9 8 7

0.17 [4]

2.99 [76]

0.08 [2]

2.20 [56]

21-11I DiscountSchedule3/00

© 2000 Square DAll Rights Reserved

21R

EL

AY

S A

ND

TIM

ER

S

Current Measurement RelaysRM3JA

RM3JA2 Current Measurement Relays (22.5 mm wide)Current to be measureddepending on connectionac or dc

Control Circuit Voltage50/60 Hz Catalog Number Price

3 to 30 mA10 to 100 mA0.1 to 1 A

24 RM3JA211B7

$338.42-48 RM3JA211DE7

110-130 RM3JA211FG7

220-240 RM3JA211MU7

RM3JA1 Current Measurement Relays (45 mm wide)

Time DelayCurrent to be measureddepending on connectionac or dc

Control Circuit Voltage50/60 Hz Catalog Number Price

Adjustable0.05 to 30 s

3 to 30 mA10 to 100 mA0.1 to 1 A

24 to 240 Vac or Vdc RM3JA111MW $411.

110 to 130 Vac RM3JA111FG7

369.220 to 240 Vac RM3JA111MU7

380 to 415 Vac RM3JA111QN7

0.3 to 1.5 A1 to 5 A3 to 15 A

24 to 240 Vac or Vdc RM3JA112MW 411.


369.220 to 240 Vac RM3JA112MU7


None

3 to 30 mA10 to 100 mA0.1 to 1 A



369.220 to 240 Vac RM3JA101MU7


0.3 to 1.5 A1 to 5 A3 to 15 A



369.220 to 240 Vac RM3JA102MU7


Accessories (ordered separately)Description Product Catalog Number Price

Sealing CoverRM3JA2 LA9RE02 $5.30

RM3JA1 LA9RM301 8.40

Replacement Marking Tab RM3JA2 / RM3JA1 LA9D92 0.53

Operating DataControl Circuit Characteristics

RM3JA1

Rated Supply VoltageVac 50/60 Hz V 24-240 110 to 130 220 to 240 380 to 415

Vdc V 24-240 — — —

Average Consumption at UnVac 50/60 Hz VA 2.2 to 6 4.8 3.5 4

Vdc W 2 — — —

RM3JA2Rated Supply Voltage Vac 50/60 Hz V 24 42 to 48 110 to 130 220 to 240

Average Consumption at Un Vac VA 2.1 2.9 2.4 3.2

Output / Relay and Operating Characteristics

RM3JA1 RM3JA2

Rated Operational voltage(Switching)

IEC V 400 250

UL V 300 300

Conventional thermal currentIEC A 5 4

UL A 5 5

Rated Breaking capacity

AC15 A 230V - 3A400V - 2A —

AC15 A — 220V - 1.5A

NEMA B300 B300

RM3JA2

For additional information, reference the RM3 Specialty Relays Catalog # 8430CT9601 or D-FAX™ # 1059.

.885/22.5

3.05

/ 77

.5

3.94 / 100

RM3JA2 RM3JA1

1.77 / 45

3.05

/ 77

.5

3.94 / 100

Approvals / Standards

File E164353 CCN NKCR

File LR46093 Class 3211 03

IEC 801 part 1-4 level IIIIEC 68 part 2-3/2-6VDE 0435 part 303, 4.8.3/class II and 303,

4.2.1/class I min. 2.5kVVDE 57160 part 0160/5.84 paragraph 4.8.8VDE 0110/ overvoltage category III

Temperature RatingsStorage: -40° to 185°F (-40° to 85°C)Operational: -13° to 140°F (-25° to 60°C)

Supply Voltage Range-15 to +10% of rated supply voltage

LA9RM301

LA9RE02

RM3JA1

LA9D92

For Mounting Track . . . . . . . . . . . . . . . . . . . . . . . . Page 22-14

17-25

Push Buttons—XB4 22 mmOperators

17P

US

H B

UT

TO

NS

AN

DO

PE

RA

TO

R I

NT

ER

FA

CE

© 2003 Schneider ElectricAll Rights Reserved9/8/03

www.SquareD.comFor the most up-to-date information

Heads for Momentary Illuminated Push ButtonsShape of Head Type of Push Color Catalog Number Price

