Thrusters Thrust Degradation in DP...

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Thrusters Thrust Degradation in DP Operations DP Model Test of an Aframaz Shuttle Tanker – Methods Results, Operations Reinert Nordtveit - Teekay Corporation Bjørn Nygård - Kongsberg Maritime AS Egil Jullumstrø - MARINTEK October 9-10, 2007 Return to Session Directory Return to Session Directory

Transcript of Thrusters Thrust Degradation in DP...

Thrusters

Thrust Degradation in DP OperationsDP Model Test of an Aframaz Shuttle Tanker – Methods

Results, Operations

Reinert Nordtveit - Teekay Corporation

Bjørn Nygård - Kongsberg Maritime AS

Egil Jullumstrø - MARINTEK

October 9-10, 2007Return to Session DirectoryReturn to Session Directory

T E E K A Y – T H E M A R I N E M I D S T R E A M C O M P A N Y ®

www.teekay.com

Dynamic Positioning Conference – Houston, 2007

Thrust Degradationin DP Operations

DP Model Test of an Aframax Shuttle Tanker

by

Reinert Nordtveit – Teekay CorporationBjørn Nygård – Kongsberg Maritime

Egil Jullumstrø - Marintek

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DP model test of an IMO Class 2 Shuttle Tanker

Focus ono Thrust degradation effectso Environmental design criteriao DP performance and design evaluation

R&D project with the partners:Teekay, Kongsberg Maritime and Marintek

Introduction

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• Transports more than 10 percent of the world’s seaborne oil• Operates more than 190 vessels / 41 DP shuttle tankers• Global organization / 17 countries / 6,300 employees• More than 19.000 cargo lifts carried out by shuttle tankers during the

past 25 years• Offshore loading using DP control is a safe and reliable operation• Continuous focus to improve design and operational excellence

Teekay Corporation

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Project Incentive

Experience from operations in harsh weather conditions have shown indications of lower margins on the vessel’s station keeping performance than calculated by theoretical analyses such as DP capability plots

A lack of industrial practices on how thrust degradation effects and environmental design criteria are defined and incorporated in DPcapability analyses in general has been identified

The main drivers are to further improve the safety, efficiency and regularity of offshore loading operations

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Dynamic Positioning - Force Balance Exercise

Propeller forces counteract drifting forces

Propeller forces delivered by

Main propellers and high lift ruddersTunnel and azimuth thrusters

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Dynamic Positioning - Force Balance Exercise

Propeller forces counteract drifting forces

Drifting forces determined by

Environmental conditionsVessel’s main particulars

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Environmental Design Criteria

Environmental design criteria for offshore loadingCorresponding to Halten area – Norwegian Sea

1.81.8Peak enhancement factor [γ]

JONSWAPJONSWAPWave spectrum

12 Seconds11 SecondsWave spectrum peak period [Tp]

1knot1 knotCurrent speed [Cv]

38 knots31knotsWind speed [U10]

5.5 m4.5 mSignificant wave height [Hs]

DisconnectionConnection

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Thrust and Propeller Forces

Nominal thrust – Thrust degradation = Thrust available

Thrust degradation

Thrust degradation affected by

o thruster-hull interactions (Coanda)o thruster-thruster interactionso sea current o wave effectso ship motionso thruster ventilation

nomTT

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Model and Thruster Configuration

Two aft ships; single and twin screw

Interchangeable forebody

Model scale 1:25, L ≈ 10 m , Displ. ≈ 6.9 mt

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Model and Thruster Configuration

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Thrust Loss Model Test

Measurement of thrust degradation forMain propellers and rudders - single and twin screwTunnel thrusters - fwd and aftAzimuth thrusters – fwd and aft

Loading conditionsBallastLoaded

Environmental ConditionsCalm waterOffshore loading criteria; connection and disconnectionCorresponding to Halten Area in the Norwegian Sea

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Thrust Loss Model Test

Thrust degradation measurement program comprised the following

Open water characteristics for all propeller and thruster units

Thruster – thruster interactions

Thruster – hull interactions

Thruster – rudder interactions

Tunnel thruster losses

Thrust degradation due to current

Thrust degradation due to waves

Thrust degradation due to ventilation

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Thrust Loss Model Test - Results

Thrust reduction coefficients - bow azimuth thruster

0.00

0.25

0.50

0.75

1.00

0 60 120 180

Thrust angle [deg]

[-]

Ballast condition

Loaded condition

Thrust degradation measurements for bow azimuth thruster

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Thrust Loss Model Test - ResultsThrust degradation measurement for aft azimuth thruster

Thrust reduction coefficients - aft azimuth thruster

0.00

0.25

0.50

0.75

1.00

0.0 60.0 120.0 180.0

Thrust angle [deg]

[-]

Ballast condition

Loaded condition

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Thrust Loss Model Test - Results

Thrust degradation measurement for main propeller and tunnel thrusters

0.800.65Tunnel thruster - aft

0.800.65Tunnel thruster – bow

0.870.75Main propeller twin-screw

0.850.75Main propellersingle-screw

Loaded conditionBallast condition

Thrust degradation coefficients –Main propeller and tunnel thrusters

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DP Model Test

Marintek Ocean Basin, 80m x 50m x 10m“Off-the-shelf” DP softwareNorth Sea environmental conditionsBallast and loaded conditionsIntact and failure modeVarious power settings for thrustersTest duration; 1 hour full scale time / 12 minutes model scale time

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DP Model Test

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DP Model Test - Results

0 500 1000 1500 2000 2500 3000 350040

60

80

Time (s)

Radial distance to buoy (m)

1hour DP in FAILURE MODE

MARINTEK, 18:00 26-Sep-2007

T:\Prosjekt\P53 Marine Vehicles\530346 Teekay Aframax IMO DP2 Shuttle Tanker\Matlab\plot_TOT_dist_530233

Run # 620 :: LOADED HS5.5 TP12 UC1 UW38Run # 320 :: BALLAST IRR H5.5 TP12 UC1 UW38

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DP Capability PlotStatic force balanceAuto position mode is assumedTandem offshore loading is a “weather vane” operationSector around the bow of relevance for shuttle tankers Thrust degradation calculation included in StatCap

Thrust reduction coefficients - bow azimuth thruster

0.00

0.25

0.50

0.75

1.00

0.0 60.0 120.0 180.0

Thrust angle [deg]

[-]

CalculationsMeasurementsBarred azimuth sectorAverage (from measurements)

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DP Capability Plot - ExampleWorst case single failure for a DP2 single screw shuttle tankerNorth sea environmental design conditions - ballast

Plot 1: Thrust degradation not included Plot 2: Thrust degradation included

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Conclusions

Thrust degradation effects are of significant importance for all types of DP vessels

Thrust degradation effects should be accounted for in design andoperation of DP vessels

Magnitude depends on vessel design, operation and environmental conditions

Thrust degradation calculations have been included in software for DP capability analysis; KM StatCap

Calculations correspond reasonably well with model test measurements for a shuttle tanker

Results from DP capability analysis (capability plot) correspondwell with shuttle tanker operational experience

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Questions ?Questions ?Thank you!Thank you!

Dynamic Positioning Conference – Houston, 2007

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