Only use with PROTECTED LED® light modules

Flush

White ZB4BW313

$9.30

Green ZB4BW333

Red ZB4BW343

Yellow ZB4BW353

Blue ZB4BW363

Flush with clear boot

White ZB4BW513

15.50

Green ZB4BW533

Red ZB4BW543

Yellow ZB4BW553

Blue ZB4BW563

Flush for insertion of legend

White ZB4BA18

8.00

Green ZB4BA38

Red ZB4BA48

Yellow ZB4BA58

Blue ZB4BA68

Extended

White ZB4BW113

6.50

Green ZB4BW133

Red ZB4BW143

Yellow ZB4BW153

Blue ZB4BW163

Mushroom (40 mm)

Clear ZB4BW413

14.70

Green ZB4BW433

Red ZB4BW443

Yellow ZB4BW453

Blue ZB4BW463

Only use with light modules for a BA9s incandescent bulb, neon or LED

Flush

White ZB4BW31

9.30

Green ZB4BW33

Red ZB4BW34

Yellow ZB4BW35

Blue ZB4BW36

Clear ZB4BW37

Extended

White ZB4BW11

6.50

Green ZB4BW13

Red ZB4BW14

Yellow ZB4BW15

Blue ZB4BW16

Clear ZB4BW17

Heads for Maintained Illuminated Push ButtonsShape of Head Type of Push Color of Lens Catalog Number Price

Only use with PROTECTED LED light modules

Push/Pull Mushroom (40 mm)

Clear ZB4BW613

$23.00

Green ZB4BW633

Red ZB4BW643

Yellow ZB4BW653

Blue ZB4BW663

Illuminated Push-on/Push-off Operators Shape of Head Type of Push Color of Lens Catalog Number Price


Flush

White ZB4BH013

$12.40

Green ZB4BH033

Red ZB4BH043

Yellow ZB4BH053

Blue ZB4BH063

Extended

White ZB4BH13

9.80

Green ZB4BH33

Red ZB4BH43

Yellow ZB4BH53

Blue ZB4BH63

ZB4BW333

ZB4BW563

ZB4BW113

ZB4BW33

ZB4BW14

ZB4BW643

ZB4BH033

ZB4BH63

For additional information, reference Catalog #9001CT0301.

I DiscountSchedule

17-27

Push Buttons—XB4 22 mmElectrical Components

17P

US

H B

UT

TO

NS

AN

DO

PE

RA

TO

R I

NT

ER

FA

CE



a For Quick-Connect version add “3” to the end of the catalog number Example: ZB4BZ1013 (Quick-Connect size 1 x 0.250" or 2 x 0.110").b For Ring Tongue compatible blocks add “9” to the end of the catalog number (Example: ZB4BZ1029).c Electrical components with connection by printed circuit board pins are available. Consult local field office for details.d Electrical components with connection by plug-in connector are available. Consult local field office for details.

e Can be fitted with additional contact blocks, see page 17-28.

f Can be fitted with additional contact blocks, see page 17-28.g Order bulb separately, see page 17-32.

Contact Blocks (Mounting Collar with Contact Blocks)

DescriptionType of Contact

Catalog Number PriceN.O. N.C.

Screw clamp terminal connections

1 . . . ZB4BZ101 $11.00

. . . 1 ZB4BZ102 11.00

2 . . . ZB4BZ103 19.10

. . . 2 ZB4BZ104 19.10

1 1 ZB4BZ105 19.10

1 2 ZB4BZ141 27.30

Complete Bodies (Mounting Collar + Single Contact Block + Light Module with PROTECTED LED®)

Light Source

Type of Contact e

Color

Supply Voltage

PriceN.O. N.C.

24 Vac/dc 110–120 Vac

Catalog Number


1 . . .

White ZB4BW0B11 ZB4BW0G11

$36.70

Green ZB4BW0B31 ZB4BW0G31

Red ZB4BW0B41 ZB4BW0G41

Yellow ZB4BW0B51 ZB4BW0G51

Blue ZB4BW0B61 ZB4BW0G61

. . . 1


36.70





2 . . .


44.90





1 1


44.90





Mounting Collar, Contact Block and Light Module (with screw clamp terminal connections) f

Supply Light Source Supply VoltageType of Contact f Color of Light

Source Catalog Number PriceN.O. N.C.


Direct supplyBA9s2.4 W max. bulbNot included g

≤ 250 Vac/dc

1 . . . . . . ZB4BW061 $27.40

. . . 1 . . . ZB4BW062 27.40

2 . . . . . . ZB4BW063 35.60

1 1 . . . ZB4BW065 35.60

Transformer type1.2 VA, 6 Vsecondary

BA9sincandescentbulb included

110–120 Vac50/60 Hz

1 . . . . . . ZB4BW031 57.00

1 1 . . . ZB4BW035 65.00

230–240 Vac50/60 Hz

1 . . . . . . ZB4BW041 57.00

1 1 . . . ZB4BW045 65.00

440–480 Vac60 Hz

1 . . . . . . ZB4BW081 57.00

1 1 . . . ZB4BW085 65.00

ZB4BZ101

ZB4BW0••3

ZB4B06•

ZB4BW0•5


8/1/04

I DiscountSchedule

Push Buttons and Operator Interface – XB4 22 mm Die Cast Chrome PlatedEmergency Stop Operators and Yellow Contrast Plates

438/99 © 1999 Square D All Rights Reserved

Other key numbers:- key No. 421E: add the suffix 12 to the reference.- key No. 458A: add the suffix 10 to the reference.- key No. 520E: add the suffix 14 to the reference.- key No. 3131A: add the suffix 20 to the reference.Example: The reference for a Ø 40 mm red mushroom head for a trigger action, maintained push button, with release by key No. 421E becomes: ZB4BS94412.

Maximum number of contact blocks fitted to associated body: 4.

Mushroom Heads for Maintained Push Buttons

Shape of Head Type of Push Diameter of Head Color Catalog Number

Trigger actionPush-pull

40 mm Red ZB4BT84

Trigger actionTurn to release

30 mm Red ZB4BS834

40 mm Red ZB4BS844

Trigger actionKey release(No. 455)

30 mm Red ZB4BS934

40 mm Red ZB4BS944

60 mm Red ZB4BS964

Push-pull40 mm

Black ZB4BT2

Red ZB4BT4

60 mmBlack ZB4BX2

Red ZB4BX4

Turn to release30 mm

Black ZB4BS42

Red ZB4BS44

40 mm

Black ZB4BS52

Red ZB4BS54

Yellow ZB4BS55

60 mmBlack ZB4BS62

Red ZB4BS64

Key release(No. 455) 30 mm

Black ZB4BS72

Red ZB4BS74

40 mmBlack ZB4BS12

Red ZB4BS14

60 mmBlack ZB4BS22

Red ZB4BS24

Circular Legends for Emergency Stop Mushroom Heads (yellow background)

Diameter Text Catalog Number

60 mmBlank ZBY9101

EMERGENCY STOP ZBY9330

90 mmBlank ZBY8101

EMERGENCY STOP ZBY8330

ZB4BS834

ZB4BT4

ZB4BS64

ZB4BS74

ZBY9330

Push Buttons and Operator Interface – XB4 22 mm Die Cast Chrome PlatedPilot Lights and Light Modules


Bulb to be ordered separately, see page 60.

Pilot Light Heads

Shape of HeadFor Use with Body Comprising Light

Module TypeColor of Lens Catalog Number

Protected LED only White ZB4BV013

Green ZB4BV033

Red ZB4BV043

Yellow ZB4BV053

Blue ZB4BV063

For BA 9s incandescentbulb, neon or LED only

White ZB4BV01

Green ZB4BV03

Red ZB4BV04

Yellow ZB4BV05

Blue ZB4BV06

Clear ZB4BV07

Complete Bodies (Mounting Collar + Light Module for BA 9s Incandescent Bulb, Neon or LED)

Description Light Source Supply Voltage (V) Catalog NumberScrew clamp terminal connections

Direct supply BA 9s bulb 2.4 W max.Not included

≤ 250 ZB4BV6

Transformer type1.2 VA, 6 V secondary

BA 9s incandescentbulb included

110-120 Vac50/60 Hz

ZB4BV3

230-240 Vac50/60 Hz

ZB4BV4

400-50 Hz ZB4BV5

440-480 Vac 60 Hz

ZB4BV8

550-600 Vac 60 Hz

ZB4BV9

Complete Bodies (Mounting Collar + Light Module with Protected LED)

Light Source Supply Voltage Color of Light Source Catalog NumberScrew clamp terminal connections

Protected LED

24 Vac or Vdc

White ZB4BVB1

Green ZB4BVB3

Red ZB4BVB4

Yellow ZB4BVB5

Blue ZB4BVB6

110-120 Vac

White ZB4BVG1

Green ZB4BVG3

Red ZB4BVG4

Yellow ZB4BVG5

Blue ZB4BVG6

ZB4BV063

ZB4BV04

ZB4BV6

ZB4BV•

ZB4BV••

Push Buttons and Operator Interface – XB4 22 mm Die Cast Chrome PlatedSelector Switches

© 1999 Square D All Rights Reserved44

8/99

The symbol indicates key withdrawal position(s). For actuation of outside contacts only. See selector switch sequence charts on page 50. Other key numbers:

- key No. 421E: add the suffix 12 to the reference.- key No. 458A: add the suffix 10 to the reference.- key No. 520E: add the suffix 14 to the reference.- key No. 3131A: add the suffix 20 to the reference.Example: The catalog number for a head with key No. 421E for a 2 position maintained, lockable selector switch, with key withdrawal from the left-hand position, becomes: ZB4BG212.

Non-Illuminated Selector Switches

Shape of Head Type of Operator Number and Type of Positions Catalog NumberStandard lever, black 2 - maintained

ZB4BD2

2 - momentary fromright to left ZB4BD4

3 - maintainedZB4BD3

3 - momentary to centerZB4BD5

3 - momentary from left to center ZB4BD7

3 - momentary fromright to center ZB4BD8

Extended lever, black 2 - maintainedZB4BJ2

2 - momentary from right to left ZB4BJ4

3 - maintainedZB4BJ3

3 - momentary to centerZB4BJ5

3 - momentary from left to center ZB4BJ7

3 - momentary from right to center ZB4BJ8

Non-Illuminated Key Switches

Shape of Head Type of Operator Number and Type of Positions Catalog Number Key

(No. 455)2 - maintained

ZB4BG2

ZB4BG4

2 - momentaryfrom right to left ZB4BG6

3 - maintained

ZB4BG0

ZB4BG3

ZB4BG5

ZB4BG9

ZB4BG09

3 - momentaryfrom left to center ZB4BG1

3 - momentaryto center ZB4BG7

3 - momentary from right to center

ZB4BG8

ZB4BG08

ZB4BD4

ZB4BJ3

ZB4BG8

17-26

Push Buttons—XB4 22 mmOperators

17P

US

H B

UT

TO

NS

AN

DO

PE

RA

TO

R I

NT

ER

FA

CE

© 2004 Schneider ElectricAll Rights Reserved

8/1/04


a For IP66 degree of protection, install clear sealing boot ZBW008, see page 17-33.

b Designate color as follows: 1—white, 3—green, 4—red, 5—yellow, 6—blue.

c As viewed from the front of the panel.

Two Button with Clear Pilot Light, Momentary (IP40) aShape of Head Description Color of Pushers Catalog Number Price

Only use with PROTECTED LED® light modules (PROTECTED LED determines pilot light color)

1 flush1 central pilot light1 flush

BlackZB4BW812743

$14.50

Red

GreenZB4BW813743

Red

WhiteZB4BW811723

Black

1 flush1 central pilot light1 extended

BlackZB4BW832743

14.50

Red

GreenZB4BW833743

Red

WhiteZB4BW831723

Black

Only use with PROTECTED LED light modules (PROTECTED LED determines pilot light color)—premarked

1 flush(marked “I”)1 central pilot light1 flush(marked “O”)

BlackZB4BW822743

16.60

Red

GreenZB4BW823743

Red

WhiteZB4BW821723

Black

1 flush(marked “I”)1 central pilot light1 extended(marked “O”)

BlackZB4BW842743

16.60

Red

GreenZB4BW843743

Red

WhiteZB4BW841723

Black

Illuminated Selector Switches, Standard LeverShape of Head Number and Type of Positions Catalog Number b Price


2-maintained ZB4BK12•3 $17.50

2-momentary from right to left ZB4BK14•3 25.70

3-maintained ZB4BK13•3 17.50

3-momentary to center ZB4BK15•3 25.70

3-momentary from right to center ZB4BK18•3 25.70

3-momentary from left to center ZB4BK17•3 25.70

Selector Switch Sequence (using contact block assemblies, page 17-27; or complete bodies, page 17-27.)2 Position Selector Switch

Contact block guidec

O X 1 N.O. (left or right)

X O 1 N.C. (left or right)

O X 1 N.O.

and

X O 1 N.C.

3 Position Selector Switch

Contact block guide c

X O O 1 N.O. (left)

O X O 2 N.C. wired in series (side by side)

O O X 1 N.O. (right)

X X O 1 N.C. (right)

O X X 1 N.C. (left)

X O X 2 N.O. wired in parallel (side by side)

ZB4BW812743

ZB4BW823743

ZB4BW841723

ZB4BK1343


8/1/04

I DiscountSchedule

Push Buttons and Operator Interface – XB4 22 mm Die Cast Chrome PlatedContact Blocks


The contact blocks enable variable composition of body sub-assemblies and can be stacked to 3 rows, either: 3 rows of 3 single contacts or 1 row of 3 double contacts + 1 row of 3 single contacts (double contact blocks occupy 2 rows).

Cannot stack additional contact blocks onto these blocks.

Contact Blocks (Mounting Base with Contact Blocks)


Catalog NumberN/O N/C


1 – ZB4BZ101

– 1 ZB4BZ102

2 – ZB4BZ103

– 2 ZB4BZ104

1 1 ZB4BZ105

1 2 ZB4BZ141

Add-On Contact Block (with screw clamp terminal connections)


Catalog NumberN/O N/C

Standard singlecontact blocks

1 – ZBE101

– 1 ZBE102

Standard doublecontact blocks

2 – ZBE203

– 2 ZBE204

1 1 ZBE205

Special contact blocks (for low power switchingand dust protected)

1 – ZBE1016

– 1 ZBE1026

Body/Mounting Collar

For use with Catalog NumberElectrical block (contact or light module) ZB4BZ009

Clip-on Legend Holders for Electrical Blocks (Contact Blocks and Light Modules) (with screw clamp terminal connections)

Identification of an XB4B control or signalling unit ZBZ001

ZB4BZ101

ZB4BZ102

ZBE101

ZBE102

ZBE203

ZBE204

ZB4BZ009

ZBZ001

MINI 62000-63000 SERIES / POWER DISTRIBUTION BLOCKS

I 7

PRIMARY SECONDARY CATALOG NUMBER

WIRE RANGE OPENINGS WIRE RANGE OPENINGS AMP ALUMINUM (90º C Cu/Al wire) COPPER (90º C Cu wire only)AWG/kcmiL or STUDS AWG/kcmil or STUDS RATING

or STUD SIZE* PER POLE or STUD SIZE* PER POLE CSA UL ADDER 1 POLE 2 POLE 3 POLE ADDER 1 POLE 2 POLE 3 POLE

Box to Box

#4-14 1 #4-14 1 90 95 63100 63101 63102 63103 62100 62101 62102 621034 63160 63161 63162 63163 62160 62161 62162 62163

2/0-#14 1 63150 63151 63152 63153 62150 62151 62152 621532/0-#14 1 #2-14 2 185 195 63190 63191 63192 63193 62190 62191 62192 62193

#4-14 4 63130 63131 63132 63133 62130 62131 62132 62133

Box to Stud

2/0-#14 1 1/4-20 x 5/8 1 185 195 63140 63141 63142 63143 62140 62141 62142 621431 1/4-20 x 1/2 1 62170 62171 62172 62173

Tapped hole

Stud to Stud

1/4-20 x 5/8 1 1/4-20 x 5/8 1 240 240 - - - - 62200 62201 62202 62203

Box to Quick Connect

#4-14 1 1/4 x .032QC 4 90 95 - - - - 62210† 62211† 62212† 62213†

Sizes, Ratings, Catalog Numbers – Mini Series 62000 and 63000Ampere rating based on NEC Table 310-16 for 90º copper wire.

*Studs are furnished with nuts and washers. Recommended stud torque: (1/4-20) - 72 in. lbs. †Quick connector, not CSA Certified.

Note: Blocks for 5, 6 and 10 poles are also available. To order, simply modify the Adder catalog number. Example: 63l00 becomes 63106 for 6 poles.

SAFETY COVER - Catalog number 08530Polycarbonate safety cover provides dead-front protection to 62000and 63000 series power distribution blocks. One cover is needed or each pole (1-pole block requires 1 cover, 3-pole requires 3 cov-ers, etc.) Each cover has a test prod hole in the center for circuitchecking and each is marked with the reminder “REPLACE AFTERSERVICING EQUIPMENT”.

To order, simply determine the total number of poles to be protectedand specify the same number of 08530 safety covers. Mountingscrews are supplied with cover.

Recommended mounting screws for all 62000-63000 series: #10(.190” diameter).

END BARRIER - Catalog number U09311Polycarbonate end barriers snap on to PDB Adder blocks to form1-pole blocks. Use one barrier per block.

NUMBER DIMENSION OF POLES A (Inches)

ADDER .8121 1.092 1.903 2.71N (.812 x N) + .273

Example for 10 poles:A= (.812 x 10) + .273 = 8.39

Dimensions – 62000 and 63000 SeriesPower Distribution Blocks

I

6-3

Selection InformationClass 500, 600

6C

IRC

UIT

BR

EA

KE

RS



Note: All circuit breakers on this chart are UL recognized, CSA certified and IEC rated unless otherwise noted.a 1- and 2-pole, 10–70 A and 3-pole 10–60 A only.b QOU is UL Listed for 60 Vdc per pole 80–100 A, 1-pole; 80–125 A, 2-pole; and 70–100 A, 3-pole.c HACR on QOU 1-pole and 3-pole 15–100 A, 2-pole 15–125 A;d Factory-installed option onlye QYU is a UL 1077 supplementary protector.f C60N and NC100H are recognized components per UL 1077.g For information regarding 3 phase corner grounded systems see Supplemental Digest.h UL 489A for DC Telecom applications (1-pole only).i Factory-installed option onlyj QOM1 and QOM2 dimensions are for 2-pole unit.

QOU Circuit Breakers

QOM1 and QOM2 Main Circuit Breakers

MULTI 9™ Circuit Breakers andSupplementary Protectors EDB Circuit Breakers

CircuitBreakerType

Plug-on

Bolt-on QOM1-VH QOM2-VH EDB EGB EJB

Unit Mount QOU QYUe

UL 489C60N

UL1077C60Nf

UL1077NC100Hf

Number of Poles 1 2 3 1 2 2 1 2 3 1 2 3,4 1 1 2 2 3,4 3,4 1 2,3 1 2,3 1 2,3

Current Range

10–1

00

10–1

25

10–1

00

10–3

0

50–1

25

100–

225

0.5–

35

0.5–

35

0.5–

35

0.5–

63

1–63

1–63

10–4

0

50–8

0

10–4

0

50–8

0

10–4

0

50–8

0

15–7

0

15–1

25

15–7

0

15–1

25

15–7

0

15–1

25

Interrupting Ratings

UL/CSARating(kA RMS)(50/60 Hz AC)

120 Vac 10 10 10 . . . 22 22 10 . . . . . . 10 10 10 20 5 20 5 20 5 25 25 65 65 100 100

120/240 Vac 10 10 10 . . . 22 22 5 10 10 10 10 10 20 5 20 5 20 5 18 25 35 65 65 100

240 Vacg . . . . . . 10 . . . . . . . . . 5 10 10 10 10 10 20 5 20 5 20 5 18 25 35 65 65 100

277 Vac 5 . . . . . . 5 . . . . . . . . . . . . . . . 5 5 5 10 . . . 10 . . . 10 . . . 18 18 35 35 65 65

480Y/277 Vac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 5 . . . . . . 10 . . . 10 . . . . . . 18 . . . 35 . . . 65

DC Ratings

48 Vdc 5 a 5a 5 a . . . . . . . . . . . . . . . . . . 10 10 . . . 10 10 10 10 10 10 . . . . . . . . . . . . . . . . . .

60 Vdc b b b . . . . . . . . . 10 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

65 Vdc . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 10 . . . 10 10 10 10 10 10 . . . . . . . . . . . . . . . . . .

125 Vdc . . . . . . . . . . . . . . . . . . . . . 10 . . . . . . 10 . . . 10 . . . 10 10 10 10 . . . . . . . . . . . . . . . . . .

250 Vdc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 . . . . . . . . . . . . . . . . . . . . . . . . . . .

IEC 60947-2(50/60 Hz AC)UltimateRating

240 Vac . . . . . . . . . . . . . . . . . . 20 20 20 10 10 10 20 10 20 20 20 20 . . . . . . . . . . . . . . . . . .

415 Vac . . . . . . . . . . . . . . . . . . . . . 10 10 . . . 5 5 . . . . . . 10 10 10 10 . . . . . . . . . . . . . . . . . .

Special Ratings

Fed. Specs W-C-375B/GEN . . . . . . . . . . . . . . . . . . . . . . . . . . .

Other Standard HACRc . . . . . . . . . . . . . . . . . . h . . . . . . . . . . . . . . . . . . . . . . . . HACR

Accessories and Modifications

Shunt Trip d d d d . . . i i i i i i i

Undervoltage Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary Switches d d d d . . . . . . i i i i i i

Alarm Switch d d d d . . . . . . i i i i i i

Handle Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Handle Padlock Attachment

Trip System Type

Thermal-magnetic

Molded Case Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions (1-pole Unit Mount)

Dimensions(1P Unit Mount)

Height IN (mm) 4.05 (103) 5.09 (129)j 5.60 (142)j 4.21 (107) 3.19 (81) 3.19 (81) 5.66 (144)

Width IN (mm) 0.75 (19) 5.00 (127)j 5.07 (129)j 0.71 (18) 0.71 (18) 1.06 (27) 0.98 (25)

Depth IN (mm) 2.92 (74) 3.47 (88)j 3.60 (91)j 2.76 (70) 2.76 (70) 2.76 (70) 4.05 (103)

Pages Pages 6-14 Page 1-2 Page 6-16 Page 8-17

22-1510/02© 2002 Schneider Electric

all rights reserved

Thermal-Magnetic Circuit ProtectorsClass 9080—Type GCBwww.SquareD.com

FOR CURRENT INFORMATION

22T

ER

MIN

AL

BL

OC

KS

CP5 DiscountSchedule

a These maximum current values assume the use of insulated copper conductors with 75°C temperature rating, and are calculated based on NEC Article 310, Table 310-16. In most cases this value is the maximum ampacity of that wire or combination of wires (as listed in the above table) which has the greatest current carrying capacity. The actual allowable current for a particular application is dependent upon the number, size, insulation class and other characteristics of the wires used.

b Replacement adapter is 9080GH64, $1.10 each, standard pack of 10.

MaximumCurrentb

Internal ResistanceΩ

MaximumVoltage Catalog Numbera Price

0.1 133

250 Vac65 Vdc

GCB01

$42.20

0.5 6.6 GCB05

0.8 2.55 GCB08

1.0 1.97 GCB10

1.2 1.22 GCB12

1.5 0.86 GCB15

2.0 0.49 GCB20

46.40

2.5 0.31 GCB25

3.0 0.20 GCB30

4.0 0.10 GCB40

5.0 0.08 GCB50

7.0 0.03 GCB70

10.0 <0.02 125 Vac65 Vdc

GCB100

15.0 <0.02 GCB150

GCB100

For additional information, reference the NEMA Type Terminal Block Catalog #9080CT9601.

FileCCN

E152841QVNU2

File LR25490

Selection:In order to properly select a Class 9080 Type GCB circuit protector, follow the following steps:1. Determine the inrush correction factor from Table A at right.2. Determine the temperature correction factor from Table B at right.3. Determine the sealed current of the load that is being protected.4. Multiply the sealed current by the two correction factors and choose the

closest circuit protector. Note: Choosing a circuit protector with a value lower than the calculated value might cause nuisance tripping, while choosing the larger might provide a protector that will not properly protect the load.

Example: Solenoid with sealed current of .75 Amps, an inrush ratio of 1:6 and in an ambient temperature of 85˚F. .75 x 1.5 x 1.05 = 1.18 Choose the 1.2 Amp protector

Tripping Time:Tripping time of the circuit protector is determined from Table C at right. Divide the circuit protector value by the temperature correction factor from Table B above to determine actual rated current referenced in Table C.

Description Maximum Voltage

Thermal Rating

Catalog Number

Price Eachc

Two pole Thermal Magnetic Circuit Protector

300 Vac

0.5 A GB2CD05

$25.30

1 A GB2CD06

2 A GB2CD07

3 A GB2CD08

4 A GB2CD09

5 A GB2CD10

6 A GB2CD12

8 A GB2CD14

10 A GB2CD16

12 A GB2CD20

I DiscountSchedule

Note: When several protectors are channel mounted adjacent to each other, the “no trip” current will be 80% of rated current at 70˚F.

Table A—Inrush Ratio Correction TableNote: For resistive loads, use inrush correction factor of 1.0.

Inrush Ratio 1:1 to 1:4 1:5 1:6 1:7 1:8

Factor 1.3 1.4 1.5 1.6 1.7

Table B—Ambient Temperature Correction Table

AmbientTemperature

70˚F(21.1˚C)

100˚F(37.8˚C)

120˚F(48.9˚C)

140˚F(60˚C)

160˚F(71.1˚C)

180˚F(82.2˚C)

200˚F(93.3˚C)

Factor 1.0 1.1 1.2 1.3 1.4 1.5 1.6

Table C—Tripping times in seconds at 70˚F (21.1˚C)

Percent ratedcurrent 100% 200% 300% 400% 500% 600% 1000% 2000% and

greater

Tripping Time(seconds) no trip 10–40 38 1.5–9 .8–6 .003–4 .003–2 Max. .02

Thermal-Magnetic Circuit ProtectorGB2

www.SquareD.comFOR CURRENT INFORMATION

c Must order in multiples of 6.

Description Maximum Voltage

Thermal Rating

Catalog Number

Price Eachc

One pole Thermal Magnetic Circuit Protector

300 Vac

0.5 A GB2CB05

$21.10

1 A GB2CB06

2 A GB2CB07

3 A GB2CB08

4 A GB2CB09

5 A GB2CB10

6 A GB2CB12

8 A GB2CB14

10 A GB2CB16

12 A GB2CB20


FileCCN

E164873QVNU2

FileClass

LR25490321501

IEC 157-1VDE 0660

GB2-CB06

GB2-CD

Construction

• Attractive and durable housing is anodizedaluminum

• Thermostat, standard on all units, is adjustablefrom 0°F to 100°F (-18°C to 38°C)

• Fan draws cool air from the bottom of theenclosure and passes this air across thethermostat and heating elements beforebeing released into enclosure cavity

• Heated air is discharged through the top ofthe heater unit

• Four 10-32 x self-tapping screws are includedwith each heater

• Ball bearing fan runs continuously for eventemperature distribution

• Terminal strip with clamp connector thataccepts both solid and stranded wire

Finish

Anodized aluminum.

Industry Standards

UL Component RecognizedCSA ListedCE

Hoffman electric heaters should be centered aslow as possible on an interior enclosure panel.This permits the unit to heat the cool airlocated at the bottom of the enclosure. Formaximum efficiency and longevity, the heatershould be mounted in a vertical position withthe terminal block to the bottom and the airoutlet openings at the top in a sealedenclosure free from dust or debris. However,the unit will also effectively distribute heat ifturned 90 degrees with the terminal block outthe bottom and the air outlet at the side.Although enclosure panels are preferable,heaters may be installed on any flat sheet metalsurface. Do not install heaters on wood panels.

Heat sensitive components should not beplaced near the heater discharge area since thisair can be quite warm.The clearance rangedefines the space that must be kept free ofthese components for proper and safeoperation of the heater.

Application

Designed to protect sensitive mechanical,electrical, and electronic equipment from theharmful effects of condensation, corrosion, andlow temperatures.Thermostatically controlledfan-driven heater units maintain a stabletemperature within enclosures so criticalcomponents can perform more reliably over a longer period of time.

Catalog WeightNumber Watts Voltage Hz Amps lb. (kg.)DAH1001A 100 115 50/60 0.9 4.00 (1.81)

DAH1002A 100 230 50/60 0.6 4.00 (1.81)

DAH2001A 200 115 50/60 1.7 4.00 (1.81)

DAH2002A 200 230 50/60 0.9 4.00 (1.81)

DAH4001B 400 115 50/60 3.3 6.00 (2.72)

DAH4002B 400 230 50/60 1.7 6.00 (2.72)

DAH8001B 800 115 50/60 6.5 6.00 (2.72)

DAH8002B 800 230 50/60 3.3 6.00 (2.72)

Standard Sizes Electric Heaters


Electric Heaters

Installation

CAUTION

These electric heaters are not designed for use in dusty, dirty, corrosive, or hazardouslocations.

Portions of the heater can get hot.Adequateprotection must be taken to protect peoplefrom potential burns, and to protect othercomponents from this heat.

This heater can only be installed in a totallyenclosed metal enclosure.


Heaters

Electric H

eaters

9

Bulletin

D85

Dimensions and Clearance Range for DAH1001A, -2A and DAH2001A, -2A

Dimensions and Clearance Range for DAH4001B, -2B and DAH8001B, -2B

Bulletin

D85

ThuDauMot, Vietman Submittal

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